Professional Documents
Culture Documents
07-08 DPI - Jul-Aug 17
07-08 DPI - Jul-Aug 17
July-August 2017
www.dieselprogress.com
DIESEL PROGRESS
GLOBAL – PRODUCTS • TECHNOLOGY • INDUSTRY NEWS
Powertrain
Technology
TO ITS ROOTS
GETTING BACK
FROM JCB
EXCAVATORS
THREE NEW MINI
A SEISMIC ACHIEVEMENT
2 Worldview
3 Advertisers’ Index
4 Data Analysis From Far Away
6 Laying Claim To An Electrified Future
9 Dateline
11 Sensing The Latest Technologies
14 Three New Mini Excavators From JCB
16 Distribution News
17 Global Trends — Milestone Highlights Case’s Compacting Success In India
19 Perkins Makes Marine Upgrades
20 An Electric Answer For Cranes OFFICIAL PUBLICATION OF
22 Expanding Its Horizons
24 More Guidanz For Equipment
EUROMOT
25 Everything From Components To Systems CONNECT WITH DIESEL PROGRESS
You can read Diesel Progress International electroni-
26 Shifting Growth Effort Into Overdrive — Again
cally or in print. This year Diesel Progress International
30 Getting Back To Its Roots will have nine issues, six available in print and elec-
32 Diesel HR tronic formats and three in electronic format only. In
34 Enclosing With Style the months where there are both print and electronic
editions, the two are identical in content. However, the
35 Designed For Challenging Environments
electronic versions in March, May and July-August, are
36 Emissions & Alternatives — ABB’s Bus Charging Stations … Fuel Cell Demo delivered via email and are designed exclusively for the
Trucks … Volvo’s Electric Excavator … Hybrid Electric Power Systems screen. All digital editions allow the reader to imme-
37 A Seismic Achievement diately connect with articles and advertisers through
the Internet or email. But to take advantage of that, you
38 India Notebook — Tata Motors Vehicles Ready For BS-4
must have a subscription. To subscribe, please go to:
40 Product Briefs www.dieselprogress.com/subscribe/
40 Marketplace
DIESEL PROGRESS® INTERNATIONAL EDITION by
41 Global Roads — Clean Technology Advancing Despite US’s Paris Pullout Diesel & Gas Turbine Publications, 20855 Watertown
42 South America Notebook — MWM Marks Milestone, Expands Road, Suite 220, Waukesha, WI 53186-1873.
Email: ssmith@dieselpub.com.
Dealer Network
44 International Business Report — Busy Summer For Deere … ZF-Hella Copyright © 2017 Diesel & Gas Turbine Publications.
All Rights Reserved. Materials protected by U.S. and
Team Up … Zoomlion Changes Focus … Trimble Buys Müller … international copyright laws and treaties. Unauthorized
Umicore Adds Haldor Topsoe ... duplication and publication is expressly prohibited.
i
*Off-Highway Research Ltd. ........................................................................... 21
DIESEL PROGRESS
SAE International .......................................................................................... 33
Shaw Development ....................................................................................... 15 A Member of the Diesel & Gas Turbine Publications Group
ZF Friedrichshafen AG ................................................................................... 1
*Further information on this company’s products can be found in the 2016 Edition of the @dieselprogress
Diesel & Gas Turbine Sourcing Guide and at Dieselandgasturbineguide.net.
www.dieselprogress.com
CONTROLS & MONITORING
DATA ANALYSIS
FROM FAR AWAY
CPK’s RemCo II system provides remote access for emissions control system;
applications not limited to exhaust aftertreatment monitoring
C
PK Automotive GmbH & Co. KG (CPK), Münster, After selecting one RemCo II module, the system pro-
Germany, has introduced RemCo II, a remote con- vides the full functionality of the CPK Terminal software, as
trol system that supplements the company’s Dyn- for example changing parameter settings, watching data
test family of emissions controls and allows data online and even modifying software remotely.
analysis via remote access to the Dyntest ControlBox from “The requirements for the RemCo II module were devel-
anywhere in the world. oped in numerous workshops with our customers,” CPK Chief
RemCo II is composed of a hardware module plus the Executive Officer Frank Noack said. “The technical realization
smartphone application DYN@pp, which is available for enables our customers to fulfill their service contracts in an ef-
iOS and Android operating systems. ficient and resource-saving manner. Applications for RemCo II
The hardware communication between the RemCo II are not limited to the exhaust aftertreatment market.”
module and Dyntest ControlBox is based on the estab- CPK said that additional applications for the RemCo II
lished Dyntest Bus system. RemCo II is compatible with system include the remote monitoring of oil quality or bear-
current and older Dyntest ControlBox versions. ing condition for predictive maintenance. A future version of
The system works with encrypted data, transferred via RemCo II with GPS will allow rental companies to geofence
Bluetooth to the smartphone. DYN@pp sends the data machinery, the company said.
automatically to a server once the smartphone has ac- In its base version, RemCo II comes with RS485 inter-
cess to the Internet. Authorized users can access the face and the company said a CAN interface would be avail-
data on a web portal. In this way, data can be available able in the near future. This will open up the system to even
for analysis while the machine is still in the field and with- more applications, such as transferring data from the ve-
out Internet connection, such as when vehicles are work- hicle CANbus according to SAE J1939 protocols.
ing underground. Possible abnormalities are thus discov- The RemCo II module is a compact unit with dimensions
ered at an early stage and measures can be planned on of approximately 60 x 60 x 30 mm. The device is specified
time, CPK said. for working at ambient temperatures of -40° to 85°C and
In addition to data downloads, the RemCo II system also with supply voltages of 9 to 32 Vdc. The module meets IP67
allows remote access to the ControlBox and also to the standards, the company said.
RemCo II module itself. Using the CPK Terminal software, CPK said that further variants, such as the one with inte-
the user logs in on the server via an Internet connection, grated GPS data acquisition, are under development. dpi
then a list is shown with all RemCo II systems that are
ready for connection and for which the user is authorized. FOR MORE INFORMATION
That means a smartphone with active DYN@pp is con- cpk-automotive.com
nected with both a RemCo II system and also the Internet.
7EÏSTARTÏWITHÏANÏIDEAÏTHATÏEVOLVESÏTOÏBENElTÏMANKIND
!SÏPRODUCERSÏOFÏBREAKTHROUGHÏADVANCEMENTSÏINÏCOMPONENTÏDESIGNÏ
MATERIALSÏANDÏMOREÏEFlCIENTÏPROPULSIONÏWEÏDRIVEÏLIGHTERÏWEIGHTÏ
POWERTRAINÏSOLUTIONSÏTHATÏHELPÏOURÏCUSTOMERSÏIMPROVEÏFUELÏECONOMYÏ
ANDÏREDUCEÏHARMFULÏEMISSIONSÏ#LEANERÏTECHNOLOGIESÏCREATEÏBETTERÏ
INTERNALÏCOMBUSTIONÏENGINESÏFORÏAÏBETTERÏWORLD
FEDERALMOGULCOMPOWERTRAIN
INDUSTRY NEWS & ANALYSIS
As perhaps an indication of
things to come, earlier this
spring Canada’s TM4 and
Cummins announced a joint
effort to develop a plug-in
hybrid powertrain for Class
7/8 transit buses designed to
reduce fuel consumption by at
least 50% over conventional
hybrid buses. Cummins said
it sees more opportunities
ahead and to take advantage,
has formed an Electrification
Business Group.
LAYING CLAIM TO AN
ELECTRIFIED FUTURE
Cummins reveals plans for all-electric vehicle powertrains by end of the decade;
new focus on digital, alternative technologies
BY MIKE BREZONICK
W
hile best known as one of the largest global and we know how to bring the right technologies to those
suppliers of diesel engines, Cummins Inc. now markets to serve those customers best. So as these tech-
prefers to think of itself as a power technologies nologies come in, we’ll be ready to bring those technologies
specialist. And the company recently reinforced in the right ways to our customers.”
that message with the announcement that it will commer- Cummins already has experience in some aspects of
cially launch a pair of electric powertrains later in the de- electrification, notably hybrid vehicles and equipment. As far
cade, one all-electric and a range extended version that will back as 2009, it was in cooperation with European machine
incorporate a small diesel engine. manufacturer Mecalac in the development of the company’s
“We are not just a diesel engine company,” said Cummins 12MTX Hybrid wheeled excavator concept. In 2015, it com-
Chairman and Chief Executive Officer Tom Linebarger. “Of- bined with Allison Transmission to receive certification from
tentimes because we’ve been so successful in diesel en- the USA’s California Air Resources Board (CARB) to sell hy-
gines people think that’s what defines Cummins and it isn’t. brid propulsion systems for transit buses and coaches.
“We are a power technology company and we believe And in May, Canada’s TM4 and Cummins announced a
that we know applications in our industry — literally hun- joint effort to develop a plug-in hybrid powertrain for Class
dreds of on- and off-highway applications. Not just trucks 7/8 transit buses designed to reduce fuel consumption by at
not just buses, but construction equipment, mining equip- least 50% over conventional hybrid buses.
ment — both underground and aboveground — all kinds of To better organize such varied electrification efforts, Cum-
applications that serve markets all over the world and drive mins earlier this year established an Electrification Busi-
our economies. ness Group, which Electrification Business Development
“We know those applications better than anybody else Executive Director Julie Furber said “is really focused on
bringing together Cummins knowledge and capability and Yet a confluence of factors, including increased emis-
potentially partnering with others to ensure that we have sions concerns in urban areas, are bringing electric vehicle
leading technologies in energy storage, power electronics, development from the test lab to the streets more rapidly,
traction motors, as well as system and component controls Furber said.
for commercial application. “If you’ve been following the electrified vehicle devel-
“Just to be clear, we already have significant experience opment for a while, you know that the costs of the most
in the electrified powertrain space,” Furber said. “We have critical components, particularly batteries
long been the largest supplier of engines for hybrid com- and power electronics, have been falling
mercial vehicles, so unlike many other companies in this rapidly,” Furber said. “What this means
space we’ve been in electrification for decades. is that in some of
“In addition, over the last 10 years we have run several continued on page 8
technology projects that have included electrified pow-
ertrain solutions for commercial applications such as pick-
up and delivery trucks and transit buses. These have been
prototype systems and have included fully electric vehicles,
range extended vehicles as well as hybrid electric vehicles.”
our markets with the right duty cycle and the right charac- each case, the needs will be different. Cummins will be ca-
teristics, electrified powertrains are already becoming eco- pable and will recognize the best solution for the customer,
nomically viable. we think, because that’s what we do for a living.”
“If you combine this with a push for tighter emissions and Along with the electric powertrains, Cummins also an-
noise regulations in large cities, our customers that make nounced several other developments aimed at expanding
commercial vehicles for urban transportation, such as tran- its reach into an ever-more-connected business.
sit buses and pickup and delivery trucks, as well as areas It has created a separate organization within Cummins
such as material handling in enclose spaces, are asking called the Digital Accelerator. Led by Sherry Aaholm, the com-
already for electrified solutions for their customers.” pany’s chief information officer, the group is tasked with man-
Thus, Cummins’ first all-electric powertrain, which will be aging digital products and developments across all markets.
commercially available by the end of 2019, will target ur- “Digital technology is a really important trend in our in-
ban transit buses, pickup and delivery vehicles and material dustry,” Linebarger said. “The opportunity to make a huge
handling machinery. “Longer term, we believe that electri- difference in how customers use and experience our prod-
fied power will come to all our markets in one way, shape ucts using digital technology has never been greater.
or form,” Furber said. “But not maybe tomorrow or not next “We’ve offered telematics systems on our engines for
year, despite all the chatter you may be hearing.” trucks, mining equipment, power generation in other appli-
Some of that “chatter” might stem from companies like cations in many markets and many applications for a lot of
Tesla, whose founder, Elon Musk, said he will unveil a years now. We have products like Connected Diagnostics
heavy-duty electric “semi” truck at the North American in the U.S. on trucking fleets and even C-Link in China for
Commercial Vehicle show this fall in Atlanta, Georgia, USA. trucking fleets. These two products are changing how cus-
“We will have the technologies available for the right ap- tomers use our products even today. We also have prod-
plications,” Linebarger said. “Some of these applications ucts in other markets like in the mining industry, where our
lend themselves to the strengths of an electrified powertrain data enabled mining solution has been shown at one mine
— things that stop and start a lot get regenerative braking to save US$110 000 per truck per year.
that adds power back into the batteries. Things that don’t “Having said all that, we realize that these data-enabled
stop and start a lot don’t get that. services provide such value that we needed to get faster
“If you’re going for a long haul, you need a lot of energy and deeper into this business. Developing software is differ-
on board and a lot of energy in a battery means a lot of ent than developing hardware and the many other products
weight which means you can carry anything anymore. So we’ve developed. So we created a separate organization
you’ve kind of missed the point of having a truck. Whereas and this group is going to change how we do products for
in a bus, the weight of the people relative to the vehicle is the data in digital space.”
not as important as the weight is on a truck. Linebarger added that as part of the digital program,
“There will be technology change in all these areas and in continued on page 10
*Sept. 20-23
BICES
Beijing International Construction
Machinery Exhibition & Seminar
New Beijing International
Exhibition Center
Building 7-16 No. 188 South
4th Ring West Road
Fengtai District
Beijing, China 100070
Tel: 0086 10 522220930
Email: lisamayao@e-bices.org
Web: www.e-bices.org
FULLY
OCTOBER
*Oct. 3-5
International Construction & Utility
Equipment Exposition (ICUEE)
Kentucky Exhibition Center,
Louisville, Kentucky, USA
LOADED
Association of Equipment
Manufacturers
6737 West Washington Street,
Suite 2400
Milwaukee, WI 53214-5647, USA
Tel: (414) 272-0943
Fax: (414) 272-1170 Optimize performance. Reduce energy needs.
Email: info@icuee.com Save space. Cut installation time. Increase reliability.
Web: www.icuee.com Specify a HydraForce customized hydraulic control
solution for your machine. Using our state-of-the-art
*Oct. 11-12 manufacturing technology, we’ll meet your precise
7th Integer Emissions Summit & requirements. And we’ll deliver fast turnaround as well
AdBlue Forum India Public 2017 as free engineering assistance from design to production.
New Delhi, India
For more information on our custom solutions, visit
Integer Research Ltd.
hydraforce.com, or contact us at Sales@hydraforce.com
Invicta House
108-114 Golden Lane
London, EC1Y 0TL, U.K.
Web: www.integer-research.com
hydraforce.com
NOVEMBER
Nov. 7-10 Lincolnshire, IL, USA 847-793-2300 Birmingham, UK 44 121 333 1800
Europort Changzhou, China 86 519 6988 1200 São Paulo, Brazil 55 11 4786 4555
Ahoy Rotterdam nv
© 2017 HydraForce, Inc.
Ahoy-weg 10
3084 BA, Rotterdam, Netherlands
Cummins has launched a new company, Zed Connect, that the industry argued and fought over the regulations, Cum-
will offer an app designed to help truckers log service hours. mins saw emissions as a way to differentiate itself from its
“There’s a new electronic log hours requirement in the U.S. competitors and grow its business — which it did through
and they can easily log hours on this and they also can use sales of ever-cleaner engines and technologies such as
other features,” he said. advanced turbochargers, fuel systems and aftertreatment
Cummins also revealed it is working with Microsoft Inc. on technologies, all of which it sells to other manufacturers as
a project aimed at developing fuel cell technology for data part of its Components Business.
centers. “We’re currently in the early stages of construction “We understand the world changes,” Linebarger said.
and testing of this concept at scale in Seattle,” said Jennifer “We know that things are changing in our markets both from
Rumsey, Cummins’ chief technology officer. “Microsoft esti- a regulatory point of view and from a technology point of
mates that they can double the energy efficiency of the cloud view and we think that means opportunity. We’ve been an
with this model. We’re really excited about what our compa- industry leaders for 100 years and we will continue to inno-
nies will learn by working together in this partnership.” vate to make sure we are here for the next 100.”
The company also created a “Growth Office,” led by Thad Also similar to the past, Cummins is leveraging techni-
Ewald, vice president of Corporate Strategy, that is dedi- cal expertise it has in-house to address new markets and
cated to finding ways to innovate faster, offer new business applications. “In our Power Systems business, we’ve been
models and quickly evaluate hundreds of ideas from the active in the electrical space for decades,” said Norbert
outside, Linebarger said. Nusterer, president of the Power Systems segment. “As we
“We are open to ideas from the outside,” Linebarger said. sit here today just in 2017 alone, we’ll be building and ship-
“We’re looking for ways to partner, to acquire and otherwise ping and delivering more than 5.0 GW of electrical power
gain technology access to things that maybe Cummins equipment worldwide.
didn’t develop but we know how to integrate into our en- “That’s alternator technology, inverter technology, con-
gines or into our power generators to serve our customers trols technology that we’ve been working with for decades
better. So we will actively look for ways to disrupt ourselves and decades. So the electrical space and much of the base
rather than be disrupted by competitors.” technology is not necessarily new to the company. What’s
While much of Cummins’ latest message seems new, in new is that we’re applying a lot of that technology into the
a real sense the company is doing what it has done a num- powertrain space, which is obviously a new application with
ber of times in the past — taking trends or technologies storage and other elements added to it. But we’ve got over
that could be perceived as a threat to its primary revenue a thousand engineers that have been actively working on
stream (engines are the largest contributor to the compa- electrical equipment for years and years, so the starting
ny’s US$18 billion revenue) — and embracing it as a way to base we have in-house to apply is very significant. We’re
expand its business. not starting from something brand new that we started pay-
In the late 1990s, it was engine emissions. While much of ing attention to a couple of months ago.” dpi
BY ROBERTA PRANDI
T
his year’s Sensor+Test show in Nürnberg, Germany, Hall Effect Sensor For Mobile Machines
played host to 600 exhibitors from all over the world, Among the other product innovations presented at the
along with the scientific conferences Sensor and IRS², show, German manufacturer Variohm EuroSensor intro-
where attendees learned about the latest in sensor duced a rotary position Hall effect sensor for applications in
and testing technologies. One hall was dedicated to 2017’s mobile machines.
special topic: Networked Measuring for Mobile Applications. The Euro-XPK rotary position sensor is designed to mea-
The show organizer, the German Association for Sensors sure more than 100 million rotational positions and has a pro-
and Measurement (AMA), awarded this year’s Innovation grammable measuring range in steps of 10° between a 20º
Award to U.S.-based CTS Corp. for its RF Sensor for par- and 360° angle.
ticulate filters. This contactless sensor is packed in an 8 mm high, IP68-
The jury chair, Professor Andreas Schütze of Saarland rated puck housing and works with a separately mounted
University in Germany, said that the winning team’s sys- magnet available in different sizes. The sensor is available
tem refers to a very current topic: emissions reduction and with a wide range of mounting options, including an axial
emissions system control. “The discussions held worldwide mounting tolerance of ±3 mm while mounting slots allow for
on this subject are also an indicator for the vast market rel- radial tolerances up to a 24° angle.
evance for such a CTS RF sensor,” he said. The rotary position sensor works with a linearity of
The RF Sensor from CTS is a fully integrated high-frequen- 0.5% and a repeatable precision of 0.2% and does not
cy-based sensor for the direct acquisition of condition data need to be recalibrated in case of a power outage, the
from diesel and gasoline particulate filters. Radio frequency company said.
(RF) technology uses low power to transmit and receive radio
signals through the filter. Soot and ash accumulation levels,
as well as filter failure symptoms, can be directly measured by
the change in response of the RF signal. The vehicle-installed
sensor is designed as an alternative to conventional methods
to meet onboard diagnostics requirements for particulate fil-
ters with a single device providing multiple sensing functions.
CTS said the system is uniquely designed for on-vehicle
sensing and control with a wide range of applications in-
cluding trucks, buses, rail, marine, off-road equipment and
stationary applications in power generation. The rotary position Hall effect sensor by Variohm EuroSensor
for applications in mobile working machines can measure more
FOR MORE INFORMATION than 100 million rotational positions.
www.ctscorp.com
Originally developed for sports car applications, Euro-
XPK sensor offers a high vibration resistance according to
CTS Corp.’s radio frequency
the IEC 60068-2-6 directive. It can be used in mobile equip-
sensor for the direct acquisi-
ment such as agricultural vehicles for the measurement of
tion of condition data of die-
steering angles, gearbox positions and throttle valve set-
sel and gasoline particulate
tings, among other applications.
filters won the 2017 Innova-
tion Award by the German
Association for Sensors and FOR MORE INFORMATION
Measurement. www.variohm.com
with a separate small antenna dedicated to the precise lo- process to convert the engine flywheel into a high-precision
calization of VRUs. dynamic torque transducer, actually converting the flywheel
to act as a torque sensor.
FOR MORE INFORMATION The new solution guarantees an accuracy of 0.1% over
www.genesys-offenburg.de/en/home/ a temperature range of -40° to 140°C, Manner said. This is
achieved through compensation of the temperature-dependent
change of the modulus of elasticity and zero point drift com-
From Flywheel To Torque Transducer pensation. For this purpose, part of the flywheel is replaced by
To meet ever tightening exhaust emissions standards, a purpose-built component, whose design is specifically devel-
drivetrains in commercial vehicles need a precise match oped to avoid torque distortion due to parasitic forces such as
between the engine and transmission to positively influence axial thrust, centrifugal forces, and bending moments.
CO2 emissions and fuel consumption. The measured dynamic torque data of a strain-gauge-based
German sensor telemetry specialist Manner Sensortelemet- transducer are transmitted in a noncontact mode through the
rie GmbH recognized that for that purpose, appropriate measur- 16-bit resolution digital sensor telemetry technology by Manner.
ing instruments are required. Since the dynamic torque curve Some of the characteristics of this solution are the high
between engine and transmission is essential data to gather, temperature resistance of up to 160°C and the operational
CAN data alone can neither provide a sufficiently accurate cal- stability during driving. The measured data can be passed
culated torque value nor permit dynamics-related corrections. to the data acquisition system as a classic analogue signal
Moreover, the integration of a standard transducer requires with 0 to ±10 V or as a digital signal via the CAN interface.
an extension of the drivetrain, which can affect its dynamic The measuring device can be used for both in vehicle
properties. According to Manner, a standard transducer will also and test bench operation. Manner added that these devices
have difficulties dealing with the environmental conditions dur- have been used for many years in the automotive sector
ing real driving (temperatures up to 140°C, vibrations and oil). and are now also available for truck applications. dpi
Manner found that an appropriate solution is to install a
high-precision mechanical torque-measuring device into FOR MORE INFORMATION
the drivetrain without changing its stiffness and without ad- www.sensortelemetrie.de/en/home.html
ditional space requirements. Thus the company developed a
i DIESEL PROGRESS
INTERNATI ONAL
GLOBAL – PRODUCTS • TECHNOLOGY • INDUSTRY NEWS
SUBSCRIBE FREE TO
i
January-February 2017 July-August 2017
www.dieselprogress.com
June 2017
www.dieselprogress.com DIESEL PROGRESS
GLOBAL – PRODUCTS • TECHNOLOGY • INDUSTRY NEWS
Powertrain
Technology
www.dieselprogress.com
201701DIE2716_DPI Cover.indd 1 1/11/17 3:01 PM 201706DIE3326_DPI_Engine echnicalReview _Cover.indd 1 5/10/17 8:21 AM 201707DIE3750_20170708_DPI_Cover.indd 1 7/10/17 12:31 PM
JCB has launched three new Perkins-powered mini excavators, including its first
zero-tailswing model with operating weights of 1.6 to 1.8 tonnes
BY IAN CAMERON
J
CB has launched three new Perkins diesel-powered points designed to make transportation easier without dam-
mini excavators, including its first zero-tailswing aging the tracks and 500-hour greasing intervals intended
(ZTS) model. to reduce regular downtime.
With operating weights of 1.6 to 1.8 tonnes, the The 16C-1, 18Z-1 and 19C-1 excavators are driven by
lineup includes the rental-specific, conventional-tailswing 0.762 L Perkins 403D-07, water-cooled diesels producing
16C-1 and JCB’s first zero-tailswing 1.7 tonne model, the a net power of 11.1 kW at 2700 r/min. Gross torque is 45.6
18Z-1, which JCB said is designed to meet the chang- Nm at 2000 r/min. The engine drives a Bosch Rexroth hy-
ing needs of mini excavator users in all industry sectors. draulic system that includes joystick controls in the cab.
Completing the lineup is the conventional tailswing 19C-1. The engine is mounted across the rear of the machines
U.K.-headquartered JCB said key features of the new for optimum weight distribution. JCB said adding that ease
range include 100% steel bodywork, an improved design to of serviceability was a major design consideration and the
protect all hydraulic rams and hoses, 10 integral tie-down continued on page 16
machines have a rear counterweight that swings away to Tie-down points have been built into the frames which
provide access to the engine bay and battery, with a sepa- JCB said makes regular transportation easier for rental
rate access door for daily maintenance checkpoints. businesses and ensures that chains and slings are not
A common undercarriage is used on all three models, pulled across rubber tracks, causing unnecessary damage.
with machined faces designed to provide improved fit and The machines use a four-plate boom and dipper design
extended component life. Sloping track legs reduce materi- with three dipper arm lengths of 950, 1100 and 1344 mm
al retention, making it easier to clean the machine between available. An 1800 mm main boom with top mounted ram
hire periods, the company said. provides protection for the hydraulic cylinder. All three
The 16C-1 is available in both fixed and retracting under- mini excavators have competitive attachment compatibil-
carriages with the retractable track frame offering widths of ity and a hydraulic quick hitch option is available on the
980 to 1330 mm. A revised idler design delivers improved high-specification 19C-1. All boom and dipper pins have
ride quality and reduces track stalling in loose material, the 500-hour greasing intervals and extended pin and bush
company reported. life, which means that greasing only needs to be com-
Short-pitch rubber tracks come as standard, with a steel pleted as part of a regular machine service, JCB said.
track option available on the three machines. A redesigned All-steel body panels provide protection for both rental
dozer blade comes with easy-to-install dozer wings with companies and for contractors. The right-hand side panel
increased lift height and the option of standard or longer- can be opened to provide access to the hydraulic and fuel
reach dozer arms. The long reach gives the machine addi- tanks and the cooling package.
tional stability and the ability to dig right up to the dozer for The premium 19C-1 model incorporates the swing con-
improved site clearance, according to JCB. trol and auxiliaries into the right-hand joystick, improving
There are two upper structure designs, one for the two space on the cab floor. A low-flow circuit with electrically
conventional tailswing models and a second for the new proportional controlled auxiliaries will also be available as
ZTS machine. In both cases the structure has an improved standard on the 19C-1 for attachment control. dpi
layout to deliver easier component access, JCB said. The
18Z-1 is expected to prove particularly popular in southern FOR MORE INFORMATION
European markets where JCB said customer demand con- www.jcb.com
tinues to drive increasingly compact designs.
DISTRIBUTIONnews
McCloskey Washing Systems has announced West Midlands and vehicles such as fire trucks. Xuzhou Handler will sell Skyjack
company Max Innovate as its official distributor of washing equip- machines in mainland China. The machines are expected to be used
ment in the U.K. Max Innovate also will be an authorized service in the electric power, subway, rail and landscaping industries.
provider for McCloskey products. Max Innovate provides material Skyjack also appointed Nationwide Skylift to represent it in
processing and handling equipment, specializing in the waste and Malaysia, Linamar said. Nationwide Skylift is recognized as a
aggregates industries. market leader in the hire and sale of powered access equipment
throughout Malaysia, Linamar said.
Polymer Technologies Inc., a manufacturer of noise-reduction, Nationwide operates a fleet of truck-mounted and self-propelled
thermal-insulation and vibration-isolation products based in boom lifts with reaches ranging from 34 to 100 m. The company’s
Newark, Delaware, USA, announced that it is the exclusive North specialties include equipment rental and sales for manufacturing,
American distributor of engineered hoses and custom molded rub- construction, oil and gas industries, shipyards, telecommunications,
ber parts for Polybond India. billboard advertising and energy generation and transmission.
Polybond is a hose and custom molded rubber manufacturer
serving major original equipment manufacturers in India and New Holland Agriculture, a brand of CNH Industrial N.V., an-
worldwide. Polybond creates products that are suitable for a vari- nounced the opening of a direct branch in Centurion, South Africa.
ety of engine-related applications, including power generators and The branch will also service southern African countries including
compressors, trucks, buses and construction equipment. Botswana, Lesotho, Namibia and Swaziland.
The branch will directly and exclusively distribute and support
Linamar Corp.’s Skyjack division announced a new dealership New Holland’s full product lineup and services, the company said.
agreement with Xuzhou Handler Special Vehicle Co. Ltd., a truck- New Holland has 17 dealers throughout southern Africa providing
mounted boom lift seller in mainland China. Established in 2005, after-sales service and support for tractors and combines.
Xuzhou Handler produces and distributes truck-mounted boom lifts continued on page 18
BY DAVID PHILLIPS
C
ase Construction Equipment, a CNH Industrial brand, ares and occupies over 28 000 m2 of covered area. It has
delivered its 10 000th vibratory compactor to the In- an annual capacity to produce 5500 backhoe loaders and
dian market earlier this summer. The company is the 2000 compactors.
leading compactor manufacturer in the country and The company launched its first soil compactor model, the
is the first to achieve this milestone. 1107, in 2001, and in 2003 developed the 450 mini tan-
L&T-Case Equipment Private Ltd. (L&T-Case) was established dem roller in-house. It launched the upgraded 1107DX soil
in October 1999 as a 50/50 joint venture between Larsen & compactor in 2013 and 1107EX model in 2016. Case’s cur-
Toubro (L&T) and CNH Global NV to take over L&T’s production rent compaction equipment range includes the 1107EX soil
facilities at Pithampur, India, for the manufacture of construc- compactor and its variants, 450DX mini tandem roller and the
tion machinery. The plant had been producing backhoe loaders 752 tandem roller.
for Case since 1989 and compaction equipment since 1996. Case is one of the leading manufacturers of compaction
In 2012, L&T sold its entire stake to CNH Global NV, which now equipment in the country and has accounted for 17 to 22%
has full ownership of the company and operates as Case New of total local production during 2012-2016. It was the largest
Holland Construction Equipment India Pvt. Ltd. (Case). producer in 2012, 2013 and 2015.
The company’s Pithampur facility is spread over 16 hect- Soil compactors accounted for 33 to 35% of Case pro-
duction during 2012-2014. However, the segment’s share
David Phillips is managing director of Off-Highway Research, a London- increased to 41% in 2015 and further to 46% in 2016, as a
based management consultancy that specializes in the research and analysis large number of new projects was awarded. Large tandem
of international construction equipment markets. Phone: (44) 020 7404 1128; rollers accounted for 41 to 48% of Case’s production, but
E-mail: mail@offhighway.co.uk continued on page 18
Perkins marine engines are manufactured at the Caterpillar Marine Power U.K. Ltd. facility, which
has just completed a two-year, approximately US$6.5 million redevelopment.
PERKINS
MAKES MARINE UPGRADES
Improvements at Wimborne marine engine site include new test cells and paint facility
BY IAN CAMERON
E
ngine manufacturer Perkins has unveiled its up- Local political and business dignitaries joined Nigel
graded facilities in Wimborne, England, following a Parkinson, general manager, Caterpillar Marine; Mark
major investment at the site. Dorsett, Caterpillar U.K. country manager; and Andrew
Perkins marine engines are manufactured at the Goldspink, general manager at Caterpillar Marine Power
Caterpillar Marine Power U.K. Ltd. facility, which recently U.K. Ltd., to commemorate the investment completion.
completed a two-year, approximately US$6.5 million rede- “The engines manufactured in Wimborne have always
velopment with the construction of a new administration carried a reputation for quality and outstanding service,”
building, engine production hall and warehouse. Upgrades Goldspink said. “It was a natural fit for the Energy and
also include new production test cells, including data cap- Transportation Division at Caterpillar to complement and
ture standards, as well as a new paint facility. expand their production facilities.” dpi
The Wimborne facility supplies the global market and prod-
ucts include the complete range of Perkins marine engines,
Caterpillar C7.1 propulsion engines, and the C1.5, C2.2, C4.4 FOR MORE INFORMATION
and C4.4 ACERT, C7.1 generator sets. The facility was offi- www.perkins.com
cially acquired by Caterpillar in 2000 and employs 114 people.
AN ELECTRIC
ANSWER FOR CRANES
NAF develops direct drive modular electric axles for heavy-duty cranes
N
eunkirchener Achsenfabrik AG (NAF), a specialist in a conventional hydrostatic driveline. These axles are
in high-performance, heavy-duty drivelines, has used in various harbor crane applications as well as in
developed a new range of directly driven electric rubber tire gantry cranes for container handling or in in-
axles for crane applications. dustrial yards.
The basic design is based on NAF’s modular system with NAF offers a range of driveline components includ-
high flexibility in installation and the possibility to have cost- ing bogie axles, steering and rigid axles and gearboxes.
efficient, custom-made solutions, the company said. So far, They are used in a variety of applications, including for-
the load range covered by the new axle family is from 20 estry, agriculture, mining, material handling, construction
to 70 tonnes with flange widths varying from 80 to 130 cm. machines, ground support equipment and heavy-duty,
The axles are available with direct drive or with attached off-road transport.
reduction gear, with an overall ratio between 16:1 and 100:1. The company, founded in 1960, is headquartered in
The company said the axles and drives are fully en- Neunkirchen am Brand, Germany, and employs 500 peo-
capsulated to guarantee a long service lifetime and low ple worldwide, 80% of whom are in manufacturing, NAF
maintenance in comparison to legacy systems with an said. The company has facilities in Germany, the USA and
outside chain drive. They can also be equipped with ser- Russia and sales representatives in France and China.
vice and parking brakes, differential locks and top and NAF posted sales of €127 million in 2016 and said that
bottom pivoting points to attach the axle to the frame. 80% of this figure is for sales in export markets. dpi
Single or dual tire use is feasible depending on the en-
vironmental conditions and the area of application, the FOR MORE INFORMATION
company said. www.nafaxles.com
NAF added that the axles can be modified to be used
DATABASE SERVICES
■ Unique and regularly updated databases
of major equipment markets
■ Sales and production data in three databases:
Europe, Japan & North America; China; and India
■ Five-year market forecasts
■ Equipment sales trends
EXPANDING
ITS HORIZONS
Turkish drivetrain component manufacturer Hema plots ambitious growth course
BY ROBERTA PRANDI
T
here are ambitious plans afoot at Hema Endüstri The HFA 200 axle has a flange-to-flange dimension of
A.Ş. (Hema), the Turkish drivetrain and hydraulics 1610 mm, with a hub diameter of 220.8 mm and a steering
manufacturer. angle of 55°. The axle mounts a limited slip differential and
“We have just reached the threshold of US$0.5 can transmit peak torque at the wheels up to 20 000 Nm,
billion turnover,” said İskender Ulusay, Sales Marketing and the company said.
Business Development deputy general manager. “And we The smaller HFA 075 axle has a flange-to-flange mea-
target to reach US$1 billion in 2023, the year our company surement of 1410 mm with hub diameter of 220.8 mm and
will celebrate its 50th anniversary.” 55° steering angle. This axle also incorporates a limited
Ulusay said that Hema recently went through an expan- slip differential and transmits torque to the wheels up to
sion phase that included the opening of a new production 20 000 Nm.
site in Pune, India, in 2016 for the manufacturing of agri- Hema also offers two side-drive steering front axles, the
cultural axles and hydraulic lifts to local original equipment HFA285 for use with engines up to 63 kW, and the HFA399,
manufacturers. The new manufacturing site joined nine ex- applicable on machines with engines up to 78 kW. Both
isting production plants in Turkey. axles have hub diameters of 220.8 mm and 55° steering an-
In terms of products, development plans have addressed gles, along with limited slip differentials and optional steer-
mainly transmissions and axles, so that Hema is now able ing sensors. The HFA285 has a flange-to-flange dimension
to offer complete drivetrains for agricultural tractors, back- of 1660 mm, while the HFA399 reaches 1800 mm.
hoe loaders and, soon, telehandlers, the company said. On the transmission side, Hema offers a synchro gearbox
Hema offers two front steering axles — the HFA 200 and with 12 forward and 12 reverse gears (or 16 forward and
HFA 075 — which are designed for machines using engines eight reverse). The transmission can accommodate maxi-
up to 76 kW. mum power of 76 kW and maximum torque of 360 Nm.
new markets around the world. “We are addressing the USA market, where we
opened a warehouse in Atlanta, Georgia, and recently an office in the Chicago,
Illinois, area,” Ulusay said. “They will be followed by a second warehouse. “As
for Europe, we opened an office and another warehouse in Germany and have
representatives in the U.K., Sweden and Italy.” dpi
MORE GUIDANZ
FOR EQUIPMENT
Cummins launches new mobile app for real-time remote engine diagnostics and support
BY IAN CAMERON
N
ew engine data analytical services aimed at help- which enables the operator to quickly find a nearby certified
ing to reduce downtime and increasing operational repair center. It can also to connect directly to Cummins
efficiency for off-highway customers have been Care to start the service procedure.
launched by Cummins. By contacting Cummins Care, customers are connected to
Cummins Guidanz is a new free mobile app operating experts who can accurately address issues using technology
through a WI-FI or a cellular connection, which enables cus- including a real-time remote diagnostic capability, which al-
tomers to read engine fault codes on Tier 3 and later engines lows Cummins to provide interactive video support on demand
when paired with the new Bluetooth-enabled Inline mini- via a computer or cellular device to identify solutions faster.
Vehicle Data Link Adapter, or Inline 7 using Bluetooth mode. Guidanz includes the Cummins Immediate Assessment
Downloadable from the Apple App Store or Android’s scheduling-assist feature to certified service providers. Im-
Google Play for use on Apple or Android smartphones or tab- mediate Assessment provides analysis of any fault code
lets, it allows operators to provide critical information to their present, a list of the most likely repair parts needed and es-
off-site operations manager to initiate the service process timates on how long a service event may take. This can re-
rather than having a service technician come on site to diag- duce the process from what may have previously taken a few
nose the fault code. This can be done directly from the app. hours down to just a few minutes, according to Cummins.
“In piloting the Guidanz mobile app with the Immediate As- Cummins added that in the coming months it will be add-
sessment feature, service locations experienced an increase ing new products to its suite of telematics-based solutions
in efficiency and improved through-put time for customers,” that will provide customers with prioritized recommendations.
said Lori Cobb, vice president – Connected Solution, at In addition, those time-based recommendations will dis-
Cummins. “Some of our customers are restricted to their job tinguish between repairs that need to be addressed imme-
site for repairs and maintenance events. Our products make diately and those that can be scheduled. dpi
it easy for Cummins to send a service technician to the cus-
tomer with the right tools and parts, reducing the need for FOR MORE INFORMATION
multiple on-site visits and streamlining the entire process.” www.cummins.com
One of the key aspects of the app is a service locator tool
The Stauff Line is a new concept where all components for hydraulic lines are
supplied to customers in assemblies.
EVERYTHING FROM
COMPONENTS TO SYSTEMS
Stauff Line concept delivers hydraulic tubes and hose assemblies
directly to customers’ production lines
S
tauff, a manufacturer of pipework equipment and provider of all components for hydraulic lines, we are now
fluid power components, has recently launched a taking the next step to becoming a system supplier.”
new supply concept — the Stauff Line — as the The basis for this approach is the comprehensive range
umbrella brand for all services that Stauff Group of pipework equipment and fluid power components for use
companies offer in connection with hydraulic lines. in mobile and stationary hydraulic systems, which Stauff
The services under Stauff Line include the analysis and has grown in recent years. Most recently, the company
optimization of existing systems or the design of new ones, expanded its own product range from in-house production
along with the supply of all components or customized units with the launch of the Stauff Connect range of tube con-
directly to the customers’ assembly or production lines. nectors, and acquired Voswinkel GmbH in 2015, a manu-
The company said that the procurement of assemblies, facturer of quick release couplings for hydraulic systems
including a manipulated tube and pre-assembled hydrau- which also develops and produces a comprehensive range
lic hose, offers a number of benefits to original equipment of hose connectors.
manufacturers, such as reduced procurement costs and “We don’t just offer our own in-house developed and
stock levels, shortened installation times and lower risk of produced individual components, but also coordinate
assembly errors. them to perfectly match each other,” Deutz said. He
According to Stauff, using specially designed load carri- added that all products share the same high and uniform
ers significantly lowers the risk of confusing components, quality of manufacturing, which also includes a high-
thereby increasing the reliability of installations. “On re- grade zinc-nickel surface coating as standard for a large
quest, we are able to optimize our customers’ entire sys- part of the range. dpi
tem and assume responsibility from one connection to the
other,” said Jörg Deutz, chief executive officer of Stauff FOR MORE INFORMATION
Group. “Stauff Line is the result of our integrated approach. www.stauff.com
“After evolving in recent years to become a complete
This image of a crawler crane highlights the expanded off-highway capabilities Dana has as a
result of its acquisition of Brevini. The track drives, swing drive, winch drive, hydraulic valve
assembly and pump drive are all additions to the Dana portfolio, which previously addressed
only wheeled off-highway equipment.
SHIFTING GROWTH
EFFORT INTO OVERDRIVE — AGAIN
Dana’s Off-Highway business seen as key contributor in strategy
focused on both acquisitions and organic growth
BY MIKE BREZONICK
F
or those who have paid attention long enough, the “It (off-highway) is definitely core to us,” said James K.
recent activities of Dana Inc. bring to mind the old Kamsickas, Dana’s president and chief executive officer.
quip about “déjà vu all over again.” “People throw the term ‘core’ around quite regularly and I’m
The company’s current strategy, which aims to not always sure that I agree with how they use it.
add something on the order of US$1 billion to the annual “To me, core always goes back to the product and pro-
sales of the US$5.9 billion manufacturer by 2019, has dis- cesses of what you do. So if you talk about light vehicle, you
tinct parallels to similar efforts in the 1980s and ’90s. shouldn’t be a bumper guy, a seat guy and an electronics
And just like back then, Dana’s Off-Highway business is guy. No single thing is core to any of those products; they’re
where a lot of the growth is expected to come — which in not all tied to resin, not all tied to steel.
effect serves as a vote of confidence for a business that “Dana is very tied together from a core standpoint and
sometimes seemed to be something of a stepchild com- the special sauce is gearing technology. It all comes back to
pared to Dana’s passenger car segment. gearing, which means we are absolutely committed to the
business of off-highway. Everything there ultimately comes announced last November and closed Feb. 1 of this year.
back to gearing — gearing in the driveline, gearing in the Dana bought 80% of the Brevini businesses, with an op-
axle, gearing in the transmission. tion to purchase the remaining 20% by 2020. The total
“The competitive advantage we believe we have over Brevini businesses acquired reported sales of US$410
any of our competitors in any of our segments is that we’re million in 2015.
the only multinational that serves all of the off-highway mar- The Brevini deal gave Dana new product lines and new
kets — mining, construction, agriculture — as well as the technologies, including mobile planetary hub drives, plan-
commercial-vehicle and light-vehicle markets. So we get a etary gearboxes, hydraulic pumps, motors and valves, as
huge synergistic value by being in all of those markets.” well as electronic control systems. Most importantly, it sig-
It’s worth noting that three of Dana’s last four acquisi- nificantly expands Dana’s reach into different off-highway
tions have contributed at least in part to the company’s off- machine segments, which previously had been restricted to
highway business. Late last year, it acquired the strategic wheeled vehicles and equipment.
assets of SIFCO S.A., a Brazilian producer of forged and “I’m being a little tongue-in-cheek, but it almost got exhaust-
machined components used in on- and off-road vehicles ing to explain Dana’s off-highway business to the investment
and equipment. The SIFCO deal expanded Dana’s manu- community or a customer — ‘We are only in wheeled vehicles,’
facturing capabilities in Brazil and also is expected to help ” Kamsickas said. “You didn’t need to be a business major to
original equipment manufacturers (OEMs) accommodate figure out that it was very obvious that access to the tracked
local content requirements. equipment market was something we had to get.
Earlier this year, Dana also purchased the Warren, “But getting back to the strategic view on gearing being
Michigan, USA, operations of U.S. Manufacturing, which our core, when you think about the products we acquired in
provides axle housings and driveline shafts primarily for au- the Brevini purchase — the winch products, the slew drives,
tomotive applications, but with some commercial vehicle/ you name it — it largely all still comes back to the core. So
off-highway potential. it made all the sense in the world for us in terms of address-
But the most significant deal impacting off-highway was able markets, cross selling of products, and all of that.”
Dana’s acquisition of Italy’s Brevini Group, which was continued on page 28
D
uring his interview with Diesel Progress, Dana
President and Chief Executive Officer Jim Kam-
sickas weighed in on a variety of other subjects.
Horton has expanded its line of engine fans for heavy-duty applications with the launch of the HTEC 1800 (left). Constructed using
a proprietary thermoset composite material, the fan is available in diameters from 119 to 198 cm with five to 15 blades. A down-
sized version of the RCV2000 fan drive introduced two years ago, the new RCV1000 fan drive (right) targets mobile and stationary
engine applications from 521 and 1500 kW.
GETTING BACK
TO ITS ROOTS
New fan drive and fan developments at Horton target off-highway,
stationary equipment markets; “nothing saves money like off”
BY MIKE BREZONICK
F
or most of the last few decades, the name “Horton” supplier suddenly messing around in off-road equipment?
has essentially been synonymous with cooling tech- But in reality, Horton’s new focus is a return to the com-
nologies for medium and heavy-duty trucks. Since it pany’s mobile roots, as the very first engine fan drive devel-
started offering fan drives to the vehicle markets in oped by company owner and patriarch Hugh Schilling was
the late 1960s, it has become a significant supplier to the actually developed for equipment working at a Canadian
on-highway segment. asbestos mine in the early 1960s.
Yet over the last several years, as the demands for more “Off-highway is actually a market that’s custom-built for
precise engine cooling, improved fuel economy and re- Horton,” said Cordell Dietz, president and chief executive
duced noise emissions have become significant concerns officer of Horton. “It’s got the same needs as the truck mar-
for the off-road industry, the company has begun to make ket does, but it’s much more fragmented and it’s a much
inroads into segments such as mining and construction more challenging environment.
equipment, agricultural tractors and combines, and power “But fan drives and fans are all we do and we’re very
generation systems. comfortable providing solutions for off-highway customers
Some might have wondered what the Roseville, who have unique applications with unique requirements
Minnesota, USA, manufacturer was doing — an on-highway and product demands. That’s our space.
TOGETHER WE MOVE
MOBILITY FORWARD
Collaboration. Despite today’s highly competitive world, it’s still how See how collaboration
problems are solved, challenges overcome, and advances are made. through consensus-
Since 1905, SAE International, a professional society, has been based standards are
providing the platform for that collaboration among those who want helping advance the
to advance mobility. complex issues of
In fact, the sharing of knowledge to solve common problems was the vehicle connectivity.
impetus of SAE’s earliest standardization efforts—efforts that benefit all
of industry by setting expectations for quality, safety, and efficiency and Download 3-part
allow for focus on innovation.
infographic series at
Yet, while today’s mobility challenges are very different from those of alwaysinmotion.sae.org
yesterday’s, automotive, aerospace, and commercial vehicle engineers
continue to look to SAE International to connect with each other and Essential automotive
the technical resources needed to advance themselves, their companies, standards for connected
and industry. transportation
SAE International is the authority on vehicle engineering—developing
more vehicle technical standards than any other organization, offering
the largest library of vehicle engineering content, and bringing together
the largest global network of engineers in the world.
How are the various mobility sectors solving for their toughest
engineering challenges? Learn from them at alwaysinmotion.sae.org
P1780349
THERMAL INSULATION
ENCLOSING
WITH STYLE
New Thermamax marine engine insulation concept designed for efficiency and good looks
BY ROBERTA PRANDI
T
hermal insulation specialist Thermamax has present- surface, combined with a highly polished finish or coated
ed a new insulation concept specially designed for in any desired color. The enclosure can be easily manu-
marine engines that is not only engineered to be effi- factured to meet individual preferences, the company said.
cient in fire protection, but has also a distinctive look. From a technical and performance point of view, the
The Tmax-Design Study for an Engine Enclosure has sheet material for the enclosure is manufactured with neatly
been developed by Thermamax’s internal design studio profiled corrugations, flat recesses and raised points that
and is meant to address the importance of appearance increase the overall stiffness of the enclosure. Thermamax
for engines used in high-end marine applications such as said that this saves the use of additional material and en-
yachts and sport boats. According to Thermamax, an at- sures minimum weight.
tractive look reflects positively on brand image, and can The stealth design is applicable to all Tmax-Insulation
convey innovation, capability and quality — all competitive Enclosures that conform to the Safety Of Life at Sea (SOLAS)
advantages for engine manufacturers. convention by the International Maritime Organization (IMO)
The company said the Tmax-Design Study for an Engine for marine applications.
Enclosure embodies stealth design principles developed in Thermamax also added that, despite its very peculiar
the 1980s for military aircraft to render them virtually invis- look, this surface design fits perfectly into the company’s
ible to radar detection. The key to stealth technology is the production process in a fairly straightforward way.
use of angular shapes that reflect electronic waves only The design study concept and realization was done in-
intermittently. In Thermamax’s iterations, an elegant, softly house by Thermamax within its internal interdisciplinary
contoured approach is abandoned in favor of a more ag- think tank tBrain, that includes departments such as Design,
gressive, angular appearance expressing dynamism, ma- Thermodynamics, Technology, Research & Development,
neuverability and speed. and Business Development.
Thermamax said that its stealth-driven design is charac- In terms of manufacturing capability, Thermamax is expand-
terized by large surface areas with 2-D triangular shapes ing its Thermamax Inc. location in Aurora, Illinois, USA. Aiming
that ensure strong reflections. Stylistically, the stealth de- to add to the amount of local added value and better serve
sign proved so attractive that many designers adopted it for customers in the area, the production space in Aurora will be
their more extravagant, exotic products, such as furniture almost doubled, passing from 2300 to almost 4400 m2.
and in everyday home products and appliances. This style The new production hall will be dedicated to high-tempera-
has also been quite popular in the marine sector. ture insulations for off-highway and marine applications. dpi
The main characteristic of the Tmax-Design Study for an
Engine Enclosure is its striking visual appearance and the FOR MORE INFORMATION
different styling obtained by using different surface finishes. www.thermamax.com
Sheet components can be supplied with a brushed matte
DESIGNED
FOR CHALLENGING ENVIRONMENTS
Newest sensor from Curtiss-Wright targets CAN enabled on- and off-highway equipment
BY IAN CAMERON
C
urtiss-Wright’s Industrial division has launched a predefined error messages can be sent to define the pres-
new noncontact rotary position sensor suitable for ent state of the sensor. The factory-programmable electron-
specialty on- and off-highway vehicles using CAN- ics can also be set to different Baud rates, Node ID and
bus communications. Frame rates according to system requirements.
Developed by Curtiss-Wright’s legacy brand of Penny Contained in a 9.5 mm low-profile housing and available
& Giles, the new NRH27C sensor extends the company’s with industry-standard AMP Superseal, Deutsch DT04 se-
recently introduced NRH271 and NRH272 product fam- ries connectors or 18AWG flying leads for customer termi-
ily and shares similar characteristics and benefits, the nation, the NRH27C sensor can be powered from a 5 Vdc
Christchurch, U.K.-headquartered company said. regulated or 9 to 30 Vdc unregulated supply and provides a
Similar to its predecessors, the NRH27C sensor incor- full 360° output range, Curtiss-Wright said.
porates a low-profile sensor body that results in a small The Curtiss-Wright Industrial Group includes the prod-
footprint, CANbus J1939 communications and an encap- uct brands of Arens Controls, Penny & Giles, PG Drives
sulated, IP69K-rated design that the company said of- Technology and Williams Controls. As well as its U.K.
fers strong resistance to water, dust, shock, vibration and headquarters, the company also has factories in Arlington
temperature. Heights, Illinois, and Portland, Oregon, in the United States
Curtiss-Wright said the qualities make the range suitable and Pune, India. The company also maintains a manufac-
for use by makers of on- and off-highway vehicles used in turing site in Cwmfelinfach, Wales.
challenging environments and as a cost-effective solution Curtiss-Wright products include throttle controllers, so-
for medium volume applications where some customization lenoids and joystick controls used in a wide range of ap-
may be required. plications such as cranes, power generation, medium and
Within the CAN communications structure of the vehicle, heavy-duty trucks, buses and agricultural machines. dpi
the NRH27C’s two independent Hall effect sensing signals
allow for error checking of the positional data, which is in- FOR MORE INFORMATION
tended to address the needs of safety-critical applications. www.curtisswright.com
Additionally, an onboard diagnostic function means
A
BB has signed a contract to supply electric bus assisted Toyota across various engineering functions in-
charging infrastructure for Volvo electric buses op- cluding systems integration and packaging, including the
erated by Transdev Blazefield from 2018. ABB will fuel cells, power electronics, hydrogen tanks, cooling sys-
supply three HVC 300P charging stations and an tems, batteries, electric motors and transmission. Many of
electricity substation for installation at a bus station serving the ancillary systems that are traditionally driven by the en-
Harrogate, England. gine were also electrified.
The contract is significant as it is the first electric bus proj- The project platform is designed to provide the target per-
ect in the U.K. using OppCharge for “opportunity charging,” formance required to support port drayage operations. The
where buses are charged while they wait at the terminal truck generates more than 500 kW and 1796 Nm of torque
bus stops. The stops are equipped with fast-charging in- from two Mirai fuel cell stacks and a 12 kWh battery. The
frastructure at each end of the bus line, with charge times concept’s gross combined weight capacity is 36 287 kg and
between three and five minutes. its estimated driving range is more than 322 km per fill under
The buses will connect automatically to ABB’s HVC 300P normal drayage operation.
chargers, which include a pantograph coming from the Volvo Construction Equipment (Volvo CE) has un-
overhead charging mast that charges the buses. The HVC veiled its latest concept machine known as the EX2. The
300P units are compatible with the OppCharge interface to 100% electric compact excavator prototype delivers zero
work with other brands and models of electric buses that emissions, the company said.
use opportunity charging, ABB said. To make the EX2 prototype fully electric, the combus-
China’s Jiangsu Dewei Advanced Materials Co. (Dewei) tion engine has been replaced with two lithium-ion batter-
and US Hybrid Inc., a California, USA-based company, an- ies, totaling 38 kWh, which store enough electric energy
nounced a joint venture (JV) and unveiled a zero-emissions to operate the machine for eight hours in an intense appli-
Class 8 fuel cell port drayage truck utilizing US Hybrid’s PEM cation, Volvo CE said. The hydraulic architecture has also
fuel cell engine. The truck is one of two demonstration trac- been replaced with electric architecture, which incorporates
tors for delivery at the ports of Los Angeles and Long Beach, electromechanical linear actuators that help to optimize the
California, USA. transmission chain. Removing the hydraulic system and the
The truck, a Navistar International ProStar day cab, incor- combustion engine and reducing the cooling needs led to
porates US Hybrid’s FCe80, 80 kW PEM fuel cell and a 372 significantly lower noise levels, Volvo CE said. At this stage,
kW traction motor with 3750 Nm of direct-drive torque. It has the EX2 is a research project and there are currently no
a gross vehicle weight rating of 36 287 kg, an estimated driv- plans for industrialization, the company said.
ing range of 322 km under normal drayage operation and Finnish companies Visedo and truck maker Sisu Auto
can refuel in fewer than nine minutes. have developed a hybrid electric parallel power system for
Dewei is one of China’s largest high-molecular material the heavy truck market designed to deliver 850 kW and
producers and also supplies General Motors, VW and Toyota. more than 5000 Nm of torque.
US Hybrid will expand its Connecticut, USA, production facil- Visedo, a drivetrain company, said the companies devel-
ity via the JV, called US FuelCell Inc., which will focus on the oped the electric power system for a proof-of-concept ve-
production of US Hybrid’s PEM fuel cell engines, including the hicle that integrates the parallel hybrid drive, which draws
FCe80, an 80 kW fuel cell engine for heavy-duty trucks and power from both an electric motor and a diesel engine con-
transit buses, and the FCe40, an 40 kW fuel cell engine for nected via the same axle.
Class 6 and 7 trucks and medium-duty transit buses. The electric motor assists the diesel engine during peak
Also at the U.S. ports, U.K.-headquartered Ricardo is periods and charges energy storage during the off-peak via
collaborating with Toyota on the Project Portal heavy-duty supercapacitors.
fuel cell truck demonstration project. The electric drive system is designed to work in parallel
Project Portal involves designing a heavy-duty hydrogen with the Mercedes-Benz OM471 and OM473 diesel en-
fuel cell system for Class 8 truck use at the ports. Ricardo gines, which are used in the Sisu Polar truck range. dpi
A SEISMIC
ACHIEVEMENT
FG Wilson achieves seismic certification with Perkins 4000 series generator set
BY IAN CAMERON
A
s the requirement for generator sets to meet seis- the only shaker table test facility outside of the USA able to
mic certification standards continues to grow in accommodate machines of this size within the timescale
some parts of the world, Northern Ireland-based allowed for the project. The test included a 30-second seis-
manufacturer FG Wilson said the company has mic shake, after which the generator sets must start up and
achieved the milestone for the first time with a generator function normally.
set powered by a Perkins 4000 series engine. Full seis- To demonstrate reliability and performance after the seis-
mic certification means the unit will withstand the effects of mic test, the generator sets were returned to FG Wilson’s
earthquakes and still operate. U.K. facility in Larne, Northern Ireland, which houses one of
In many parts of the world, seismic certification is be- Europe’s largest testing and development facilities for gen-
coming a key requirement for generator sets, especially erator sets, built at a total investment of US$26 million.
when they are installed in large buildings or facilities in Project requirements included sound-insulated container
urban areas. type enclosures incorporating seismic specification for the
Turkey-based distributor FGW Jenerator Turkey achieved larger generator sets, a synchronization system, supervisory
full International Building Code (IBC) seismic certification as control and data acquisition (SCADA) and energy manage-
part of a project to install 19 1700 kVA and two 800 kVA gen- ment systems, a fuel automation system and a critical si-
erator sets at Skyland Istanbul, which was Turkey’s second lencer. Strengthened base frames, control panel stands and
largest construction project in 2016. The site includes two seismic anti-vibration mounts were specially engineered into
towers that are almost 300 m high and are the seventh-tallest the generator sets.
buildings in Europe and the Commonwealth of Independent “We closely monitor urban transformation trends and
States. The towers are part of a project that included a large we’ve been actively participating in many major power proj-
office complex, a shopping mall, a residential tower and a ects in Turkey and especially in Istanbul,” Köksal Er, chief
five-star hotel. executive officer of FGW Jenerator Turkey, said about the
“This is a large-scale and high-profile project in Istanbul, installation of the generator sets in Turkey. dpi
and for us to achieve seismic certification is a key mile-
stone,” said Ann Brown, managing director, FG Wilson. FOR MORE INFORMATION
FG Wilson P1700 and P800 generator sets were tested www.fgwilson.com
and certified in Rome in mid-2016 at what is thought to be
I
ndia’s largest commercial vehicle manufacturer, Tata solutions. This will not only meet regulatory requirements
Motors, said it is ready to enter the market with exhaust for emissions norms but also optimize the total cost of own-
gas recirculation (EGR) and selective catalytic reduction ership, ultimately benefitting our customers.
(SCR) technologies for its Bharat Stage 4 (BS 4) diesel “At the onset of BS 4 emissions norms in India and provi-
engines powering its range of commercial vehicles. dent on the ensuing BS 6 emissions norms from April 2020,
The company said the EGR technology that it adopted in we are confident that our selection of emissions control
2010 would continue to be utilized in its small-to-medium technologies across the Commercial Vehicle range is holis-
category of commercial vehicles with engine power require- tic and the most ideal one.”
ments up to 134 kW. The company said the Cummins BS 4 engines would ca-
Tata Motors has used SCR technology since 2014 for its ter from 97 to 298 kW, powering Tata Motors’ vehicle plat-
medium and heavy-duty commercial vehicles ranging from 97 forms from 16 tonne trucks to 49 tonne tractor-trailers.
to 298 kW. Tata Cummins Ltd., a joint venture between Tata In other news, Tata Motors has launched automated
Motors and U.S.-based Cummins Inc., developed the engines. manual transmission (AMT) technology in its Starbus and
While EGR is a relatively low-cost, simple, and “easy to Ultra brand of buses. The range includes buses in the 9 to
integrate” technology, SCR can be scaled up further to meet 12 m category with seating capacities of 23 to 54.
the stringent BS 6 emissions standards, the company said. Developed especially for city applications with heavy traf-
In a statement, Tata Motors said it has perfected both the fic, Tata Motors BS 4-compliant buses are available in mul-
SCR and EGR technologies on a wide range of vehicles tiple variations.
that have been sold to customers within India and abroad. Developed with WABCO, the AMT technology of the bus
“Tata Motors has led technology changes in the Indian automatically engages the clutch and shifts the gears. It
commercial vehicle industry over the last six decades,” said also considers the driver’s operation, engine torque, vehicle
Ravindra Pisharody, executive director, Commercial Vehi- load and road inclination, resulting in optimized gear shift-
cles, Tata Motors. “Introduction and adoption of EGR and ing, the company said.
SCR technology in 2010 and 2014, respectively, reiterates “At Tata Motors, we constantly engage with our stake-
our capabilities with regard to future technologies. holders to develop and integrate new and future-ready
“We will offer both SCR and EGR technologies on BS 4 technologies for our broad spectrum of commercial vehi-
cles, that enhances connectivity, safety and fuel economy,”
T.C. Malhotra is a technical journalist based in Delhi, India. His email is said Dr. Ajit Kumar Jindal, head of engineering, Commercial
tc_malhotra@rediffmail.com Vehicles, Tata Motors. “With rapid urbanization and envi-
6 - 8 MARCH 2018
WORLD TRADE CENTRE, DUBAI, UAE
ENERGISING THE INDUSTRY
MARKETplace PRODUCTbriefs
@dieselprogress Thumbwheel Roller
Curtiss-Wright Industrial division announced it has
launched the JC050, a Hall-effect thumbwheel roller suitable
FOR SALE for integration within joystick handgrips and other in-cab,
GAS TURBINE GENERATORS human-machine interfaces in specialty off-highway vehicles.
(3) 5.2MW MOBILE Designed by the corporation’s brand family of Penny & Giles,
SOLAR TAURUS 60
GAS – LOW NOx (OIL) the JC050 features a low under-panel depth of 23 mm and return-
(1) 15.1MW G.E. to-center functionality over a range of 37° roller travel. The new
FR5-LA GENERATOR UNITS
OIL/GAS 1840 HOURS thumbwheel roller is rated for 3 million operating cycles.
(3) 22 MW GE
www.cw-industrialgroup.com
FR-5P
OIL/GAS
wabash
span. It is easy to operate, thanks to a touchscreen with eight appli-
POWER
EQUIPMENT CO. cation fields for function setting and parameterization of all tasks. A
high-performance data logger automatically saves all measured values
Email mpieper@dieselpub.com that can be transmitted via the Wika-Wireless function to a final device.
For Marketplace Rates www.wika.com
Wabash Classified.indd 1 12/11/12 9:49 AM
F
ollowing a warmup speech accorded first-mover disadvantage nology has been on a trajectory given
from Vice President Mike should this all go wrong and has thus to causing nosebleeds. And seemingly
Pence — in itself an exercise (we assume) conducted a risk assess- that investment is now paying a grow-
that followed the now mandato- ment pointing to the likelihood of Mar- ing return. Like it or not, clean technol-
ry Twitter buildup in a manner redolent a-Lago becoming Lago-Debajo-el-Mar ogy looks to be here to stay.
of a pay-per-view boxing match — the as one that is negligible. A case, one Withdrawing from the Paris Accord
45th president of the United States got might say, of putting someone’s money appears to be an exercise in sending
ready to rumble and announced — where the 45th president’s mouth is. a message that technology should go
to no surprise whatsoever — that he Let us also not forget that — in the backward rather than forward. This in
was pulling the country out of the non- best traditions of the pugilistic arts — itself is a strange message to send
binding Paris Accord. a rematch is already being set up, and but when it is accompanied by the ob-
“We don’t want other leaders and should the terms of the agreement servation that the return on invested
other countries laughing at us any become less draconian over time then capital for the latter is fast approach-
more,” POTUS opined. “And they won’t so too will the administration be happy ing a point where it is leaving the for-
be. They won’t be.” to consider re-binding itself to its non- mer in its dust it becomes one that is
In this at least he has been proven binding demands. somewhat risible. Nothing wrong with
correct. There is little laughter but Various states and cities within the a bit of populism for sure, but paying
much bewilderment and no little ire, U.S. have already implied that they will for it? That’s a whole different story.
expressed not just by leaders of other maintain business as usual as far as the Things move rather fast in the 45th
countries but by leaders of U.S. busi- Paris Accord. In the case of Hawaii — a administration and there is a signifi-
nesses, too. Who knew that withdraw- part of the world possessing even more cant risk that, by the time that this
ing from a voluntary and nonbinding beachfront than that of the Executive piece is published, attention will have
agreement — the “non” and “binding” Who So Ordered — it has already en- moved on elsewhere. But one thing
implying conditions that are perhaps acted legislation to this effect. is less likely to move — over the past
some way away from draconian — So realistically, does any of this mat- couple of decades, commercial trucks
could prove so contentious? ter? Or is it in fact a case of Sound and in the United States have become far
This is not the place to debate the Fury Signifying Nothing? Or perhaps cleaner and far more efficient. This
science that underpins the climate nothing more than a desire to change is a function in part of regulation but
change debate. On the one hand, we a narrative which, at present, is a touch is now a situation being driven more
have a body of opinion that says it isn’t uncomfortable? Viva el Populismo as by a market approach. People who
a good thing. On the other, we have they say at Mar-a-Lago. But, for all of operate trucks would rather use less
President Trump, a man with his name the hoopla in the Rose Garden, it does fuel because — guess what? — it
if not on the title then at least on the rather look as if this runs the risk of be- reduces their costs. Cost reduction
mailbox of a fairly large chunk of Florida ing ignored. is, in terms of profit and loss, a desir-
beachfront. He would seem to be thus And perhaps with good reason. able outcome. Is the pursuit of profit
Wherever you stand on the climate de- counter-populist?
bate, one thing is an absolute given — The president is answerable to his
there are some dollars to be made! The electorate, but the numerous compa-
growth of investment in clean tech- nies within the United States that stand
to be impacted by this move are an-
Oliver Dixon is an industry analyst —
swerable to their stockholders. While a
based both in the U.S. and the EU — percentage of the former constituency
for Global Highways, which covers the may nod approvingly at this move, we
commercial vehicle industry worldwide. suspect that the latter group may prove
Email: ohcdixon@me.com a rather tougher sell. dpi
M
WM, the Navistar diesel engine subsidiary in The dealers will provide post-sale support of machines
South America, has announced the recent pro- equipped with MWM engines, especially those in agricul-
duction of the 100 000th MAN D08 engine for tural applications.
MAN Latin America. The companies have been The company said it wants to increase its service and
partners for more than 30 years. distribution network to work with more customers. For
MWM has a 2500 m2 production line dedicated to MAN this reason, the company is also studying new dealers in
Latin America at its Santo Amaro plant in São Paulo, Brazil, Ukraine, South Africa, Mexico, Angola, Mozambique, Co-
where it produces the four and six cylinder D08 diesel en- lombia, Portugal, Chile, Kazakhstan and others.
gines for buses and trucks. Part of the production is sold in “For MWM, as important as achieving new markets and
Brazil and the rest is exported. export increase, is to offer quality services and reposi-
Navistar Mercosur’s president, José Eduardo Luzzi, tion pieces in all markets where we work,” said Thomas
said the partnership is important for MWM. “Through Püschel, director of sales and marketing, MWM. “That is
more than three decades, MWM and MAN Latin America why the expansion of our capillarity with trained and quali-
promoted innovations and advances together for the fied dealers is so important to guarantee the level of ser-
domestic and global automotive industry,” Luzzi said. vices in Brazil and worldwide.”
“We’re very proud with this milestone and this success- MWM, which is part of Navistar group, exports to 45
ful partnership.” countries. It has diesel engine plants in São Paulo and in
MWM said it supplies 45% of Volkswagen’s truck and bus Jesús Maria, Argentina.
portfolio.
MWM has also expanded its service and parts distribu- FOR MORE INFORMATION
tion. The company announced two new dealers in Russia: www.mwm.com.br
Agrotekhnodar and Agrostrategy.
Volvo Tests Self-Driving Truck In Brazil “This machine was 100% conceived in Brazil, with our
Volvo has developed what it calls Brazil’s first self-driving forest clients participating in the development of the proj-
truck. The vehicle, which was designed for the sugar etha- ect,” said Roberto Marques, sales director, John Deere
nol industry, has been tested in real operation and the tech- Construction and Forestry. “What is present in this machine
nology is already available in other regions, the company was thought with users and takes in consideration local
said. market characteristics.”
The company said VM Autônomo eliminated a loss of The machine is a solution for operations like harvest-
productivity caused by the truck crushing plants during ing, processing and loading. It is powered by a John Deere
sugarcane harvest. Damage affects approximately 12% of Power Tech Plus 6.8L diesel engine rated 104 to 149 kW
the annual sugarcane production and the self-driving truck, that drives a hydraulic system that allows adjustments to be
which operates in tandem with a sugarcane harvester, made according to operating conditions, the company said.
avoids 4% of such losses. According to the Brazilian Forest Service (SFB), the country
“We are known worldwide for our innovative transport so- is a world leader in the production of pine and eucalyptus. dpi
lutions,” said Wilson Lirmann, president of Volvo Group in
Latin America. “This is another novelty that will transform FOR MORE INFORMATION
the transport for the Brazilian agribusiness, one of the most www.deere.com.br
competitive in the world.”
The truck runs on controlled lines within 2.5 cm without
damaging cane plants, the company said.
Volvo developed the self-driving truck at its industrial park
in Curitiba city, Paraná state, in collaboration with special-
ists in Sweden and engineers at the Santa Terezinha power
plant, which is a Volvo client.
VM Autônomo is a 6x4 truck with high flotation tires. The
system is composed of GPS antennas with GNSS and Real
Time Kinematics (RTK), part of Volvo Dynamic Steering. It
uses RTK technology for geographic location.
CLICK HERE
To Forward This Issue
Subscribing Is FREE
i DIESEL PROGRESS
INTERNATI ONAL
GLOBAL – PRODUCTS • TECHNOLOGY • INDUSTRY NEWS
Visit: www.dieselprogress.com/subscribe/
Or Email: ssmith@dieselpub.com
SUBSCRIBE FREE TO
i DIESEL PROGRESS
INTERNATI ONAL
GLOBAL – PRODUCTS • TECHNOLOGY • INDUSTRY NEWS
i
January-February 2017 July-August 2017
www.dieselprogress.com
June 2017
www.dieselprogress.com DIESEL PROGRESS
GLOBAL – PRODUCTS • TECHNOLOGY • INDUSTRY NEWS
Powertrain
Technology
www.dieselprogress.com
PRINT OR DIGITAL
201701DIE2716_DPI Cover.indd 1 1/11/17 3:01 PM 201706DIE3326_DPI_Engine echnicalReview _Cover.indd 1 5/10/17 8:21 AM 201707DIE3750_20170708_DPI_Cover.indd 1 7/10/17 12:31 PM
DELIVERY
www.dieselprogress.com/subscribe/