Motorised temperature regulating unit

for heating and air conditioning systems

CALEFFI
167...WYP - 167...UPM series
ACCREDITED
01254/17 GB
replaces dp 01254/14 GB
ISO 9001 FM 21654

Function

The motorised temperature regulating unit is configured for use

with an outside compensated or modulating temperature
regulator to control the flow temperature in heating and air
conditioning systems.
Complete with motorised three-way mixing valve, flow and return
temperature gauges, secondary circuit shut-off valves and
pre-formed shell insulation.
This unit can be coupled to the 559 series SEPCOLL
separator/distribution manifold with 125 mm centre distance
connections, cooling version.

Product range

Upward flow, flow on RH side

Downward flow, flow on LH side
Code 167640WYP Motorised temperature regulating unit for heating and air conditioning.
With YONOS PARA 25/6 RKA pump. Centre distance 125 mm size DN 25 (1”)
Code 167641UPM Motorised temperature regulating unit for heating and air conditioning.
With UPML 25-95 pump. Centre distance 125 mm size DN 25 (1”)
Upward flow, flow on LH side
Downward flow, flow on RH side
Code 167650WYP Motorised temperature regulating unit for heating and air conditioning.
With YONOS PARA 25/6 RKA pump. Centre distance 125 mm size DN 25 (1”)
Code 167651UPM Motorised temperature regulating unit for heating and air conditioning.
With UPML 25-95 pump. Centre distance 125 mm size DN 25 (1”)

Technical specifications
Materials
Temperature regulating unit with motorised three-way valve Insulation
Body: brass EN 12165 CW617N Material: closed cell expanded PE-X
Headwork: brass EN 12164 CW614N Density: - internal part 30 kg/m3
Obturator: brass EN 12164 CW614N - external part 50 kg/m3
Seals: EPDM Thermal conductivity (DIN 52612): - at 0°C, 0,038 W/(m·K)
- at 40°C, 0,045 W/(m·K)
Connection pipes Coefficient of resistance to water vapour diffusion (DIN 52615): >1300
Material: Fe 360 steel
Working temperature range: 0–100°C
Check valve Reaction to fire (DIN 4102): class B2
Body: brass EN 12164 CW614N
Obturator: PPAG40 Pump
High efficiency pump:
Shut-off valves - code 167...WYP: WILO YONOS PARA 25/6 RKA
Body: brass EN 12165 CW617N - code 167...UPM: Grundfos UPML 25-95
Body: cast iron
Electric supply: 230 V - 50/60 Hz
Actuator technical specifications Max ambient humidity/temperature: see specific instruction sheet
Protection class:
Synchronous motor: three-point type - YONOS PARA 25/6 RKA: IPX4D
Electric supply: 230 V (ac) - UPML 25-95: IPX2D
Power consumption: 6 VA Pump centre distance: 130 mm
Auxiliary microswitch contact rating: 6 (2) A (230 V)
Protection class: IP 65 Pump connections: 1 1/2” (ISO 228-1) with nut
Operating time: 50 s (90° rotation)
Length of power cable: 0,8 m Temperature gauges
Dynamic torque: 9 N·m Double scale: 0–80°C (32–176°F)

Safety thermostat kit for heating code 165004 (optional)

Performance Setting temperature: 55°C ±3
Medium: water, glycol solutions Protection class: IP 65
Maximum percentage of glycol: 30% Contact rating: 10 A / 240 V
Maximum working pressure: 10 bar
Primary inlet working temperature range: 5–100°C Safety thermostat kit for air conditioning code 165007
(optional)
Connections: - system side: 1” F (ISO 228-1) Setting temperature: 10°C ±3
- boiler side: 1 1/2” M (ISO 228-1) Protection class: IP 65
- connections centre distance: 125 mm Contact rating: 10 A / 240 V
Head available at the regulating unit connections Dimensions
Test performed with constant pressure control
H (m w.g.) (kPa) E
7 70
F C F
YONOS PARA 25/6 RKA
6 60 A A H
5 50
3
4 2 40

3 30

2 1 20

D
1 10

0 0
0 0,5 1 1,5 2 2,5 3 Cod. 167012

G (m /h)

Open
3

A
AUTO MAN
Amb. temp. range -10÷55°C
Opening/closing time 50 s
230 V ˜ ±10% 6 VA
H (m w.g.) (kPa)

13
Serie 167

90° rotation
IP 65

Open
B
10 100
UPML 25-95
9 80 B B G
3
8 80 I
7 70
2 Code DN C D E F G H I Mass (kg)
6 60
1676.0 WYP 25 125 380 255 55 205 35 210 6,0
5 50
1676.1 UPM 25 125 360 235 55 205 35 225 7,0
1
4 40

3 30

2 20

1 10

0 0
0 0,5 1 1,5 2 2,5 3 3,5 4
G (m3/h)

Note:
The pumps can operate with constant or proportional pressure control, which adapts the performance to system requirements. For further details, see
the installation instruction sheet of the pumps in the package.

SYSTEM RETURN SYSTEM FLOW Hydraulic diagram

7 3 7

SR SF
6 5

9 10

8 2

BOILER RETURN BOILER FLOW

1 4

Characteristic components

1 Mixing valve with 3-point actuator BR BF

2 WILO YONOS PARA 25/6 RKA or Grundfos UPML 25-95 pump
3 Blind spacer (closed)
4 Regulator probe connection Shut-off valve Differential by-pass
5 Flow temperature gauge Mixing valve with
6 Return temperature gauge Temperature gauge 3-point actuator
7 Secondary circuit shut-off valves
8 Connection pipe (with check valve) System pump Check valve
9 Operating spanner for shut-off valves on secondary circuit
10 Insulation
11 Optional differential by-pass (see tech. broch. 01239)
Construction details Thermal decoupler
Between the valve body and the actuator there is a polymer thermal
decoupler, which contains two stainless steel stems and a central
Mixing valve insulating ring. This prevents the transmission of heat from the
The mixing valve is a three-way model with sector obturator electric actuator to the thermal medium. This prevents
featuring adjustment and by-pass ports specifically constructed to condensation build-up inside the actuator.
obtain equipercentage/linear characteristics. This adjustment
characteristic guarantees the best possible system response to the
various load conditions.

Adjustment port - A By-pass port - B

Installation

Configuration with
Code 167650WYP Code 167640WYP
Configuration with
SEPCOLL supplied SEPCOLL supplied

Code 167651UPM Code 167641UPM

from right-hand side from left-hand side

Code 167012
Open
A
AUTO MAN
Amb. temp. range -10–55°C
Opening/closing time 50 s
230 V ˜ ±10% 6 VA

Code 167012
nepO

167 series

13
A

NAM OTUA

90° rotation
C°55–01- egnar .pmet .bmA
s 05 emit gnisolc/gninepO

IP 65

Open
B
AV 6 %01± ˜ V 032
seires 761
31

noitator °09
56 PI
nepO
B

nepO
AV 6 %01± ˜ V 032
C°55–01- egnar .pmet .bmA
s 05 emit gnisolc/gninepO
noitator °09
56 PI
seires 761

B
Open

IP 65
90° rotation
Opening/closing time 50 s
Amb. temp. range -10–55°C
230 V ˜ ±10% 6 VA
167 series
B

31
NAM OTUA
13

nepO
AUTO MAN

210761 edoC
Open
A

Code 167012

Code 167640WYP Code 167650WYP

Code 167641UPM Code 167651UPM

Note: The 167 series motorised regulating unit is NOT REVERSIBLE.

Mixing valve operating principle Unit installation

UPWARD flow version. Flow on RH side. Removing the insulation

DOWNWARD flow version. Flow on LH side.
Code 167640WYP - 167641UPM 1) Extract the clip from the base of the actuator.
2) Remove the circulator protective insulation. Figure (2A)
Wiring diagrams shows a detail of the correct positioning of the circulator
protective shell.
AUXILIARY 3) Remove the front of the unit’s insulation. The two half shells
microswitch closed are held together by a strip of Velcro.
M in “OPEN A” position 4) Remove the front half shell, making the circulator pass
through it. The power cable enters through the hole in the
OPEN B
OPEN A

insulation (pay attention to this detail during the

reassembly procedure).
5) The unit is ready to install. To refit the insulation, perform
the steps in reverse order.

B
AUX CONT.:
N
Max 6(2) A L
(230 V ˜)
1 2

Mixing valve actuator operating principle

Open A Open B

2A 3
Cod. 167012
Open

Cod. 167012
Open

A
A

AUTO MAN
Amb. temp. range -10÷55°C
AUTO MAN
Amb. temp. range -10÷55°C

Opening/closing time 50 s
Opening/closing time 50 s

230 V ˜ ±10% 6 VA
B

230 V ˜ ±10% 6 VA

13
Serie 167
13
Serie 167

90° rotation
90° rotation

IP 65

Open
IP 65

Open

B
B

A A

4 5
UPWARD flow version. Flow on LH side.
DOWNWARD flow version. Flow on RH side.
Code 167650WYP - 167651UPM

Wiring diagrams

AUXILIARY
microswitch closed
M in “OPEN A” position
OPEN A
OPEN B

Regulator probes positioning

A) For combination with the Caleffi modulating digital
AUX CONT.:
N regulator for heating and cooling code 161010, unscrew
Max 6(2) A L the associated plug using a 4 mm Allen wrench and screw
(230 V ˜)
the flow probe (supplied with the regulator) into the
threaded hole, as shown in the figure.
Mixing valve actuator operating principle
B) For combination with the Caleffi temperature regulator for
heating and cooling code 152021, unscrew the
associated plug using a 4 mm Allen wrench and screw in
Open A Open B the probe pocket (supplied) in its place. Insert the probe
directly into the pocket.

A A B
Open

IP 65
90° rotation
Opening/closing time 50 s
Amb. temp. range -10÷55°C
230 V ˜ ±10% 6 VA
Serie 167
A
Open

IP 65
90° rotation
Opening/closing time 50 s
Amb. temp. range -10÷55°C
230 V ˜ ±10% 6 VA
Serie 167
A

13

B
13

AUTO MAN
AUTO MAN

Open
B

Cod. 167022
Open
B

Cod. 167022

A A
Hydraulic separators-manifolds
1520
559331 Digital temperature controller
for heating and cooling.
SEPCOLL 3+1. Complete with flow probe,
Hydraulic separator-manifold outside probe and limit relative
for heating and humidity probe.
air conditioning systems. Electric supply: 230 V - 50/60 Hz.
Centre distance: 125 mm. Steel body, PN 6. With insulation. Power consumption: 5,5 VA.
1 1/4” F main connections. Protection class: IP 40.
1 1/2” outlet connections with captive nut:
three at the top and one at the bottom (can be inverted).
Working temperature range: 0–100°C.
Complete with mounting bracket.
Code

152021 1 channel

559320
SEPCOLL 2.
Hydraulic separator-manifold
for heating and Accessories
air conditioning systems.
Centre distance: 125 mm. Steel body, PN 6. With insulation. 165
1” F main connections. Outlet connections:
Safety thermostat kit.
two 1 1/2” connections at top with captive nut.
Protection class: IP 65.
Working temperature range: 0–100°C.
M4 threading.
Complete with mounting bracket.
Code Setting
Maximum recommended flow 165004 55°C ±3
rates at the inlets of SEPCOLL
separator 559 series 165007 10°C ±3

Outlets Primary Secondary

(total) 165003
2 2 m3/h 5 m3/h Sensor holder extension.
3+1 2,5 m3/h 6 m3/h Connections 1” M x 1” F.
Side connections
M4 F x M4 F x 1/8” F x 1/4” F.

The safety thermostats are

used to control the
maximum and minimum
559331 559320

flow temperature to the

system. To facilitate the
positioning of the bulbs, the
Regulators
sensor holder extension
code 165003 can be
installed on the regulating
161 unit flow line.
Digital regulator with synoptic
diagram for heating and cooling
complete with immersion flow
probe with pocket and return Wiring diagram
probe Pt 1000 Ø 6 mm.
Optional outside compensated For safety thermostat electric connection details, please refer to
probe. the documentation corresponding to the three-point regulator.
Temperature adjustment range:
5–95°C.
Supply: 230 V - 50/60 Hz.
Protection class:
IP 20 / EN 60529.
Probe cable length: 1,5 m. 165002
Female union with captive nut,
complete with seal.
Code
Connections: 1 1/2” F with captive nut x 1” F.

161010
Amb. temp. range -1
Opening/closing tim

A
230 V ˜ ±10% 6 VA

Installation example
13
Serie 167

90° rotation
IP 65

Open
B

The union with captive

161 tech. broch. 01329 nut allows installation
Dew point sensor. of the 167 series unit 1 1/2”
Working range: 30–100 RH%. on any 1” M pipe.

1”
Code

161004
Application diagrams

1 1 1 1 1
2 2 2 2 2
3 3 3 3 3
4 4 4 4 4
L/MIN L/MIN L/MIN L/MIN L/MIN

CAMERA HOBBY BAGNO SOGGIORNO WC

CALEFFI CALEFFI

CAMERA HOBBY BAGNO SOGGIORNO WC CALEFFI

CALEFF


Optimiser

Select

- +

CALEFFI
TA
1 1 1 1 1
2 2 2 2 2
3 3 3 3 3
4 4 4 4 4
L/MIN L/MIN L/MIN L/MIN L/MIN

CAMERA HOBBY BAGNO

BAGNO SOGGIORNO
SOGGIORNO WC
CALEFFI CALEFFI

CAMERA HOBBY BAGNO SOGGIORNO WC CALEFFI

CALEFF

E/I

Cod. 167012 Cod. 167012

Open

Open
A

A
AUTO MAN

AUTO MAN
Amb. temp. range -10÷55°C

Amb. temp. range -10÷55°C

Opening/closing time 50 s

Opening/closing time 50 s
230 V ˜ ±10% 6 VA

230 V ˜ ±10% 6 VA
13

13
Serie 167

Serie 167
90° rotation

90° rotation
IP 65

IP 65
Open

Open
B

1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
L/MIN L/MIN L/MIN L/MIN

HOBBY BAGNO SOGGIORNO WC

SPECIFICATION SUMMARY
167...WYP - 167...UPM series
Motorised temperature regulating unit for heating and cooling systems. Configuration with upward flow and flow on right hand
side (or upward flow and flow on left hand side). Connections to primary circuit 1 1/2” M (ISO 228-1). Connections to secondary
circuit 1” F (ISO 228-1). Connection centre distance to the primary and secondary circuit 125 mm. Primary inlet working
temperature range 5–100°C. Maximum working pressure 10 bar. Complete with: motorised three-way mixing valve, brass body,
brass obturator. Three-point actuator, electric supply 230 V - 50/60 Hz, protection class IP 65. YONOS PARA 25/6 RKA
(UPML 25-95) high efficiency pump, protection class IPX4D (UPML 25-95 IPX2D); temperature gauges with double scale 0–80°C
(32–176°C); secondary circuit shut-off valves. With pre-formed shell insulation in closed-cell expanded PEX.

Code 165004
Safety thermostat kit for heating, setting temperature 55°C, protection class IP 65.

Code 165007
Safety thermostat kit for cooling, setting temperature 10°C, protection class IP 65.

Code 165002
Female union with captive nut, complete with seal. Connections 1 1/2” F x 1” F (ISO 228-1).

Code 165003
Sensor holder extension. Connections 1” M x 1” F (ISO 228-1) with captive nut.

We reserve the right to make changes and improvements to the products and related data in this publication, at any time and without prior notice.

Caleffi S.p.A.
S.R. 229 n. 25 · 28010 Fontaneto d’Agogna (NO) · Italy
Tel. +39 0322 8491 · Fax +39 0322 863723
info@caleffi.com · www.caleffi.com
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