Professional Documents
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AD-A280 890
J-~3- 3/
SOME QUANTITATIVE ASPECTS OF
FATIGUE OF MATERIALS
Harold N. Cummings
94-18371
NOTICES
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WADD TECHNICAL REPORT 60-42
HaroldN. Cummings
Curtiss-Wright Corporation,PropellerDivision
Caldwell, New Jersey
Accesion For
NTIS CRA&I
DTIC TAB
Unannounced
JULY 1960 Justification ............................
By ........................
.........
Distý ibution I
Availability Codes
Materials Central Avail and Ior
Contract AF33(616)-6552 Dist Special
Project No. 7381
Ak
FOM WOED
This report covers work conducted from May 1959 to April 1960.
In this report are given not only the fatigue properties of many
structural materials but also the "static" properties and such other supple-
mentary information as was given in the references consulted. The data are
in general from room temperature tests, but a few data are given on tests at
higher temperatures. The data are presented in tables and on curves, supple-
mented by brief discussions in the text.
PUBLICATION REVIEW
W. J. TRAPP
Chief' Strength and Dynamics Brahch
Metals and ceramics Laboratory
Materials Central
VI Titanium Alloys. . . . . . . . . . . . a 0 0 . 0 0 0 0 0 0 0 21
i
6 .1 . G enera l ... 0 0 * 0 0 0 0 .0 .0 . . . 1
6.2 Discussion of Data in Table XIII. ... . . . . . . . 21
7.1 General . . i o o . . o e e 24
7.2 Discussion of Da T•able I . . . ". . . . . 0n 24
Bibliography . . . . . o * • • e • e a e o e o e 268
List of Authors of References. .o. . . . . . . . . . . . . . . 274
wADD TR 6o-42 Iv
LIST OF TA•LES
TAWZ PAGE
LIST OF ILWUSTRATIOIS
JIGUH• PAGE
1 Fatigue Strength of Steels vs. Ultimate Tensile Str6ngth. . . . . 138
2 S-N Curves for SAE 1008 Steel, Decarburized and Not
Decoaburized. .. *. *. . . .• • .. . . . . . . . .. . . 139
VAW'Tt 60-42 v
. "-.
S~PAOZ
25 S-N Curves, for Fully Reversed Axial Stress, of SAE 4340 Steel. .. 154
26 S-N Curves; SAE 4340 Steel. Low RAT.. . . .*. . . . . . . .*.e e155
27 S-N Curves; SAE 4340 Steel. High RAT . . . . . . . . .... ..0 0 .155
28 "Fully Reversed" S-N Curves for SAE 4340 Steel - Room Temp. .*.* .156
29 S-N Curves for SAE 4340 Steel - Room Temp. - With Steady Stress . .156
30 Alternating Stress - Steady Stress Diagrams for Different
Lifetimes. SAE 4340 Steel, of 158.5 kl UTS. Axial Tests. . . . .157
31 S-N Curves for SAE 4340 Steel, MTS 150 kcal. . . . . . . . • • .158
32 S-N Curves for SAE 4340 Steel . ...... ...... •. *.159
33 Mean Endurance Limit vs. 1TS of SAE 4340 Steel.. . . . . . . . 0 ..160
34 S-N Curves for SAE 4340 Steel, 172 ismi U7S, Tested in Bending . . . 161
WADD TH 60-42 vi
LIST OF ILLUSTRATIONS (Continued)
F3DURE PAGE
35 S-N Curves for SAE 4340 Steel, 172 k1. UTS, Tested in Torsion . . . 161
36 Alternating vs. Steady Bending Stresses for SAE 4340 Steel,
172 ksl UTS . . . . . . . . . . . . .... . . ..... 162
U l -- - m ,, n • mn nn io m nnn ie m g-l nu
LuS or nLBYAwmixoU (Contuinued)
FIGURE PAGE
53 S-N Curves for 8640 Wrought Steel, Quenched and Tempered,
138 kal UTS . . . . . . . . . . .. * * e * * * a
.. . •* . * * 177
and Tempered,
54 S-N Curves for 8640 Wrought Steel,
108.5 k-ei u• . . . . .. ... . Normalized
. . . . . ... 177
55 S-N Curve for 14B50 Steel, Smooth . .. .0. * . . . . . . • 178
56 S-N Curves for 98B40 Steel, 302.6 ksinUTS ... . ..... 179
1
57 S-N Curves for 98B40 Steel, 284 ksi UTS .o . ..... o 179
58 S-N Curves for 98B40 Steel, 270 ksUl TS ........... * * 179
59 S-N Curves for 98B40 Steel, 245 ksi UTS ... ... * 180
60 S-N Curves for 98B40 Steel, 204 ksitl TS ........ . .0. 180
FIGURE PAGE
77 S-N Curves for PH 15-7 Mo Stainless Steel, Condition RH950,
Heat Treated to 225 kui Minimum UTS .0. . . .'.0 . 0 .. 0 &. . * 195
83 S-N Curves for 403 Stainless Steel, Showing Steady Plus Alter-
nating Stress . . . . . . o 201
87 S-N Curves for Smooth Rene 41 Alloy, for Two Heat Treatments, at
Room Temperature, 12000, 14000, and 16000, With Zero Steady
Loads (A ='o ) * e * 0 e e * . *e 0 .. * * 0 0 0 * 0 * * 204
88 S-N Curves for Smooth Rene 141 Alloys for Two Heat Treatments, at
Room Temperature, 12000, 114000, and 16000, With Steady Loads
(A -o.67) . .. ..
.. * 0* # 0 e* . *. 0
. 0 0 * * * 0 * * * 205
89 S-N Curves for Smooth Rene 41 Alloy, for One Heat Treatment, at
14000 and 16000p, With Steady Loads (A = 0.25) . .0. . . . . . 206
96 S-N Curves for Alclad and for Bare 24S-T3, Smooth .. . . e . .* 211
WADD TR 60-42 ix
Ijay or UaMYAYZ (Continued)
VMS= PAGE
99 Alter'nating vo. Mean Stress, for N Cycles, for 24S-T4
207c)
AlmIinum Alloy, Rolled. . .. .. . . a 0 * a * * * .* * * * * * 212
103 Alternating vs. Steady Stress, for Aluminum Alloy 2 4 S-T, Smooth . . 216
104 AlternatIng vs. Steady Stress, for Aluminum Alloy 24S-T,
Notched, itt = 2.05. • • • . .... . . . ............. 216
105 S-N Curve for 2IS-T3, Axial Loads, Fully Reversed at Three
Speeds, on Notched Specimens, Kt z 4,0. * * * * . . * * . .&. . . . 217
106 Typical Load-Time Curves for Part of S-N Curve on Fig. 105. . . . . 217
Fully . Reversed
107 (A =Curves
S-N & *61s-T6
ma) *for ... * Alloy.
... e Aluminum
* *. . . . Stress . . . 218
108 S-N Curves for 61S-T6 Aluminum Alloy, for Steady plus Alternating
Stress (A = 1.0) . . . . . . . . . ..0 * . . .. . ..
o . . 218
109 S-N Curves for 615-T6 Aluminum Alloy Sheet, for Steady Plus
Alternating Stress (A = 1.0) .................. .218
112 S-N Curves for Aluminum Alloy 755-T, Extruded, Smooth Specimens . . 220
113 S-N Curves for Aluminum.. Alloy. 758-T6, Rolled Plate, Smooth
Specimens . • .. . . . .. .* o o
.. e . 221
1l4 S-N Curves for Aluminum Alloy 758-T6, Plate. Fully Reversed
Axial Stress. . .. . . . . *. * • . .. . . . . . . . . . . . o222
.
115 Alternating vs. Mean Stress, for Aluminum Alloy 758-T6. Fully
Reversed Axial Stress . . . . . . . . .223 e
116 S-N Curves for 758-T6 Aluminum Alloy, Hot Rolled . . . . . . . . .224
117 S-N Curve, 758-T6 Rolled and Drawn Rod, Smooth and Notched. . . . .225
118 S-N Curve, Extruded Bar 75S-T6, Smooth, . . . . . .*. . ... . 0 0225
119 S-N Curve for 758-T Aluminum Alloy, Showing Mean, and Scatter .*. .226
Band,. ....
*. ... .. . ... . . e
VADD YR 60•42 x
LIST OF ILLUSTRATIONS (Continued)
vIFGw• PAGE
121 S-N Curves for 753-T6 Aluminum Alloy, for Various Probabilities
of Failure. . . . * * a * * * * *. * * .* . . . . . . . . . .* . 227
122 S-N Curve for 75S-T6 Aluminum Alloy, for Axial Loads, Fully
Reversed, on Notched Specimens. Kt 2 4. * . . . . 0. . . .. • 227
126 S-N Curves for Aluminum Alloy X76S-T. Rotating Bending Tests . . . 230
127 S-N Curves for Vibratory Reversed Bending of X76S-T Aluminum
Alloy . . . . . .• •
* • * * a ..* a . * o .* . . . o. . . . . .e 230
128 Alternating Stress vs. Steady Stress, for Notched X76S-T Aluminum
Alloy. Kt 0 3.6..* * * & * * * • * .9 . . . . .*. . . . . . . . 231
129 S-N Curves for Aluminum Alloy 7076-T61. 10, 50, and 90%
Probability of Survival of Stress at Constant Life. . ...... 231
130 S-N Curves for 7079-T6 Aluminum Alloy, Hand Forged. Longitudinal,
and Short Transverse, Axial Tests . . . . . . . . . . * * * * * 232
131 S-N Curves for Magnesium Alloy AZ31X, Not Coated, and Coated
Anodically to 0.0025 inch Thickness . . . .. .. . . .. . . . . 233
132 S-N-R Curves for Magnesium Alloy FS-lhq Smooth. . .. . . .. . .. 234
133 Steady Stress vs. Alternating Stress for Magnesium Alloy FS-lh,
Smooth Sheet, for N = 107 Cycles . . . . .. . . .0 e *
. * a . 234
134 S-N Curves for Extruded Magnesium Alloy ZK6OA-T5. .-. . . . . . . . 235
135 Alternating Stress vs. Steady Stress for Extruded Magnesium Alloy. .236
ZK6OA-T5, for=N = 107 and 10. Cycles ..............
WADD TR 60-42 xi
LIST OF 1LTPSRATIONS (Continued)
FIOUIG PAGE
142 S-N Curves for Smooth Specimens of Magnesium Alloy HM-31
and HK-31 at Room Temperature and at 5000, 6000 and 6500F,
With Steady Loads (A = 1.0) .*.* * . .0. . . . . . . . . . . 243
143 S-N Curves for Smooth Specimens of Magnesium Alloy HM-21
at Room Temperature and at 5000 and 6500F, With Steady Loads
(A = 1.0) and Without Steady Loads (A -- ). . . . . . . . . . 244
144 S-N Curves for Smooth and Notched Specimens of Titanium
Alloy, RC 55 Type . . . . . . * . 0 . . . .9 . . & . . . . a 2145
145 S-N Plot of Fatigue Tests of Titanium Alloys TI-150A and
RC-130B .. . . . . ......
. o........000 0& 0 00& 246
1*6 S-N Curves for Titanium Alloy RC-130B . . ....... . . . 247
149 S-N Curves for 6 Al-4 Va Titanium Alloys, for Two Heat
Treatments . . . . . . . . . .. . . * . . . .. * a . ...
. 249
151 S-N Curves for 6 AI-4 V Titanium Alloy Bar, Heat Treated
to 160 kul Minimum UTS . .. . . . . * ..0
& . 0. 0 *. a & 250
152 S-N Curves for Aged, and Annealed, Smooth 7 AI-3 Mo Titanium
Alloy, at 750, 4000• 6000, 8000, and 1000O,, With Zero
Steady Load (A =l . . . . . . *.
.0 . 0 . . . . . . . 251
154 S-N Curve for Both Smooth and Notched Gray Iron ... e* * *. * 253
FIGURE PAGE
161 S-N Curves for a Heat Resistant Glass Fabric Reinforced
Plastic Laminate. . . . . . * * * . * * . * . * * * . * * a 258
163 S-N Curves for a Glass Fabric Laminate Plastic.. . .* * * ... 260
164 S-N Curves for Natural and Laminated Wood. ......... .261
165 Approximate S-N Scatter Band for 200k Specimens of Natural
and Laminated Woods . . . . . . . . .. . . . . . . . . . . . . 262
166 S-N Curve for Brush QMV Beryllium. Smooth Specimens.
Rotating Bending Tests. . .e. . . . . . . . . * . ... *. . . 263
167 Stress-Rupture Curves for QNV Beryllium at 1100OF o . .0. . . . 264
168 Approximate S-N Curves for Beryllium, Smooth and Notched.
Steady Plus Alternating Stress, at Room Temperature . o . . . . 265
169 Approximate S-N Curves for Beryllium, Smooth and Notched.
Alternating Stresses Only, at 1100 0 F. o . . o 0 . . . . . . 266
170 Approximate S-N Curves for Beryllium, Smooth and Notched.
Steady Plus Alternating Stress, at 2100OF . . o o . . . . . . 267
The values of fatigue strength for a specified cycle life, listed under
Se in the tables, must of course be understood to be an average or median value.
In other words, only about one-half of the specimens tested had as much strength,
and the other half showed less than the tabulated strength. In the few cases in
which a value of the "standard deviation" is given, some extrapolation downward
may be Justifiable, but it must be done cautiously. Reference (2) should be
consulted for a discussion of the statistical analysis of fatigue data.
1.2 The Format of The Report
The information gathered from the references is presented in tables,
figures and brief discussions. Each individual value of Se is given a line in
the proper table, and an "Item" number in the table. In these tables, the data
for each item begin on the left hand page, anJ are continued on the right hand
page, on which the item numbers are repeated. Information not covered by the
topics in the tables is given in the brief discussions to be found in Sections
II to VII and on the figures referred to in the discussions. A list of the
materials, with Table, Paragraph, and Figure numbers, is given at the back of
the report.
1.3 Notation
WADD TR 60-42
SECTION II. STEELS
2.1 General
Steels given SAE or AISI numbers are placed in Tables I to III.
Other steels, in general, are listed as Special Steels and will be found in
Table IV. These are steels designed by the steel-makers, usually for various
specific fields of application. Stainless steels, however, have been clas-
sified as Heat Resistant Alloys and listed in Table V, since they offer
considerable resistance to corrosion under high temperature conditions.
WADD TR 60-42 2
OWs *3t Nmes . were calculated at the surface opposite the notch. Because
of the sh•pe of the cross-sectlon through the notch, this point is more highly
stres•d than In the center of the notch. Failure starts, however, at the
Intersction ot the bottom of the notch with the surface where the stress is
apparently highest. No method Is known for calculating stress at that point;
therefore, the value obtained for the surface opposite the notch was used in
plotting curves". In the "Discussion"p R. E. Peterson says: "An Approximation
can be obtained by means of the Neuber solution, reference 7, which gives a
stress concentration factor of 3.14 for the two-dimensional ease and 3.M7 for
the three-dimensional case". S-N curves are given in Fig. 10.
Material is Smooth 230 Steel for Items 34-36 and Notched 2330 Steel
for Item 37. See Items 2to 3A &Dove for general discussion. curves for
r-N
Smooth Carburized 2330 are shown in Fig. 11. S-N curve for Notched Garburized
2330 is shown in Fig. 12.
The "endurance limits" for this SAE 2340 steel were obtained from a
few specimens. The reference shows an S-N curve, Fig. 13, for notched specimens
only, based on eight specimens.
WADD TR 60-42 3
Items 68-73 Ref. 14
These six values of Se for 4330 steel indicate variations among
three different heats of steel, and between longitudinal and transverse speci-
mens cf each heat. The reference gives 95% confidence limits for each Se.
amounting to from 1.6 to 14.4 ksl. These tests were made by the Prot method
which theoretically gives So for Infinite life. Static properties are averaged
from tests of two to four specimens. The small differences among them are
probably not as significant as they appear to be.
Items 74-77 Ref. 5
Discussion of Items 6-23 applies also to these items on 4335 steel.
2.2.2 SAE Steels 4340 and 4350
Items 1, 2 Refs. 15,16
It should be noted that by changing the heat treatment the item 2
steel was given a different microstructure and a reduced tensile strength. It
may be presumed that this accounts for the reduced fatigue strength of the Item
2 steel. The method of computing stresses as reported in reference 15 was re-
viewed in reference 16 and certain inaccuracies pointed out. The stresses
reported herein are based on the findings of reference 16, both in the data
tables and on the S-N curves, Figs. 22 and 23.
The S-N curves, Figs, 22 and 23, show the statistical variability of
the two steels. Note that the finite life variability was obtained by analyzing
constant-stress data, whereas the endurance limit variability was obtained by
analyzMg constant-life data. A large number of specimens was used for these
studies, wATER gves a-high degree of confidence to the resultsA for the type of
specimen used and the manner of testing. The "endurance limits for these items
may be presumed to be lower than would have been obtained if the specimens had
been "round, rotating" instead of "rectangular-cantilever". (See Figs. 14, 15,
16 of reference 23). The implication of the report, reference 15, Is that
inclusions rather than surface finish, determined fatigue strength. (Surface
finish In not reported for these specimens.).
Items 3-12 Ref. 17
The reference reports a size-effect study on specimens of SAE 4340
steel for sizes from 1/8 inch to 1 3/A inch diameter. There is an Implied con-
clusion in the reference that size effect is extremely small, in case-oiFextra-
polating from test results on specimens In the neighborhood of 2" diam. to
specimens of greater size.
Considerable variability appears in the detailed data of this refer'-
ence. The authors of the reference believe It to be due, at least to a consid-
erable degree, to non-uniformity both transversely and longitudinally in
metallurgical structure of the 3" diameter bars used as source material.
(Photomicrographs show pronounced bending In some of the longitudinal sections.)
This Is thought, by the authors, to account for the disproportionally low
endurance limit of the notched 1 3/4" diameter specimens.
Fig. 24 shows S-N curves from the reference report. Each of the
curves, as shown, Is based on only about a dozen test specimens.
Items 13-16 Refs. 18,19,20
Fig. 25 based on reference 20, shows individual S-N curves for fully
reversed axial tests on four hardnesses of the steel. The curves for smooth
specimens were derived by extrapolation from tests on notched specimens. The
two curves for the 190 ksi UTS steel represent specimens from different bars.
WADD TR 60-42 4
Twelve speolmens were tested for each S-N curve on Fig, 25.
Items 17-20 Ref . 21
These steels are called SAl 4340 but they are somewhat low in carbon,
particularly items 19 and 20. This fact should be taken into account in con-
sidering either the static or the fatigue strengths, both of which might have
been a little higher if the carbon had been chosen to the usual 4340 speoifi-
cations.
S-N curves, Figs. 28 and 29, give Information regarding Items 21,#23,
24 and 26. Data for Items 22 and 25.were obtained from tests run at "zero to
maximum tension". In such tests, the mean (steady) stress varies continuously
throughout the S-N curve, so that a curve of the type of those on Fig. 29 cannot
be drawn. Alternating stress-steady stress diagrams (modified Goodman diagrams)
are given for both smooth and notched specimens on Fig. 30.
WADD TR 60-42 5
magnitude equal to the maximum tensile alternating component; - In other words,
the tests were "puleating", I.e., zero to tension.
The 4340 steel was taken from two propeller shanks. Reference states
that statistical studies show no significant difference in the strength of the
two shanks, therefore, the data from the two shanks were combined.
From Tables II and III, p. 887 of the reference, data were taken, and
analyfed by the Step Method (reference 2)s which gave the mean endurance limit
at 10 cycles as 86 kal, and the standard deviation from t e-"ean as 8.0 ksls
for this steel which had been heat-treated to about 160 ksl UTS.
Items 41-56 Ref. 26
The S-N curves for 4340 steel shown on Figs. 34, 35, were "drawn
separately by inspection in order to represent the trend of the data".
For items 65 and 66, the S-N curves are given on Fig. 42. About 450
specimens of vacuum melted steel were tested for each of the curves. Attention
is called, in the reference, to the fact that "the notches cut in the 'notched'
vacuum melted specimens reduced the life and strength of the steel to practical-
ly the same values previously found for the air-melted steel".
The steel used for item 67 was made by the consumable electrode method.
Only 20 specimens were tested and the reference suggests that the value of Se
as determined by an abbreviation of the Prot method is subject to some uncertainty.
WADD TR 60-42 6
'fRM.
WADD TR 60-42 8
Items 1-6 Ref. 34
S-N curves for these tests of Tricent Steel (now called 300-M) are
given on Fig. 61. Also on the figure are the curves for notched saecimens of
Kt a 3, 5, and 8. The S-N curves appear in the reference up to log cycles only,
but as they are drawn it is reasonable to assume they would not show much de-
crease in values of Se if they had been carried out to 107 cycles.
WADD TR 6042 9
SECTION III. HEAT RESISTANT ALLOYS
3.1 Generl1
Many of the fatigue strength values given in Table V for these heat
resistant alloys are the room temperature strengths of materials that had been
prepared for high temperature testing. The term "Heat Resistant" is not well
defined, and the inclusion of such alloys as are listed in Table V in rather
arbitrary. Items 64 to 74 of Table XII, 67 to 86 of Table XIII, and 51 to 63
of Table XIV might have been included in Table V.
The data on Inconel X come from two references. Regarding item 13,
the authors of reference 39 made "exploratory tests on several" heat resistant
materials (S-816, Inconel Xp Type 403, TP-2B, TP-2-R). For eash of the room
temperature S-N curves on Fig. 70, they used five or six specimens. 'They
say:- "Although the scatter in the fatigue data is generally relatively small,
these data must be considered only approximate since so few specimens were
used for each curve".
WADD TR 60-42 10
M S-9 ouve"fr Inoonael X, derived from reference 38. shows a
Oembe zt1ce of steadj and alternating stresses on Fig. 71.
Item 27 Ref. 42
S-N curves for Lapalloy, and two other alloys for comparison, are
given on Fig. 75. Note that each curve is based on a small number of speci-
mens,
Item 28 Ref. 37
For M-1 steel th# reference gives a small S-N curve indigating that
the fatigue strength at 100 cycles is appreciably lower than at 104 cycles.
The curve is based on about a dozen and a half specimens.
Item 29 Ref. 37
For V57-1 steel, the comment above in item 28 applies.
Items 30-33 Ref. 35
The M-l0 steel, whose S-N curves are given in Fig. 76, shows consid-
erably more improvement in notched fatigue strength after nitriding than is
shown in the WB-49 steel (Items 1-4).
Items 34-35 Ref. 43
S-N curves, based on five or six specimens each, for the N-155
alloy are given on Fig. 70. The authors of the reference say:- "Since only
a small number of points were obtained for each curve, the diagrams presented
are only approximate".
Items 36-37 Ref. 38
The S-N curves, Fig. 77, for PH 15-7 Mo Stainless Steel show the
combined steady and alternating stress aseparately on the scale of stresses.
Note that the steady stresses increased as the alternating stresses Increased.
Items 38-39 Ref. 38
Comments on items 36-37, above, apply to Fig. 78 for 17-7 PH steel.
Items 40-45 Ref. 44
Although it may appear that the change in grain size of this
Refractalloy 26 is responsible for the sharp decrease in long-life strength
WADD TR 60-142 11
of the smooth specimens, the author of the reference points out that "the two
grain sizes were obtained by using two different solution treatments" (see
Table V ). He goes on to say:- "Consequently, It is possible that there may
be metallurgical dissimilarities other than grain size". S-N curves are given
on FPi. 79.
Items 46-63 Refs. 39,42,40
The data on S-816 alloy come from three references. Item 46 is one
of the materials mentioned in the discussion of Items 13-14, above. The S-N
curves are shown on Fig. 70.
For Item 47, an S-N curve is shown on Fig. 75, together with two
other alloys for comparison. Note that each curve is based on a small number
of specimens.
S-N curves for items 48-50 are given on Fig. 80. The values of Se
in Table V were scaled from Fig. 80.
The data for 8 m and Se for items 51-63 were derived from values
scaled from S-N curves of "crest" stresses in the reference. Each curve
was based on at least five specimens but in no case more than ten specimens.
WADD TR 60-42 12
- .. ."'l - 1W -v -4" 1- r 1U .1-11,qF ý ,- . 1'
"1 n Inversion at st•legth* fora 10.6-lit. notched specimns,, that could perhaps be
Moot•ed tow b7 the lange soatter In a relatively small number of specinens.
Values of So In Table V were scaled rrom •i. 8,4.
Items 81-83 Ref. 40
Values of so for this 16-25-6 Timken Alloy were scaled from the S-N
curves on Fig. 86.
Items 84-85 Ref. 39
These heat resistant materials TP-2B and TP-2-R (molybdenum with and
without tungsten) are among those referred to in the discussion of Items 13-14.
Their S-N curves appear on Fig . 70.
Items 86-87 Ref. 36
Comments on items 5-6, above, apply to this Udimet-500. The S-N
curves appear on Fig.
67.
Items 88-90 Ref'. '40
S-N curves for this 6.3% Mo-Waspalloy are given on Fig. 85. Values
of Se in Table V were scaled from Fig. 85.
Items 91-102 Ref. 46
WADD TR 6o-42 13
SECTION IV. ALUMINUM ALLOYS
4..1 General
The titles of Tables VI to XI list the respective aluminum alloys
according to the present Alcoa number code, but give also, in parentheses,
the corresponding former code number. Within the tables, In the discussions,
and on the figures, the code numbers used by the respective references appear.
4.2 Discussion of Data in Tables VI to XI
14.2.1 Aluminum Alloy 2014 (14S)
Items 1-2 Ref. 47
"Extruded" material - smooth - surface polished but smoothness not
measured although "believed" to be about 20 micro-in. Fig. 90 shows tests on
same material, under similar conditions excepting shape, machine and speed.
("Sharp edges in the gage section were broken with emery paper".) Note that
only nine specimens were tested for each S-N curve.
Items 3-6 Ref. 48
S-N curves for smooth and notched specimens are given on Fig. 91.
The effect of steady stress on the 10( cycle strength of this 2014-T6 material
Is shown on Fig. 92.
Items 7-10 Ref. 49
The S-N curves, Fig. 93, show small differences between longitudinal
and short transverse fatilue properties for this hand forged 2014-T6 alloy.
(The forgings were 3" x 6 x 38" in size.) Similar curves are shown on Figs.
123 and 130 for other aluminum alloys.
4.2.2 Aluminum Alloy 2024 (24s)
Items 1-4 Ref. 50
These items show the effect of certain surface treatments on the
alloy.
The anodizing process was as follows:
1. Clean with hot caustic soda bath.
2. Immerse in 15% H2SO04 both at 700F.
3. Seal in water at 1850F.
For anodized and painted specimens, a fourth step:
4. Paint with zinc-chromate primer and normal finishing
of Preparakote.
Microsooric examination of anodized surface showed that "entire
surface was pitted".
The reference showed S-N curves from 104 to 107 cycles, for which
13 to 16 specimens were used for each curve.
The specimens used for items 3 and 4 were subjected to corrosion
WADD TR 6o-42 14
8wizs the ratigfs stressing by Vallowift P~lin taP water to drop slowlY uPOR
an extrweamy light-weight wick In conttaot with the spcimen".
Th* author of referwence 50 concludes that anodizing Is detrimental.
As a matter of fact, the anodized specimens (Item 2) appear to have about the
same strength as specimens subjected to tap water corrosion (Item 3).
Item 5 Ref. 51
The curves, Figs. 914, 95 are for notched Aiclad 24S-T3. They were
traced from reference 51.
It m 6 7Re
.5
Fig. 102 shows S-N curves for smooth and for notched 2*5-T3T, for
fully reversed stresses.
WADE) TR 6o-*42 15
Item 24 Ref. 57
The material tested was thin 24S-T3 aluminum alloy. Tests were run
at three significantly different rates in cpm, as shown on Fig. 105. It is
probable that the S-N curve would actually be three different curves, if a
complete set of tests had been made, at each of the three rates of cpm, for the
range N a 1 to N w l0 cycles. No information is given as to the variability
of the material. The reversal of stress from the tests at less than 50 cpm
was not sinusoidal. Typical load-time curves, traced from the reference, are
shown in Fig. 106.
4.2.3 Aluminum Alloy 6061 (61s)
Items 1-4 Ref. 58
The S-N curves on Figs. 107 and 108 show the effect of "zero to
tension" stressing on the fatigue strength of the alloy. The curve for item
3, based on only three specimens, must be taken as less precise than the other
curves. The stress scale for Fig. 108 shows the steady component separately
from the alternating component.
Items 5-7 Ref. 45
wADD TR 60-142 16
Item 11-21 S
The material Is 75S-T6 hot-rolled aluminum alloy. The authors, by
slow bend tests an specimens fatigued toward failure, determined that
%6" has poorer .nergy-absorption cap Iytan 243-Y4, and higher notch-
sensitivity. However by reheat-treating 75 to approximately the hardness of
243-.T4 it waAe Ito behave closely like 24S-T4. Fig. 116 shows 8-N curves
for smooth and for notched hot-rolled 75S-T6, for fully reversed stresses.
WADD TR 60-42 17
402.5 Aluminum Alloy T076 (76B)
Item 1-9 Ra.f 61
This material Is 76S-T61. originally designated as m68, and referled
to in reference 62 as XT6S-T.
Fig. 124 shows S-N curves for bending# without and with superimposed
steady bending stresses.
Fig. 125, similarly, shows S-N curves for torsion, without and with
superimposed steady torsion stresses. Reference 61 also gives various tables
and curves showing combinations of alternating bending and torsion with super-
Imposed steady bending and torsion.
Items 10-21 Ref. 62
These tests were run In 1941 or 1942, on material that at that time
was designated XT68-T.
It will be noticed that the composition and heat treatment are
reported as Identical with those reported In reference 61, for 76S-T61. There
are not enough data regarding any one test to determine even approxifately the
variability of the material. Figs. 126 and 127 give S-N curves for this
material, and Pig. 128 shows, for notched material, the relation of alternating
to steady stress.
Items 22-23 Ref. 29
These tests were run to investigate the applicability of the Prot
method of testing to aluminum alloys. The reference suggests the possibility
that the much higher values of fatigue strength obtained by the Prot method
;Abe due to some "coaxing" effect. Long-life S-N curves are given on
R 129.
4.2.6 Aluminum Alloy 7079
Items 1-4 Ref. 49
The S-N curves, Fig. 130, show some difference between longitudinal
and short transverse smooth specimens of the hand forged alloy, but no
sloLnticant difference for notched specimens. (The forgings were 3" x 6" x
38 :In size.) similar curves are shown on Pigs. 93 and 123 for other
aluminum alloys.
WADD TR 60-42 18
SEC!ION V. MAONSIUM ALLOYS
5.1 General
Although there are numerous items In Table XII, a large number of
them do not show the tensile (static) strength. Inspection of the Table will
show that there seems to be little, if any, correlation of fatigue with static
strength, so that the missing static strengths would be of only academic
Interest. A few data are given In Table XII (items 64 to 74) for high temper-
ature fatigue.
Regarding these test. on AZ31X, the reference says that the "HAE"
process "produces electrolytically on.magnesium alloys a nonmetallic coating
that is hard and corrosion-resisting". The reference states that the coating
reduced the fatigue strength by approximately 1000 psl for each 0.001 inch of
coating. Several specimens were exposed to warm salt spray for five days then
fatigue tested. The reference states that fatigue resistance was generally,
but not Invariably, not decreased by exposure to the spray. Fig. 131 gives
S-N curves for item 1.
Items 13-29 Ref. 64
The material is Dow Chemical Co's. FS-1 alloy. Heat treatment is
not specified in the reference, but the items marked FS-la are presumably
annealed and those marked FS-lh are presumably hard rolled. Most of the data
were from sheets, and to avoid buckling from compression the stress ranges
for these tests were kept between zero and a maximum tension.
Warning: The reference says: "* . . it is recommended that the
test bar data presented here not be used quantitatively for design values,
but rather, simply for a qualitative comparison of materials".
Fig. 132 shows the S-N-R curves, I.e., the curves for crest stresses.
Fig. 133 was derived .by converting values scaled from Fig. 132 in odequivalent
separate steady and vibratory components for 10( cycles.
Items 49 - 5 1 Ref. 66
Material Is magnesium alloy ZK6OA-T5 (Dow Chem.), Extruded bar
stock. This Is a "solid solution precipitation hardening type with Mg-Zn
compound as the submicroscopic precipitate".
Fig. 134 shows S-N curves, for fully reversed stress, of smooth and
of notched specimens.
WADD TR 60-42 19
Figs.135 and 136 show, In modified Goodman type diagrames the
Influence of steady stress on alternating stress strength.
Items 59-53 Ref. 4
Approximate S-N curves for magnesium alloy J-1 are given in Fig. 137.
Items 54-61 Ref. 67
These tests on three magnesium alloys, PS-la, J-1, and 0-1, were made
to show the difference In fatigue strength of the alloys caused by differences
in the test methods. The individual specimen tests are plotted in Figs. 138-140.
As a result of these tests the authors of the reference state that some magnesium
alloys give appreciably higher strengths in rotating bending than In plate bend-
ing or in axial (push-pull) loading.
No S-N curves were given in the reference, but values of "Fatigue
Limit, lo7 cycles" were given. These are the values used in Table XII.
Items 62-63 Ref. 68
The tests on AZ8l-T4 cast alloy were made "to compare the fatigue
properties of AZ8l-T4 with other similar magnesium alloys now In service". The
reference concludes that "the unnotched fatigue strength of AZ81-T4 is approxi-
mately 4 ksi lower than AZ63-TV" and "the notched fatigue properties were
practically identical to those of AZ63-T4". S-N curves are given on Fig. 14.
Items 614-69 Ref. 69
The tests on HM-31 forged alloy are plotted on Fig. 142 together with
"results of previous testing on annealed HK-31 magnesium alloy". The values
shown on the figure are based on stressing from zero to tension (A z 1.0). In
addition to the tests plotted, "a limited number of the specimens were also
tested in completely reversed loading", with the following results:
At room temp., stress 15 ksi, one specimen failed at 2,085,500
cycles and one specimens failed at 3,875,000
cycles.
At 500 0 F, stress 12 ksl, one specimen failed at 91,700 cycles.
stress 9 ksi, one specimen failed at 1,102,300
cycles.
At 6500 F, stress 7 ksi, one specimen failed at 1,100,900
cycles after having survived 100 cycles at
10 ksl at 5000P.
Items 70-74 Ref. 70
These tests of HM-21 forged alloy were "preliminary", - for comparison
with HM-31 alloy. S-N curves are shown on Fig. 143.
WADD TR 60-42 20
TM
ALL< .Vs. ,
WADD TR 6o-42 21
psi (wide scatter of data)
4. Ground and scaled - 56,000 psi
5. Machined notched - 40,000 psi
6. Ground and notched - 21,000 psi
The fatigue strength varied from about 35 to 145 percent of the tensile
ultimate strength for the different treatments, except for the notched
condition as would be expected. RC-130B gave endurance limits of about
67,000 psi (approximately 415 percent of tensile ultimate strength) for
the ground, unnotched condition, and about 214,000 psi for the ground
notched material. The wide range of values for the ground TI-150B alloy
and for the 10 percent stretched and ground Ti-150A alloy may have been
due to various degrees of surface cold work, and surface discontinuities,
caused by grinding and cold work. In addition, radiography identified
tungsten inclusions which were probably a contributing factor. In
general the surface treatment has a marked effect upon the fatigue
strength of titanium and its alloys. For the conditions tested, a
machined and polished surface produced the optimum fatigue properties."
Item 15 Ref. 73
These tests of RC-130B titanium alloy were run to provide data for
a study of the statistical nature of the material. In the reference report
the data are analyzed by using the means of the reciprocals of the life
cycles. In Fig. 146, the.P-S-N (Probability-S-N) curves were established
by probit analysis (reference 29).
Items 16-40 Refs. 74,75
The values of Se for 107 cycles that appear in the data tables were
scaled from curves in the references. These values are listed as "plus-or-
minus" values to indicate that they are not highly precise in the second
significant figure. In general only three or four - sometimes five - speci-
mens were tested at any one stress level.
Items 41-44 Ref. 76
These items show the sensitivity of the nearly pure titanium,
Ti-75A, to heating under high speed cycling, and to extremes of speed, that
is, from 400 RPM to 10,000 RPM. The reference says, however, that "speci-
mens which were water cooled to dissipate the internal heat showed small spread
in the failure curves for the different speeds of testing that were studied".
Fig, 147 shows S-N curves for these items. Values of Se in Table XIII were
scaled from Fig. 147.
Items 45-62 Ref. 77
In these tests of titanium-chromium-molybdenum alloys, 20 specimens
were used in tests for each value of Se. For the data in Table XIII, static
properties excepting UTS were scaled from graphs in the reference. In their
Summary, the authors refer to Fig. 148 and say:- "The fatigue endurance
limit of the alloy appears to be unchanged, regardless of alloy content,
although the tensile strength is greatly increased as a result of alloy
content".
WADD TR 60-142 22
Ite.m 63-64 ARG. 78
me two s-N curves for 6 A1-4 Va titanium alloys shown on ig. l249
!rersent
tests rum to "illustrate the Improvement in endurance strength
wihabe realised using duplex heat treatments".
Item 65 Ref. 29
The S-N curve for 6 A2-4 Va titanium alloy shown on Fig. 150 in
based on tests of 63 specimens whereas the lower curve of the same material
shown og Fig. 149 is based on A specimens, only four of which broke at less
than 100 o yles. Whether or not this alloy has an "endurance limit" at
around 10F or 10o cycles is questionable.
Item 66 Ref. 38
The reference says of the S-N curves for 6 Al-4 V titanium alloy
bar from which Fig. 151 was derived that they show "some limited axial .
fatigue data". The scale of stresses on Fig. 151 should be read carefully.
They indicate the steady stress component as well as the vibratory component
of stresso and it should be noted that the steady stress increases as the
alternating stress increases.
Items 67-86 Ref. 79
These tests of 7 A2-3 Mo titanium alloy were made to study the
effect of ageing versus annealing treatments on the high temperature creep
and fatigue properties of the alloy. The S-N curves, Figs. 152 and 153, were
derived from curves given in the reference. The stress scales on the figures
show the steady stress component and the alternating stress component.
WADD TR 60-42 23
SECTION VII. MISCELLANEOUS MATERIALS
7.1 0enel,
The data In Table XIV apply to plastic and wood laminates and a few
metallic materials. Some data on high temperature properties of beryllium are
Included.
The Ingot Iron used for item 2 was specially treated "to retain as
much carbon and nitrogen in solid solution as possible". This treatment was
used to render the Iron more susceptible to "coaxing" under fatigue stressing,
so that the effect of coaxing on Prot tests could be Investigated.
Items 34 Ref. 4
In the case of this gray (cast) iron, the plots of Individual test
results as given In the reference warrant the drawing on PIg. 154 of a single
S-N curve to represent both the smooth and the notched specimens.
Item 24 Ref. 80
This item, represented by the S-N curve on Fig. 160, shows the
effect of stressing the glass-fabric-reinforced laminate at 45o with the
direction of the warp. The effect of anisotropy can be seen by comparing
this Item with item 18.
Item 31 Ref. 42
An S-N curve for this glass fabric laminated plastic Is given on
Fig. 163. The curve is considerably different in character from most of those
WADD TR 60-42 24
on PIgs. 157 to 162 although the long life fatigue strength is consistent with
those ef the other laminates. The specimens were round Instead of flat, the
stressing was In bending instead of being axial, and the-resin was not identical
with those used for the other laminates. The reference says:- "The decrease
in fatigue strength value with Increasing number of cycles is relatively smallm.
One respect in which the data in the last eight items differs from
values for steel Is in the effect of increased speed of cycling. There is a
small but persistent decrease in fatigue strength as speed increases from 3450
to 10,600 cpm. Steels have not been found so sensitive at these speeds, and
for much wider differences have shown the opposite effect.
Data for these flat-plate bending tests of solid and laminated wood
specimens are given as percents of the static modulus of rupture "because
specimens of the same species from different trees will vary considerably in
strength". Test results are shown on Fig. 165 as a "scatter band" since the
separate test values for the two solid and the two laminated woods were com-
pletely Intermingled on the figure in the reference. This is consistent with
the statement in the reference:- "Since the shear stress is relatively low
compared to the fiber stress in bending, it has been found that plywood speci-
mens tested as cantileer beams subjected to repeated or reversed bending
stress, with the plane of the veneers perpendicular to the load and the grain
of the outside plies parallel to the span, will fail in the wood before
separation of the veneers occurs".
Item 50 Ref. 83
The S-N curve, as based on four specimens, is shown on Fig. 166.
Regarding other data on beryllium, the reference states that other
investigators have reported "the fatigue strength under direct stress of hot
pressed, warm extruded Beryllium to be 31,300 psi at 108 cycles", and the
"fatigue strength of Beryllium under cantilever bending . . . as 32,000 psi".
Also, it quotes another set of tests as showing that strip specimens under
direct stress showed "an endurance limit at 107 cycles of 22,000 psi".
Item 51 Ref. 84
The 1100°F stress-rupture data for Brush QMV Beryllium are plotted
on Fig. 167.
WADD TR 6o-42 25
Items 52-63 Ref. 85
The axial test data for Brush QMV Beryllium given by tests the reference
168 shows room temperature and
are plotted on Figs. 168-170, PFig of the S-N curves shown is based
ligs. 169, 170 show tests at 11000F. Each
in Table XIV were read from the
on a small number of specimens. The data
S-K Curves.
WADD TR 6o-42 26
TABLES, pp. 28-137
ILLUSTRATIONS, PP. 138-267
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S-N Curve - Steel SAE 4320 - "Transverse" Specimens
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Fig. 18
200
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100 .
Cycles to Failure
FIP. 20
S-M Curves for Smooth V-Modified 4330 Steel, 222 ksi UTS
0 ° l&oi
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X-±_ Id"
90 A-&-t21r 3;
Cycles to Failure
Fig. 22
Statistical Variation in Fatigue Life and Endurance Limit
For Quenched and Tempered SAE 4340
70 1
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(Traced from zefo 22)
SI I I
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Cycles to Failure
Fir,. 29
S-N Curves for SAE 4340 Steel Room Temp.
- - With Steady Stress
(Prm refo*22)
4.
Fig. 3o
Alternating Stress - Steady Stress Diagrams for
Different Lifetimes. SAE 4340 Stee], of
158.5 ksi UTS
Axial Tests
(Traced from ref. 32)
_ 0M
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Fig. 32
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(Traced frm ief, 26)
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Cycles to failure
Fig. 345
S-N Curves for SAE 4340 Steel, 172 ksi UTS
Tested in Torsion
(Sone Stresses have been corrected for yielding)
(Traced from ref. 26)
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Fig. 43
Tests of SAE 4340 Steel, UTS 140 ksi
Transverse Smooth Specimens
R. R. Moore Rotating Bending Tests
(From ref. 30)
(Light dash lines show lomgitudinal walues)
,4120
o 90 ) - S11 ( Lm ~ t . 50%)
C0ve. to Fatloo
Fig. 44
Tests of SAE 4310 SteelI, UTS 190 ksi
Transverse Smooth Specimens
R. R. Moore Rotating Bending Tests
(Pro ref. 30)
(Ligkt dach ijius sha, lmgituiinl wi1s.)
1.~, *B23TWMS
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Fig. 46
Tests of SAE 4340 Steel, UTS 260 ksi
Transverse Smooth Specimens
R. R. Moore Rotating Beam Tests
i-v4
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S-N Curves for 98B40 Steel,. 2841 ksl UTS
(From Ref. 13)
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Cycles to Failure
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S-N Curves for 98BI0 Steel. 245 kel UTS
(frtm Ref. 13)
200__ _
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Fix. 65
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X.2.6"
j80
cycle to Paibn"
Fig. 66
Approximate S-N Curves for Ferrovac Wi3-4f9 Steel,
Not Nitrided, and Nitrideci
(Ftcm ref.- 35)
80 6 Spec mens
60
40
%%.LS~pecimens
201
S EHaatelloy R-235 Kt
no 4
Kt = 3.14
8 Specimens
Kt 1.0ecimensf
Fig. 67
S-N Curves for UdImet :20g HastelloY R-235, and
OMR-235 Heat Resistant Alloys
$4
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11 9Selw
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Fig.- 74
1700'F S-N Curves for Inconel 713C at Several
Combinations of Steady and AlternatIng Strees
(Frm De. 41)
Note: A - ratio of a1tezvotim to cbWt trs.
__ I-
0'
N*
noo
%,ame to Vtm11e
Fig. T6
S-N Curves for M4-10 Steels Re 61-62, Not Nitrided
andl Nitridled. constfant I'rtobabli~ty or Surivyal
or Stress at Constant life.
(Pum ref.- 35)
40
o* * o
-43
a0
z '
00
+ + +
;gx 'ssuu~g3~~u~
9mv" u .MTp..qg
0
'-4
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4-t
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b% C#l
r44
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6D
----
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7yle go Flbir
Fig. 79
S-N Curves for Refractaloy 26
At Room Temperature
1407Spces
4430 _____ _
SIKt 3.4
5 1o5 5 o20 5 io 7 5
Cycles to feilure
Flg. 80
S-N Curves for s-816 Alloy
Iiin
II--P
-
ODI
r4.
K1.0
330 *30
• lo','
; o • ,t "- 4.2.0
20*2011
110 * 10
0-
0o 1 6 0o
o08
1o0 1o3 0o4
cycles to Failure
Fig ,. 82
100 1 10
80±•
1 "°
Kt .0
xt .0
x .
20 t20
Fl•a. 83
s-N curves for 403 stainess Steel, ShowtnM Steady
PlUs AIS~ernatlMM Strzes8
6~0
Sii Spspecimen
320 Nt" I
co no05
& :o.1 5 5 17
cycles to Failure
Fig. 84
S-N Curves for Stellite 31 (X-4o) Alloy
(From Ref. 40)
80
A50 -_ __ _
Fla. 85
Go F
ECa
* U I
,to- t
wD 6o-4 203 -
*100 -
Nt. 2
890
*70
*60
±I.!
I -_ _ or : j•_e_ spom en
*50
160
* 0 Solutiauued 21501' pc nv
Aillh,, ZeroP a¥Ied A= It
* Aged
0 1650*v*4
i6oh __tW
30*20
Solutlom~d 21501
Aged 16501
20 a 13.
7yoe to Fa6l7
Rt.
2 n e.~
UADD TB6160020
aot w
70 1 107
30*t 7.5
20*± 5, 5 5 o6
Cycles to Failure
do~ii
30
~20---
cpae.. to Jr11m.
Fig. go
S-N Curves for Aluminum Alloy 2014 (14S-T), Extruded
(Twin ref. I&7)
10 2 p
Fig. 91
S-N Curves for Aluminum Alloy 2014-T6 (14S-T6), Rolled.
"0 10 20
Fig. 92
Alternating vs. Mean Stress, for N = 107 Cycles,
for 14S-T6 Aluminum Alloy, Rolled.
(DrDRref. 028)
A'A
o *w
I1
IW
IC
UN 0e
4.
0I 0*
cm4
TR6-4 ijD 0
3011 1
C I,3etodd mFel0ukiw
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Fig. 95
S-NCuresfoA Nchad224ST3,Kt 2.5T3 t .
(ftram ref. 5.1)
E 60-2
WADD 21
Itoc
Fig. 96
S-N Curves for Alclad and for Bare 24S-T3,. Smooth
ho[I
1I
M vibrating esntllome
CY*l80 to ?&Ulwe
Fig. 97
S-N Curves for Aluminum Alloy 24S-T, Extruded
310
___ 6
10
9
Cycle. to Ftailu
Fig. 98
S-N Curves for 24S-TL Aluminum Alloy, Rolled.
(7r• ref. 48)
30
iIt,
o0 0 •o
2030 .00 60 TO 8D"90 30
Fig. 99
Alternating vs. Mean Stress, for N 107 Cycles
for 24s-T4 Aluminum Alloy, Rolled
(TwM ref.
0
-------------- - -W
Uo
z
A 6; 1
wADD R 6o-2 21
60 6
is 1.5 -0 - -- - 0
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both
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14.1
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20 *0 It - 5.0
o0 10t 20
t0 a1400 .0ou
o 2 2 3o o 5o0 10 20 30 40 50
Mean Stress, ki 0 Mean Stress, kit
, ,,.0.0--- 100
0 0
202
t It
10 -0 -t
Alumlnuu
A11oC Plat It 46 .0..
00 -30 20
0 0 20 30 4o05o 60 0 1 2 3
Moan Stasis, kit Ymen Stress,, kni
Flg. 101
Alternating vs. Mean Stress for 24IS-T3
40 P I N I~ o4
Aluminum Alloy Plate
ium~ n 2
Cycles to ?ulbuz'e
Fig. 102
S-N Curves for 24S-T4 Aluminum Alloy, Hot Rolled.
(urna ref. 35)
3ochd05 20
"(Based
onailt40 of16seies
R 6o-+2
WADD 21
so T__ Ato•he n
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IU0 and 180•0 6
TJLenullmi
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Fig. 106
Typical Load-Time Curves for Part of S-N Curve on Fig. 105
WADDref.73
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F1g.110
7-~
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Cyclas to Fali~m'
pi-g. 1 1 0
S-N Curves for Aiclad 75S-T6, Notched, Kt =2.5
~~204
*04
210
020 20 0200
Steady Cmpmeneaim, kal. Steady Tension, kul
Fig.111
Alternating vs. Steady Stress for Alciad- 75S-T6,
Notched, Kt = 2.5
(Frca ref.5
VADD TR 6o-4i
2 219
"5
cyc1.. to Failure
Fig.112
S-N Curves for Aluminum Alloy 75S-T, Extruded, Smooth Specimens
3.5
30
2.5
CyclestoF~aiure
45g 113
~ ~
S-N~ ~~~Curve lly7
t nt6,Roled Plate,
Coalmiu
(Fr.ref. 1i7)ow
WADDAV
TR604222
j2
U'\
-4a,
6e/ a
, oat
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Si
innnmiLCm\
=a mnmnnnnnnnu ~
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-~~ - - - *
g 2 2 A Ln 0
1u~I33..qS W 'Ue.48ZV~lzL.~!TM
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tri
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Jj It.
hol
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Fig. 11-6
S-N Curves for 75S-T6 Aluminum Alloy, Hot Rolled
(Frm re. 55 )
0ig 11
NX
X
20fmi
I(r I wsf [ i)
F2g. 120
Log-Probability Diagram Showing Fatigue Lif~e.-Times,
of Dferent 8ressesa or •-T Aumi tnA Alo
30 A ! ! %,3 !
1. to p
-l W?I
Fig. 12
110
160
T _ _J• _ _27
00
c~cua to ftu2.
Flit. 122
S-N Curve for 755-T6 Aluminum Alloy,, for Axial Loads,.
Fully Reversed, on Notched Specimens. Kt - 4.0
dSS
44
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120 h30 01
18 60 kul.
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Fig.l2 4
S-N Curves for 76S-T61 Aluminum Alloy-Alternating Bending Stress
Superimposed on the Indicated Steady Bending Stress.
30(7rca Ref. 61)______ ______
__
25__
v
e4
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S16 Zr
E-.
a 1 ke
~10
30
.1.4
____M
1
.20
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10
C700e9 to Failuro
Fig.126
321
30 Romid
~26 IM
•~x .6" 10-
j212
as to aSlquare
1Ig. 127
~~ Curvesllml~m~
imminmmin
S-N ~
for Vibratory K 0lnl
Reversed Bending of X76S-T Aluminum Alloy
10
X% 0 *10 0
Steady StrA"n, kl
Fig.128
Alternating Stress vs. Steady Stress,, for
Notched X76S-T Aluminum Alloy. Kt 3.6
(Fwi ref . CO
35
(?mrt.n 22)
WADDC) TR6oW2 3
~• ~ ~
m, m ~m ~
mmm ~
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II 1 '4
ii- lei
3-i--0-4
$Ba Ix T 24L
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Fig. 13
S-N-R Curves for Magnesium Alloy FS-Ih, Smooth.
20
0
o 10 20 30 40
Steady Strese, kmi
Fig. 133
Steady Stress vs. Alternating Stress for Magnesium
Alloy FS-Ih, Smooth Sheet, for N = lOT Cycles.
(Derived from Fig.132)
1- :3
r4.
pm 'momq ftrmuzsnT
60 70
020- __
*10 KaJ _ _ _ _
p -3.a. __ . 2.
Fig. 135
Alternating Stress vs. Steady Stress for Extruded
Magnesium Alloy ZK6OA-T5. for N = 107 and 105 Cycles
(rrm r'f. 66 )
SI I
34K,- 20 -
- It - -
I%
Steady Stress,koEL
- x~is
- o• Ols
3A N
-I4
i
.4-- - 0
26 Axial Lceai.S
26
18
04
111 S00
10
3(103) 0e 10' 107
cycle to Failure
*30
Plate BIeadi
22
18
0
10
3(103) 1o0 10 16 o7
Cycles to Fallure
Fig. 138
S-N Plot of fatigue Tests of PS-la (AZ31A-0)
Magnesium Alloy
(Frau Ref. 67)
18 0
00 I 0
30
26
0 00
300
300
Itotatift BeNdi
0 00
42
18
1.0-
cycles to Failure
M~. 139
S-N plot Or Patigue Tests of J-1 (Az61A-F)
Yamnesluiu Alloy
(Frim Reft. 67)
a66
22
18
0 3
10
30
26
22
22
10
30
2 Retatina Bendiug
0__00
26 _ _ _ _
0 0 0
22 2
18
10
Cycles to Failure
Pig. l14o
S-N Plot of Fatigue Tests of-0-1 (AZ8OA-2)
maADDlTm Allay,
(Fran Ref.- 67)
, I I0
_ _
/ fi4f
_ I
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11.5
Cycles to Failure
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Titanium kIIOY&
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and Ann' 100001F., with 147,ero Stead Load
iýll!"illiid
for" 11ý11
S-14 (;Urves 6000,, 8000, and
at 750, 4000,
(Froff Ref. 79)
251
WADD TR 60-42
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II
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1880±80
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hr~r
24
12
107 2'
Cycles to Failure
150 -
10%
50%
~35 90_
3010 2 i
Cycles to Failure
Fig. n'~
3-N Curves of Constant Probability of Survival of Stress
t Conta~nt Lire. H. R. Moore Tests or Beryllium Copoer
(From Ref . 29)
Polyester Resin
30 - 181 Glass Fabric
Item 7
25 - -- -
9 Specimens
15 - - - - - ",- - -z
30
Polyester Resin
Item 8 112 Glass Fabric
5
10 - - l- 3. -.. ,-
20
5
Iyle to Kt.Failre
157
30
30 -- --- - - - -
25
250
1a3nte
itaem
(F9 ReT 80)
WADDv~e 1.0o1225
35 - - - -
I I
-
20
I9Ii Spczg-L
5
1~ - 1I18 Gas abi
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~ 0
Ný
Plastic Lainte Mitean Withoust 3.5iupsdManSrs
TR 60-15 ec 257
Sat Resistant
rlf Glaess FabricPolyester lesin
20
&5* vith
item••.•.
S15
N 8 Specimens Kt 1.
10
Cycles to Failure
"Is8 Specimens
25
ltaa 26
8 Specimens
433
10
25
20 7 Spcio
15
Kt f 3.5
10
' 30
Heat Resistant Silicone Resin
181 Glass Fabric
•4 25
~20
15 ;;; ý7Specimens
15Igel 30 Kt____1
SSpecimesK .
0Kt 3.5 0
S20Itels
j20- 313 -
1 - • Kt 1.o0
Fig. 161
S-N Curves for a Glass Fabric Laminate Plastic
(Plotted fran Table XI of Ref. 42)
!Ktul.08K
10 W 1
ey"to Fallsre lols oT&
_ 1205
~1534ai
N10
It
-
11* Deeals Oontstl
2.
cycles to Failgme
Fig. 164i
S-N Curves ror Natural and Laminated Wood
(From Ref. 81)
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pal
4003
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- .
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WAD .9.6042926
BIBLIOGRAPHY
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19. Wells, N.J., and Ward, M.V., Critical Design Factors for High Strength
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416. Rooney, R.J., Fatigue Properties of Heat Resistant Nickel Base Alloy Rene
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52. Smith, P.C., Brueggeman, W.x., and Harwell, R.H., Comparison of Fatigue
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Tested at 12 and 1,000 Cycles per Minute. NACA TN 2231, December, 1950.
53. Grover, H.J., Bishop, S.M., and Jackson, L.R., Fatigue Strengths of
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TN 2324, 1951.
54. Grover, H.J., Bishop, S.M., and Jackson, L.R., Fatigue Strengths of
Aircraft Materials - Axial-Load Fatigue Tests on Notched Sheet Specimens
of 24S-T3 and 75S-Tb Aluminum Alloys and or SAE MO Steel with stress
Concentration Factor of 5.0. NACA TN 2390, 1951.
55. MacGregor, C.W., and Grossman, N., Effects of Cyclic Loadins on Mechanical
Behavior of 24S-T4 and 75S--T6 Aluminum Alloys and SAE 4130 Steel. NACA
TN 2U12, October, 1952.
56. Wallgren, G., Direct Fatigue Tests with Tensile and Compressive Mean
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AUTHOR REFERENCES
Sachas, 0. 13,34,37
Schulte, W.C. 27,28,29,30,
35
Schwartz, D.C. 25
Schwartz,
Sell, R. R.T. 25
3•
Sherman, R.G. 7o
Sinclair, O.M. 60
Sines, 0. 58
Sinnott, N.J. 74,75
Smith, F.C. 52
Starkey, W.L. 14,31
Stewart, J.M. 69
Stickley, G.W. 59
Stulen, F.B. 27,28,29,30,
35
Styrij, H. 33
Wallgren, 0. 56
Wang, D.Y. 49
Ward, E.J. 24,25
Ward, N.V. 19
Wells, N.J. 19
Wilks, I.E. 51
Work, C.E. 23
Steels and
MITeat otant Alloys
1008 1 1-3 2.2.1 2
1020 f4-5 3-
1040 6-13 "1-7
1330 14-19 If
1340 20-23 - --
2315 24-33 " 8-10
34• 37 " 11-12
2330 13
23 " 38-39
4230 It
"1 45-48
4130
404 "--- -15
4N05
41'I If
0 49-52 "T -"
4320 53-59 16
4330 60-73 If 17-21
4335 74-T77 if
Aluminum Alloys
2014 VI 1-10 4.2.1 90-93
2024 VII 1-24 4.2.2 94 -106
6061 VIII 1-7 4.2.3 107-109
7075 IX 1-31 4.2.4 110-123
7076 X 1-23 4.2.5 124-129
7079 xi 1-4 4.2.6 130
Magnesium Alloys
AZ-31A-0 XII See PS-la 5.2 138
AZ31X 1-19 131
AZ6lA-F See J-1
AZ8OA-" See 0-1 ---
AZ81-T4 " 62,63 141
C-AC 33,37,41
C-HT 30,34,39 n-
C-HTA " 31,36,40,42,43 ---
C-HTS " 32,35,38
'S-1 " 27-29
PS-la " 20-26,54,55 " 138
PS-lh See AZ31X
1FS--h 44-48 132,133
HK-31 67-69 " 142
HM-21 " 70-74 " 143
HM-31 64-66 " 142
J-1 52,53,56-58 " 137 139
0-1 " 59-61 " 140
ZK6OA-T5 " 49-51 " 134-136
Titanium Alloys
"Commerolal" XIII 45-50 6.2 ---
Ro-A-30314 35-40
Miscellaneous Materials
Al-Ni Bronze XIv 5 7.2 155
Beryllium " 50-63 "166-170
Beryllium Copper 6 156
Glass Fiber Plastic Lam. 7-31 157-163
Gray Iron " 3-4 154
Ingot Iron 1-2
Wood and Plywood 32-49 " 164-165
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