AL-ZOUR LNG IMPORT PROJECT(LNGI)

(Contract No. : ZOR/LNG/EPC-0058)

Title Risk Assessment
No. R/A No. : LNGI - R/A - HEC - 398 Rev. 3
Type of Permit □Cold Work ■ Hot Work □ Excavation □Non-Critical Lifting □Critical Lifting □ Electrical □ Radiography □ Grating Removal □ Others
P0058-LNG-001-MS-0704 Rev. A"/"P0058LNG-
Category of location Offsite Ref. No. 001-MS-0710 Rev. B - "/ "P0058LNG-0001-MS-
0703

Department / Division INSTRUMENTATION Date 3/10/2019

Specific Location HYUNDAI LAYDOWN (Shall be reviewed/ Revised when work
condition changes, additional hazard
not covered, and/or Incident Occurred
Description of Activities Fabrication of Instrument construction materials ,welding ,cutting ,grinding ,threading and preparing materials for site works
Review Date related activities

Contractor (Construction/HSE) - (1/1) / Sub-Contractor (Construction/HSE) - (20/1)

Hazard Likelihood Severity Risk Safety Precautions Likelihood Severity Residual Risk

HOT WORKS: Use of hand and power tools (Welding, cutting, grinding, drilling, threading,support, toch-up painting & power tools operations)

1. Prior to work commence, valid work permit shall be obtained, all work which is conducted in LNGI shall comply with P0058LNG-0000-PD-0024_Permit to Work.
2. Approved method statement & risk assessment shall be in place
3. Before starting activity, TBT/TSTI shall be conducted to identify and understand hazards and control measures.
4. Wear approved mandatory PPE's with appropriate ones (safety goggles, gum boots, disposable coveralls, rubber gloves, ear plugs)
5. Prior to work commence, all involved personnel shall undergo required training courses in accordance with P0058LNG-00800PD-0006_HSE Training Plan and Training matrix. Always ensure only
skilled/Trained/Experienced personnel shall use handle& power tools.EPC contractor shall ensure that only competent&trained workers are allowded to work
6.ELCB rated 30mA system in place for electrical power source. Electric tools should not be used in damp or wet locations.
7.Shall strictly comply with "P0058LNG-0080-PD-0045 - Safe Work Practices for Hot Works" Before doing Hot work activities ensure that all combustible materials are removed from the work premises (8m
radius). Use fire retardant fire blanket booth for contain all sparks. Sufficient number of inspected certified fire extinguisher to be provided
8. All manual handling works shall comply with P0058LNG-0080-PD-0039 Manual Handling procedure. HEC approved fire watcher to be deployed at site for all hot works
9. Welding machine &power tools should have a valid inspection sticker and color coded
10. The RPM of the cutting or grinding wheel shall be higher than the RPM of the machine. Always check for the appropriate current rating.cables,sockets ,splitters should have more current rating than the
- Non-compliance to permit to work(PTW) system power source to avoid current overload. Ensure that all tools are fitted with the manufacture supplied handles and guards.
- Untrained personnel and/or Incompetent 11. The insulation of welding cables, electrode holders, plugs and sockets shall be regularly inspected for visible damage and loose terminal to prevent electric shock, electrocution and fire.Damaged cables and
- Lack of communication defective appliances should not be used. Standard braided type cable and approved industrial plug/sockets shall be used
-Unskilled employees handling power tools 12.Never use tools with malfunctioning parts or switch ,remove it from service and repair or discard if not repairable.Remove portable electric tools from the workplace if they are damaged, and attach a “Do
- Fire, Burn/Cut/Abrasion Not Use” tag. Ensure the thermos weld equipment(mold,torch) are free from defects ensure that mold is always clean and free of moisture,check for the correctness of welding powder
- Rupture of Abrasive wheels 13. All portable power tools shall be equipped with spring loaded switch (dead man switch) which will actuate only when pressed. The switch shall be free from any locking arrangement. Disconnect power
- Electrocution tools prior to servicing and changing of accessories such as blades, bits and cutters.
- Use of damaged /wrong hand or power tools 14.Be aware of pinch points created by objects that move and come into direct contact with relatively fixed objects.all possible chances of pinch point hazards shall be communicated to the workers .
- Pinch point 15. Establishment of management system for circular saw with log register. (Inspection date, company and etc.) Working platform/work bench shall be provided, emplentation of weekly theme audit for
- Bodily Injury circular power tools (Grinder, saw, cutter and etc.) which contain cutting hazard. Assign proper supervisor who can communicate workers without language barrier. Monthly onsite training especially for
- Ergonomics(manual handling) workers using circular power tools. Issue alert of keeping body parts out of the “Line of FIre. Include incident case in induction training
-Defective tools/equipment 16.Supervisor shall ensure that work activities are carried out by competent and trained person.All involved person shall undergo required training
- Exposure to Ultra violet (U.V) 17.Expired and damaged grinding/cutting wheels shall not be used for any grinding/cutting works. Barricade shall be provided to ensure workers in the nearby area been kept away in safer distance from hot
1 Infrared (I.R) Rays 3 3 Alert work 1 2 Care
- Dust/Fumes generated 18. Provide proper illumination in accordance with HKDC procedure - 80-120 lux. within the proximity of the working area.
- Slips of tools/flying particles 19. Keep the cylinders secured with chain and upright position on the trolley secured on a fixed structure. Flash back arrestors shall be fitted at both the ends of the cutting set. Cylinders shall be segregated,
- Laciration and stored properly with valve caps, & proper label of the contents & separate full & empty cylinders
- Eye injury 20. Oxygen cylinders in storage shall be separated from fuel-gas cylinders or combustible materials a minimum distance of 20 feet (6.1m) or by a noncombustible barrier at least 5 feet (1.5m) . Ensure that
- Excessive Noise cylinders are away from electric equipment. Oxygen and acetylene hoses shall be maintained free of oil and greases.
- Arcing of electricity 21. Apron shall be used to protect operators and clothing from hot metal and slag that is generated while welding, grinding or using a cutting torch.
- Use of damaged/wrong hand or 22. Shall use hearing protection to prevent noise induced hearing loss. Hearing protection includes ear plugs and earmuffs that are designed to reduce the intensity or loudness of sound. No smoking signage
power tools shall be displayed on cylinder storage and to be strictly implemented
- Faulty power tools 23. Shall use radiation filtering welding glasses to protect from optical radiation produced by the welding, such as the intense ultraviolet light produced by an electric arc
- Inhalation of chemicals 24. Cylinders shall be protected from unauthorized used or operation while user is out of site. Always close the cylinders valve when not in use. Do's and don’ts to be generated for such & to be briefed among
- Eye contact workforce. Use appropriate and approved lighter to ignite the flame.
- Insufficent illumination 25. Proper ground and earth connection shall be provided for welding machine & equipment/material being welded.
- Improper disposal of waste ei., welding butts, and 26. Remove all chuck keys before operating drill machine. Do not support the workpiece by hand. Use a holding device to prevent the workpiece from being grab from the operator's hand(drill machine). Shall
others never clean away chips with your hand, use a brush & keep all loose clothing away from turning tools
27. Ease up on the feed as the drill breaks through the work to avoid damaged tools or workplaces & keep all guards in place while operating.
28. Avoid loose clothing and protect the eyes using eye protection when operating drill machines.
29. Ensure operator‘s hands and body parts are kept clear of moving parts during operation and maintenance of drilling machine.
30. Shall maintain red emergency stop button in good working order and ensure it is checked regularly as part of the maintenance schedule
31. A proper platform shall be arranged for the safe working while executing work & with sufficient illumination.
32. All manual handling works shall comply with P0058LNG-0080-PD-0039 Manual Handling procedure. Approved and latest MSDS shall be available on site
33. Dispose chemical waste in a designated area,label as "HAZARDOUS WASTE STORAGE AREA"
34. All hazardous waste generated such as used welding rods and grinding /cutting wheels shall be collected in proper bins and shall be disposed as per KIPIC waste manifest procedure.
35.Disposal information mentioned on MSDS shall be strictly followed .KEPA approved TPC agency shall be deployed for chemical waste disposal
36. Proper housekeeping shall be provided
Key: ALARM - Serious or major harm will probably occurs, ALERT - Moderate harm probable, major harm unlikely to occur

CAUTION - Minor harm probable, major harm very unlikely to occur, CARE - Minor harm possible, major harm very unlikely to occur

Construction Engineer
Executor (Subcon) Issuer HSE Engineer (HEC) Construction Engineer (PMC) HSE Engineer (PMC) Others

Signature

Name

Empl #

Note: 1. Master copy (original) shall be retained in file for record and future reference

GUIDELINES
2. Photo copy shall be attached with work permit
1. Work permit risk assessment is all about evaluation of risk associated with particular job. The risks are evaluated without controls in
3. Ref. no. guidance: - Example LOCATION - DEPT. / DIV. EISK ANALYSIS - SERIAL No.. E.g.1. MAA-XXXXRA-05-1001, place and subsequently with controls in place. The idea is to reduce the risk up to "CARE" by applying the controls, which is acceptable
2. PRO-XXXXRA - 05-1001 level of risk to carry out the job.

4. If same Risk Assessment is being used again, it must be reviewed to check relevancy.
2. Risk Assessment Team shall conduct work permit risk assessment, allot the divisional reference number and fill the risk assessment
form at the location. It shall be signed by all team members.
3. Once it's completed, the original (Master copy) shall be filed with the concerned division. This filed master copy can be utilized for
reference in case similar jobs are repeated in future.
4. Team Leader shall maintain the data base for all completed work permit risk assessment forms.

5. Copies of risk assessment shall be given to issuer (Mostly operation supervisor), executor and team members.

6. Issuer shall enter risk assessment reference number on the work permit (Under other detail in Section-3)

7. Executor shall attach and display it with original (Executor's copy) copy of work permit at work site.

Specific prevention and protection measures KNPC references: All relevant KNPC Safety Regulations/ Safe Work practices
shall be strictly followed. For activities other than mentioned above separate Risk Assessment to be carried out.
*SWP on Work Permit System & Risk Assessment (HSE-TSSA-06-2029)
*SWP for Hot works (HSE-TSOH-05-2011)
*SWP for Hand & Power Tools (HSE-TSSA-06-2006)
*Shall be reviewed/ Revised when work condition changes, additional hazard not covered, and/or Incident Occurred related
activities
* KNPC emergency response plan shall be communicated (tool box talk / training) and applied on site.
* All emergency contact numbers shall be communicated (tool box talks / training) and displayed on site.