PMT/Contractor JSA Form - 1/12/2008

MASTER JOB SAFETY ANALYSIS WORK SHEET

Contractor: Br. CAT International Co. Limited
JSA # 20- New Date
Contract # 6600033991 (SA-4) B.I #

JSA Function Name Badge# Job Title Mobile Phone #

Contractor Field
Wehbe Murshid Chahine 2413130093 F & I Superintendent 0539485708
Supervisor/Foreman
Contractor Safety Zoilo Rosales Jr. 2451561563 Safety Supervisor 0550570856
PMT Representative (Site
Representative)
Proponent Rep. (Ops)
(optional)
Proponent Rep. (P/L)
(optional)
DESCRIPTION OF TASK: CONSTRUCTION OF KILL LINE
Work Location: Well Head
Prepared By: Reviewed By: Reviewed By: Approved By:
(CAT HSE Staff) (CAT HSE Manager) (PMT Field Compliance (PMT Project Engineer)
Coordinator)

Carlo Orquiza Dionaldo Tapispisan Zakariyah Musabbeh Abdullah Joghiman

Phone # Phone # Phone # Phone #
Mobile # 0506561585 Mobile # 0505139510 Mobile # 0504906604 Mobile # 0543140743
Reference GIs & SAES:
Work Permit GI. 2.100, Gas Testing Procedure using 3 in 1 Gas Monitor G.I. 2.709 , Electrical Safety for Boom or Derrick-type Hoisting Equipment G.I. 2.702, Rigging Hardware
Requirements GI 7.029, Traffic and Vehicle Safety G.I. 6.030, Mobile Heavy Equipment Operator Testing and Certification G.I. 7.025, Safety Spectacles G.I. 8.002, Fire Fighting Training
Company Personnel G.I. 1783.001, Protective (Safety) Footwear G.I. 8.005, SA Safety Handbook, Minimum Safety Rules , Contractors Site Safety Program (CSSP), Construction Safety
Administrative Requirements (CSAR), Saudi Aramco CSM 5th Edition

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PMT/Contractor JSA Form - 1/12/2008
S/N SEQUENCE OF BASIC STEPS
1 Obtain work permit
2 Cutting, grinding and welding of
pipe using:
 Welding machine
 Compressed gas cylinder
 Power tools
 Hand tools
CONSTRUCTION OF KILL LINE
POTENTIAL HAZARDS HAZARD CONTROLS ACTION BY
1.1 Lack of hazard 1.1.1 The issuer shall approve and issue a permit only after conducting CAT WPR / SA
awareness a joint site inspection with the receiver to identify potential hazards, Issuer
perform necessary gas tests, and write on the work permit the
specific precautions necessary so the work can be performed
safely.
1.2 COVID-19 infection and 1.2.1 Temperature screening shall be conducted for all employees CAT Mgmt. / WPR /
transmission before leaving the camp and going to sites and before entering the SA Issuer
camp after the work.
1.2.2 Maintaining a physical distance of at least one (1) meter from other
individuals.
1.2.3 Maintaining one (1) seat apart arrangement while travelling with
the bus.
1.2.4 Hand wash stations and sanitizer dispensers provided at site.
1.2.5 Performing hand hygiene frequently with an alcohol-based hand
rub if available and if your hands are not visibly dirty or with soap
and water if hands are dirty.
1.2.6 Employees were encouraged to avoid touching their eyes, nose,
and mouth.
1.2.7 Practicing respiratory hygiene by coughing or sneezing into a bent
elbow or tissue and then immediately disposing of the tissue.
1.2.8 Use appropriate PPEs like face mask and gloves.
1.2.9 Checklist for COVID-19 Symptoms for each employee were being
taken.
1.2.10 All employees found with related symptoms were immediately,
reported to Site Male Nurse or Camp Clinic for immediate isolation
and further medical management.
2.1 Fire 2.1.1 Ensure that lines and equipment containing or have a potential of CAT Engineer /
H2S, or combustible gas is covered with fire blanket and sprayed Supervisor /
with water prior to welding. Foreman /
2.1.2 Ensure that there is water tanker standby in the area and ready to Firewatch / HSE
use Officer / WPR
2.1.3 Combustible material around the work area shall be removed. This
includes combustible material below an elevated welding or cutting
work area.
2.1.4 Gas cylinder valves shall be kept closed when unattended
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PMT/Contractor JSA Form - 1/12/2008

2.1.5 Fire extinguishers shall be available at site.

2.1.6 A qualified fire watch shall be assigned to any cutting, welding, or
burning operation. The fire watch shall remain in the work area
during these activities and for no less than 30 minutes after the hot
work has finished.
2.1.7 Welding shall not be allowed in oxygen-enriched environments
(i.e., an oxygen concentration greater than 23.5%).
2.1.8 The surface to be welded shall be cleaned and all hydrocarbons
removed before commencing work.
2.1.9 Before welding a surface covered with a coating whose
flammability is not known, a test shall be performed to determine
its flammability. When coatings are determined to be flammable,
they shall be stripped from the area where work will occur to
prevent ignition.
2.1.10 Welding equipment shall be turned off and compressed gas
cylinder valves closed when not in use.
2.1.11 Gas cylinders shall not be placed adjacent to the actual welding
operations so that sparks, slag, or flame could reach them. If
necessary, fire resistant shields shall be used.
2.1.12 Gas cylinders shall not be “cracked” near welding or cutting
operations, hot surfaces, or other sources of ignition.
2.1.13 Ground returns shall not be connected to piping containing
flammable gases or liquids or conduits containing electrical
circuits.
2.1.14 Flame resistant clothing (FRC) shall be worn.
2.2 Welding machine / 2.2.1 Equipment shall be inspected before use. CAT Engineer /
Generator failure 2.2.2 Preventive maintenance shall be followed. Supervisor /
2.2.3 Drip tray shall be provided to contain oil in case leak is present. Foreman /
Mechanical crew /
HSE Officer / WPR
2.3 Gas cylinder getting 2.3.1 Equipment with defects or damage (e.g., cracked hoses, cylinders CAT Engineer /
damaged with dents or broken regulator gauges) shall be immediately taken Supervisor /
out of service for repair or removed from the job site and replaced. Foreman /
2.3.2 Suitable cylinder hand trucks (bottle carts), chains and other Mechanical crew /
steadying devices shall be used to keep cylinders upright and from HSE Officer / WPR
being knocked over.
2.3.3 Gas cylinders shall be transported, stored, handled, and used in
the vertical position.
2.4 Gas leaking from the 2.4.1 Cylinders shall be fitted with correct pressure regulators. CAT Engineer /
cylinder 2.4.2 Any cylinder that exhibits a leaking cylinder valve, valve stem, fuse Supervisor /
plug or other safety device shall be immediately removed from the Foreman /
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PMT/Contractor JSA Form - 1/12/2008

work area, tagged, and moved to a safe area. It shall be returned Mechanical crew /
to the supplier when safe to do so. HSE Officer / WPR
2.4.3 Cylinders, valves, regulators, gauges, fittings, and hoses shall be
inspected for damage and leaks (e.g., soapy water) prior to use.
2.4.4 Hoses shall be protected from potential damage during operations.
2.5 Personnel getting injured 2.5.1 When “cracking” the cylinder valve (i.e., clearing the valve of dust CAT Engineer /
from the compressed or dirt prior to connecting the regulator), personnel shall stand to Supervisor /
gas cylinder one side of the valve/regulator outlet, not in front of it. Foreman /
Mechanical crew /
HSE Officer / WPR
2.6 Electrocution from the 2.6.1 Generator shall be grounded before use. CAT Engineer /
generators/welding 2.6.2 Portable electric power tools shall be rated for use at a voltage not Supervisor /
machines exceeding 240 V. Foreman /
2.6.3 Residual current devices (RCDs), including ground fault circuit Mechanical crew /
breakers (GFCIs) and earth leak current breakers (ELCBs), shall HSE Officer / WPR
be used for all 110/220 V portable electric power tools.
2.6.4 Direct current (DC) shall be used for welding operations in any
situation when the effect of electric shock is likely to be extreme.
2.6.5 Manual electrode holders shall be specifically designed for arc
welding and have a capacity capable of handling the maximum
rated current required by the electrodes.
2.6.6 Any current-carrying parts of the electrode holder which a welder
has in his hand (and the outer surfaces of the jaws of the electrode
holder) shall be fully insulated to protect against the maximum
voltage to ground.
2.6.7 Electrode holders shall be constructed to accommodate all sizes
of electrodes.
2.6.8 The frames of all electrical arc welding machines shall be properly
grounded.
2.6.9 Ground returns shall be securely attached by cable lugs, clamps
or bolts to the material being welded upon.
2.6.10 Ground returns shall be connected as close as possible to the
location being welded upon to avoid stray currents.
2.6.11 When the structure or nonhazardous piping being welded is used
as a ground return circuit, it shall be ensured that electrical
conductivity to ground exists in the structure or piping.
2.6.12 Splices are not allowed anywhere in welding cables.
2.6.13 Welding cables shall be continuous for a minimum distance of 3 m
(10 ft) from the end to which the electrode holder is connected.
2.6.14 If a welding cable becomes damaged beyond 3 m (10 ft) from the
end to which the electrode holder is connected, it shall be repaired
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PMT/Contractor JSA Form - 1/12/2008
2.7 Power tool failure
2.8 Personnel getting injured
from the power tools
2.9 Welder getting injured
from welding
using a standard plug-and-socket coupling.
2.6.15 Welding cables shall be regularly inspected for cuts or abrasions
to the insulation. Damaged cables shall be removed from service.
2.6.16 Temporary repairs are prohibited.
2.6.17 When feasible, welding cables shall be elevated or protected by
nonconductive cable covers.
2.6.18 Welders shall remove the electrode from the electrode holder
when welding operations are discontinued for any period.
Electrode holders shall be unplugged when not in use.
2.7.1 Grinding wheels shall be free of defects. They shall be checked for CAT Engineer /
defects before mounting and defective wheels shall be discarded Supervisor /
or destroyed. Foreman /
2.7.2 Grinding tools shall be inspected prior to use and shall be replaced Mechanical crew /
immediately if found to be defective. Electrical wiring and other HSE Officer / WPR
associated parts shall also be inspected.
2.7.3 Cutting disc shall not be used for grinding, vice versa.
2.8.1 Use power tools that are equipped with functioning constant CAT Engineer /
pressure switches, or shut off the power when released (dead man Supervisor /
switch) Foreman /
2.8.2 Safety guards provided the manufacturer for grinding wheels shall Mechanical crew /
always be used and maintained. Guards shall allow only the HSE Officer / WPR
working part of the wheel to be exposed.
2.8.3 Rotating portable power tools shall be switched off and held until
the rotation has completely stopped. They shall not be stopped by
grasping the rotating assembly.
2.8.4 Additional approved hazard-specific eye/face protection (e.g.,
safety goggles, face shield) shall be worn as needed to protect the
worker’s face and neck from splashes of sparks.
2.9.1 A welding helmet shall be worn during welding operations to CAT Engineer /
protect the welder’s eyes and face against the intense radiation Supervisor /
(light/heat), flying particles, etc. Foreman /
2.9.2 Protective lenses for welding helmets and goggles shall be shaded Mechanical crew /
tempered glass or shatter-resistant material. HSE Officer / WPR
2.9.3 Leather gloves and leather body protection shall be worn for
protection against heat, sparks, flying metal particles and radiation.
Gloves shall protect wrists and forearms.
2.9.4 Safety boots and leggings shall be worn as needed to provide
protection against heat, sparks and flying metal particles. Pants
shall not be worn inside (i.e., tucked in) safety boots.
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2.10 Inhalation of toxic 2.10.1 Welding operations shall be conducted in well-ventilated areas. CAT Engineer /
fumes 2.10.2 Respirator mask with filters shall be provided. Supervisor /
Foreman /
Mechanical crew /
HSE Officer / WPR
2.11 Personnel getting 2.11.1 Trailing hoses, cables and power cords shall be arranged properly. CAT Engineer /
tripped 2.11.2 Walkways shall be clear of obstructions Supervisor /
2.11.3 Tools and materials shall be stored properly. Foreman /
Mechanical crew /
HSE Officer / WPR
2.12 Hot weather 2.12.1 Schedule the most strenuous work during the coolest times of the CAT Engineer /
day Supervisor /
2.12.2 Minimize work time in direct sunlight as much as possible. Foreman /
2.12.3 Employees shall not be allowed to work alone. Mechanical crew /
2.12.4 Supplies of cool drinking water shall be made available for HSE Officer / WPR
workers.
2.12.5 Display educational information related to heat stress conditions,
illness/symptoms and preventive measures on bulletin boards and
break/recovery areas.
2.12.6 Provide drinking water stations (e.g., coolers with chilled or ice
water) for workers and remind them to drink plenty of water even if
not thirsty.
2.12.7 Monitor the heat-related health condition of employees, as well as
the effectiveness of any engineering/administrative controls and
personal protective equipment (PPE) being used.
2.12.8 Recognize early signs and symptoms of heat-related illness and
take appropriate action to prevent serious heat illness
2.12.9 Take appropriate action upon developing symptoms of heat
cramps, heat exhaustion or heat stroke.
2.12.10 Wear appropriate clothing (e.g., light colored, lightweight,
breathable, loose clothing is best).
2.12.11 Any employee experiencing symptoms of a heat-related illness
shall immediately stop work and report to his supervisor.
2.12.12 The victim shall be allowed to fully recover in an appropriate
recovery area before returning to work.
2.12.13 Victims of severe heat exhaustion or heat stroke shall be
immediately evacuated to the nearest medical facility with a
qualified medical doctor who can provide proper treatment. Such
incidents shall be properly reported.

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PMT/Contractor JSA Form - 1/12/2008

3 Lifting and installation of pipe 3.1 H2S 3.1.1 Gas test shall be conducted and monitored using a calibrated gas CAT Engineer /
using: detector (e.g. MX4). Supervisor /
3.1.2 Personal H2S detector (e.g. T40) shall be provided for the Foreman /
 Crane workers. Mechanical crew /
 Hand tools 3.1.3 Self-contained breathing apparatus shall be available. HSE Officer / WPR
3.1.4 All ignition source shall be removed. Crane shall not be started
unless it is safe to do so.
3.1.5 Wind direction shall be monitored. Workers shall be positioned
upwind from the H2S source.
3.2 Fire 3.2.1 LEL shall be monitored using a calibrated gas detector (e.g. MX4). CAT Engineer /
3.2.2 Brass hammer shall be used to prevent sparks. Supervisor /
3.2.3 Fire extinguisher shall be available. Foreman /
3.2.4 Flame resistant clothing shall be worn by all workers. Mechanical crew /
3.2.5 Crane shall not be started unless safe to do so. HSE Officer / WPR
3.3 Personnel getting struck 3.3.1 Crane operators shall be properly licensed and certified by SA for CAT Engineer /
by equipment the crane type/model they are using. Supervisor /
3.3.2 Crane lift areas shall be barricaded, and warning signs shall be Foreman / Operator
posted. / HSE Officer /
3.3.3 Only authorized personnel shall be permitted inside the barricaded WPR
area.
3.3.4 Back-up alarm shall be installed for the equipment.
3.3.5 Spotter or flagman shall be assigned for the equipment while
maneuvering.
3.4 Equipment failure 3.4.1 Crane shall have a valid inspection sticker issued by SA or by an CAT Engineer /
approved 3rd party inspection agency. Supervisor / Foreman
3.4.2 Pre-inspection of equipment shall be conducted by operator prior / Crane operator /
to operation. HSE Officer / WPR
3.5 Tipping of crane 3.5.1 The load shall be within the safe working load / capacity of the CAT Engineer /
crane. Supervisor / Foreman
/ Crane operator /
Rigger / HSE Officer /
WPR
3.6 Falling of load while 3.6.1 Crane lifts shall not be performed in wind speeds exceeding 32 CAT Engineer /
lifting km/h (20 mph) (17.4 knots) (9 m/sec), unless otherwise specified Supervisor / Foreman
by the crane manufacturer. / Crane operator /
3.6.2 The crane operator shall not leave the controls at any time while a HSE Officer / WPR
load is attached.
3.7 Unexpected movement 3.7.1 Tag lines shall be attached to the load unless it imposes a greater CAT Engineer /
of load hazard. Supervisor / Foreman
/ Rigger / HSE Officer
/ WPR

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PMT/Contractor JSA Form - 1/12/2008
3.8 Rigging tackles failure
3.9 Defective Tools
3.10 Poor ergonomics
3.8.1 All riggers shall be certified by SA. The rigger shall have CAT Engineer /
responsibility for coordinating activities of all personnel involved Supervisor /
with the lift. Foreman / Rigger /
3.8.2 Rigging tackles shall be inspected by the certified rigger prior to HSE Officer / WPR
each lift.
3.8.3 Fasteners or other rigging hardware manufactured in-house from
bolts, rods, pins, hooks, etc., shall not be used.
3.8.4 Slings shall not be modified, repaired, shortened, or lengthened.
3.8.5 Defective or damaged slings and other rigging hardware, or slings
and other rigging hardware not complying with SA requirements,
shall be recorded in the Sling Inspection Log, and immediately
removed from the job site and destroyed.
3.8.6 Working conditions that may affect slings and other rigging
hardware shall be evaluated, with special attention to
temperatures, chemicals, abrasions, etc.
3.8.7 Slings shall be rigged to provide the best load control.
3.8.8 The force on each sling during a lift shall be less than the sling
manufacturer’s rated SWL.
3.8.9 Other rigging hardware (e.g., shackles, eyebolts, hooks, rings, and
links, coupling pins) shall be selected to provide capacities equal
to or greater than the SWL of the sling.
3.8.10 Slings and other rigging hardware shall be stored to protect them
from mechanical damage, corrosives, direct sunlight, moisture,
extreme heat, etc.
3.8.11 All crane lifts shall be partially lifted (e.g., floated for at least 3
seconds) to ensure rigging and lift integrity prior to proceeding with
the actual lift.
3.9.1 Ensure equipment and tools (hand tools are in good operating CAT Engineer /
condition and properly used. Supervisor /
3.9.2 Ensure tools constructed of good quality materials are used. Use Foreman /
of “homemade” tools is prohibited. Mechanical crew /
3.9.3 Ensure equipment defects are promptly repaired and defective HSE Officer / WPR
equipment is immediately ―red tagged, removed from service,
and discarded/destroyed.
3.9.4 Properly use the correct tools and equipment for the job.
3.9.5 Keep tools in good condition and repair.
3.10.1 Workers shall be instructed in proper manual material handling CAT Engineer /
techniques and practices prior to their work assignment. Supervisor /
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PMT/Contractor JSA Form - 1/12/2008

3.10.2 Buddy system shall be applied for heavy objects. Foreman /

3.10.3 The assignment of manual material handling tasks shall consider Mechanical crew /
personal physical limitations that vary among individuals. Care HSE Officer / WPR
shall be taken to not exceed these limitations.
3.10.4 Heavy materials requiring manual lifting shall be stored below
waist height.
3.10.5 The proper tools/lift-assist devices shall be provided for the job.
3.11 Personnel getting 3.11.1 Walkways shall be free from obstructions. CAT Engineer /
tripped 3.11.2 Tools, slings, and other rigging hardware shall be stored properly. Supervisor /
3.11.3 Housekeeping shall be maintained. Foreman / Rigger /
HSE Officer / WPR
3.12 Hot weather 3.12.1 Schedule the most strenuous work during the coolest times of the day CAT Engineer /
3.12.2 Minimize work time in direct sunlight as much as possible. Supervisor /
3.12.3 Employees shall not be allowed to work alone. Foreman / Rigger /
3.12.4 Supplies of cool drinking water shall be made available for workers. HSE Officer / WPR
3.12.5 Display educational information related to heat stress conditions,
illness/symptoms and preventive measures on bulletin boards and
break/recovery areas.
3.12.6 Provide drinking water stations (e.g., coolers with chilled or ice water) for
workers and remind them to drink plenty of water even if not thirsty.
3.12.7 Monitor the heat-related health condition of employees, as well as the
effectiveness of any engineering/administrative controls and personal
protective equipment (PPE) being used.
3.12.8 Recognize early signs and symptoms of heat-related illness and take
appropriate action to prevent serious heat illness
3.12.9 Take appropriate action upon developing symptoms of heat cramps, heat
exhaustion or heat stroke.
3.12.10 Wear appropriate clothing (e.g., light colored, lightweight, breathable,
loose clothing is best).
3.12.11 Any employee experiencing symptoms of a heat-related illness shall
immediately stop work and report to his supervisor.
3.12.12 The victim shall be allowed to fully recover in an appropriate recovery
area before returning to work.
3.12.13 Victims of severe heat exhaustion or heat stroke shall be immediately
evacuated to the nearest medical facility with a qualified medical doctor
who can provide proper treatment. Such incidents shall be properly
reported.

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