You are on page 1of 14

Engineering Structures 45 (2012) 435–448

Contents lists available at SciVerse ScienceDirect

Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct

Review article

A state-of-the-art review on shear-friction


Pedro M.D. Santos a,⇑, Eduardo N.B.S. Júlio b
a
ICIST, Polytechnic Institute of Leiria, School of Technology and Management, Campus 2 – Morro do Lena – Alto do Vieiro, 2411-901 Leiria, Portugal
b
ICIST, Instituto Superior Técnico, TULisbon, Av. Rovisco Pais, 1049-001 Lisboa, Portugal

a r t i c l e i n f o a b s t r a c t

Article history: Initially proposed in 1966, the ‘‘shear-friction theory’’ has been adopted in all design codes to analyse
Received 23 November 2011 concrete-to-concrete interfaces. In the last decades, several improvements were suggested to take into
Revised 12 June 2012 account more influencing factors, to increase the accuracy and to enlarge the application field. The inclu-
Accepted 27 June 2012
sion of the concrete strength and density and the consideration of the dowel action are examples of the
Available online 9 August 2012
proposed improvements.
This paper presents a literature review on design expressions for shear-friction, chronologically
Keywords:
ordered, describing proposals from the earliest research studies, precursors of the theory, until the most
Shear-friction
Concrete-to-concrete
recent studies, incorporated in the newest fib Model Code. The most significant contributions are identi-
Interface fied and a comparison between some of these design expressions is presented. Codes updates concerning
Bond shear-friction provisions are also identified in the literature review herein presented.
Design Ó 2012 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
2. Literature review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
2.1. Anderson (1960) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
2.2. Hanson (1960) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
2.3. Mattock and Kaar (1961) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
2.4. Saemann and Washa (1964) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
2.5. Gaston and Kriz (1964) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438
2.6. Birkeland and Birkeland (1966) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438
2.7. Badoux and Hulsbos (1967) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438
2.8. Birkeland (1968) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438
2.9. Mast (1968) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
2.10. Hofbeck, Ibrahim and Mattock (1969) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
2.11. Mattock and Hawkins (1972) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
2.12. Mattock (1974) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
2.13. Hermansen and Cowan (1974) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
2.14. Mattock, Johal and Chow (1975) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
2.15. Mattock, Li and Wang (1976) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
2.16. Raths (1977) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
2.17. Shaikh (1978) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
2.18. Loov (1978) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
2.19. Mattock (1981) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
2.20. Vecchio and Collins (1986) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
2.21. Walraven, Frénay and Pruijssers (1987) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
2.22. Mattock (1988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
2.23. Mau and Hsu (1988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
2.24. Lin and Chen (1989) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
2.25. Tsoukantas and Tassios (1989). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442

⇑ Corresponding author. Tel.: +351 244 820 300; fax: +351 244 820 310.
E-mail address: pedro.santos@ipleiria.pt (P.M.D. Santos).

0141-0296/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.engstruct.2012.06.036
436 P.M.D. Santos, E.N.B.S. Júlio / Engineering Structures 45 (2012) 435–448

2.26. Patnaik (1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442


2.27. Loov and Patnaik (1994) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
2.28. Mattock (1994) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
2.29. Randl (1997) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
2.30. Ali and White (1999) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
2.31. Valluvan, Kreger and Jirsa (1999). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
2.32. Patnaik (2000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
2.33. Mattock (2001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
2.34. Patnaik (2001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
2.35. Kahn and Mitchell (2002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
2.36. Papanicolaou and Triantafillou (2002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
2.37. Gohnert (2003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
2.38. Mansur, Vinayagam and Tan (2008) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
2.39. Santos and Júlio (2009). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
3. From research to codes and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
4. Summary and conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
5. Conversion factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
Acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447

1. Introduction (a) the interface between a precast element and a cast-in-place


part; (b) the interface between two parts of an element cast at dif-
This manuscript presents an extensive historical literature re- ferent times; (c) the interface between an element and a support;
view on shear-friction, covering what has been published between (d) the interface between an existing element and a repairing/
1960 and 2009, i.e. in almost 50 years of research. Several mile- strengthening layer; and (e) the interface between two parts of
stones are identified and compared. This state-of-the-art aims to an element generated by a crack.
help understanding the design philosophy adopted in codes and Two different situations can be considered: (a) interface shear
standards of concrete structures and how this changed through strength without loss of adhesion and (b) interface shear strength
time, a relevant matter for both researchers and practicing engi- with relative slip between both concrete parts. It must be high-
neers dedicated to structural rehabilitation. lighted that the ‘‘shear-friction theory’’ only applies to the second
Several milestones are identified and a comparison between case, where the interfacial behaviour is assumed to be controlled
some of the most relevant design expressions proposed is pre- by cohesion (understood as aggregate interlock), friction and dow-
sented. Shear-friction provisions on design codes are also ad- el action. It has also to be stated that all design expressions have
dressed and linked to expressions from research. been calibrated from experimental results, being push-off tests
The strength of concrete-to-concrete interfaces, subjected to lon- usually adopted in these studies.
gitudinal shear stresses, can be predicted using the ‘‘shear-friction The shear transfer across an initially uncracked plane was
theory’’. This theory was first presented in 1966 and was adopted investigated by Hsu et al. [11]. In opposition to the ‘‘shear-friction
in all design codes for reinforced concrete structures [1–10]. theory’’, these authors proposed a shear transfer theory, based on a
The ‘‘shear-friction theory’’ assumes that the shear forces trans- truss model, where failure is caused by crushing of concrete struts.
fer mechanism at a concrete-to-concrete interface, subjected Hwang et al. [12] proposed a similar theory but applicable to both
simultaneously to shear and compression forces, is ensured by fric- initially cracked and uncracked shear planes. Gohnert [13] also
tion only. A simple saw-tooth model is usually adopted to exem- proposed a theory for shear at the interface between precast con-
plify the basic principles of this theory (Fig. 1). The influence of crete and cast-in-place parts that was developed for both cracked
both reinforcement placed crossing the interface and external and uncracked sections.
forces acting normal to the shear plane is considered. As stated by Zilch and Reinecke [14] (Fig. 2), the shear strength
The ‘‘shear-friction theory’’ can be used to predict the shear at a concrete-to-concrete interface can be described by a combina-
strength of different types of concrete-to-concrete interfaces, e.g.: tion of three different load carrying mechanisms: (a) adhesion, or

Fig. 1. Saw-tooth model. Fig. 2. Load transfer mechanisms according to Zilch and Reinecke [14].
P.M.D. Santos, E.N.B.S. Júlio / Engineering Structures 45 (2012) 435–448 437

cohesion between particles as mentioned by some researchers; (b) 2.1. Anderson (1960)
shear-friction between concrete parts; and (c) shear reinforcement
crossing the interface. Anderson [16] was one of the first to propose a design expres-
The adhesion component is originated by chemical bond con- sion to predict the longitudinal shear strength of concrete inter-
nections between the particles of old and new concrete. When its faces. The proposed expression was of the following type:
maximum load capacity is reached, debonding occurs at the con-
crete-to-concrete interface and the shear stresses will be trans-
v u ¼ v o þ kq ð3Þ
ferred by mechanical interlocking. If the interface is subjected to where vu is the ultimate longitudinal shear stress at the interface; vo
compression, the shear stresses will be transferred by shear-fric- and k are two parameters that are experimentally obtained from
tion. With the increase of the relative displacement between con- push-off tests; and q is the reinforcement ratio. The reinforcement
crete parts, the reinforcement that crosses the interface will be bars crossing the interface presented a yield strength of approxi-
tensioned and yielding can occur. Therefore, the shear reinforce- mately 275 MPa (40.0 ksi).
ment will induce compression at the interface and the shear load This expression was calibrated for two different concretes, with
will be transferred by friction. Due to slippage, the shear reinforce- a compressive strength of 20.68 MPa (3000 psi) and 51.71 MPa
ment will also be subjected to shear, usually named as dowel (7500 psi). For the weakest concrete, the design expression is as
action. follows:
The shear stress at a concrete-to-concrete interface, s(s), for a
given crack with a relative longitudinal displacement between
v u ¼ 4:41 þ 229q ðMPaÞ ð4Þ
concrete parts equal to s, corresponding to a dilatancy of w, is then v u ¼ 640 þ 33; 180q ðpsiÞ ð5Þ
given by:
For the strongest concrete, the design expression is as follows:
sðsÞ ¼ sa ðsÞ þ ssf ðsÞ þ ssr ðsÞ ð1Þ
v u ¼ 5:52 þ 276q ðMPaÞ ð6Þ
where sa(s) is the contribution of the adhesion, ssf(s) is the contribu- v u ¼ 800 þ 40; 000q ðpsiÞ ð7Þ
tion of the shear-friction and ssr(s) is the contribution of the shear
reinforcement for the shear stresses.
In some particular cases, such as I-beams with a concrete over- 2.2. Hanson (1960)
lay placed on site, the shear stresses at the interface can be com-
puted using the elastic beam theory, given by: Hanson [17] presented a design expression of the same type of
the one proposed by Anderson [16], also calibrated with experi-
VS mental results obtained from push-off tests. The proposed expres-
s¼ ð2Þ
Ib sion was developed for rough interfaces and, probably for this
where s is the shear stress; V is the shear force; S is the first mo- reason, presented different coefficients than those proposed by
ment of area (static moment) above or below the interface; I is Anderson [16].
the second moment of area (moment of inertia); and b is the section v u ¼ 3:45 þ 121q ðMPaÞ ð8Þ
width at the interface level.
The field of application of the elastic theory can be extended to v u ¼ 500 þ 17; 500q ðpsiÞ ð9Þ
cracked sections if the geometrical properties, the first and second where vu is the ultimate longitudinal shear stress at the interface;
moment of area, are evaluated for the cracked section instead of and q is the reinforcement ratio. The yield strength of the reinforce-
the uncracked one. This solution is valid for the serviceability limit ment bars crossing the interface was of approximately 345 MPa
states (SLS) but not for the ultimate limit states (ULS). It was also (50.0 ksi).
proposed by Loov and Patnaik [15] and, according to these
researchers, this was the simplest and most practical method to
2.3. Mattock and Kaar (1961)
calculate shear stresses at the interface.
The influence of several parameters, such as: (a) material con-
Mattock and Kaar [18] proposed a design expression based on
stitutive law; (b) existence of cracking; (c) material time-depen-
the shear span/effective depth ratio to determine the ultimate lon-
dent properties (creep, shrinkage and relaxation); and (d)
gitudinal shear stress at the interface of composite reinforced con-
existence of different materials; makes the previous expression
crete beams. The proposed expression is as follows:
unusable, for the assessment of the shear stresses at the con-
crete-to-concrete interface, leading to the development of more 18:6
accurate design expressions.
v u ¼ x  þ 121q ðMPaÞ ð10Þ
d
þ5
2700
2. Literature review
v u ¼ x  þ 17500q ðpsiÞ ð11Þ
d
þ5

Next, the conducted literature review on design expressions for where vu is the ultimate longitudinal shear stress at the interface; x
shear-friction is described. Expressions are presented, parameters is the shear span; d is the effective depth; and q is the reinforce-
identified and the field and limits of application discussed. A chro- ment ratio. The minimum reinforcement ratio should be equal or
nological order was adopted. In the scope of this paper, the term higher than 0.15%. The yield strength of the reinforcement bars
‘‘ultimate longitudinal shear stress at the interface’’, denoted by crossing the interface was of approximately 341 MPa (49.4 ksi).
vu, means the full shear strength given by tests and not the design
value of the shear strength at the interface. 2.4. Saemann and Washa (1964)
Since some of these expressions were originally proposed in
imperial units, while others were expressed in SI units, a dual unit Saemann and Washa [19] developed an experimental study to
format is adopted whenever justified. In all cases, the notation determine a design expression for the prediction of the longitudi-
originally adopted by researchers was modified by the authors to nal shear strength of reinforced composite concrete elements.
allow a better comparison between different proposals. The proposed expression is as follows:
438 P.M.D. Santos, E.N.B.S. Júlio / Engineering Structures 45 (2012) 435–448

18:6 33  X glected; all tensile forces are absorbed by the steel reinforcement;
vu ¼ þ 207q 2 ðMPaÞ ð12Þ
Xþ5 X þ 6X þ 5 and shear forces are transmitted by friction.
2700 33  X As the unbonded concrete parts slide one over another, the
vu ¼ þ 30; 000q 2 ðpsiÞ ð13Þ crack will open and the reinforcement steel will be tensioned.
Xþ5 X þ 6X þ 5
Therefore, it is assumed that the longitudinal shear reinforcement
where vu is the ultimate longitudinal shear stress at the interface; q will compress the interface, resulting in frictional resistance along
is the reinforcement ratio; and X is the ratio between the shear span the interface.
and the effective depth of the section. The surface condition was not This expression, usually known as the shear-friction expression,
considered in the proposed expression because the authors con- presents several advantages: (a) the shear-friction model, in which
cluded that its contribution for the shear strength is variable and it is based, is clearly understandable; (b) the expression is simple
decreases with the increase of the shear reinforcement ratio. The and easy to use; and (c) it gives accurate results.
yield strength of the reinforcement bars crossing the interface
was of approximately 294 MPa (42.6 ksi). 2.7. Badoux and Hulsbos (1967)
The first term of the proposed expression represents the ulti-
mate longitudinal shear stress with no reinforcement crossing Badoux and Hulsbos [22] proposed a design expression to pre-
the interface and the second term represents the contribution of dict the ultimate longitudinal shear stress between precast con-
the clamping stresses when steel reinforcement is added. crete beams and cast-in-place slabs, when the composite beam is
subjected to repeated loading. The proposed expressions, defined
2.5. Gaston and Kriz (1964) as conservative by the researchers, take into account: the rein-
forcement ratio; the surface preparation; and the shear span/effec-
Gaston and Kriz [20] suggested the following design expres- tive depth ratio of the cross section of the beam.
sions to estimate the ultimate longitudinal shear stress in scarf Two different types of finishing surfaces were considered. Inter-
joints of precast concrete. For smooth unbonded interfaces the de- mediate surfaces, as named by the researchers, obtained by apply-
sign expression is as follows: ing a retarding agent on the fresh concrete and by steel brushing in
v u ¼ 0:30 þ 0:78rn ðMPaÞ ð14Þ the day after to cast. Rough surfaces were obtained by two differ-
ent methods: (a) with a board having a protruding nail; and (b) by
v u ¼ 43 þ 0:78rn ðpsiÞ ð15Þ
a metal plate with teeths. The yield strength of reinforcement bars
For smooth bonded interfaces the design expression is as follows: crossing the interface was of approximately 345 MPa (50.0 ksi).
For construction joints with an intermediate finish, the follow-
v u ¼ 0:76 þ 0:70rn ðMPaÞ ð16Þ ing expression was proposed:
v u ¼ 110 þ 0:70rn ðpsiÞ ð17Þ
13:79
vu ¼   þ 137:9q ðMPaÞ ð22Þ
where vu is the ultimate longitudinal shear stress at the interface 11 þ da
and rn is the normal stress at the interface. 2000
vu ¼   þ 20; 000q ðpsiÞ ð23Þ
11 þ da
2.6. Birkeland and Birkeland (1966)
For rough construction joints the following expression should be
Birkeland and Birkeland [21] were the first to propose a linear adopted:
expression to evaluate the ultimate longitudinal shear stress of
24:14
concrete interfaces. The proposed expression is as follows: vu ¼   þ 137:9q ðMPaÞ ð24Þ
11 þ da
v u ¼ qfy tan u ¼ qfy l ð18Þ
3500
vu ¼   þ 20; 000q ðpsiÞ ð25Þ
where vu is the ultimate longitudinal shear stress at the interface; q 11 þ da
is the reinforcement ratio; fy is the yield strength of the reinforce-
where vu is the ultimate longitudinal shear stress at the interface; q
ment; and / is the internal friction angle. The tangent of the inter-
is the reinforcement ratio; a is the effective depth of the cross sec-
nal friction angle is also designated as coefficient of friction, being
tion; and d is the shear span.
represented by the Greek letter l, and the term qfy is designated
According to Badoux and Hulsbos [22], the proposed design
as clamping stresses.
expressions are the sum of two terms. The first term represents
This expression was proposed for smooth concrete surfaces,
the contribution of the natural bond, as designated by the
artificially roughened concrete surfaces and concrete-to-steel
researchers, while the second represents the contribution of the
interfaces. The coefficient of friction was empirically determined,
reinforcement crossing the interface.
varying with the surface preparation, and it was defined for several
situations, namely: (a) l = 1.7, for monolithic concrete (59.5°); (b)
l = 1.4, for artificially roughened construction joints (54.5°); and 2.8. Birkeland (1968)
(c) l = 0.8–1.0, for ordinary construction joints and for concrete
to steel interfaces (38.7–45.0°). This expression was limited to Birkeland [23], cited by Patnaik [24], was the first researcher to
the following conditions: introduce a non-linear expression to predict the ultimate longitu-
dinal shear stress at the interface between concrete parts. The pro-
q 6 1:5% ð19Þ posed expression was derived from a previous research work by
the author [21] but it was only published in lecture notes. A para-
v u 6 5:52 and f c P 27:58 ðMPaÞ ð20Þ bolic function was fitted to the available experimental data, being
the ultimate longitudinal shear stress predicted by:
v u 6 800 and f c P 4000 ðpsiÞ ð21Þ qffiffiffiffiffiffiffi
v u ¼ 2:78 qfy ðMPaÞ ð26Þ
The yield strength of the reinforcement bars crossing the interface
qffiffiffiffiffiffiffi
should be less than 414 MPa (60.0 ksi). The adopted design philos-
vu ¼ 33:5 qfy ðpsiÞ ð27Þ
ophy stated that: the tensile strength of concrete should be ne-
P.M.D. Santos, E.N.B.S. Júlio / Engineering Structures 45 (2012) 435–448 439

where vu is the ultimate longitudinal shear stress at the interface; q to an apparent cohesion of the interface and to dowel action of
is the reinforcement ratio; and fy is the yield strength of the the reinforcement and the second term is due to clamping stresses.
reinforcement. The coefficient of friction was equal to 0.8.

2.9. Mast (1968) 2.12. Mattock (1974)

Mast [25] adopted the expression proposed by Birkeland and The design expression proposed by Mattock and Hawkins [27]
Birkeland [21] but suggested an upper limit of (0.15fc tan /) for was developed for the lower bound of the experimental tests used
the ultimate longitudinal shear stress. Different values for the coef- for calibration. In a subsequent publication, Mattock [28] pre-
ficient of friction were also proposed: (a) l = 1.4, for concrete-to- sented a modified expression calibrated with average values from
concrete rough interfaces (54.5°); (b) l = 1.0, for concrete-to-steel experimental results, given by:
composite beams (45.0°); (c) l = 0.7, for concrete-to-steel field-
v u ¼ 2:76 þ 0:8ðqfy þ rn Þ ðMPaÞ ð30Þ
welded inserts (35.0°); and (d) l = 0.7, for concrete-to-concrete
smooth interfaces (35.0°).
v u ¼ 400 þ 0:8ðqfy þ rn Þ ðpsiÞ ð31Þ

where vu is the ultimate longitudinal shear stress at the interface; q


2.10. Hofbeck, Ibrahim and Mattock (1969) is the reinforcement ratio; fy is the yield strength of the reinforce-
ment; and rn is the normal stress at the interface. The yield strength
Hofbeck et al. [26] performed an experimental study to quantify of the reinforcement bars crossing the interface was of approxi-
the influence of the following parameters on the shear strength of mately 345 MPa (50.0 ksi).
concrete-to-concrete interfaces: (a) pre-cracked shear plane; (b) The ultimate longitudinal shear stress should not be greater
strength, size and arrangement of shear reinforcement; (c) con- than 0.3fc neither 10.34 MPa (1500 psi) and the clamping stresses
crete strength; and (d) dowel action. The yield strength of rein- should be higher than 1.38 MPa (200 psi).
forcement bars crossing the interface was of approximately It was also presented a modified design expression to include
345 MPa (50.0 ksi). the orientation of the reinforcement steel crossing the interface.
A design expression was not presented but the proposals of oth- The proposed expression is as follows:
er researchers, such as Gaston and Kriz [20], Birkeland and Birke-
land [21] and Mast [25], were analysed and discussed. v u ¼ 2:76 sin2 h þ qfs ð0:8 sin2 h  0:5 sinð2hÞÞ ðMPaÞ ð32Þ
Hofbeck et al. [26] stated that pre-existing cracks along the v u ¼ 400 sin2 h þ qfs ð0:8 sin2 h  0:5 sinð2hÞÞ ðpsiÞ ð33Þ
shear plane results in an decrease of the shear strength and in a in-
crease of the relative slip between both concrete parts. Changes in where vu is the ultimate longitudinal shear stress at the interface; h
the strength, geometry and arrangement of shear reinforcement is the angle between the reinforcement and the shear plane; and q
crossing the interface also affect the clamping stresses qfy. is the reinforcement ratio. The ultimate longitudinal shear stress is
The concrete strength showed to have influence in the shear limited to the maximum of 0.3fc.
strength of the interface. For values of the clamping stresses below The term fs was defined from experimental tests, for a coeffi-
4.14 MPa (600 psi), the concrete strength does not affect the shear cient of friction equal to 0.8, and is given by:
strength. Above this limit, the shear transfer is affected and the fs ¼ 0 : 0 6 h < 51:3 ð34Þ
shear strength increases with the increase of the concrete strength.
fs ¼ 1:6f y cosðh þ 38:7 Þ : 51:3 6 h < 90 ð35Þ
The dowel action due to the shear reinforcement was significant
only for concrete specimens with a pre-existing crack along the fs ¼ fy : 90 6 h < 180 ð36Þ
shear plane. For initially uncracked specimens, the influence of where fy is the yield strength of the reinforcement.
the dowel action was insignificant since the relative slip between
concrete parts was too small. 2.13. Hermansen and Cowan (1974)
The shear strength of initially cracked specimens was computed
using the design expression proposed by Birkeland and Birkeland Hermansen and Cowan [29] presented a modified shear-friction
[21]. A coefficient of friction of 1.4 was adopted. According to Hof- theory for the design of concrete brackets. This new theory was
beck et al. [26], the shear-friction theory gives a conservative esti- proposed because the adoption of the basic shear-friction theory
mate of the shear strength of the concrete-to-concrete interface for led to conservative values of the brackets shear strength.
specimens with a pre-existing crack along the shear plane. Using two simple modifications, limiting the use of the shear-
friction theory to brackets where the failure mode by shear is as-
2.11. Mattock and Hawkins (1972) sured and considering an apparent coefficient of cohesion, these
researchers have successfully predicted the shear strength of 40
Mattock and Hawkins [27] presented a design expression to concrete specimens. The other failure modes, due to bending and
predict the ultimate longitudinal shear stress. The lower bound secondary causes (high bearing stresses and anchorage failures),
of the experimental tests was represented by: were also considered. For failure in bending, a design expression
was presented and for failure due to secondary causes it has been
v u ¼ 1:38 þ 0:8ðqfy þ rn Þ ðMPaÞ ð28Þ
considered that this can be avoided by adequately detailing.
v u ¼ 200 þ 0:8ðqfy þ rn Þ ðpsiÞ ð29Þ Hermansen and Cowan [29] also concluded that the ultimate
where vu is the ultimate longitudinal shear stress at the interface; q longitudinal shear stress of an uncracked concrete interface, which
is the reinforcement ratio; fy is the yield strength of the reinforce- fails in shear, could be predicted by the following expression:
ment; and rn is the normal stress at the interface. The yield strength v u ¼ 4:0 þ 0:8qfy ðMPaÞ ð37Þ
of the reinforcement bars crossing the interface was in the range of
v u ¼ 580 þ 0:8qfy ðpsiÞ ð38Þ
345–455 MPa (50.0–66.0 ksi).
The ultimate longitudinal shear stress should not be greater where vu is the ultimate longitudinal shear stress at the interface; q
than 0.3fc neither 10.34 MPa (1500 psi). The clamping stresses is the reinforcement ratio; and fy is the yield strength of the
have to be higher than 1.38 MPa (200 psi). The first term is due reinforcement.
440 P.M.D. Santos, E.N.B.S. Júlio / Engineering Structures 45 (2012) 435–448

2.14. Mattock, Johal and Chow (1975) C 2s l


le ¼ 6:90 ðMPaÞ ð47Þ
vu
Mattock et al. [30] investigated the suitability of using two de-
C 2s l
sign expressions, one proposed by Mattock [28], and another sug- le ¼ 1000 ðpsiÞ ð48Þ
gested by Birkeland [23], for the design of concrete connections,
vu
such as corbels and columns foundations, where the bending mo-
ment and normal forces must be transferred between concrete 2.17. Shaikh (1978)
parts.
Mattock et al. [30] concluded that both design expressions can Shaikh [33] presented a revision of the shear-friction design
be used for this purpose, being the expression proposed by Birke- provisions and suggested the following expression to evaluate
land [23] more conservative than his proposal. A slight modifica- the ultimate longitudinal shear stress of concrete-to-concrete or
tion of the design expression was proposed, adopting a capacity concrete-to-steel interfaces:
reduction factor equal to 0.85.
v u ¼ /qfy le ð49Þ

2.15. Mattock, Li and Wang (1976) where vu is the ultimate longitudinal shear stress at the interface; /
is a capacity reduction factor, equal to 0.85 for shear; q is the rein-
Mattock et al. [31] presented a design expression for light- forcement ratio; fy is the yield strength of the reinforcement; and le
weight reinforced concrete with an initially cracked condition. is an effective coefficient of friction.
For all (aggregates and sand) lightweight concrete, the design The effective coefficient of friction is defined by:
expression is as follows: C 2s l
le ¼ 6:90 ðMPaÞ ð50Þ
v u ¼ 1:38 þ 0:8qfy ðMPaÞ ð39Þ vu
v u ¼ 200 þ 0:8qfy ðpsiÞ ð40Þ C 2s l
le ¼ 1000 ðpsiÞ ð51Þ
vu
For sanded lightweight concrete, the design expression is as
where Cs is a constant related with the concrete density; and l is
follows:
the coefficient of friction.
v u ¼ 1:72 þ 0:8qfy ðMPaÞ ð41Þ The concrete density is taken equal to: (a) Cs = 1.00, for normal
v u ¼ 250 þ 0:8qfy ðpsiÞ ð42Þ weight concrete; (b) Cs = 0.85, for sand-lightweight concrete; and
(c) Cs = 0.75, for all-lightweight concrete. The coefficient of friction
where vu is the ultimate longitudinal shear stress at the interface; q is taken equal to: (a) l = 1.4, for concrete-to-concrete cast mono-
is the reinforcement ratio; and fy is the yield strength of the lithically (54.5°); (b) l = 1.0, for a concrete to hardened concrete
reinforcement. interface with a roughness amplitude of 6.4 mm (0.25 in.)
The yield strength of the reinforcement bars crossing the inter- (45.0°); (c) l = 0.6, for a concrete-to-steel interface (31.0°); and
face was of approximately 345 MPa (50.0 ksi). The maximum value (d) l = 0.4, for a concrete-to-concrete smooth interface (21.8°).
for the ultimate longitudinal shear stress should not be greater
than 0.2fc neither 5.52 MPa (800 psi) for all lightweight concrete 2.18. Loov (1978)
and 0.2fc and 6.90 MPa (1000 psi) for sanded lightweight concrete.
These design expressions were obtained for clamping stresses with Loov [34], cited by Patnaik [24], was the first researcher to
a minimum value of 1.38 MPa (200 psi). explicitly include the concrete strength, by proposing the following
non-dimensional expression:
2.16. Raths (1977) sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
vu qfy þ rn
¼k ð52Þ
Raths [32] suggested a design expression very similar to the one fc fc
proposed by Birkeland [23]. The main difference was the inclusion
where vu is the ultimate longitudinal shear stress at the interface; fc
of the concrete density, being this expression applicable to both
is the concrete compressive strength; k is a constant; q is the rein-
normal and lightweight concrete. For monolithic specimens, the
forcement ratio; fy is the yield strength of the reinforcement; and rn
expression is as follows:
is the normal stress at the interface. For initially uncracked inter-
qffiffiffiffiffiffiffi
faces, Loov [34] suggested the value of 0.5 for the constant k.
v u ¼ C s 3:11 qfy ðMPaÞ ð43Þ
For a concrete with a compressive strength equal to 30.89 MPa
qffiffiffiffiffiffiffi
(4480 psi), this expression is equal to the one proposed by Birke-
vu ¼ C s 37:42 qfy ðpsiÞ ð44Þ
land [23]. The proposed design expression can also be used with
For a smooth interface in shear, with a coefficient of friction equal to any consistent system of units (SI or imperial).
0.6, the design expression is as follows:
qffiffiffiffiffiffiffi 2.19. Mattock (1981)
v u ¼ C s 2:03 qfy ðMPaÞ ð45Þ
qffiffiffiffiffiffiffi Mattock [35] investigated the behaviour of concrete-to-con-
vu ¼ C s 24:49 qfy ðpsiÞ ð46Þ crete interfaces under cyclic loading. The main goal of this re-
searcher was to determine how the design expressions,
where vu is the ultimate longitudinal shear stress at the interface; Cs developed for monotonic loading, should be modified in order to
is a constant related with the concrete density; q is the reinforce- be used also for cyclic loading.
ment ratio; and fy is the yield strength of the reinforcement. Two design expressions developed by this researcher and his
The following values were proposed for the constant Cs: (a) co-workers, Mattock and Hawkins [27] and Mattock et al. [31],
Cs = 1.00, for normal weight concrete; (b) Cs = 0.85, for sand-light- for both normal and lightweight concrete, were adopted to assess
weight concrete; and (c) Cs = 0.75, for all lightweight concrete. An the ultimate longitudinal shear stress at the interface of composite
effective coefficient of friction was also defined as follows: specimens under cyclic loading.
P.M.D. Santos, E.N.B.S. Júlio / Engineering Structures 45 (2012) 435–448 441

Mattock [35] suggested that the shear strength of the concrete- the aggregates (assumed as spheres) and where the interface be-
to-concrete interface under cyclic loading, should be taken equal to tween both is considered as the weakest zone and therefore cracks
0.8 of the shear strength under monotonic loading, for monolithic will develop along this border.
specimens made of normal and lightweight concrete and rough
interfaces between concrete parts cast a different ages. The yield 2.22. Mattock (1988)
strength of the reinforcement bars crossing the interface was in
the range of 340–500 MPa (49.3–72.4 ksi). Mattock [39], in the discussion of the paper by Walraven et al.
If the bond between concrete parts is destroyed, the shear strength [38], presented a modified design expression incorporating the
under cyclic loading should be taken as 0.6 of the shear strength under normal stress at the interface. In this new expression, the first term
monotonic loading. It was observed that the shear transfer mecha- represents the shear strength due to cohesion and the second one
nism of composite specimens after cracking, for both monotonic represents the shear strength due to friction between aggregates.
and cyclic loading, is identical to that of monolithic specimens. The modified expression is as follows:

2.20. Vecchio and Collins (1986)


v u ¼ 0:467fc0:545 þ 0:8ðqfy þ rn Þ ðMPaÞ ð62Þ
v u ¼ 4:5fc0:545 þ 0:8ðqfy þ rn Þ ðpsiÞ ð63Þ
Vecchio and Collins [36] proposed an analytical model to pre-
where vu is the ultimate longitudinal shear stress at the interface; fc
dict the behaviour of reinforced concrete members subjected to
is the concrete compressive strength; q is the reinforcement ratio;
in-plane shear and normal stresses. Based on previous investiga-
fy is the yield strength of the reinforcement; and rn is the normal
tions by Walraven [37], these researchers proposed a design
stress at the interface. The ultimate longitudinal shear stress is lim-
expression for the assessment of the ultimate longitudinal shear
ited to the maximum value of 0.3 fc.
stress of a concrete crack. This expression has the particularity of
requiring the estimation of the crack width and is as follows:
2.23. Mau and Hsu (1988)
fci2
v u ¼ 0:18v ci max þ 1:64f ci  0:82 ð53Þ
v ci max Mau and Hsu [40], also in the discussion of the paper by Wal-
pffiffiffiffi raven et al. [38], presented a non-dimensional expression. The gen-
fc eral form of the proposed design expression is given by:
v ci max ¼   ðMPa mmÞ ð54Þ  a
24w
0:31 þ aþ16 vu qfy
¼k ð64Þ
fc fc
pffiffiffiffi
12 fc where vu is the ultimate longitudinal shear stress at the interface; fc
v ci max ¼   ðpsi in:Þ ð55Þ
24w is the concrete compressive strength; q is the reinforcement ratio;
0:31 þ aþ0:63
fy is the yield strength of the reinforcement; and the coefficients k
where vu is the ultimate longitudinal shear stress of the crack; vcimax and a are two parameters to be experimentally calibrated.
is the maximum shear stress that a crack can resist; fci is the posi- This expression is identical to the one previously proposed by
tive compressive stress due to internal and external loads; fc is Loov [34] for initially uncracked interfaces. The main difference
the concrete compressive strength; w is the average crack width; is that Mau and Hsu [40] assumed a constant value of 0.66 for
and a is the maximum aggregate size. the parameter k, for both initially uncracked and cracked inter-
faces. The proposed expression is as follows:
2.21. Walraven, Frénay and Pruijssers (1987) sffiffiffiffiffiffiffi
vu qfy
¼ 0:66 6 0:3 ð65Þ
In order to consider the concrete strength, Walraven et al. [38] fc fc
developed a large experimental study with 88 push-off specimens
and proposed a non-linear function to predict the shear strength of where vu is the ultimate longitudinal shear stress at the interface; fc
initially cracked interfaces. is the concrete compressive strength; q is the reinforcement ratio;
This design expression, including the reinforcement ratio; the and fy is the yield strength of the reinforcement.
yield strength of the reinforcement; and the concrete compressive
strength, is as follows: 2.24. Lin and Chen (1989)
C2
v u ¼ C 1 ðqfy Þ ðMPaÞ ð56Þ According to Lin and Chen [41], the shear-friction provisions
C1 ¼ 0:822fc0:406 ðMPaÞ ð57Þ presented by ACI 318 (1983) are too conservative while the pro-
posal of the PCI Design Handbook (1985) is non-conservative for
C2 ¼ 0:159fc0:303 ðMPaÞ ð58Þ
large values of the clamping stresses. Moreover, Lin and Chen
where vu is the ultimate longitudinal shear stress at the interface; q [41] stated that the design expressions proposed by Walraven
is the reinforcement ratio; fy is the yield strength of the reinforce- et al. [38] and Mattock [39] are only adequate for concretes with
ment; and fc is the concrete compressive strength. The yield lower compressive strengths, whereas for concrete with high com-
strength of the reinforcement bars crossing the interface was in pressive strengths these could be non-conservative. Therefore, Lin
the range of 345–545 MPa (50.0–79.0 ksi). and Chen [41] proposed a design expression, calibrated from 68
In imperial units, the design expression appears as: push-off tests using concrete with a compressive strength between
20.59 MPa and 68.65 MPa, given by:
v u ¼ C 1 ð0:007qfy ÞC 2
ðpsiÞ ð59Þ
v u ¼ le ðqfy þ rn Þ ð66Þ
C1 ¼ 15:686fc0:406 ðpsiÞ ð60Þ
C2 ¼ 0:0353fc0:303 ðpsiÞ ð61Þ where vu is the ultimate longitudinal shear stress at the interface; le
is an equivalent coefficient of friction; q is the reinforcement ratio;
This design expression is based on a model proposed by Walraven fy is the yield strength of the reinforcement; and rn is the normal
[37], where the concrete is represented by the binding paste and stress at the interface. The ultimate longitudinal shear stress should
442 P.M.D. Santos, E.N.B.S. Júlio / Engineering Structures 45 (2012) 435–448

not be greater than 0.3fc neither 12.46 MPa. The adopted reinforce- where vu is the ultimate longitudinal shear stress at the interface; k
ment ratio qfy was in the range 1.2–19.5 MPa (175–2824 psi). is a constant; k is a correction factor related with the concrete den-
The equivalent coefficient of friction is given by: sity; q is the reinforcement ratio; fy is the yield strength of the rein-
pffiffiffiffi!0:5 forcement; and fc is the concrete compressive strength. The
1:75 fc maximum value of the longitudinal shear stress is limited to
le ¼ 6 0:8fc0:25 ðMPaÞ ð67Þ
qfy þ rn 0.25fc. The yield strength of the reinforcement bars crossing the
pffiffiffiffi!0:5 interface was in the range of 407–438 MPa (59.0–63.5 ksi).
21:12 fc The value of the constant k was suggested to be equal to 0.5 and
le ¼ 6 0:8fc0:25 ðpsiÞ ð68Þ
qfy þ rn 0.6, for composite and monolithic reinforced concrete members,
respectively. The coefficient k is taken equal to 1.00 for normal
weight concrete; 0.85 for sand-lightweight concrete; and 0.75 for
2.25. Tsoukantas and Tassios (1989) all lightweight concrete.

Tsoukantas and Tassios [42] proposed two design expressions 2.28. Mattock (1994)
to estimate the ultimate longitudinal shear stress at the interface
between precast members. The first expression was proposed for Mattock [43], commenting the paper by Loov and Patnaik [15],
smooth interfaces and is given by: suggested that the ultimate longitudinal shear stress at the inter-
v u ¼ 0:40rn ð69Þ face should not be proportional to the term fc0:5 . A modified design
expression, defined with the experimental tests data conducted by
The second expression, for rough interfaces, is as follows:
Loov and Patnaik [15], was proposed and is given by:
qffiffiffiffiffiffiffiffiffiffi
pffiffiffiffiffiffiffi 0:73
v u ¼ 0:5 3
fc2 rn ð70Þ qfy fc
vu ¼ ðMPaÞ ð77Þ
4:536
pffiffiffiffiffiffiffi 0:73
where vu is the ultimate longitudinal shear stress at the interface;
qfy fc
rn is the normal stress at the interface due to internal and external vu ¼ ðpsiÞ ð78Þ
loads; and fc is the concrete compressive strength. 14:25
where vu is the ultimate longitudinal shear stress at the interface; q
2.26. Patnaik (1992) is the reinforcement ratio; fy is the yield strength of the reinforce-
ment; and fc is the concrete compressive strength. The maximum
Patnaik [24] proposed a design expression to evaluate the ulti- value of the longitudinal shear stress is limited to 0.3 fc.
mate longitudinal shear stress of composite concrete beams, based This expression was calibrated for the lower bound of the
on the results of 16 simply supported specimens, given by: experimental tests data and can be used to predict the ultimate
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi longitudinal shear stress across a crack in monolithic normal
v u ¼ 0:6 ð0:1 þ qfy Þfc ðMPaÞ ð71Þ weight concrete. For initially cracked specimens with a rough
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi interface, Mattock [43] suggested the following expression:
vu ¼ 0:6 ð15 þ qfy Þfc ðpsiÞ ð72Þ pffiffiffiffiffiffiffi 0:73
qfy fc
where vu is the ultimate longitudinal shear stress at the interface; q vu ¼  0:02f c ðMPaÞ ð79Þ
4:536
pffiffiffiffiffiffiffi 0:73
is the reinforcement ratio; fy is the yield strength of the reinforce- qfy fc
ment; and fc is the concrete compressive strength. The maximum vu ¼  0:02f c ðpsiÞ ð80Þ
14:25
value of the ultimate longitudinal shear stress is limited to 0.25fc.

2.27. Loov and Patnaik (1994) 2.29. Randl (1997)

Loov and Patnaik [15] proposed a design expression based in Randl [44] made a significant contribution to the improvement
previous research studies of Loov [34]. The proposed expression, of the accuracy of the design expressions for the assessment of the
only applicable to rough interfaces, combines the effects of the ultimate longitudinal shear stress at concrete-to-concrete inter-
concrete strength, clamping stresses and concrete density. faces. After Birkeland and Birkeland [21], Mattock and Hawkins
For composite beams without stirrups, the ultimate longitudi- [27], Loov [34], Walraven et al. [38], and Randl [44] presented a de-
nal shear stress at the interface can be predicted by the following sign expression that explicitly includes the contribution of cohe-
expression: sion, friction and dowel action.
qffiffiffiffiffiffiffiffiffiffiffi The first term – cohesion – is related to the contribution of the
v u ¼ 0:6 0:1f c ðMPaÞ ð73Þ interlocking between aggregates; the second term – friction – is re-
qffiffiffiffiffiffiffiffiffiffi lated to the contribution due to the longitudinal relative slip be-
vu ¼ 0:6 15f c ðpsiÞ ð74Þ tween concrete parts and is influenced by the surface roughness
and the normal stress at the shear interface; and the third term –
where vu is the ultimate longitudinal shear stress at the interface; dowel action – is related to the contribution of the flexural resis-
and fc is the concrete compressive strength. tance of the shear reinforcement crossing the interface.
Combining this design expression with the one proposed by The first two terms are clearly related to the Coulomb shear fric-
Loov [34], the ultimate longitudinal shear stress at the interface tion hypothesis while the third term represents the contribution of
of composite beams, with reinforcement crossing the interface, the deformation of the shear reinforcement due to the relative slip
can be predicted by: between concrete parts. The proposed design expression is given as
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
follows:
v u ¼ kk ð0:1 þ qfy Þfc ðMPaÞ ð75Þ qffiffiffiffiffiffiffi
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
vu ¼ kk ð15 þ qfy Þfc ðpsiÞ ð76Þ
v u ¼ scoh þ lrn þ aq fc fy ð81Þ
P.M.D. Santos, E.N.B.S. Júlio / Engineering Structures 45 (2012) 435–448 443

where vu is the ultimate longitudinal shear stress at the interface; at the interface due to external loads; and a and b are two param-
scoh is the concrete cohesion due to aggregate interlock; l is the eters to be experimentally calibrated.
coefficient of friction; rn is the normal stress at the interface due
to external loading and tension in the shear reinforcement; a is a 2.31. Valluvan, Kreger and Jirsa (1999)
coefficient to take into account for the flexural resistance of rein-
forcement (dowel action); q is the reinforcement ratio; fc is the con- Valluvan et al. [47] presented a revision of the shear-friction
crete compressive strength; and fy is the yield strength of the provisions of ACI 318 (1995). Based on the results of an experimen-
reinforcement. tal study, these researchers concluded that the actual specifica-
With the inclusion of partial safety factors, the design expres- tions of this design code are too conservative and proposed the
sion is as follows: following design expression to estimate the ultimate longitudinal
  sffiffiffiffiffiffiffiffiffiffiffiffi shear stress:
1=3
fck fyk fyk fck fck
vu ¼ c þ l qk þ rn þ aq 6 bm ð82Þ v u ¼ lðqfy þ rn Þ ð84Þ
ccoh cs cs cc cc
where vu is the ultimate longitudinal shear stress at the interface; l
where vu is the ultimate longitudinal shear stress at the interface; c
is the coefficient of friction; q is the reinforcement ratio; fy is the
is the coefficient of cohesion; fck is the characteristic value of con-
yield strength of the reinforcement; and rn is the normal stress at
crete compressive strength; ccoh is the partial safety factor for the
the interface due to external loads. This design expression is valid
cohesion; l is the coefficient of friction; q is the reinforcement ra-
when the normal stress, due to external loads, is lower or equal
tio; k is a coefficient of efficiency for the tensile force that can be
to 5.52 MPa (800 psi). The ultimate longitudinal shear stress at
transmitted to the shear reinforcement; fyk is the characteristic va-
the interface should not be greater than 0.25fc neither 5.52 MPa
lue of yield strength of the reinforcement; cs is the partial safety fac-
(800 psi). The yield strength of the reinforcement bars crossing
tor for the shear reinforcement; rn is the normal stress at the
the interface was of 475 MPa (69.0 ksi).
interface due to external loading; a is a coefficient for the flexural
When the normal stress, due to external loads, is higher than
resistance of reinforcement (dowel action); cc is the partial safety
5.52 MPa (800 psi), the design expression takes the following form:
factor for concrete; b is a coefficient allowing for angle of concrete
diagonal strut; and v is a reduction factor for strength of concrete v u ¼ lrn ð85Þ
diagonal strut. The values of these constants were calibrated by
Randl [44] and are given in Table 1. The yield strength of the rein- In this case, the ultimate longitudinal shear stress should not be
forcement bars crossing the interface was of 500 MPa (72.5 ksi). greater than 0.6 fc neither 14.49 MPa (2100 psi).
The surface roughness is quantitatively evaluated using the Sand
Patch Test [45]. The adopted partial safety factors were of 1.15 and 2.32. Patnaik (2000)
1.50 for steel and concrete, respectively. Randl [44] proposed the
value of 2.00 for the partial safety factor of concrete cohesion since Patnaik [48], in the discussion of the paper by Valluvan et al.
this is strongly influenced by the surface preparation. [47], proposed the following expression for the prediction of the
ultimate longitudinal shear stress of intentionally roughened
surfaces:
2.30. Ali and White (1999)
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Ali and White [46] presented a methodology to predict the
v u ¼ 0:55 ð0:25 þ qfy Þfc ðMPaÞ ð86Þ
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
shear strength capacity of concrete-to-concrete interfaces made
vu ¼ 0:55 ð36 þ qfy Þfc ðpsiÞ ð87Þ
of both normal and high strength concretes. The four fundamental
parameters were considered: (a) surface roughness; (b) concrete where vu is the ultimate longitudinal shear stress at the interface; q
strength; (c) shear reinforcement crossing the interface; and (d) is the reinforcement ratio; fy is the yield strength of the reinforce-
normal stress at the interface. ment; and fc is the concrete compressive strength. According to Pat-
The similarity between the proposed design expression and the naik [48], this expression also represents a lower bound of the
one proposed by Mau and Hsu [40] is remarkable, as stated by Ali ultimate longitudinal shear stresses in monolithic concrete.
and White [46]. Moreover, while this expression was developed on For surfaces not intentionally roughened, a slight modification
a purely analytical basis and calibrated with experimental data, the to the expression was proposed:
design expression proposed by Mau and Hsu [40] is based on semi- qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
empirical experiments. v u ¼ 0:5 ð0:25 þ qfy Þfc ðMPaÞ ð88Þ
The proposed design expression is as follows: qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi vu ¼ 0:5 ð36 þ qfy Þfc ðpsiÞ ð89Þ
vu qfy þ rn
¼ 1:47a 6 1:2b ð83Þ The ultimate longitudinal shear stress should not be greater than:
fc fc
(a) 0.2fc and 5.52 MPa (800 psi), for surfaces not intentionally
where vu is the ultimate longitudinal shear stress at the interface; fc roughened; (b) 0.25fc and 7.93 MPa (1150 psi), for intentionally
is the concrete compressive strength; q is the reinforcement ratio; roughened surfaces; and (c) 0.2 fc and 8.96 MPa (1300 psi), for
fy is the yield strength of the reinforcement; rn is the normal stress monolithic concrete.

Table 1
Constants values according to Randl [44].

Surface preparation Surface roughness R (mm) Coefficient of cohesion c (–) Coefficient of friction (l) k (–) a (–) b (–)
(fck P 20 MPa) (fck P 35 MPa)
High-pressure water-blasting P3.0 0.4 0.8 1.0 0.5 0.9 0.4
Sand-blasting P0.5 0.0 0.7 0.7 0.5 1.1 0.3
Smooth – 0.0 0.5 0.5 0.0 1.5 0.2
444 P.M.D. Santos, E.N.B.S. Júlio / Engineering Structures 45 (2012) 435–448

2.33. Mattock (2001) forcement. The ultimate longitudinal shear stress should not be
greater than 0.2fc neither 5.52 MPa (800 psi). This researcher also
Mattock [49] presented design expressions applicable to all suggests that shear strength should not be considered for clamping
strengths of concrete, from normal to high-strength concrete. To stresses lower than 0.35 MPa (50 psi). The yield strength of the rein-
estimate the ultimate longitudinal shear stress across monolithic forcement bars crossing the interface was in the range of 340–
concrete and across the interface between concrete cast against 704 MPa (49.3–102.1 ksi).
hardened concrete, with the substrate surface intentionally rough-
ened, two expressions were proposed by this researcher. 2.35. Kahn and Mitchell (2002)
When the normal stress at the interface, due to internal and
external loads, is greater or equal to K1/1.45, or when the ultimate Kahn and Mitchell [51] developed a research study to extend
longitudinal shear stress is greater or equal to 1.55K1, the ultimate the current shear-friction provisions of the ACI 318 (1999) to high
longitudinal shear stress at the interface is given by: strength concretes. The suggested design expression, to be used
with normal and high strength concretes, is as follows:
v u ¼ K 1 þ 0:8ðqfy þ rn Þ ð90Þ
where vu is the ultimate longitudinal shear stress at the interface; v u ¼ 0:05f c þ 1:4qfy ð96Þ
K1 is a coefficient that depends of the concrete density; q is the rein-
where vu is the ultimate longitudinal shear stress at the interface;
forcement ratio; fy is the yield strength of the reinforcement; and rn
fc is the concrete compressive strength; q is the reinforcement ra-
is the normal stress at the interface due to external loads. The ulti-
tio; and fy is the yield strength of the reinforcement. The adopted
mate longitudinal shear stress should not be greater than K2 fc nei-
coefficient of friction is equal to 1.4, corresponding to a mono-
ther K3.
lithic concrete connection, and the maximum longitudinal shear
When the normal stress at the interface, due to internal and
stress is limited to 0.2fc. The yield strength of the reinforcement
external loads, is less than K1/1.45 or when the ultimate longitudi-
bars crossing the interface was of 479 MPa (69.5 ksi) and
nal shear stress is less than 1.55K1, the ultimate longitudinal shear
572 MPa (83.0 ksi).
stress at the interface is given by:
v u ¼ 2:25ðqfy þ rn Þ ð91Þ
2.36. Papanicolaou and Triantafillou (2002)
For normal weight and monolithic concrete, the coefficient K1
should not be greater than 0.1fc neither 5.52 MPa (800 psi); K2 is Papanicolaou and Triantafillou [52] developed an experimental
equal to 0.3; and K3 is equal to 16.55 MPa (2400 psi). study to investigate the shear transfer capacity of interfaces be-
For normal weight concrete placed against hardened concrete tween pumice aggregate concrete and high-performance concrete.
with the substrate surface intentionally roughened, the coefficient Pumice is a natural and porous glass aggregate, very common in
K1 is equal to 2.76 MPa (400 psi); K2 is equal to 0.3; and K3 is equal volcanic regions such as Greece.
to 16.55 MPa (2400 psi). The push-off test was adopted and 126 specimens were tested.
For sand-lightweight concrete, the coefficient K1 is equal to Two interface lengths were considered: (a) small, specimens with
1.72 MPa (250 psi); K2 is equal to 0.2; and K3 is equal to 170 mm of length; and (b) large, specimens with 240 mm of
8.27 MPa (1200 psi). For all lightweight concrete, the coefficient length. The following parameters were considered: (a) compres-
K1 is equal to 1.38 MPa (200 psi); K2 is equal to 0.2; and K3 is equal sive/tensile strength of the pumice aggregate concrete; (b) density
to 8.27 MPa (1200 psi). of the pumice aggregate concrete; (c) ratio of shear reinforcement
For concrete placed against hardened concrete with the sub- crossing the interface; (d) interface length; (e) surface preparation;
strate surface not intentionally roughened, the ultimate longitudi- (f) lateral confinement; and (g) loading rate. Rough surfaces were
nal shear stress at the interface can be predicted by: prepared with a special hammer, as designated by these research-
ers, while smooth surfaces were prepared using an abrasive disk.
v u ¼ 0:6kqfy ð92Þ
The general form of the proposed design expression is given
and for concrete anchored to clean, unpainted, as-rolled steel by by:
headed studs or by reinforcing bars, the ultimate longitudinal shear
stress at the interface is predicted by:
v u ¼ lðqfy þ rn Þb þ C ð97Þ
where vu is the ultimate longitudinal shear stress at the interface; l
v u ¼ 0:7kqfy ð93Þ
is the coefficient of friction; q is the reinforcement ratio; fy is the
The ultimate longitudinal shear stress should not be greater than yield strength of the reinforcement; rn is the normal stress at the
0.2fc neither 5.52 MPa (800 psi) for both cases. The coefficient k is interface due to external loads; and C is a generalized cohesion
taken equal to 1.00 for normal weight concrete; 0.85 for sand-light- term. The latter depends on the tensile strength of the pumice
weight concrete; and 0.75 for all lightweight concrete. aggregate concrete, and is given by:
d
2.34. Patnaik (2001)
C ¼ cf ctm ð98Þ

where c is a coefficient to take into account the interface size effect;


Patnaik [50] concluded that the shear-friction provisions for and fctm is the mean tensile strength of the pumice aggregate
smooth surfaces, proposed by the ACI 318 (1999), are too conserva- concrete.
tive. Based on experimental test results, this researcher proposed The values proposed for the coefficients b and d, and for the
the following expression to estimate the ultimate longitudinal coefficients of friction and interface sizes are presented in Table 2.
shear stress at smooth concrete interfaces: For smooth interfaces was proposed the following expression:
v u ¼ 0:6 þ qfy ðMPaÞ ð94Þ pffiffiffiffiffi
v u ¼ 0:30ðqfy þ rn Þ þ 1:7 fct ðMPaÞ ð99Þ
v u ¼ 87 þ qfy ðpsiÞ ð95Þ pffiffiffiffiffi
vu ¼ 0:30ðqfy þ rn Þ þ 20:47 fct ðpsiÞ ð100Þ
where vu is the ultimate longitudinal shear stress at the interface; q
is the reinforcement ratio; and fy is the yield strength of the rein- For rough interfaces was proposed the following expression:
P.M.D. Santos, E.N.B.S. Júlio / Engineering Structures 45 (2012) 435–448 445

Table 2 2.38. Mansur, Vinayagam and Tan (2008)


Coefficients of friction and cohesion according to Papanicolaou and Triantafillou [52].

Size – surface preparation (b  1; Coefficient of Coefficient of Mansur et al. [54] investigated the shear transfer across a crack,
d  0.5) friction l cohesion c both analytically and experimentally. A comparison between sev-
Small – smooth 0.33 3.63 eral design expressions, including the ones proposed by the ACI
Small – rough 0.45 2.97 318 (2005) and PCI Design Handbook (1992) and those suggested
Large – smooth 0.33 2.33 by Mattock and his co-workers [27,31,49], Walraven et al. [38],
Large – rough 0.45 1.90
Mau and Hsu [40], Lin and Chen [41] and Loov and Patnaik [15],
was made.
It was concluded that the design expressions proposed by Wal-
pffiffiffiffiffi raven et al. [38] and by Mau and Hsu [40] give unsafe predictions
v u ¼ 0:45ðqfy þ rn Þ þ 1:4 fct ðMPaÞ ð101Þ
pffiffiffiffiffi of the interface shear strength. Moreover, the design expression
v u ¼ 0:45ðqfy þ rn Þ þ 16:86 fct ðpsiÞ ð102Þ proposed by Loov and Patnaik [15], similar to the one proposed
by Mau and Hsu [40] although with different values for the coeffi-
where vu is the ultimate longitudinal shear stress at the interface; q
cients, presented identical unsafe predictions.
is the reinforcement ratio; fy is the yield strength of the reinforce-
A single curve formulation was proposed by Mansur et al. [54],
ment; rn is the normal stress at the interface due to external loads;
based on the design expression by Mau and Hsu [40] and calibrated
and fct is the tensile strength of the pumice aggregate concrete and
with a set of 154 test results. The compressive strength of the con-
is given by:
crete adopted in the experimental study was between 18 MPa
 q  (2611 psi) and 100 MPa (14504 psi), while the normalized clamp-
fct ¼ 0:2fck2=3 0:4 þ 0:6 ðMPaÞ ð103Þ
2000 ing forces ( qfy/fc) were between 0.02 and 0.39. The proposed
 q 
fct ¼ 1:05fck2=3 0:4 þ 0:6 ðpsiÞ ð104Þ expression is given by:
2000 sffiffiffiffiffiffiffi
where q is the density of pumice aggregate concrete (kg/m ). 3 vu qfy
¼ 0:566 6 0:3 ð107Þ
These expressions were defined for a coefficient c that quanti- fc fc
fies the interface size effect, assumed as three-quarters of the min- where vu is the ultimate longitudinal shear stress at the interface; fc
imum value presented in Table 2 for smooth and rough surfaces. is the concrete compressive strength; q is the reinforcement ratio;
The average yield strength of the reinforcement bars crossing the and fy is the yield strength of the reinforcement. The yield strength
interface was of 568 MPa (82.4 ksi). of the reinforcement bars crossing the interface was of 300 MPa
(43.5 ksi) and 530 MPa (76.9 ksi).
2.37. Gohnert (2003) Comparing the proposed expression with the experimental
data, Mansur et al. [54] concluded that this could be unsafe for
Gohnert [53] proposed a design expression to evaluate the ulti- low values of the normalized clamping forces. Therefore, a trilinear
mate longitudinal shear stress at the interface between precast ribs formulation was proposed.
and in situ concrete, based on the results of 90 composite speci- For normalized clamping forces lower or equal to 0.075, corre-
mens, given by: sponding to the first branch of the trilinear formulation, the nor-
malized ultimate longitudinal shear stress at the interface is
v u ¼ 0:2090Rz þ 0:7719 ðMPa mmÞ ð105Þ
given by:
v u ¼ 777Rz þ 112 ðpsi in:Þ ð106Þ
vu qfy
where vu is the ultimate longitudinal shear stress at the interface ¼ 2:5 ð108Þ
fc fc
and Rz is a roughness parameter calculated as the difference be-
tween the average height of the peaks and the average height of For normalized clamping forces between 0.075 and 0.270, corre-
the valleys given from an arbitrary baseline of the surface profile. sponding to the middle branch of the trilinear formulation, the nor-
The tested specimens were composed by commercial precast malized ultimate longitudinal shear stress at the interface is given
ribs from five different manufacturers and, therefore, presented dif- by:
ferent geometry, surface roughness and concrete compressive vu 0:56 fy
strength. The cross section of the specimens, including the precast ¼ þ 0:55q ðMPaÞ ð109Þ
fc fc0:385 fc
rib and the in situ concrete, was rectangular. The width and thick-
v u 3:80 fy
ness of the rib varied between 100 and 250 mm (3.94 and 9.84 in.) ¼ 0:385 þ 0:55q ðpsiÞ ð110Þ
fc fc fc
and 60 and 70 mm (2.36 and 2.76 in.), respectively. The width of the
cross section was the same of the rib and the total depth of the cross For normalized clamping forces equal or higher than 0.270, corre-
section was of 210 mm (8.27 in.). The adopted length for the spec- sponding to the third and last branch of the trilinear formulation,
imens was of 750 mm (29.53 in.). The substrate surface was pre- the normalized ultimate longitudinal shear stress at the interface
pared by the means of a stiff wire brush or a rake. The parameter is given by:
Rz was determined and presented values between 0.89 and
vu
4.22 mm (0.035 and 0.1661 in.). The concrete compressive strength ¼ 0:3 ð111Þ
fc
varied between 22.8 MPa (3306 psi) and 56.2 MPa (8149 psi).
Gohnert [53] concluded that a better correlation was obtained
between the ultimate longitudinal shear stress at the interface 2.39. Santos and Júlio (2009)
and the surface roughness, herein represented by the texture
parameter Rz. A poor correlation was observed when the surface Santos and Júlio [55,56] developed a large experimental study
roughness was replaced by the concrete compressive strength. This to assess the bond strength of the interface between concrete lay-
researcher also concluded that an actual measurement of the sur- ers cast at different ages. Different curing conditions; ages between
face roughness should be specified instead of simply describing the concrete layers; bond tests; and techniques to prepare the inter-
finishing procedure or the equipment used to prepare the surface. face surface and increase its roughness, were considered.
446 P.M.D. Santos, E.N.B.S. Júlio / Engineering Structures 45 (2012) 435–448

Santos and Júlio [55,56] suggest that the coefficients of cohesion cracked, the coefficient of cohesion should be taken as zero, for
and friction, present in the shear-friction design expressions, all types of interface surfaces. Under fatigue or dynamic loads,
should be predicted by the means of a texture parameter. The fol- the design shear resistance at the interface due to cohesion
lowing expressions are proposed: should not be considered.

1:062R0:145
vm
cd ¼ ðmmÞ ð112Þ
ccoh 3. From research to codes and standards
1:698R0:145
vm
cd ¼ ðin:Þ ð113Þ The literature review conducted by the authors, aiming to iden-
ccoh
tify the contributions given by researchers for the assessment of
1:366R0:041
vm
ld ¼ ðmmÞ ð114Þ the longitudinal shear strength of concrete-to-concrete interfaces
cfr in the last five decades, showed that several milestones could be
1:560R0:041
vm defined. These are referred to contributions that have a major sig-
ld ¼ ðin:Þ ð115Þ
nificance, such as the inclusion of new parameters, load transfer
cfr
mechanisms, assessment methodology, among others.
where cd is the design coefficient of cohesion; ld is the design coef- The authors identified the following six major contributions: (1)
ficient of friction; Rvm is the Mean Valley Depth of the primary profile the design expression proposed by Birkeland and Birkeland [21] is
of the surface; ccoh is the partial safety factor for the coefficient of recognized worldwide as the original ‘‘shear-friction theory’’; (2)
cohesion; cfr is the partial safety factor for the coefficient of friction. Mattock and Hawkins [27] were the first researchers to propose
The proposed expressions were obtained by adjusting a power the consideration of a term that represents the contribution of
function to the experimental values of the coefficients of cohesion cohesion, being their design expression known as the ‘‘modified
and friction, determined for five different surface conditions: left shear-friction theory’’; (3) Loov [34] was the first researcher to in-
as-cast; wire-brushing; sand-blasting; shot-blasting and hand- clude the contribution of the concrete strength; (4) Walraven et al.
scrubbing or raking. Based in the coefficient of variation of both [38], based on an innovative ‘‘sphere model’’, proposed a non-lin-
coefficients, the authors propose the values of 2.6 and 1.2 for the ear function to predict the shear strength of initially cracked inter-
partial safety factors of the coefficients of cohesion and friction, faces; (5) Randl [44] that proposed a design expression that
respectively. explicitly includes the contribution of the three load carrying
The authors were the first to propose partial safety factors for mechanism: cohesion, friction and dowel action; although Tsou-
the coefficients of cohesion and friction since these depend and kantas and Tassios [42] were the first researchers to study the
are highly influenced by the characteristics of substrate material dowel action; and (6) Santos and Júlio [55,56] proposed an innova-
and by the technician that perform the surface preparation or cast tive methodology to quantify the influence of the surface
the substrate. roughness and to correlate it with the bond strength of the con-
For uniform interface surfaces, the roughness must be mea- crete-to-concrete interface.
sured with a minimum accuracy of 10 micrometer; then, the Mean A comparison of the six design expressions is presented in
Valley Depth (Rvm) has to be determined, taken as the average value Fig. 3. Since the surface preparation is considered in some propos-
obtained considering at least ten 2D primary profiles. als, namely Birkeland and Birkeland [21], Randl [44] and Santos
Based in the shear-friction provisions of Eurocode 2 [4], the and Júlio [55,56], the shear strength is defined for the upper and
authors propose that when no reinforcement crossing the interface lower bounds of the design expressions, i.e. for the most roughened
is provided, the ultimate longitudinal shear stress at the concrete- and smoothest surfaces and not for specific conditions such as
to-concrete interface is given by: smooth or rough. The remaining design expressions, namely Mat-
v u ¼ cd fctd 6 0:25f cd ð116Þ tock and Hawkins [27], Loov [34] and Walraven et al. [38], are pre-
sented as a single curve since they are independent of the surface
When reinforcement crossing the interface is provided, the ultimate preparation.
longitudinal shear stress is given by: With this approach the authors aim to simplify the comparison
of the six design expressions. Moreover, to help in the comparison,
v u ¼ ld ðrn þ qfy Þ 6 0:25f cd ð117Þ
a typical situation is defined considering a concrete with a com-
The proposed methodology is adequate for uniform interface sur- pressive strength of 25 MPa (3.6 ksi), assumed as the weakest con-
faces, which are considered by the authors as those resulting from: crete layer, and shear reinforcement steel with a yield stress of
as-cast against steel, plastic or specially prepared wooden moulds; 400 MPa (58.0 ksi). All values are assumed as characteristics and
slipformed or extruded surface; free surface left without further no safety factors were adopted.
treatment after vibration; or surfaces prepared by wire-brushing, The design expressions proposed by Loov [34] and Walraven
sandblasting, shot-blasting, water-blasting or other equivalent et al. [38] are very similar and present, in general, the highest value
methods. For other cases, such as non-uniform interface surfaces for the shear strength of the interface. The expressions proposed by
obtained by raking or presenting indentations, the values of the Mattock and Hawkins [27], Birkeland and Birkeland [21] and San-
coefficients of cohesion and friction should be evaluated for each tos and Júlio [55,56] appear as a lower bound of the design expres-
specific case, i.e., for each interface geometry. sions proposed by Loov [34] and Walraven et al. [38], being similar
Santos and Júlio [55,56] also proposed several recommenda- to a bilinear approximation of the non-linear expressions proposed
tions to ensure a successful interface design. The differential by the latter researchers.
shrinkage between both concrete parts should be taken into con- The influence of the surface preparation is visible in the design
sideration in the design and evaluated on site for each specific expression suggested by Santos and Júlio [55,56] and Birkeland and
case. The influence of temperature should also be considered in Birkeland [21] but it is highly amplified by the design proposal of
design. The differential stiffness between both concrete parts Randl [44]. In fact, comparing the shear strength predicted using
should be taken into consideration in the design. The Young mod- the design expression proposed by the latter researcher for sur-
ulus of the added concrete layer should never be taken smaller faces with different preparations – smooth, sand-blasted and
than that of the substrate concrete. Other requirements should water-blasted – the difference is significant. These differences re-
be also satisfied. In cases where the joint can be significantly veal the significance of the surface preparation in the bond
P.M.D. Santos, E.N.B.S. Júlio / Engineering Structures 45 (2012) 435–448 447

Fig. 3. Comparison of design expressions.

strength of the interface. It should be highlighted that the proposal forcement was of 475 MPa (69.0 ksi). The most recent research
of Randl [44] gives, in general, and always for reinforcement ratios studies present reinforcement bars with a yield strength around
not less than approximately 1.0%, the lowest shear strength. 550 MPa (80.0 ksi).
Besides surface roughness, significant differences are also ob- Six milestones were identified. The research of Birkeland and
served in the predicted shear strength with the increase of the steel Birkeland [21], Mattock and Hawkins [27], Loov [34], Walraven
reinforcement ratio. It must be highlighted that these design et al. [38], Tsoukantas and Tassios [42] and Randl [44] and, finally,
expressions were calibrated with experimental results obtained Santos and Júlio [55–57], can be considered as some of the most
with specimens presenting different: (1) geometry; (2) materials; significant and interesting contributions given to the development
(3) curing conditions; and (4) stress state at the interface. There- of more accurate design expressions.
fore, although presenting different values they represent a true Current design codes [4,5] present some of the design expres-
and valid estimation of the shear strength under the considered sions proposed by researchers and identified by the authors as ma-
conditions by each researcher. jor milestones. The recently published Model Code 2010 [2,3] also
All major design codes of concrete structures [1–10] adopted includes shear-friction provisions based in recent research con-
the design philosophy proposed by Birkeland and Birkeland [21], ducted by the authors [55–57].
i.e. the ‘‘shear-friction theory’’, to predict the longitudinal shear The main differences between design codes [1–10] are related
strength of concrete-to-concrete interfaces. The initial design with the surface roughness classification, namely if it is very
expression proposed by Birkeland and Birkeland [21] is not cur- smooth, smooth, rough or very rough or simply intentionally rough-
rently adopted by all codes but all shear-friction provisions are ened or not and the coefficients of cohesion and friction assigned
based on the research conducted by these researchers and in sub- to each category. This difference is also common to published
sequent studies by others. It should be highlighted that the ACI 318 research.
(2008) adopted the design expression proposed by Mattock [49]. The authors would like to highlight that, although being the
The new Model Code [2,3] adopted the design expression pro- composite concrete member generally comprised by two concrete
posed by Randl [44]. The Model Code 2010 [2,3] it is the first design layers of different age, the identified design expressions do not
code to propose a quantitative assessment of the surface rough- consider the influence of the curing conditions and the difference
ness, instead of adopting just a qualitative visual inspection, to between the concrete strength of both layers. Therefore, it can be
help the designer defining the values for the coefficients of cohe- stated that differential shrinkage and differential stiffness are ne-
sion and friction. This improvement results from the research stud- glected in all the described expressions. Further research is neces-
ies conducted by the authors [55–57]. sary to assess the influence of both parameters in the behaviour of
the concrete-to-concrete interface.

4. Summary and conclusions 5. Conversion factors

The analysis of the design expressions, obtained from published 1 mm = 0.039 in.
research, shows that the load transfer mechanism at the concrete- 1 mm2 = 0.001550 in.2
to-concrete interface is due to: (1) cohesion; (2) friction; and (3) 1 MPa = 145 psi
dowel action. The latter is frequently implicitly considered, ‘‘dis- 1 MPa = 0.145 ksi
guised’’ as cohesion and/or friction.
It can be stated that the roughness of the concrete substrate has
a very significant influence on the bond strength of concrete-to-
Acknowledgement
concrete interfaces. This is a key parameter that is considered in
the design expressions in the form of the coefficients of cohesion
This research project has been funded by the Portuguese Sci-
and/or friction. These are linked to the surface preparation method
ence and Technology Foundation (FCT) with reference PTDC/
and are qualitatively assessed by the means of a visual inspection
ECM/098497/2008.
of the prepared surface.
It must be highlighted that the yield strength of the reinforce-
ment bars crossing the interface has varied over the last 50 years. References
The first studies, conducted by 1960, were performed using rein-
[1] Model Code for concrete structures. Comité Euro-International du Béton,
forcement bars with a yield strength of approximately 275 MPa Secretariat Permanent, Case Postale 88, CH-1015 Lausanne, Switzerland, 1990,
(40.0 ksi). Later, by 1970, the most common yield strength for rein- 460 pp.
448 P.M.D. Santos, E.N.B.S. Júlio / Engineering Structures 45 (2012) 435–448

[2] Model Code 2010. First complete draft – vol. 1. Comité Euro-International du [31] Mattock AH, Li WK, Wang TC. Shear transfer in lightweight reinforced
Béton, Secretariat Permanent, Case Postale 88, CH-1015 Lausanne, Switzerland, concrete. PCI J 1976;21(1):20–39.
2010, 318 pp. [32] Raths CH. Reader comments of paper ‘‘Design proposals for reinforced
[3] Model Code 2010. First complete draft – vol. 2. Comité Euro-International du concrete corbels’’, published in PCI Journal, May–June 1976;21(3):18–42, by
Béton, Secretariat Permanent, Case Postale 88, CH-1015 Lausanne, Switzerland, Mattock A. PCI J 1977;22(2):93–8.
2010, 312 pp. [33] Shaikh AF. Proposed revisions to shear-friction provisions. PCI J
[4] EN 1992-1-1. Eurocode 2 – design of concrete structures – Part 1: General rules 1978;23(2):12–21.
and rules for buildings. European Committee for Standardization, Avenue [34] Loov RE. Design of precast connections. Paper presented at a seminar
Marnix 17, B-1000 Brussels, Belgium, 2004, 225 pp. (with corrigendum of 16th organized by Compa International Pt., Ltd. Singapore, 1978, 8 p.
January 2008). [35] Mattock AH. Cyclic shear transfer and type of interface. ASCE J Struct Div
[5] ACI Committee 318. Building code requirements for structural concrete (ACI 1981;107(10):1945–64.
318M-08) and commentary. American Concrete Institute, Farmington Hills, MI, [36] Vecchio FJ, Collins MP. The modified compression-field theory for reinforced
2008, 473 pp. concrete elements subjected to shear. J Am Concr Inst 1986;83(2):219–31.
[6] CAN/CSA A23.3. Design of concrete structures - structures design. Canadian [37] Walraven JC. Fundamental analysis of aggregate interlock. ASCE J Struct Div
Standards Association, 178 Rexdale Boulevard, Rexdale, Ontario, M9W 1R3, 1981;107(11):2245–70.
2004, 258 p. [38] Walraven J, Frénay J, Pruijssers A. Influence of concrete strength and load
[7] AASHTO LRFD bridge design specifications. American Association of State history on the shear friction capacity of concrete members. PCI J
Highway and Transportation Officials, 4th edition, SI units edition, 2007, 1526 1987;32(1):66–84.
p. [39] Mattock AH. Reader comments of paper ‘‘Influence of concrete strength and
[8] AASHTO standard specifications for highway bridges. American Association of load history on the shear friction capacity of concrete members’’ published in
State Highway and Transportation Officials, 16th edition, 1996, 760 p. PCI Journal, January–February 1987;32(1):66–84, by Walraven J, Frénay J,
[9] PCI design handbook. Precast/Prestressed Concrete Institute, 7th edition, 2010. Pruijssers A. PCI J 1988;33(1):165–6.
[10] BS 8110-1. Structural use of concrete. Part 1: Code of practice for design and [40] Mau S, Hsu T. Reader comments of paper ‘‘Influence of concrete strength and
construction. London: British Standard Institute; 1997. load history on the shear friction capacity of concrete members’’ published in
[11] Hsu TTC, Mau ST, Chen B. Theory of shear transfer strength of reinforced PCI Journal, January–February 1987;32(1):66–84, by Walraven J, Frénay J,
concrete. ACI Struct J 1987;84(2):149–60. Pruijssers A. PCI J 1988;33(1):165–8.
[12] Hwang SJ, Yu HW, Lee HJ. Theory of interface shear capacity of reinforced [41] Lin IJ, Chen YL. Shear transfer across a crack in reinforced high strength
concrete. ASCE J Struct Eng 2000;126(6):700–7. concrete. In: Proceedings 2nd east Asia–Pacific conference on structural
[13] Gohnert M. Proposed theory to determine the horizontal shear between engineering & construction, Chiang Mai, Thailand, January, 1989. p. 505–10.
composite precast and in situ concrete. Cement Concr Compos [42] Tsoukantas SG, Tassios TP. Shear resistance of connections between reinforced
2000;22(6):469–76. concrete linear precast elements. ACI Struct J 1989;86(3):242–9.
[14] Zilch K, Reinecke R. Capacity of shear joints between high-strength precast [43] Mattock AH. Reader comments of paper ‘‘Horizontal shear strength of
elements and normal-strength cast-in-place decks. fib International composite concrete beams with a rough interface’’ published in PCI Journal,
symposium on high performance concrete. Orlando, USA, 25–27 September January–February 1994;39(1):48–69, by Loov RE, Patnaik AK. PCI J
2000. 1994;39(5):106–8.
[15] Loov RE, Patnaik AK. Horizontal shear strength of composite concrete beams [44] Randl N. Investigations on transfer of forces between old and new concrete at
with a rough interface. PCI J 1994;39(1):48–69. different joint roughness. PhD thesis, University of Innsbruck, 1997, 379 p. [in
[16] Anderson AR. Composite designs in precast and cast-in-place concrete. Prog German].
Archit 1960;41(9):172–9. [45] ASTM E 965. Standard test method for measuring pavement macrotexture
[17] Hanson NW. Precast-prestressed concrete bridges. 2. Horizontal shear depth using a volumetric technique. ASTM international, West Conshohocken,
connections. Development Department Bulletin D35. Portland Cement Assoc PA, 2001.
1960;2(2):38–58. [46] Ali MA, White RN. Enhanced contact model for shear friction of normal and
[18] Mattock AH, Kaar PH. Precast-prestressed concrete bridges. 4. Shear tests of high-strength concrete. ACI Struct J 1999;96(3):348–62.
continuous girders. J PCA R&D Lab 1961;3(1):19–46. [47] Valluvan R, Kreger ME, Jirsa JO. Evaluation of ACI 318-95 shear-friction
[19] Saemann JC, Washa GW. Horizontal shear connections between precast beams provisions. ACI Struct J 1999;96(4):473–81.
and cast-in-place slabs. J Am Concr Inst 1964;61(11):1309–83. [48] Patnaik AH. Reader comments of paper ‘‘Evaluation of ACI 318-95 shear-
[20] Gaston JR, Kriz LB. Connections in precast concrete structures – scarf joints. PCI friction provisions’’ published in ACI Structural Journal, July–August
J 1964;9(3):37–59. 1999;96(4):473–83, by Valluvan R, Kreger ME, Jirsa JO. ACI Struct J
[21] Birkeland PW, Birkeland HW. Connections in precast concrete construction. J 2000;97(3):525–36.
Am Concr Inst 1966;63(3):345–68. [49] Mattock AH. Shear friction and high-strength concrete. ACI Struct J
[22] Badoux JC, Hulsbos CL. Horizontal shear connection in composite concrete 2001;98(1):50–9.
beams under repeated loads. J Am Concr Inst 1967;64(12):811–9. [50] Patnaik AH. Behavior of composite concrete beams with smooth interface.
[23] Birkeland HW. Precast and prestressed concrete. Class notes for ASCE J Struct Eng 2001;127(4):356–66.
course. University of British Columbia, Spring; 1968. [51] Kahn LF, Mitchell AD. Shear friction tests with high-strength concrete. ACI
[24] Patnaik AH. Horizontal shear strength of composite concrete beams with a Struct J 2002;99(1):98–103.
rough interface. PhD thesis, Department of Civil Engineering, University of [52] Papanicolaou CG, Triantafillou TC. Shear transfer capacity along pumice
Calgary, Calgary, Canada, 1992, 263 p. aggregate concrete and high-performance concrete interfaces. Mater Struct
[25] Mast RF. Auxiliary reinforcement in precast concrete connections. ASCE J 2002;35(4):237–45.
Struct Div 1968;94(6):1485–504. [53] Gohnert M. Horizontal shear transfer across a roughened surface. Cement
[26] Hofbeck JA, Ibrahim IO, Mattock AH. Shear transfer in reinforced concrete. J Am Concr Compos 2003;25(3):379–85.
Concr Inst 1969;66(2):119–28. [54] Mansur MA, Vinayagam T, Tan KH. Shear transfer across a crack in reinforced
[27] Mattock AH, Hawkins NM. Shear transfer in reinforced concrete – recent high-strength concrete. ASCE J Mater Civil Eng 2008;20(4):294–302.
research. PCI J 1972;17(2):55–75. [55] Santos PMD, Júlio ENBS. Factors affecting bond between new and old concrete.
[28] Mattock AH. Shear transfer in concrete having reinforcement at an angle to the ACI Mater J 2011;108(4):449–56.
shear plane. American Concrete Institute. Special Publication 42-2, January [56] Santos PMD, Júlio ENBS. Recommend improvements to current shear-friction
1974. p. 17–42. provisions of model code. In: 3rd fib international congress, Washington, DC,
[29] Hermansen BR, Cowan J. Modified shear-friction theory for bracket design. J May 29–June 02, 2010.
Am Concr Ins 1974;71(2):55–60. [57] Santos PMD, Júlio ENBS, Silva VD. Correlation between concrete-to-concrete
[30] Mattock AH, Johal L, Chow HC. Shear transfer in reinforced concrete with bond strength and the roughness of the substrate surface. Construct Build
moment or tension acting across the shear plane. PCI J 1975;20(4):76–93. Mater 2007;21(8):1688–95.

You might also like