2 - B+L - Pump - Level 2

Table of content
• B+L Pumps for APAC

• NOVADOS Series
• Gearbox
• Stroke adjustment
• Pump heads
• CEREX Series
• NOVAPLEX Series
• PROCAM Series
COMPANY CONFIDENTIAL April 13, 2020 2

Main Elements of Metering Pump
Elements of Metering Pumps

A. Motor / Driver
B. Stroke Adjustment
Mechanism
C. Liquid End / pump head
D. Gearbox

Bran+Luebbe: NOVADOS Metering Pumps

NOVADOS H Series

NOVADOS H Series
Technical data, main gear capability
Single Acting Pumphead Double Acting Pumphead
Max. Stroke Capacity Max. Pressure Capacity Max. Pressure

Type
Length (mm) (l/h) up to (bar) (l/h) up to (bar)
H1 20 0.4 – 730 500 - -
H2 30 0.6 – 1780 700 - -
H3 30 7 – 2800 700 - -
H4 60 9 – 5650 700 2850 – 11400 10
H5 60 35 – 8830 1000 180 – 7160 200
H6 60 55 – 8830 1000 310 – 11400 400
B 120 180 - 14930 1000 2650 – 15520 500

H Series – Main Components

Components in a Gearbox

Gearbox Operating

Function of Stroke Length Adjustment

NOVADOS H Series
H-Gears Main features 1/4
• Integrated & robust gear housing

• Roller bearings live time
• 25.000 h (nominal)
• Splash lubrication
• Oil change interval 16.000 h (normal
conditions)
• No need for an external oil pump
• No external oil piping necessary
• Large oil sump, reducing thermal load and
noise
• Modern sealing technology

NOVADOS H Series
• Combining with gearboxes:

• of the same size and
• smaller and bigger sizes
• Harmonic eccentric positive return
crankshaft
• Well-proven eccentric (Z-shape) crankshaft
• Fully closed pump yoke

NOVADOS H Series
• Fulfilling CE-Requirements
• CE Marking
• Fulfilling ATEX-Requirements
• API 675 3nd Edition
• B+L diagnostic tool NOVALINK
optionally applicable

NOVADOS H Series
• Standard ambient temperature

range -20 / +40 °C
• Options
• Low temperature
execution -40 / +40°C
• Desert environments
-20 / +50°C, dust, dirt, sand
• Tropical environments
-20 / +50°C, high humidity
• Different paint specifications & RAL Colors available
Max ambient temperature for NOVADOS H1 to H4 has been increased to 55°C.

Note: motor needs to be sized accordingly!

Stroke length Adjustment
Stroke length Adjustment 1/4
• Manually hand operated

• Adjustment from 0 – 100 %
• Accuracy +/- 0,5 % of flow rate set
• Adjustment while operating and stand
still
• Vernier indication
• Different executions available
• Acc. To API 675 Or without adjustment
(fixed capacity)

• Electronic executions
• Built-in motor and servo motor
• 0 … 1000 Ohm Output signal
• 4 …. 20 mA Out- / input signal
with built in control board
• Option for usage in ATEX
• With manual emergency adjustment

• Pneumatic execution
• Input 0,2 … 1 bar
• Operating pressure 2.5 … 6 bar
• Oil damped
• Manual emergency adjustment
(over-ride, optional)

• Electro-pneumatic execution
• Input 0/4 … 20 mA
• Operating pressure 2.5 … 6 bar
• Oil damped
• EExi for ATEX area available
• Manual emergency adjustment
(over-ride, optional)

Novados Pump Head Option
• Packed Plunger
• Single Acting
• Double Acting
• PTFE Diaphragm
• Hydraulically Actuated
• Mechanically Actuated
• Metal Diaphragm
• Hydraulically Actuated

Pump heads 1/3
• Plunger Head
• Economic solutions
• Up to 1000 bar
• Heating/cooling Jacket optional
• Wide range of various options
(design & materials)
• Flushing system (optional)
• Low leakage rate

Packing Will “Leak”
Typical Lantern Ring Arrangement

Packed Plunger Pump Head
Advantages: Disadvantages:
• Low initial cost • Packing and plunger wear
• Mechanical simplicity • Not recommended for abrasives
• High discharge pressure characteristics • Packing leakage affects pump
• Easy to service performance
• Small dead volume • Requires frequent maintenance at high
• Low NPSHR operating pressure
• High degree of accuracy • Fugitive emissions – Potential
• Linear turndown range environmental issues
Typical Lantern Ring Arrangement

Pump heads 2/3
• Diaphragm head (hydraulically actuated)

• Hermetically sealed (no leakage!)
• Up to 400 / 1000 bar
• Double Diagram PTFE / SS
• Heating/cooling Jacket optional
• Diaphragm condition monitoring with
gauge, pressure switch or
transmitter（4~20mA）

Fluid Hydraulics Suction Stroke
Piston move rearward, increasing

internal Volume, lowering internal
hydraulic pressure, drawing fluid
1 Barg
through suction check valve and filling
liquid chamber. Simultaneously draws
discharge check valve closed

Fluid Hydraulics Discharge Stroke
Piston move forward, decreasing

internal Volume, increasing internal
hydraulic pressure, forcing fluid through
1 Barg
discharge check valve out of the liquid
chamber. Simultaneously drives suction
check valve closed

Components in Pump Head

Pump Head in Operating

Pump Head with Valve Closed

Pump heads 3/3
• Diaphragm head (double acting)

• Hermetically sealed (no leakage!)
• Up to 500 bar
• Double Diagram PTFE
• Diaphragm condition monitoring with
gauge, pressure switch or
transmitter

DADD “Suction” Stroke
1 Barg
Piston move rearward, drawing fluid through outboard suction check valve and
forcing fluid through the inboard discharge valve. Simultaneously draws outboard
discharge check valve closed and drives the inboard suction valve closed

DADD “Discharge” Stroke
1 Barg
Piston move forward, drawing fluid through inboard suction check valve and forcing
fluid through the outboard discharge valve. Simultaneously draws inboard discharge
check valve closed and drives the outboard suction valve closed

Pump Head – Double Acting
Direct comparison between single acting
and double acting diaphragm pump head
4H6 vs 2H6 DADD

Animation -Double Acting

Advantages of DADD pump head
• Reduced number of components

(i.e only half the number of gearboxes)
• Reduced space requirements
(about 30 % smaller footprint)
• Reduced price
(about 20% less in price)
• Reduced costs for service and maintenance
• Possibility to revamp pump for increased flow rate

Pump Heads Heating / cooling system
Heatable Pumpheads and valves

H2 with diaphragm pump head

and manual stroke adjustment

H3 with diaphragm pump head

3H3 with diaphragm pump heads


Pump type : N-C 312
Fluid: Corrosion inhibitor
Service : Injection in Gas wells
Flow rate: 12 x 102 l/h
Pressure: 150 bar
Wetted parts: 1.4462
Connections: DIN flanges
Motor : 11 kW
Customer : Maschinoimport / Russia
Location : Orenburg / Russia
Pump type: H4-33
Fluid: Methanol
Service : Mobile Methanol Inj. Skid
Pressure: 350 bar
Wetted parts: 1.4462 / Silicon Nitride
Diaphragm: PTFE
Connections: ANSI flanges
Motor: 12,5 kW
Customer: Kvaerner/Statoil/Norway
Location: Sleipner T (SLT) platform
Pump type : H4-32
Fluid: Glycol
Service : Gas drying
Pressure: 150 bar
Wetted parts: 1.4571/1.4462
Diaphragm: PTFE
Connections: DIN flanges
Motor: 7,5 kW
Customer: Mobil / Germany
Location: Gasfield Walsrode West
Pump type: NOVADOS 3H5
Fluid: 纯EO
Capacity: 30M3/h
Pressure: 15bar
Customer: Guangzhou Zhisheng
Chemical
Location: Huizhou, Guangzhou
Pump type: NOVADOS
3H3,3H5
Fluid: EO
Capacity: 30M3/h，11M3/H
Pressure: 15bar
Customer: Oxiran chemical
Location: Shanghai
Pump type: NOVADOS

H5，
H6 DADD
Fluid: EO
Capacity: 5M3/h
Pressure: 50bar
Customer: Oxiran
chemical
Location: Shanghai
Pump type: NOVADOS 2H6
Fluid: Ethylene glycol
Capacity: 220l/h
Pressure: 1050bar
Customer: Shell CNOOC
Location: Sichuan
Type: NOVADOS B DADD
liquid: PAM
flow: 10 M3/h
Pressure: 120bar
Customer: Indian Magala project
Quantity: 134units
Bran+Luebbe: CEREX Metering Pump

CEREX

CEREX– Pump Head
• Diaphragm pumphead with PDPC mechanism

• 1Double PTFE diapgragm
7
• 2 Support plate
• 3 6
• 4 Mechanism to control
• 5 diaphragm position
• 6
• 7 Hydraulic bleed valve
• 8 Plunger
• 9 Overflow valve
PDPC: Positive Diaphragm Position Control (Indication of principle, not necessarily executed this way)
COMPANY CONFIDENTIAL 48
CEREX: Stroke Length Adjuster
• Stroke adjustment: the famous Z-shaped crankshaft

(copied numerously)
CEREX vs NOVADOS (Diaphragm Pump)
Model CEREX P NOVADOS H1

Mounting arrangement Horizontal motor Horizontal motor
Stroke length (mm) 20 20
Rod load (N) 1500 1500
Flow rates (l/h) 3 … 300 0.5 … 750
Max pressure (barg) 103 (PTFE diaphragm) 350 (PTFE diaphragm)

550 (metallic diaphragm)
Plunger diameters (mm) 12, 20, 30, 42 5, 8, 12, 16, 20, 25, 32, 40, 50, 56, 63 (PTFE)
6 (metallic)
Stroking speed at 50 Hz (spm) 50, 72, 100, 144, 200 < 50, 50, 63, 72, 85, 100, 127, 144 170, 200
Stroking speed at 60 Hz (spm) 60, 86, 120, 172 < 60, 60, 76, 86, 102, 120, 153, 172, 204
Motor power Fixed ratings According to actual load
Model CEREX K NOVADOS H2

Mounting arrangement Vertical motor Horizontal motor
Rod load (N) 2500 2500
Flow rates (l/h) 10 … 1500 3 … 1800

700 (Metallic diaphragm)
Plunger diamaters (mm) 16, 42, 56, 68 8, 10, 12, 16, 20, 25, 32, 40, 50, 56, 63, 80 (PTFE)
6, 8, 12, 20, 25, 30, 42 (metallic)
Model CEREX D NOVADOS H4

Mounting arrangement Vertical motor Horizontal motor
Rod load (N) 8000 8000
Flow rates (l/h) 100 … 6000 10 … 6000

1035 (Metallic diaphragm)
Plunger diamaters (mm) 30, 50, 75, 90, 125 16, 20, 25, 32, 36, 40, 50, 56, 63, 80, 100, 125 (PTFE)
8, 10, 12, 20, 30, 42, 63, 68 (metallic)
Bran+Luebbe: NOVAPLEX Process Pumps

NOVAPLEX Diaphragm Process Pumps
High flow, high pressure pump for hazardous, dangerous & toxic liquids
inc. emulsions and suspensions.
Can be offered to either API 674 and API 675 (subject to comments)

▪ Three designs available: Classic, Integral and Vector
▪ 6 Nominal Sizes of Novaplex Pumps
▪ Capacity Range from 0.5 m³/hr up to ~150 m3/hr
▪ Operating pressures ranging up to

400 Bar with PTFE Diaphragms
1000 Bar with Metal Diaphragms

• Modular concept • Compact design, modular concept • Compact design, non-modular concept
• Integrated gear reducer, no
• Diaphragm pump heads need to comply with other design • External gear reducer
• Variable speed 0-100%, fixed stroke length standards, e.g. API 677 • Standardized base frame
• Standardized base frame
• External reduction gear • Standardized gear ratios (N-020 & H6, • Horizontal motor installation or Vertical
• Horizontal or vertical motor installation N-040 & B) motor installation depending on size
• Vetical motor installation
• ATEX compliant • ATEX compliant
• ATEX compliant

NOVAPLEX Diaphragm Pumps Capacity

Animation -Vector

NOVAPLEX Capacity
Novaplex designation 020 040 080 160 200 320
Max. rod load 32000 N 40000 N 80000 N 128000 N 160000 N 256000 N
Fixed stroke length 60 mm 100 mm 100 mm 125 mm 125 mm 125 mm
Novaplex designation 020 040 080 160 200 320

Novaplex Classic X X X X (X)
Novaplex Integral X X X X (X)
Novaplex Vector X (XX) (X) (XX) (XXX)
(X) technical approval required from Norderstedt

(XX) to be designed, subject to approval from Norderstedt
(XXX) exclusively Double Acting Double Diaphragm Heads
Novaplex Classic Standard execution: Triplex configuration; max. 7 heads; Single acting
Novaplex Integral Standard execution: Triplex configuration; max. 4 heads; Single acting
Vector 020: Triplex Configuration Single Acting
Vector 080: Triplex Configuration for Single and Double Acting
Novaplex Vector Vector 320: Triplex Configuration Double Acting

NOVAPLEX Pump Head
Diaphragm Pumphead Features
▪ Hydraulically Actuated Diaphragm
▪ Positive Diaphragm Position

Control System (PDPC) utilizing a Mechanically
Actuated Replenishing Valve
▪ Double Diaphragm Design with

Failure Indication
▪ Integral Pressure Relief Valve
▪ Liquid-wetted parts made of

Stainless Steel (Other Materials Available on
Request) with PTFE or St Steel Diaphragms

NOVAPLEX Gear BOX
▪ Cast Iron Construction
▪ Positive Return Crank Gear
▪ Roller Bearings Throughout
▪ Oil Lubricated
▪ Speed Range from virtually

Zero to Maximum
▪ High Suction Pressure

Capability

NOVAPLEX in Operating

NOVAPLEX Vector W-320
NOVAPLEX Vector Process Pump
Pump type: NOVAPLEX N-160-
3D-32
Fluid: Methanol
Capacity: 14690l/h
Pressure: 200bar
Customer: ExxonMobil
Location: Kizomba B / FPSO
Pump type: NOVAPLEX N-160i-
3D-16
Fluid: Hydrocarbon
Condensate
Capacity: 16000l/h
Pressure: 230bar
Customer: Chevron Texaco
Location: Frade Oil Field Brasil /
FPSO
Pump type: NOVAPLEX N-080-
3D-40
Fluid: Methanol
Capacity: 6200l/h
Pressure: 344bar
Customer: Shell Todd Oil Service
Location: New Zealand,
Pohokura Production
Station Project
Pump type: NOVAPLEX N-080-3D-40
Fluid: BYD
Capacity: 11220l/h
Pressure: 335.9bar
Customer: YUNWEI
YUNNAN
Location: Yunnan, China
BDO
Bran+Luebbe: ProCam Metering Pumps

NOVAPLEX in Operating
Type Designation (Example)
DS 500
D/P Pump Type

Diaphragm or Plunger
S/P Material of liquid-wetted parts
Stainless steel or Plastic
500 Max. flow rate in liters/hour
15; 50; 100; 200; 500; 850; 3000
or plunger pump diameter 3,5,8,10,16,25

ProCam – Diaphragm Pumps
Type max. flowrate (l/h) at stroke speed (1/min) max. pressure

50 72 100 144 200 bar
DS 15 5 7,5 10 15 20
DP 15 5 7,5 10 15 10
DS 50 17,5 25 35 50 10
DP 50 17,5 25 35 50 10
DS 100 35 50 70 100 4
DP 100 35 50 70 100 4
DS 200 70 100 140 200 10
DP 200 70 100 140 200 10
DS 500 175 250 350 500 6
DP 500 175 250 350 500 6
DS 850 300 430 600 860 1200 3
DP 850 300 430 600 860 1200 3
DS 3000 1040 1500 2080 3000 5
DP 3000 1040 1500 2080 3000 5

ProCam – Plunger Pumps
ProCam Plunger Pumps max.

pressure
max. flowrate (l/h) at stroke speed (1/min)
bar
PS 3 0,16 0,23 0,32 0,46 80
PS 5 0,4 0,57 0,8 1,15 80
PS 8 1,05 1,51 2,1 3 80
PS 10 3,2 4,8 6,4 9,6 80
PS 16 8,6 12,3 17,2 24,7 80
PS 25 21 30,2 42 60,5 32

Lost Motion Pump
The return stop keeps the stem

of the plunger from coming back
all the way against the cam

Lost Motion Pump

PROCAM Design
Spring Cam Design
• Gear with Coupled Diaphragm

or Plunger Pump Head

PROCAM Design

Animation- Lost Motion
50% 100%

PROCAM Design - DS/DP 850, 3000

ProCam 3A Standard

PROCAM
Mechanically Actuated
Diaphragm Pump heads
• Multi Layer PTFE Double

Diaphragm c/w Failure
Indicator
• St. Steel or Plastic Liquid End

PROCAM
Gearbox / Mechanism Features
• Robust Cast Iron Construction
• Oil Lubricated
• Spring Cam Design

(up to DS 500 / DS 500)
• Positive Return
(from DS 850 / DP 850)
• Modular Construction for

combination of up to 5 gears

Diaphragm Pump Type ProCam
for pharmaceutical application
Parts shown: Front cover,

valve cover
and ball check
valve
Material: 1.4435
(316L)
Surface quality: Ra = 0.4 - 0.8
µm
Polishing:
electrochemic
al
polishing
Diaphragm Pump
Type ProCam 3DS15
Fluid: Solvent
Service : Feed pump for
HPLC
Flow rate: 30 l/h
Pressure: 20 bar
Painting: B+L std
Wetted parts: 1.4435,
Ra<=0.8 mm
Diaphragm: PTFE
Connections: Clamp
Valve design: B+L Aseptic
Gaskets: FDA approved
Customer : Millipore /
France
Diaphragm Pump
Type ProCam-3DS200
Fluid: Solvent
Service : Feed pump for
HPLC
Flow rate: 600 l/h
Pressure: 10 bar
Painting: B+L std
Wetted parts: 1.4571,
Ra<=0.8 mm
Diaphragm: PTFE
Connections: Clamp
Customer : Roche /
Germany
Diaphragm Pump
Type ProCam-3DS500
Fluid: Gel solution

Flow rate: 1500 l/h
Pressure: 3 bar
Painting: B+L std
Wetted parts: 1.4435, Ra<=0.5
mm
Diaphragm: PTFE
Connections: Clamp to SMS
3008
Customer : Pharmacia /
Sweden
Norderstedt, Germany Products
➢ Manufacturing Center:
• Metering Pumps,
• Process Pumps,
• Auto Blend System
• Analyzer
➢ Bran+Luebbe Repair Facility
➢ Engineering Center of Excellence
➢ R&D Center for Pumps
➢ Testing center for pumps and process systems
ProCam NOVADOS NOVAPLEX AutoBlend

Metering Pumps Metering Pumps Metering Pumps Process Systems
Norderstedt Pumps
ProCam ProCam Novados Novados Novaplex
Diaphragm Plunger Diaphragm Plunger / Piston Diaphragm
DS serie PS serie Pumps Pumps
(API 675) (API 675) (API 674)
capacity (l/h) 0 - 3.000 0 - 60,5 0 - 20.000 0 - 44.000 0 - 150.000
up to 400
max.
up to 400 (PTFE) (PTFE)
operating up to 20 up to 80 up to 1.000
up to 1.000 (SS) up to 1.000
pressure (bar)
(SS)
min./ max. -40 - 150
-40 - 150 -40 - 150
operating (w. remote-
0 - 80 0 - 80 (w. remote-valve (w. remote-valve
temperature valve design
design 350°C) design 350°C)
(°C) 350°C)
max.
viscosity up to 1.000 up to 1.000 up to 10.000 up to 10.000 up to 5.000
(mPas)
max. suction 10-40% of 40% of 25% of
50% of max. 50% of max.
pressure max. operat. max. operat. max. operat.
gear load gear load
(bar) pressure pressure pressure
Shanghai, China, Product Portfolio
F&B Systems Industrial

Pumps
▪ Factory Size: 20,000 sqm / 220,000 ft2 Mixers

▪ Employees: Approximately 200 Plate Heat Exchangers
▪ Key Functions
❑ Manufacturing
❑ W/H, Logistic & Global Supply Chain
❑ R&D Center / Testing
❑ Engineering & Testing Lab
Pumps and Valves Dehydration & Filtration
▪ Market Served: APAC region
CEREX Pumps
Model CEREX P CEREX K CEREX D

Flow rates (l/h) 3 … 300 20 … 1200 100 … 6000
Max pressure (barg) 103
Stroke length (mm) 20 30 60
50, 72, 100, 144, 200 (50 Hz)
Stroking speed (spm)
60, 86, 120, 172 (60 Hz)
Hydraulic capability at 200 spm and
100 W 250 W 1600 W
max allowable pressure
Motor power (kW) (4/2 pole) 0.37/0.55 0.75/1.1 1.5/4 *)
*) for CEREX D the motor power will be set according to the load
Lower Tiers to Novados Diaphagm pumps

2 - B+L - Pump - Level 2

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Table of content

• B+L Pumps for APAC

COMPANY CONFIDENTIAL April 13, 2020 2

Elements of Metering Pumps

COMPANY CONFIDENTIAL April 13, 2020 4

COMPANY CONFIDENTIAL April 13, 2020 5

COMPANY CONFIDENTIAL April 13, 2020 6

Max. Stroke Capacity Max. Pressure Capacity Max. Pressure

COMPANY CONFIDENTIAL April 13, 2020 7

COMPANY CONFIDENTIAL April 13, 2020 8

COMPANY CONFIDENTIAL April 13, 2020 9

COMPANY CONFIDENTIAL April 13, 2020 10

COMPANY CONFIDENTIAL April 13, 2020 11

• Integrated & robust gear housing

COMPANY CONFIDENTIAL April 13, 2020 12

• Combining with gearboxes:

COMPANY CONFIDENTIAL April 13, 2020 13

COMPANY CONFIDENTIAL April 13, 2020 14

• Standard ambient temperature

Max ambient temperature for NOVADOS H1 to H4 has been increased to 55°C.

COMPANY CONFIDENTIAL April 13, 2020 15

• Manually hand operated

COMPANY CONFIDENTIAL April 13, 2020 16

Stroke length Adjustment 2/4

COMPANY CONFIDENTIAL April 13, 2020 17

Stroke length Adjustment 3/4

COMPANY CONFIDENTIAL April 13, 2020 18

Stroke length Adjustment 4/4

COMPANY CONFIDENTIAL April 13, 2020 19

COMPANY CONFIDENTIAL April 13, 2020 20

COMPANY CONFIDENTIAL April 13, 2020 21

Typical Lantern Ring Arrangement

Typical Lantern Ring Arrangement

• Diaphragm head (hydraulically actuated)

COMPANY CONFIDENTIAL April 13, 2020 24

Piston move rearward, increasing

COMPANY CONFIDENTIAL April 13, 2020 25

Piston move forward, decreasing

COMPANY CONFIDENTIAL April 13, 2020 26

COMPANY CONFIDENTIAL April 13, 2020 27

COMPANY CONFIDENTIAL April 13, 2020 28

COMPANY CONFIDENTIAL April 13, 2020 29

• Diaphragm head (double acting)

COMPANY CONFIDENTIAL April 13, 2020 30

COMPANY CONFIDENTIAL April 13, 2020 31

COMPANY CONFIDENTIAL April 13, 2020 32

4H6 vs 2H6 DADD

COMPANY CONFIDENTIAL April 13, 2020 33

COMPANY CONFIDENTIAL April 13, 2020 34

• Reduced number of components

COMPANY CONFIDENTIAL April 13, 2020 35

COMPANY CONFIDENTIAL April 13, 2020 36

H2 with diaphragm pump head

COMPANY CONFIDENTIAL April 13, 2020 37

H3 with diaphragm pump head

3H3 with diaphragm pump heads

COMPANY CONFIDENTIAL April 13, 2020 38

Pump type: NOVADOS

COMPANY CONFIDENTIAL April 13, 2020 46

COMPANY CONFIDENTIAL April 13, 2020 47

• Diaphragm pumphead with PDPC mechanism

• Stroke adjustment: the famous Z-shaped crankshaft

Model CEREX P NOVADOS H1