ENGLISH

INSTRUCTIONS FOR USE AND MAINTENANCE

COMPREHENSIVE CATALOGUE & SPARE PARTS CT. 0323/C
ITALIANO

Serial number

PUMPING SYSTEMS FOR THE BUILDING INDUSTRY

CONTENTS

USE AND MAINTENANCE SPARE PARTS

1. - General information 5 Table 1 - Chassis 32
1.1 - Introduction
1.2 - General information Table 2 - Pressure tank 34

2. - Description of the equipment 6 Table 3 - Pneumatic system 38

2.1 - Type of machine 6
Manufacturer’s registration plate Table 4 - Loading bucket 40
Location of the manufacturer’s registration plate
Location of the machine serial number Table 5 - Hydraulic system (EB version) 42
2.2 - Description of the machine 7
2.3 - Measurements of the machine 8 Table 6 - Hydraulic system (EB/P version) 44
2.4 - Technical data regarding the machine 8
Table 7 - Scraper 46
3. - Transporting the machine 9
3.1 - Transporting Table 8 - Switch board 48

4. - Using the machine 10 Table 9 - Standard equipment

4.1 - Operating principles 10 Cam - lock couplings 50
4.2 - Materials for pumping
4.3 - First operations 11 Table10 - Standard equipment
Positioning the machine
Electrical connection Perrot couplings 52
Hoses – anchoring the hoses 12
Coupling devices
Connections 14
4.4 - Starting the machine 16 WIRING DIAGRAM
Preventive checks 16
Starting the machine 17 Table11 - Wiring diagram 56
Loading the material 18
Pumping cycles
4.5 - Washing and stopping the machine 20
4.6 - Important points 22
Using the material
Connections

5. - Care and maintenance of the machine 24

5.1 - Operations for which
the operator is responsible 24
5.2 - Maintenance work to be performed
by qualified personnel 26
Operations to be performed every 250 hours
Operations to be performed every year or 1.000 hours

6. - Trouble shooting 28
6.1 - Faulty mix 28
6.2 - Work to be performed by the operator 29
6.3 - Work to be performed by qualified personnel

7. - Responsibility of the operator 30

INSTRUCTIONS MANUAL

IMPORTANT
Read and carefully follow the instructions contained in this
booklet. By doing so, you will thus help prevent accidents,
be fully covered by the manufacturer’s warranty, and have
always available an equipment that is perfectly efficient
and ready to use.

Operation and maintenance of this equipment must be

performed only by skilled personnel who are well aware of
the dangers inherent to the machinery itself.

You must obey the regulations concerning the prevention

of work accidents as well as current laws regarding safety
in the work place.

The manufacturer shall not be liable in any manner

whatsoever for injury or damage to persons and things
resulting from unauthorized changes in or modification of
this equipment.

ELECTRIC MIXING AND PUMPING MACHINE FOR

SCREEDS, BRICK LAYER MORTARS, PLASTER
AND SMALL CONCRETE FOR SMALL CONCRETE
POURS

APEMAT 190
The equipment’s serial number:

You are strongly advised to enter your equipment’s serial

number in the space above which must always be referred
to in order to facilitate the work of the personnel in charge,
and it must likewise be mentioned when requesting service
assistance or spare parts.

We reserve the right to make any technical modification

whatsoever in the interests of improving this machinery,
even if such modifications are not mentioned in this
booklet.

Written authorization from Turbosol must be obtained for

any and all reprinting or reproduction, even in part, of the
information contained in this booklet.

3
SYMBOL KEY

DESCRIPTION

It is compulsory to read this It is compulsory to ready this

maintenance booklet prior to maintenance booklet for what
operating the machine regards ordinary and general
maintenance.

Danger:
electrical shock hazard.

BE CAREFUL:
A - Work when the canopy is closed. F - The material vessel is under pressure when the
B - Lock the bucket with the safety device during the material is conveyed.
transport. G - The vessel hatchway is fitted with safety device.
C - The machine must not work if not connected to the The safety grill inside can be opened only when the
discharge hopper. mixer stops.
D - Check that no one is standing too close to the H - Lower the jacklegs in the EB/P version when the
pressure discharge hose. machine is in operation.
E - Moving parts and hot parts are present inside the
canopy.

E
G

A
D

4
1 - GENERAL INFORMATION
1.1 - INTRODUCTION
The electric mixing and conveying machine APEMAT
190 can be supplied in 3 versions and with various
accessories.As a result, some of the components and
parts described in this booklet may not be included with
your own equipment.
We have taken special care to clearly illustrate the different
variations in order to make it easier for you to distinguish
the use and maintenance instructions applicable to your
own machine.
Please read these instructions carefully prior to turning on
your equipment and follow the instructions carefully.
For whatever other information you might require,
TURBOSOL PRODUZIONE S.P.A.’s customer service is at
your complete service.
TURBOSOL PRODUZIONE S.P.A.
Via Marche, 50
31030 Pero di Breda di Piave (TV) - ITALIA
Tel. 0039 - 0422 - 90.2.51
Fax 0039 - 0422 - 90.44.08
http://www.turbosol.com
e-mail: info@turbosol.it
1.2 - GENERAL INFORMATION
TURBOSOL Machinery
This machinery is the product of our lengthy experience
and continuous development. The know-how thus
acquired, together with our stringent requirements for high
quality, constitutes the basic guarantee for manufacturing
low-wearing machinery which offers total reliability at low
servicing costs.
Precautions to take when the machine is operating
Maintenance or repair work must be carried out only when
the machine is turned off. Whatever safety devices that
have been removed in order to complete such work must
be mounted again after maintenance has been carried
out.
Care and maintenance
Care and maintenance are vitally important in making it
possible for the machinery to operate as expected. It is
therefore essential that all maintenance be performed on
schedule and that all required maintenance be carried out
with extreme care.
Safety
This symbol marks every reference to safety in this
booklet, and it must be scrupulously observed.
The personnel in charge must be fully informed about
all safety regulations. Safety and accident-prevention
regulations currently in effect in your area or country must
likewise be observed.
Training
This symbol indicates that the personnel operating
this machinery must have received special training
in regard to the correct manner in which such operation
must take place.
TURBOSOL SERVICE
For any problem related to trouble with this
machinery or when you need spare parts, contact
your local TURBOSOL dealer.
5
2 - DESCRIPTION OF THE MACHINE

2.1 - TYPE OF MACHINE

Manufacturer’s registration plate Location of the Manufacturer’s registration plate
The manufacturer’s registration plate (1) is attached to the
chassis of the machine.

E - m a i l : i n f o @ t u r b o s o l . i t - h t t p : / / w w w. t u r b o s o l . c o m /

A B
1

The type of machine (A), its serial number (B), and data
on the machine’s operating power are printed on the
manufacturer’s registration plate.
The meaning of the various symbols used is as follows:

(A) = Type of machine : APEMAT 190 E (B) (/P)

APEMAT 190 = Mixing and pumping machine

for cementicious screeds

E = Electric version
Location of the machine’s serial number
B = With loading bucket The machine’s serial number (2) is printed on the chassis
as well as on the manufacturer’s registration plate.
/P = With scraper

(B) = The machine’s serial number: NNNNN/AA

NNNNN = The machine’s serial number

/AA = The year of manufacture

6
2.2 - DESCRIPTION OF THE MACHINE
The machine is standard fitted with
• Protection frame for mechanical parts.
• Pneumatic wheels and articulated towbar.
• Approved pressure vessel with wear-resistant plates .
• Mixer with paddles.
• Delivery collector Ø 50 with cam-lock couplings
or Ø 65 Perrot couplings.
• EC approved control board.
• 30 meters (20 + 10 ) rubber hoses Ø 50 with cam-lock
couplings or 30 meters (20 + 10 ) rubber hoses Ø 65
with Perrot couplings.
• Steel elbow clamp.
• Discharge hopper.
• Loading bucket (EB version).
• Skip with cable storage device and scraper
(EB/P version).
• Accessory box and hose clamp.
• Technical literature and conformity certificate.
Main components
The machine is made up basically of:
a pressurized vessel for the material (3),
an electric motor (4),
a pneumatic system (5),
a switch board (6),
a discharge hopper (7).
And for the version APEMAT 190 EB:
a loading bucket (8) with an hydraulic power pack to lift it.
And for the APEMAT EB/P version:
a skip with cable storage device (9)
and scraper (10) with hydraulic system and radio control
for activating the scraper.

5
3

7
8

10

7
2.3 - SIZES OF THE MACHINE
Here are the machine’s sizes and their gross weights (ready for use).

Version APEMAT 190 E Version APEMAT 190 EB

LENGTH WIDTH HEIGHT WEIGHT LENGTH* WIDTH HEIGHT** WEIGHT

1.700 mm 1.020 mm 1.250 mm 390 kg 2.930 mm 1.020 mm 2.150 mm 540 kg

Version APEMAT 190 EB/P

LENGTH* WIDTH HEIGHT** WEIGHT

2.930 mm 1.020 mm 2.150 mm 590 kg

* In working position with lowered loading bucket.

** with vertical loading bucket.

2.4 - TECHNICAL DATA 190 E 190 EB - EB/P

Max. working pressure 6 bar 6 bar
Max. compressor pressure 7 bar 7 bar
Max. vessel pressure 7,2 bar 7,2 bar
Recommended compressor output at 6 bar min 2.400 - 2.500 l/m’ 2.400 - 2.500 l/m’
max 5.000 l/m’ 5.000 l/m’
Feeding tension 230 ± 10% VCA 230 ± 10% VCA
Feeding frequency 50 Hz 50 Hz
Electric motor power 2,2 kW 2,2 + 0,75 kW
Mixer motor absorbed current 12,9 A 12,9 A
Max. short-circuit current 6 kA 6 kA
Oil change gear-box (Agip BLASIA S220 - 0,8 l) every 1.000 hours every 1.000 hours
Material vessel capacity 190 l 190 l
Loading bucket capacity --- 200 l
Pressure of loading bucket hydraulic system --- 130 bar
Oil change, hydraulic system (ELF OLNA DS 32 - 6,0 l) --- every 1.000 hours
Average output x cycle (approximate) 140 - 160 l 140 - 160 l
Delivery distance (with compressor of 2.500 l/m’) 70 - 80* m 70 - 80* m
Height delivery (with compressor of 2.500 l/m’) 30 - 40* m 30 - 40* m
Rubber hose, material delivery ** Ø 50 x 66 Ø 50 x 66
Ø 65 x 84 Ø 65 x 84
Max. conveyable granulometry Ø 50 x 66 0 - 10 mm 0 - 10 mm
Ø 65 x 84 0 - 15 mm 0 - 15 mm
Temperature in the work environment to -5° from + 35° C to -5° from + 35° C
Sound power level (84/533/ECC) <80 dB(A) <80 dB(A)

N.B.: * Maximum distance and height cannot be reached at the same time.

** Use only hoses made specially for this machine.

8
3 - TRANSPORTING

3.1 - TRANSPORTING
Version 190 E Version 190 EB - EB/P
Connect the cable to the red painted lifting eye, as shown Connect the cable to the red painted lifting eyes on the
on the drawing. loading bucket and on the vessel.

Use only hook and cable that have been tested and
approved for lifting 1.000 kg.

Before lifting up the machine, make certain that no

one is standing too close to it.

The loading bucket must

be in vertical position and
locked with the red painted
safety bar.

Use only hook and cable that have been tested and
approved for lifting 1.000 kg.

Before lifting up the machine, make certain that no

one is standing too close to it.

9
4 - USE OF THE MACHINE

4.1 - OPERATING PRINCIPLES 4.2 - PUMPABLE MATERIALS

The APEMAT 190 EB consists basically of a vessel that has These are some basic suggestions on how preparing the
the dual role of mixer and pressurised tank to convey the mixes to convey with APEMAT 190 E:
material. The vessel, lined on the inside with replaceable
wear-resistant plates, is to be filled to three-quarters (3/4)
height with material ( sand, a binder and water) all of which • Sand has to be in granulometric curve::
is then evenly stirred by the mixer paddles.
Close the hatchway and the pumping begins.

Use, for instance, sand with

granulometry : 1/3 from 0 to 1 mm;
1/3 from 1 to 4 mm;
1/3 from 4 to 8 mm.

• The sand must be washed::

the fine-grain portion, with a granulometry less than
0,25mm, must not be greater than 10%;
for a batch of 150l., one normally uses 25 kg.
(half bag) of cement.
The vessel itself is pressurised through a compressor and
the material, pushed through the hose by the paddles
• Thewater/cement ratio must not be greater than
towards the outlet collector, is conveyed to its point of
0,4 ÷ 0,5: this means using 6 ÷ 10 l. of water for
use.
each batch, according to the quantity of cement
Air is blown into the outlet collector to create “air plugs”
and the dampness of the sand.
and thus facilitate delivery of the material.
The work cycle stops and starts: a loading phase is
followed by a delivery phase.

Applications
The use of the bucket, filled by the operator during the
APEMAT 190 E is suitable to work with many types of
conveying phase, allows for a significant reduction in the
materials:
time needed for loading.
• Mixing and pumping of screeds.

• Mixingand pumping of any type of sands, pebbles, etc in

granulometric curve, directly to the jobsite.

• Mixing and pumping of expanded clay, polystyrene,

pearlite, vermiculite, cork, etc.

• Mixingand pumping of brick layer mortar and concrete

with granulometry up to 15 mm in accordance with the
diameter of the connected hoses.

10
4.3 - FIRST OPERATIONS
Placing the machine Electrical connection
Place the machine in the most horizontal possible position: Connect the machine to the site electric control panel
the maximum gradient allowed is 5° both lengthwise and by means of a neoprene cable (scratch-resistant rubber)
sidewise. labelled HO7 RN-F and having a minimum section:

3 x 4 mm. for distances of up to 20 m;

3 x 6 mm. for distances of up to 50 m;
3 x 10 mm. for distances of up to 100 m.

If a cable of inadequate section is used, the machine

does not work properly.

The jobsite’s electrical system must have:

The machine must be placed at that point on the jobsite
where you can take best advantage of the hoses’
operating range.
Fix the tow-bar that must lay down on the floor.
By this way, the machine has a better firmness
during the working cycles.
• a minimum operating power of 3,3 kW,
• be properly grounded ,
• 16A fuses (type Am),
• highly sensitive differentials (30 mA),
• no matter what - must meet all the regulations currently in
effect in the country where the machine is being used.
Connect the machine’s ground terminal to the control
panel’s ground post by means of a cable having a section
never lower than 16 mm2.

In the version with scraper

(EB/P version), lower the The machine may also be operated with the 3,3 kW power
jacklegs (11) and fix them with usually available in any home.
the relative pins (12). In this case, it is compulsory for the electrician to derive
an electrical switch board (directly from the meter of the
company which supplies the electric energy) with a 16 A
12 socket for industrial uses, fuses of 16A on the socket,
11 highly sensitive differentials (30 mA),
The power issued from the home meter must be used only
Prepare the necessary material for the machine.
for the cleaning of the machine (water hose, washing
sponges, a.s.o.)
It is absolutely
forbidden to connect
the machine to a
Leave at least 80 cm. of clear space around the socket designed
machine and set up a working area free of holes for home use.
and dangerously protruding edges.

11
Hoses Coupling Devices
Lay the hoses down and limit their extended length as Check to be certain that the coupling devices are clean
much as possible (thereby shortening transportation and and in good working order.
wear time) and check at the same time that they are in • Cam-lock couplings
good conditions. When you connect the hoses, check that the rubber ring
(13) is mounted.
If the initial stretch is horizontal, lift that section of the hose
closest to the machine (e.g., by making use of a tripod) so
as to prevent deposits and air from flowing out freely.

It is recommended to use a second tripod in case of long

hoses (more than 20 - 30 m).

More than 20 - 30 m
13

Use only those hoses and coupling devices originally lock the levers tightly.
supplied with the machine.
The hoses must be connected by TURBOSOL
PRODUZIONE S.P.A. or by firms explicitly authorized
by TURBOSOL.
In no case whatsoever shall TURBOSOL
PRODUZIONE S.P.A. be held liable for injury or
damage to persons or things resulting from the use
of non-original hoses or coupling devices.

Anchoring the hoses

The hose line must be properly anchored: use the hose-
belt to anchor the vertical portions and the appropriate
hose-elbow at the floor.

Hoses Ø 50 x 66 - length of 10 o 20 meters for max.

pumpable granulometry of 0 - 10 mm.

12
• Perrot couplings
When you connect the hoses, check that the rubber ring
(14) is mounted.

14

15

lock the levers tightly with the safety stop (15).

15

If you have to replace the rubber hoses, connect

the new ones abiding by the measures given on the
drawing underbelow.

��

Hoses Ø 65 x 84 - length of 10 or 20 meters for

max. pumpable granulometry of 0 - 15 mm.

13
Connections Scraper
Connect the first part of hose to the delivery collector on In the EB/P version connect
the vessel the scraper to the winch
using the relative spring catch
Connect the delivery hopper to the final part of the hose (16).
and place it at the arrival point of the material.

Delivery hopper with cam-lock couplings

(check that there is the rubber ring).

16

Delivery hopper with Perrot couplings

(check that there is the rubber ring
and lock the coupling with the
safety pin).

Auxiliary compressor
Connect the compressor to the machine (17).
As auxiliary compressor can be used a standard
compressor with a minimum output of 2.400 l/min. to a
maximum of 5.000 l/min.

17

The machine must not run if the delivery

hopper is not connected.
Without delivery hopper when pumping, the
hoses movement is uncontrollable and highly
dangerous.

14
15
4.4 - OPERATING THE MACHINE
Preventive checks • Check the oil level of the loading bucket hydraulic system
Check as follows: (23) version EB
To fill up use: ELF OLNA DS32
• Checkthat the safety grill (18) placed on the hatchway of
the material vessel is tightly fixed.

18
23

19

Check oil level and eventually fill up with lowered

loading bucket .

20
• Connect the compressor to the machine (17).
As auxiliary compressor can be used a standard
22 compressor with a
minimum output of
2400 l/min.
21 to a maximum of
5000 l/min.
For the connection,
use a hose
with dia. 25 mm and
• Check that the locking knob (19) of the grill is tightly
max. length of 15 m.
screwed; otherwise, the safety device connected to
the cut-out switch does not allow the starting of the 17
machine.

• Check that the canopy is closed

• Check that the main cock (20) is closed and that the • Connectthe cable of the site switch board to the socket
service cocks (21-22) are open, as shown
placed under the switch board of the machine.

After completing maintenance or repair work, make

sure that all the safety devices have been put back
in place and that no tools have been left inside the
canopy or the material vessel.

Before turning the machine on, make certain that no

one is standing to close to it i.e., everyone should be
at least one (1) meter away or out of the bucket’s or
loading paddle’s operating range.

Before turning the machine on, it is compulsory to

do the ground connections.

16
Starting the machine
Start the machine by turning the main switch (24) (red
knob on a yellow background) to position 1: the blue lamp
lights (25) displaying the running of the tension limiter
When the feeding voltage is correct, the lamp lights.
Check that the auxiliary compressor works correctly: open
and close the main cock (20) a few times.
On the version with loading bucket, check the pressure of
the pneumatic system on the gauge (28) inside the canopy
by lifting the loading bucket up to, with the lever (29), the
end of its stroke.
The right pressure is 130 bar.

20

28
25
29

26

On the version with scraper (EB/P), activate

24 the scraper by pressing the relative
button (30) located near the right
hand grip of the scraper.

If the lamp goes out during the starting, it means that the
voltage is not sufficient.
Check the feeding line (cable section and site switch
board).
On the version with loading bucket (EB), the main switch
(24) controls the hydraulic power pack too.

Turn now the start switch 30

(26) to position 1:
During the pumping, check
that the electric motor is 27
spinning as indicated by
the arrow (27).

If a mixer jamming in the vessel happens, the

reversing of the rotation has to be done when Use nitrile gloves to protect yourself against cuts
the motor (and the mixer too) is switched off and scratches, preferably models having a CE
by turning the start switch (26) to position 2. 940072 certification.

17
Loading of the material • Cleanthe edge of the hatchway in order to make sure that
The mix must be semi-dry the seal will not leak.

The safety grill must be well mounted and locked. Use nitrile gloves for protection against cuts and
scratches, preferably gloves having CE 94 0072
certification.
Prepare the mix as follows:
• Start the mixer by using the switch (26) on the switch
board (position 1).
• Close the hatchway 31
• Tilt
the manual-loading funnel on the hatchway and cock by using the
(E version) safety lever (31).

• Place the loading

bucket
(EB version)
in position
for loading
the material; Pumping cycles
During the first pumping cycles, it is necessary to find the
correct position of the cocks which regulate the flow of air
• Load 50% of the sand, than 100% of the binder (cement), to the material vessel and to the material outlet collector:
then all the water and finally the remaining 50% of sand.
For the version with loading bucket (EB version), the Completely open the main control cock (20)
material is loaded into the loading bucket; then trough
the lever for the loading bucket control, start to unload
the material into the vessel.
When the bucket is half loaded, put all the water directly
into the bucket, then finish to load the material and lower
the bucket (the funnel lifts
automatically)
To activate the scraper
(EB/P version), keep
pressing the scraper
operation
button (30)
located on the
20
scraper.

22
30
21
32

Open to 3/4 the cock (22) which regulates the air flow
to the material outlet collector and open 1/4 of the way
To get a mix that is both better and quicker, fill the the cock (21) which regulates the air flow to the material
tank to 3/4 (150 l). vessel.

Check that the gauge displays a working pressure (32)

• Lift the hopper for the manual loading (E version) that goes from a minimum of 3,5 to a maximum of 5,5 bar.

18
It is advisable to start with more air in the delivery collector Check that nobody stands too close to the pressure
than into the vessel discharge hose (33).

Once the correct setting has been found, it is usually no

longer necessary to regulate the cocks because will simply
use the main control cock (20).

GENERAL RULE: If the pumping pressure increases,

gradually open the cock (22) that regulates the flow
of air to the material outlet collector; if the pressure
goes down, close that cock gradually but never
completely and open gradually the cock (21) that
sets the flow of air to the vessel.

With mixes as concrete, mortar etc, it is compulsory

to give more air in the vessel than in the delivery
collector hose. 33

The conveying of the material is finished when the air

pressure shown on the gauge (32) in the material vessel • Wait for the pressure to drop to 0 bar;
drops below one 1 bar.
• Open the hatchway;

• Begin a new loading cycle.

At this point:
• Close the main control cock (20);

• Wait for the pressure to drop below 0.3 bar;

• Use the safety lever (31) to open the lid;

31

19
4.5 - 4.5 WASHING THE MACHINE AT THE END OF WORK
Once the last batch has been pumped, stop the mixer by • Unlockthe safety grill by turning counter clockwise the
turning the start switch (26) to position 0 . knob (19) up to the end in order to open the grill.

• Open the cock with the safety lever (31);

31 19

The safety device provided is such that the shut down

Check that nobody stands too close to the pressure turns the main switch (24) to position 0.
discharge hose (33). In that way, the grill opens only when the mixer has
completely stopped.

Before loosening a coupling on the material

delivery hose, check to be certain that the
main control cock is turned to position 0, that the cock
with a safety lever is open, that the pressure gauge in the
material tank shows a pressure of 0 (zero) bar and that
there is no pressure inside the hoses.

The operator must be carefully trained before

doing this operation.
Before the opening of a coupling, check that there is no
pressure inside the hoses and that no one stands too
close to the hoses.
33 This operation, that could be dangerous, must be carefully
carried on by qualified personnel.
• Wait for the pressure to drop to 0 bar.
• Disconnect the material delivery hose wash the machine
• Open the hatchway. with water inside and outside.

• Let the water flow out from the discharge collector.

20
• Witha steady stream of water or better with an high Never disconnect the delivery hopper until the
pressure pump, wash the vessel internally and wash the washing of the material delivery hoses has been
hatchway as well the air delivery collector outlet. completed.

Never place your hand or a tool inside the delivery

collector unless the motor is turned off.

• Arrestare la macchina portando in posizione 0 (zero)

l’interruttore principale (24).

• Inserta suitable washing sponge into

the front end of the material delivery
hose and connect the hose to the
machine.

• Pour two or three buckets full of water into the material

vessel and then pump that water out as you would in a
normal pumping cycle. 24
To start the mixer again, you have to:
Close the grill, turn the knob (19) clockwise up to the
end of its stroke to have the contact with the micro-witch
(otherwise, the shut down switch does not lock), close
the hatchway and the cock with the safety lever (31).
Disconnect the air delivery hose from the material
Repeat this operation until you are certain that the hoses delivery collector and check to see that it is clean.
are completely clean.
Check that the vessel inlet is clean.

21
4.6 - IMPORTANT POINTS
Using the material
Use only material that has been sieved. The safety hatch
has a mesh that blocks only larger-sized pieces ( and for
practical reasons, a smaller mesh cannot be used); as a
result, large-grain sand and pebbles might pass into the
mix and cause obstruction at the vessel’s outlet.

If hard pellets 1 or 2 cm. in diameter come out of the slide,

it means that less water must be used with the material.

Never interrupt a delivery cycle halfway.

Connections
Before loosening a coupling on the material
delivery hose, check to be certain that the
main control cock is turned to position 0, that the cock
with a safety lever is open, that the pressure gauge in the
material tank shows a pressure of 0 (zero) bar

Before disconnecting the delivery hopper,

check to be certain that the main control cock
is turned to position 0 (zero), that the cock with a safety
lever is open, that the pressure gauge in the material
vessel shows a pressure of zero (0) and that there is no
pressure inside the hoses.

The operator must be carefully trained before

doing this operation.
Before the opening of a coupling, check that there is no
pressure inside the hoses and that no one stands too
close to the hoses.
This operation, that could be dangerous, must be carefully
carried on by qualified personnel.

22
23
5 - MAINTENANCE OF THE MACHINE
5.1 - OPERATIONS FOR WHICH THE OPERATOR IS RESPONSIBLE
Listed here below is the essential information
needed for proper maintenance of this machine.
The machine’s operator must read those data before
beginning to operate the machine.
Operations to be carried out daily
At the beginning of the work
• Check the oil level of the hydraulic system
(EB version)
Check the oil level of the tank (23) with the loading bucket
in lowered position. If the oil level is not constant, check
where the leak is and correct it.
Have only qualified personnel perform such repair work.
23
To refill use oil ELF OLNA DS32
24
At the end of the work:
Preventive care
Once work has finished, it is advisable to spray demoulding
liquid on the machine.
Grease
• Mixer
With the machine running, lubricate the mixer supports
(34) and (35) by using the grease pump provided.
To make sure this operation has been carried out correctly,
check to be sure that grease has flowed out inside the
material vessel.
34
35
If you forget to perform this maintenance, the seals
and supports will wear out in a few days’ time (and
you will note an outflow of slurry mixed with air).
At this point, you must immediately replace worn-
out seals and supports, or else the chrome coating
on the mixer shaft will be damaged.
• Thread of the safety cap (19)
• Hinge of the safety grill (36)

36

19

• Cock of 38
the safety lever (37)

• Pins
of the
connection plates (38) 38

37

• Loadingbucket (EB version)

Grease the 4 loading bucket greasing points.

25
5.2 - MAINTENANCE WORK TO BE PERFORMED BY QUALIFIED PERSONNEL
Operations to be performed every 250 hours
• Mixer paddles
Check the wear-and-tear on the mixer paddles: if
necessary, fine-tune their position so that the paddles are
no more than 15 mm from the pressure vessel inner walls.
If the paddles are worn down, replace them.
Operations to be performed every year or every
1.000 hours
• Change the oil reducer: 0,8 liters.
Use mineral oil AGIP BLASIA S220
• Change the oil of the hydraulic system.
• Check the wiring system.

• Wear plates
Check the wear-and-tear on the material vessel’s wear
plates. If you find deep nicks or cuts so deep as to
compromise the plates functional efficiency, have them
replaced immediately.
In any case, the plate must be changed before it wears
down excessively.

If the material vessel’s wear plates are not replaced

in due time and the vessel’s lower wall becomes
deeply nicked or scored (with holes in the plating),
the material vessel will no longer be fit for use and
will have to be replaced.

• Delivery collector
Check the wear-and tear on the material delivery collector
and, if necessary, change it.

• Checks
Check to be certain the material vessel pressure gauge is
working correctly and, if necessary, replace it.

Check the main control cock, the cock regulating the flow
of air to the material vessel, the cock with the safety lever,
the non-return valves.

• Tubes couplings
Check that the couplings of the hydraulic oil tubes are well
screwed (EB version).

26
27
6 - TROUBLE SHOOTING
6.1 - FAULTY MIX
Faulty mix
A faulty mix (see page 12) or mistakes on the setting of the
cocks (21-22) during the first part may cause a blockage
of the material delivery hose: the material does not flow
out from the slide and the material vessel pressure gauge
indicates always a pressure of 7,0 bar.
In this case, set the start switch (26) to position 0, open
slowly the cock upon the vessel with the safety lever.
26
The material vessel pressure lows quickly to zero.
Close the cock with the safety lever once again, open
the cock (22) that sets the air output to the collector and
close the cock (21) that sets the air output to the material
vessel.
22
21
Turn the start switch (26) to position 1 and let the mixer
start again.
If the pressure of the material vessel does not go gradually
below 1 bar, it means that you still have a blockage, check
the material delivery hose, above all on the couplings and
the bends.
28
Once you have discovered just
where the blockage is taking
place (and this part of the hose
will be especially hard and stiff)
shake the hose and maybe
even hit it with a hammer until
the stiffness disappears, a sign
that the obstruction has been
resolved.
Never disconnect hoses or delivery hopper,
unless you are not completely sure that there is
no pressure (0 bar) in hoses and vessel.
The operator must be carefully trained before
doing this operation.
Before the opening of a coupling, check that there is no
pressure inside the hoses and that no one stands too
close to the hoses.
This operation, that could be dangerous, must be carefully
carried on by qualified personnel.
Let the material flow until the pressure in the material
vessel drops below 1 bar, turn the cocks (21-22) at the
original positions.
Never try to unblock the hoses disconnecting one of
them or the delivery hopper.
If you keep having blockages, check the mix and if
necessary modify it (see p. 10).
6.2 - WORK TO BE PERFORMED BY THE OPERATOR

PROBLEMS CAUSES REMEDIES

No grease in the supports. • Grease the mixer supports.
Mixer shaft blocked
with the material vessel empty No electrical feeding • Check the feeding line.
[blue pilot lamp (25) off]

No electrical feeding • Check the feeding line.

[blue pilot lamp (25) off]
Mixer shaft blocked
with the material vessel The feeding tension is not sufficient • Use a cable with the proper section.
not completely full [blue pilot lamp (25) off] • Check the switch board of the site

No pressure in the hydraulic system • Check the oil level and eventually
refill with ELF OLNA DS 32.
The loading bucket • Check the setting (130 bar) of the
cannot be raised max. valve, lifting the loading bucket
up to the end of the stroke.

6.3 - WORK TO BE PERFORMED BY THE QUALIFIED PERSONNEL

For other problems, please contact the qualified after-sales service.

29
7 - RESPONSIBILITY OF THE OPERATOR

The PERSON IN CHARGE of the machinery is responsible

for assuring that whoever operates such machinery is
well aware of the instructions contained in this use and
maintenance manual, and in particular that said operator
has received special training in the proper execution of
those operations marked in the manual by the following
symbol: .

The warranty offered by the manufacturer becomes null

and void if this machinery is not used in accordance with
the instructions in this manual. In addition, this manual
must always accompany the machine.
The machine’s operator must be thoroughly taught and
trained in regard to the operation and use of the machine
itself and must sign this use and maintenance manual on
the line reading “read and approved”. If this procedure is
not complied with, the operator is prohibited from using
this machine.

Signature of the PERSON IN CHARGE

read and approved

read and approved

read and approved

Signature of the OPERATOR

read and approved

read and approved

read and approved

30
LIST OF SPAREPARTS

31
TAV. 1 - CHASSIS H-01

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32
NP N° REF Q.TY DESCRIPTION
1 216.460 1 Complete vessel 190 liters EEC
2 223.239 2 Wheel support
3 264.012 2 Bearing
4 264.006 2 Bearing
5 545.014 2 Seeger ring
6 213.027 2 Wheel 8 x 4,00 without bearings
7 220.540 1 Basement
8 227.440 1 Support for anterior basement
9 641.039 1 Rubber profile
10 221.358 1 Frame
11 266.283 2 Galvanized hinge
12 266.416 2 Hook
13 266.417 2 Hook
14 266.397 1 Rope
15 263.392 1 Handle
16 227.441 1 Switch board support
17 211.457 1 Single-phase switch board
18 227.068 1 Hopper for manual loading
19 238.015 2 Schock absorber
20 225.600 1 Pin
21 543.018 3 Pin
22 221.729 1 Towbar element to the machine
23 222.021 1 Articulated towbar element for extension
24 222.027 2 Lever complete with nut
25 222.020 1 Articulated towbar with ring

26 221.411 1 Apemat 190 support leg (EB/P version)

27 225.754 2 Crutch (EB/P version)

28 227.283 2 Crutch pin (EB/P version)

29 227.510 1 Radio control holder (EB/P version)

33
TAV. 2 - PRESSURE TANK H-02

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34
NP N° REF Q.TY DESCRIPTION
1 213.084 1 Vessel EC 190 liters (with cover and gaskets)
2 251.192 1 Vessel shaft
3 221.239 1 Internal plate (1 serie = 4 pieces)
4 225.603 1 External paddle movement side
5 225.601 2 Internal paddle
6 225.602 1 External paddle blind side
7 227.235 2 Paddle support gear-box side
8 227.236 2 Paddle support blind side
9 541.027 4 Screw
10 222.121 1 Hatchway safety grill
11 237.113 1 Hatchway gasket 60 shore
12 223.326 1 Cap for right spring stop
13 267.050 1 Right return spring for cover
14 241.378 1 Pin for cover
15 267.051 1 Left return spring for cover
16 223.327 1 Cap for left spring stop
17 241.379 2 Pin
18 545.032 4 Seeger ring
19 241.085 8 Washer
20 225.845 2 Connection plate
21 223.332 1 Lever vessel
22 261.241 2 Greaser
23 237.028 2 Seal ring
24 263.123 4 Scraping ring
25 248.001 1 Ear-ring blind side
26 231.074 1 Support blind side
27 261.023 2 Right hydraulic greaser
28 241.076 1 Cover blind side
29 248.002 1 Ear-ring movement side
30 263.104 2 Seal ring
31 231.136 1 Support movement side
32 265.180 1 Bearing
33 545.021 1 Seeger ring
34 241.260 1 Flange for gear-box
35 216.502 1 Gear-box

36 211.421 1 Single-phase motor

37 274.084 1 Feeder for single-phase motor
38 274.130 1 Condenser
39 274.022 1 Condenser

35
TAV. 2 - PRESSURE TANK H-02

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36
NP N° REF Q.TY DESCRIPTION
40 213.060 1 Handwheel with stopping rod
41 543.000 1 Elastic pin
42 263.024 2 O ring
43 241.284 1 Shaft for cock control
44 227.417 1 Handwheel support and switch
45 221.336 1 Protection carter for switch
22 261.241 1 Right hydraulic greaser
46 214.280 1 Switch

47 216.457 1 Discharge group

48 248.057 1 By-pass ball gasket
49 248.063 2 Ball gasket
50 250.127 1 Ball
51 263.221 2 O ring
52 231.155 1 Cock body
53 543.003 1 Elastic pin
22 261.241 1 Right hydraulic greaser
54 241.282 1 Hold-gasket ring for cock
55 263.231 1 O ring
56 222.409 1 Safety lever for cover
57 263.395 1 Handle
58 243.015 1 Cock pin
59 263.220 1 O ring
60 543.005 1 Elastic pin

61 261.563 1 Reduced elbow

62 266.009 1 Hose clamp Ø 50 – 65
63 261.564 2 Brass coupling for rubber-holder
64 640.091 1 Rubber tube for aspiration Ø 40
65 261.169 1 T coupling

37
TAV. 3 - PNEUMATIC SYSTEM H-03

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38
NP N° REF Q.TY DESCRIPTION
1 223.099 1 Flange for connection to the vessel
2 263.027 1 O ring
3 223.098 1 Flange for connection to the valve
4 261.249 2 Elbow
5 261.128 5 Nipples
6 212.116 2 Retain valve
7 261.129 3 Elbow
8 243.019 1 Sleeve for valve-holder
9 261.123 1 Extension
10 261.013 1 Brass elbow
11 212.157 1 Gauger
12 263.158 1 Cover for gauger dia. 63 radial
13 261.016 1 Elbow
14 212.571 1 Safety valve
15 261.178 1 Brass cover
16 212.884 3 Ball cock
17 261.130 1 T coupling
18 221.268 1 Hook
19 227.447 1 Air group support
20 251.187 1 Coupling
21 212.880 1 Complete air tube
22 261.295 1 Pin
23 261.134 1 Quick coupling

39
TAV. 4 - LOADING BUCKET H-04

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40
NP N° REF Q.TY DESCRIPTION
1 220.549 1 Loading bucket
2 212.685 1 Oleo-pneumatic cylinder
3 227.405 1 Loading bucket support and oleo-pneumatic cylinder
4 229.128 1 Skip conveying hopper
5 225.848 1 Bag splitter for hopper
6 238.015 1 Schock absorber Ø 40 x 15
7 241.343 1 Pin for oleo-pneumatic cylinder head
8 261.023 2 Hydraulic greaser
9 266.397 2 Cable for bucket hopper
10 265.198 2 Bearing
11 241.344 2 Bucket pin
12 244.047 2 Hopper ear-ring
13 266.466 2 Greaser screw holder
14 261.241 2 Straight greaser
15 241.342 1 Pin
16 251.240 2 Ear-ring for piston
17 251.242 2 Galvanized bushing for piston head
18 221.754 1 Safety bar
19 543.018 2 Pin

41
TAV. 5 - HYDRAULIC SYSTEM (EB version) H-05

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42
NP N° REF Q.TY DESCRIPTION
1 227.442 1 Distributor support
2 212.686 1 Single phase hydraulic power pack
3 211.442 1 Motor for hydraulic unit
4 212.645 1 Distributor with lever without max. valve
5 261.091 1 Elbow oleo
6 212.740 1 Oil tube
7 261.287 2 Oleo nipples 3/8” - 1/4”
8 261.445 3 Brass gasket
9 261.090 2 Oleo elbow
10 212.872 1 Oil tube
11 261.077 2 Oleo nipples 1/4”
12 261.246 1 Oleo coupling
13 261.430 3 Oleo reduction
14 261.476 2 Brass gasket
15 212.642 1 Fixed sleeve for flow setting
16 212.831 1 Oil tube

43
TAV. 6 - HYDRAULIC SYSTEM (EB/P version) H-06

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NP N° REF Q.TY DESCRIPTION
1 227.442 1 Distributor support
2 212.686 1 Single phase hydraulic power pack
3 211.442 1 Motor for hydraulic unit
4 212.645 1 Distributor with lever without max. valve
5 261.091 1 Elbow oleo MM 3/8”
6 212.740 1 Oil tube 3/8” FD - F90°
7 261.287 2 Oleo nipples 3/8” - 1/4”
8 261.445 3 Brass gasket
9 261.090 2 Oleo elbow MM 1/4”
10 212.872 1 Oil tube 1/4” FD - F90°
11 261.077 3 Oleo nipples 1/4”
12 261.246 1 Oleo coupling GMF 1/4”
13 261.430 3 Oleo reduction MF 1/4” - 3/8”
14 261.476 2 Brass gasket
15 212.642 1 Fixed sleeve for flow setting
16 212.831 1 Oil tube 1/4” FD - F90°
17 261.588 1 Oleo extension MF 1/4” x 35
18 261.480 1 Oleo coupling aTE MMFG 3/8”
19 261.083 2 Oleo nipples 1/2” - 3/8”
20 261.304 1 Oleo extension MF 3/8” x 3/8” x 20
21 212.870 1 Oil tube 3/8” F90° - F90°
22 212.871 1 Oil tube 3/8” F90° - F90°
23 211.458 1 Secondary switchboard for radio control
24 212.997 1 Shaft orbital hydraulic motor 32

45
TAV. 7 - SCRAPER H-07

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46
NP N° REF Q.TY DESCRIPTION
1 221.409 1 Skip edge protection
2 221.408 1 Cable storage device block
3 243.031 2 Bolt for cable
4 231.138 1 Drum Ø 158/226
5 221.335 1 Carter for drum support
6 212.997 1 Hydraulic motor – shaft 32
7 265.204 8 Bearing
8 243.030 4 Pin for roller
9 245.152 4 Cable roller
10 247.004 1 Scraper safety stop
11 266.246 4 Galvanized clamp for cable Ø 5
12 652.050 13 m Steel cable Ø 6
13 266.104 2 Galvanized clamp for cable Ø 8
14 266.105 1 Thimble Ø 8
15 266.103 1 Schakle
16 652.052 1,5 m Galvanized chain
17 221.407 1 Scraper body
18 263.044 2 Rubber handle Ø 27

47
TAV. 8 - SWITCH BOARD H-08

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48
NP N° REF Q.TY DESCRIPTION
1 652.215 1 Seal box
2 214.409 1 Emergency frontal switch
3 214.450 1 Blue warning light
4 214.305 1 Finishing switch
5 214.373 1 Speed inverter
6 214.448 1 Correct tension card 24 V
7 553.071 2 Fuse
8 553.028 1 Fuse
9 214.378 1 Cut-out
10 214.381 1 Disconnector
11 214.395 1 Single-phase transformer
12 552.027 1 Socket 16A - 2P+T

49
TAV. 9 - STANDARD EQUIPMENT – CAM-LOCK COUPLINGS H-09

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50
NP N° REF Q.TY DESCRIPTION
201.094 Accessory box for hoses Ø 50 - Cam-lock coupling
1 216.348 1 Complete delivery hopper dia. 50
2 221.259 1 Delivery hopper
3 237.087 1 Protection for delivery hopper
4 251.213 1 Coupling

5 216.374 1 Complete delivery collector

6 263.224 1 O ring
7 223.255 1 Delivery collector
8 266.165 1 Coupling
9 266.206 1 Coupling

10 212.466 1 Rubber hose (dia. 50x66 – 10 m.) with cam-lock couplings and gasket
11 212.477 1 Rubber hose (dia. 50x66 – 20 m.) with cam-lock couplings and gasket
12 266.009 8 Hose-clamp
13 640.008 m Rubber hose
14 266.204 2 Coupling
15 266.205 2 Coupling

16 237.078 1 Gasket
6 263.224 1 O ring
17 543.018 1 Pin
18 261.116 1 Quick coupling
19 268.036 1 Grease pump
20 237.017 1 Washing sponge
21 216.034 1 Steel hose-holder with cable
22 216.035 1 Hose-holder with cable
23 268.055 1 Tool box

51
TAV. 10 - STANDARD EQUIPMENT – PERROT COUPLINGS H-10

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NP N° REF Q.TY DESCRIPTION
201.125 Accessory box for hoses Ø 65 - Perrot coupling
1 216.331 1 Complete delivery hopper Ø 65
2 221.259 1 Delivery hopper
3 237.087 1 Protection for delivery hopper
4 266.314 1 Coupling
5 267.044 1 Safety spring for Perrot couplings

6 216.505 1 Complete delivery collector

7 263.224 1 O ring
8 223.341 1 Delivery collector
9 266.260 1 Coupling
10 266.262 1 Coupling

11 212.492 1 Rubber hose (dia. 65x84 – 10 m.) with Perrot couplings

12 212.493 1 Rubber hose (dia. 65x84 – 20 m.) with Perrot couplings
13 640.064 m Rubber hose
14 216.426 1 Perrot coupling
15 216.425 1 Perrot coupling

16 266.261 1 Gasket
7 263.224 1 O ring
17 543.018 1 Pin
18 261.116 1 Quick coupling
19 268.036 1 Grease pump
20 237.084 1 Washing sponge
21 216.034 1 Steel hose-holder with cable
22 216.035 1 Hose-holder with cable
23 268.055 1 Tool box

53
TAV. 1 - MANUALE 0000

54
WIRING DIAGRAM

55
TAV. 11 - WIRING DIAGRAM H-11/a

24

12 RADIO CONTROL
SWITCHBOARD
0 POWER SUPPLY

CUT EARTH - CABLE 4 X 1 NPI

CABLE 2 X 1.5 NEOPRENE

U RELEASE COIL
27 8
D1 D2
SAFETY
MICROSWITCH

FC1
7

26
VOLTAGE
6
HB1
5

25
12

BLACK
4

BLACK
0 - 230- 400/12-0-12V
50VA SPECIAL VERSION F3
T1 2A
F2 1 A 12 3
N2BLUE 230 23 24 0
0
L2
BLACK 0 12
F1 0
CABLE 5X1,5 MOTOR THERMAL CUTOUT

S2

N1 2 BLUE
L N
L1 1 BROWN M2 COMPRESSOR PUMP

CABLE 7X2,5 MOTOR THERMAL CUTOUT

6 S1
5
(POS. 1 - POS. 2)
ALWAYS 220V REVERSAL

QF1
REVERSER - 40 A 1
14-20 A 4
CALIBRATED INSERT JUMPER
6 2
AT 18 A 2
PLUG 2P + PE 16A
Q1 M1 TANK MOTOR
REVERSER

8
N 5 6 N1 12 1 3
I> I> I>

3 4 L1 11
L 1 2 L1
3 4
X1
PE 1L G/V
230V 50Hz

56
 NP Q.TY DESCRIPTION
Q1 1 Magneto-thermic cut-out
QF1 1 Reverse speed
T1 1 Transformer
F1 1 Fuse
F2 1 Fuse
F3 1 Fuse
U 1 Coil of minimum
FC1 1 Safety micro
S1 1 Motor thermic
S2 1 Motor thermic
M1 1 Motor
M2 1 Hydraulic power pack

57
TAV. 11 - WIRING DIAGRAM H-11/b

RADIO CONTROL

POWER SUPPLY
4 3 7 8

CABLE 2X1 NPI L=1250 MM EV

EV
BROWN
12 Vac

BLUE
BLACK

CC
63V 1000uF

FREE TERMINALS DIODE BRIDGE

+
-

BLACK
24
CONNECTION TO
BROWN
12 APEMAT 190 E – EB – EB/P
SINGLE-PHASE
SWITCHBOARD
BLUE
0
CABLE 4X1 NPI L= 1950 (CUT)

58
NP Q.TY DESCRIPTION
EV 1 Solenoid valve
C 1 Capacitor

59
 PUMPING SYSTEMS FOR THE BUILDING INDUSTRY

TURBOSOL PRODUZIONE S.P.A.

Via Marche, 50
31030 Pero di Breda (TV) - Italia
Tel. ++39 0422 90 251
Fax ++39 0422 904 408
E-mail: info@turbosol.it
www.turbosol.com./

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