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Introduction to the

DVC6200
Gani Prayuda
Technical Support
Objective
 Participants can understand the basic of working
principle and feature of DVC6200
 Participants can understand the intallation of
DVC6200
 Participants can understand the diagnostic
function of DVC6200

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DVC6200 Feature Overview

Device Type Device Type


Device Type
“DVC6200” “DVC6200 SIS”
“DVC6000 HW2”
W/WO IO Option
Remote Mount

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DVC6200 Feature Overview
Can mount on any
actuator.
Singe or Double Acting Excellent Performance

Auto Tuner
Non Contact Feedback

Three Pressure Sensor

Modular Design
Calibration Push Button

4-20 mA output or Control Valve


one descrete switch Diagnostic Capabilities

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DVC6200 Parts

DVC6200 Parts :
-Terminal Box
-Housing
-Pronted wiring board (PWB)
-Module Base
-I/P
-Relay

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27-Jun-01, Slide 5
DVC Basic Operation
Input Signal (4 to 20 mA)
Digital Signal (HART Protocol)
Terminal
Box

Printed Wiring Board (PWB)

Minor Loop Pressure


Feedback Sensors
Drive
Signal
Output A

Gauge

I/P
Converter Pneumatic Air Supply
Relay
Travel Sensor
Gauge
Provides Feedback
I/P
Output B
Output
Pressure
Gauge

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DVC6200 Magtnet Assemblies

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Key Components (Terminal Box)

4-20 mA position transmitter


Or
1 amp discrete switch

Simplified
Push button auto Protection Removal
calibration (travel)

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Key Components (Printed Wiring Board
Back View)

Cables Connection

Point to Point
Or
Multi Drop

4-20 mA position transmitter


Or
1 amp discrete switch

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Key Components (Printed Wiring Board
Front View)

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Key Components (Relay)

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Key Components (I/P)

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DVC6200 Mounting On Control Valve

DVC6200 on Fisher Rotary


DVC6200 On Quarter Turn
Control Valve Window
Rotary Valve
Mounting

DVC6200 On Sliding Stem


Control Valve

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How to install DVC6200 to your
control valve?

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1. Review your control valve spec
 What kind of control valve do you have?
 What actuator attached?
 How long your control valve travel?
 How about the environment there?
 Any special case of control valve need?

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2. Mount DVC6200 on actuator

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3. Start a setup and calibration
Handheld 475

AMS Device Manager

Valvelink Software

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4. Perform a test and diagnostic
150

100
Travel (%)

50

-50
-20 0 20 40 60 80 100 120 140
Time (secs)

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how about diagnostic features?

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What should we do to run diagnostic
feature?
 Make sure the spesification of DVC and control
valve
 Make sure you have a communication
device/tool/software
 Make sure to write down the spesification to spec
sheet menu

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DVC6200 Communication
There are two ways to communicate with DVC6200
Point to Point Communication Network Communication

Via
Via Multiplexer
Multiplexer FF Network
Via Hart Modem or Wireless
FF Network
FF Modem 3rd Party Host
AMS
3rd Party Host

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Point to Point Communication
LAN / Ethernet Network Controller

Operator
Business Interface
Systems Data Highway

BRIDGE

FIELDVUE®
Instruments
I/O Bus

Field Wiring
Termination FIELDVUE®
Instruments

Panels
System Marshalling
Cabinet Cabinet

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22
Network Communication via Multiplexer
AMS ValveLink
Workstation
Controller

HART Multiplexer

Operator
Business Interface
Systems RS485/232
Converter
LAN / Ethernet Network

ON-LINE MONITORING
BRIDGE Field Instrumentation
FIELDVUE®
Instruments
Data Highway

I/O Bus

Field Wiring
Termination FIELDVUE®
Instruments

Panels
System Marshalling
Cabinet Cabinet

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Network Communication via
WirelessHART

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Spec Sheet

You can access this menu from


475 Valvelink mobile or AMS
Valvelink Software

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Types of Diagnostics

Instrument On-Line Off-Line


Alerts Diagnostics Diagnostics

FIELDVUE Instrument ValveLink Software

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Offline Diagnostic
There are two types of offline diagnostic
 Step Response

 Total Scan

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Step Response
150

100
Travel (%)

50

-50
-20 0 20 40 60 80 100 120 140
Time (secs)

This diagnostic feature checks the response of entire control valve


assembly.
By comparing the two plots, user can evaluate dynamic performance
of the valve.

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Total Scan
 Dynamic Error Band
150

100
Valve Open
Travel (%)

50

-50
150 100 50 0 -50
Input (%)

DEB test plots travel vs input signal and gives a representation of


how well the entire valve assembly tracks the input signal

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Total Scan
 Valve Signature
50

40
Actuator Pressure (psi)

30
Valve Open

20

10

-10
1.0 0.8 0.6 0.4 0.2 -0 -0.2 -0.4
Travel (in)

Valve signature test plots travel vs actuator pressure, this test can
identify problem in the valve, actuator, or instrument.

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Total Scan
 Drive signal
150

100
Drive Signal (%)

Valve Open

50

-50
-50 0 50 100 150
Input (%)

Drive signal test plots helps you to identify problems in DVC

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Total Scan
 Analyzed Data
This feature shows you
a diagnostic data from
DEB, signature, and
drive signal test.

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Online Diagnostic
There are four types of online diagnostic
 PD One Button

 Profile

 Triggered Profile

 Valve Friction

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Online Diagnostic
PD One Button, actually a diagnostic group test
including:
 Supply Pressure Diagnostic
 I/P and Relay Integrity Diagnostic
 Travel Deviation Diagnostic
 Air Mass Flow Diagnostic

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Online Diagnostic (PD One Button)

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Online Diagnostic
 Valve Friction

Valve friction
diagnostic
calculates average
valve friction and
deadband

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Online Diagnostic
 Profile and Triggered Profile Profile
Diagnostic
allows user to
select
parameters to
record for
custom
diagnostic.
Profile
diagnostic also
can be
triggered to run
automatically
when certain
conditions
occur

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Fin

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