Professional Documents
Culture Documents
2-post lifts
types1730,1730CH,1731,1735,1735FL
The lift is exclusively designed for lifting passenger cars or vehicles where the total
weight is not above the maximum permitted carrying capacity of the lift and where
stipulated acceptance points lie within the acceptance area of the lift.
Your lift has been furnished with a safety device which guarantees safe operation when
handled in accordance with the instructions.
During installation and operation please pay attention to the functioning of the safety de-
vice and check this after each fault incident.
Please make sure that a function test is carried out after each fault incident.
Your vehicle should only be maintained and repaired by manufacturer trained
specialists who possess the relevant certificate.
Only original spare parts should be used.
If other spare parts are used, the CE-conformity will be null and void.
According to the regulations about the operation of vehicle lifts, lifting gear must be subjected
to a safety test by an expert after one year at the latest.
This test must be entered into the test report book.
Please note, that only manufacturer trained specialists who are certified by the manufac-
turer as lift experts can test your lift and confirm its good functioning.
Owner’s Responsibility:
The vehicle lift is constructed and built to legal standard and further
technical specifications. It therefore corresponds to current techno l-
ogy and guarantees the highest degree of safety in operation.
Please note, that the machine is only safe in action when all
necessary measures have been met. It is the responsibility of the
vehicle lift owner to plan and check that the regulations are ad-
hered to..
• The vehicle lift must only be used for its intended purpose
• The vehicle lift must be kept in good functioning condition and
especially the safety equipment must be checked regularly to
ensure that they are functioning reliably.
• Operating, maintenance and repair staff must be supplied with
the necessary protective gear and it is essential that this is
worn.
• The operating instructions must be kept in a legible condition
and must be available where the machine is used..
• Only qualified and authorised personnel should operate,
maintain and repair the machine.
• The personnel must be regularly informed about relevant in-
dustrial safety and environmental issues and must know the
operating instructions and the safety regulations contained
therein
• Any safety labels and warnings attached to the vehicle lift
must not be removed and must be legible.
The vehicle lift may only be operated by authorised personnel who have
received specialist training who know the operating instructions and are
able to adhere to them.
Before switching on the lift, the following must be checked and ensured:
• Only authorised persons may be present in the working area of the lift.
• It must be ensured that nobody can be injured when the lift is set in
motion.
• Before each use, the lift must be checked for visible damages and it
must be ensured that it is only operated in good condition.
• Faults must immediately be reported to the responsible member of
staff
• Before starting to operate the machine it must be checked and secured
that all safety equipment is in good functioning order.
• Inspection and maintenance intervals stipulated in the operating in-
structions must be observed.
Before maintenance or repair work is carried out, the working area of the
lift must be made inaccessible for unauthorised persons. A sign should
show clearly that maintenance or repair work is in progress!
Before maintenance or repair work is carried out, unplug the power supply
or, if this is not possible, switch off at the mains and secure it with a pad-
lock. The key to this padlock should be kept by the person who carries out
the maintenance or repair work. If heavy machine parts are to be ex-
changed, the load bearing equipment and buffer should be in good condi-
tion.
Any lubricating, cooling or cleaning agents which might endanger the en-
vironment, should be disposed of properly.
Repair work on the electrical system of the lift should only be carried out
by a qualified electrician.
Electrical installations should be checked regularly.
Loose connections should be tightened.
Damaged leads / cables must be exchanged immediately.
Keep housing of electrical installations closed at all times. Access is only
permitted to authorised persons in charge of the key / tools.
Housing of electrical installations must never be cleaned with a hose pipe.
During all work with and on the vehicle lift the statutory regulations re-
garding the avoidance of waste and proper waste disposal must be ad-
hered to.
In particular during installation, repair and maintenance work, water con-
taminating materials must not be allowed to seep into the soil or into the
sewage system. These include:
grease and oils·
oils for hydraulic systems
cooling agents
detergents containing solvents
Such materials must be kept, transported and collected in suitable con-
tainers and disposed of.
The following operating instructions contain practical safety directions in order to draw attention to any
unavoidable risks which might occur while the vehicle lift is in operation. Such remaining risks endanger
• people
• products
• the environment
The signs used in the operating instructions are there mainly to draw attention to the safety directions.
This sign points to danger for machines, materials and the environment.
This sign is a reminder that the power supply to the housing must be
switched off and locked so that it is secured against accidental switching
on.
The most important aim of the safety directions is to prevent injury to people.
The applied sign cannot replace the text of the safety directions. The text must always be read in full.
This sign does not relate to safety but gives information which should lead
to a better understanding of the machine proceses.
The vehicle lift must only be used for lifting vehicles in accordance with the
technical data.
Necessary repair work may only be carried out by instructed customer service
personnel. Unauthorised alterations of the equipment render any liability by
the manufacturer for any resulting damages invalid.
The vehicle and the lift must be observed during all vertical movements.
While the lift is operated, the danger area must be kept free. Travelling on or climing
up on the lift is not permitted. Persons under the age of 18 must not operate the lift.
After a brief lifting of the vehicle it should be checked that all lifting arms are securely
bolted. If necessary, the vehicle should be lowered again and by a slight oscillating
movement of the lifting arm the bolt should slip into place.
During assembly and dismantling of vehicle units the eccentricity of the centre of
gravity must be taken into account
.
Take care when vehicles are loaded!
(other total weight and weight displacement)
The two electrical motors drive the lifting spindles by means of a sturdy and low-noise ribbed V-belt. Inte-
grated thermo-sensors in the motor coil winder act as an overload monitor. The spindles house the various
types of nuts:
-supporting nuts with safety nuts- which are connected with the two lifting carriages and, depending on the
direction of the drive, carry out the up or down movements. The two lifting carriages are guided by four glid-
ing pieces in each column. The spindle supporting nut system with carriages are maintenance free for one
year if used as repair lift.
The necessary synchronisation of the carriage is guaranteed by an electronic synchronisation monitor. In the
event that the two carriages are not in parallel (for example, due to one-sided load, insufficient lubrication,
etc.) the synchronisation monitor will adjust the deviation within a distance of approx. 10 mm. This is done by
stopping the advanced carriage until the carriage which is lagging behind is at the same level again. This
process can be observed during a lifting action, possibly several times.
The drive is activated depending on the input by means of a key pad on the control panel; it is switched on
via an analogue path measuring counter in the upper and lower end position.
After releasing the key pad these return to “0” position automatically and the movement of the lift is
stopped in each position of the load uptake device.
The lift is fitted with safety devices, for example, the supporting nut break safety device which will transfer
the load to a free running safety nut in the case of a worn thread. During this process a mechanical safety
system is activated which will switch off the lift via the analogue path measuring counter and prevent a re-
start.
There is also the oscillating arm arrest which locks the lifting arms in their oscillating movement after a lift-
ing distance from the base position of approximately 100 mm in order to avoid that the supported vehicle
slips of the load bearing device.
The foot protection is activated via the analogue path measuring counter which stops the lowering of the
load automatically in the danger area (120mm above the platform base). By pressing the key pad
“SENKEN” (down) again, the load carrier can be brought back into base position. This down-action in the
danger area will activate a warning signal tone.
The thermo-sensor in the drive motors causes the motors to switch off when they are too hot and after a
cooling-off time (of approx. 10-15 minutes) indicates that the lift can be used again. An arch, which can be
simply assembled, is placed above the control column to the auxiliary column, , serving as a safety chan-
nel for electrical cables (power supply, monitoring and control cables).
The lifting arms are, depending on the type, constructed resembling a single or double telescope which
can be adjusted to the required working length. The long single telescopic lifting arms in direction “up” at
the back and the short single or double telescopic lifting arms “up” in the front. This ensures that the doors
are free on both sides.
The vehicle to be raised is to be placed in such a way that the front door hinges are in the area of the lift
columns, so that a large door opening angle is created
The aim should be to direct the motor side of the vehicle towards the short oscillating arms (centre of grav-
ity of the vehicle should be at the centre of the lift if possible).
The packed lift should only be lifted at the appropriate points. Gripping
the lift from below with a fork lift truck can lead to costly repairs.
Unpacking
When the lift and the accompanying packages are unpacked, damages in tran-
sit should be noted and the forwarding agent as well as ZIPPO Lifts GmbH
should be informed
The individual parts must be laid out in such a way that nothing can be lost
Despatch List
Delivery
Please check the goods immediately after arrival in the presence of the for-
warding agent.
Should the goods show damages in transit, the forwarding agent must no be
§ No. of assignment on the ZIPPO Lifts GmbH-delivery note and date of delivery
The company ZIPPO Lifts GmbH- can only deal with transport damages if a
Serial no.:______________________________
By Company:_____________________________________
Date:____________________________________
during unpacking
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
not damaged
The surface of the base must be level on all lifts. The foundation must comply with the general
building regulations (DIN 1054). For lifts which are installed outdoors, the foundation must be
frost resistant. If the lift is not to be installed on solid ground, an engineer engaged in statical
calculations must examine each case individually. The lifts are anchored with dowels.
430
23
430
550
There is a tube crosscut at ground supply
with a diameter of 50 mm for the cables
or 80 mm for cables and duct
Power supply: using.
Electrical connections:
A lift operated by electrical power must have a fixed device at an
easily accessible place, so that the lift can be safeguarded against
unauthorised used when it is no longer in legitimate use
(lockable switch to power supply).
Lay out the lift in the space where it is to remain. In doing so take into account the upward drive di-
rection of the lift. The control column will be in upward drive direction on the right hand side.
Make sure that there is an adequate safety gap towards the walls or
neighbouring work places (min 50 cm emergency exit).
General
The dowel may only be used as a standard unit as delivered for its fixing purpose. Individual parts
must not be replaced.
The assembly of the dowel to be anchored must be carried out in accordance with section 3.1 of the
construction drawings and the assembly instructions of the company. Before placing the dowels, the
concrete quality of the foundation where the dowel is to be anchored must be checked. It must not be
below the concrete quality assigned to the permitted load and not above B55.
Drill hole preparation
The position of the drill hole must be such that damage to the reinforcement is avoided.
The hole should be drilled with a hard metal hammer drill at right angles to the surface of the anchor
base. The hard metal hammer drill must comply with the stipulations in the information leaflet of the I n-
stitute for Building Technology about “Nominal values for quality assurance for hammer drills with cu t-
ting plates from hard metal (hard metal hammer drills) which ar used the drilling holes for dowelling
connections (edition June 1977/Amendment October 1979).
Compliance with the nominal drill values must be proven in the form of a test certificate 3.1 A to DIN EN
10 204 or in form of a test symbol (see information leaflet) of the Testing Guild of Builders’ drills e.V.,
Remscheid.
The nominal drill diameter and cutting diameter must correspond to the values in appendix 4. If he hole
was not successfully drilled, the new hole should be drilled at a distance of at least 2 x the depth of the
wrong drill hole.
The drill dust must be removed from the drill hole.
lacing dowels
The dowel should be easily inserted by tapping with a hand hammer. The washer must touch
the inserted part. The torque values can be found in appendix 4.
If the torque value stipulated in appendix 4 cannot be achieved, then the dowel must not carry any
weight.
If the threaded bolt or screw is loosened again after insertion, then the threaded bolt or screw must be
screwed in again into the thread cone by at least the measure of the thread diameter and the stipulated
torque value must be applied again.
Mounted dowels can be checked again at any time; the stipulated torque value for anchoring the
edition 05.2004 EDV 69.95.207E
26
dowel must be achieved again each time.
The drill hole in the carrying concrete must have a depth of h1.
The anchor depth of hef (minimum) in the carrying concrete (up to the marking groove at
the dowel head) must not be less than the stipulated depth.
The base platform must be supported before the dowels are tightened, so that a
possible crack is bridged.
The drill hole depth from the OK column foundation platform is h1+ tfix .
Tap dowels in the pre-drilled and cleaned holes without using force by means of a
hand hammer and tighten with Tinst.
heck the vertical position of the columns once again and correct, if necessary.
carrying concrete
1730/31:15mm
1735/1750/51:
25mm thick
base plate
floor covering
φdo 18 24 24
h1 105 130 130
hef (minimum) 80 100 100
L2 185 191 191
tfix =clamping strength 70 50 50
h1+ tfix 175 180 180
M M12 M16 M16
piece 12 12 16
starting torque Tinst 80 120 120
second washer:
art.no.:66.10.272
12 pieces - -
art. no.(Zippo): 66.10.272 66.10.273 66.10.273
art. no.(Beissbarth): 65-66.10.272 65-66.10.273 65-66.10.273
2 – Carrying bolt
3 – Lifting arm
Lubricate the carrying bolt and insert smoothly into the lifting arm
Insert the lifting arm into the holder of the lift carriage.
Insert the locking device into the drilling hole of the carrying
bolt. Plug the locking device of the lifting arm into the carrying
bolt. In doing so, the teeth of the locking device oft the lifting
arm must slot into the lift carriage holder.
Put the washer item no. 72.00.050 and the compression spring
1.1x13.6x45.7 onto the lifting arm locking bolt Ø12 mm from
below and secure it with a 6-hackly spring washer. Screw a
hexagon screw M6x20,DIN912 with a screwed-on hex.-nut and
fitted washer Ø6.4 DIN 9021 to full depth into the existing M6
thread drill hole at the bolt surface. With these screws all four
locking devices of the lifting arms can be adjusted, in spite of
an uneven surface, in such a way that the unlocking and lock-
ing process take place simultaneously. After adjustment, fix the
hexagon screws with the hex.-nuts.
Locking device After adjustment has been completed, lock into place the edge
15.87.250
of the covering cap for the locking device of the lifting arms into
the groove at the internal toothing ring. Plastic plugs are put
Washer
DIN125-B13
onto the hexagon screw M6x50.
72.00.050 Only if the red marking is no longer visible,
Washer
DIN9021-6,4 this corresponds to the complete detent.
72.00.022
Pressure spring
1,1x13,6x45,7
66.13.422
Hexagon screw
DIN933-M6x50
Mount the remaining 3 lifting arms in the same way.
70.00.040
Hex.-nut
DIN934-M6
Covering cap 71.00.040
66.40.076
1) Lifting carriage is at the lower end position (on the base plate)
2) Cover the interior of the column above the lifting carriage profile in order to protect the sliding
elements and the spindle-nut-system against filings
3) Put the tool surface against the side of the column at a height of approx. 1000 mm above the
base plate, horizontally and centrical.
4) Put for marks onto the column through existing drilled holes in the holder.
5) Drill four thread bore holes M6.
6) Burr the thread bore holes carefully, particularly in the interior of the column, in order to avoid
scores in the sliding elements.
7) Remove the cover above the lifting carriage with the filings carefully.
8) Check whether filings have got to the sliding elements or spindle-nut-system in spite of precau-
tionary measures? Remove if necessary.
9) Screw the tool surface with the supplied cylinder screws M6 x 8, DIN 912, property class 8.8, to
the columns. Use no washer. Torque 8 Nm.
Type 1730CH is equipped with only one socket and one air plug.
The metal alloy channel always accompanies the delivery separately so that it does not get damaged during
transport. When the lift is installed, the metal channel is mounted as follows:
After unscrewing two cross head screws from the metal alloy channel, remove the trapezoid lid and let it
hang freely. Unscrew the 4 hexagon nuts DIN934 M6 with their washers, which have already been screwed
on the bolts of the opposite column in order to fix the metal alloyed channel.
Attach the metal channel to the opposite column and fix with the same 4 hexagon nuts DIN934 M6.
Insert the electrical cables into the opening of the head plate and push further down in the metal channel.
Connect conduit no. 1 of the triple conduit cable to the free clip of the fuse. Connect conduit no. 2 to clip N
of a socket. Screw the green-yellow conduit to the respective clip of the same socket.
Connect the multi-pole plug on the flat cable to its respective counterpart on the key pad.
Relocate lid with key pad, socket and hose connection for air pressure on the metal channel and fix it with
two cross head screws.
Buchsen Folientastatur
Sockets für keypad
Buchse Programmierung
Buchsen Potentiometer
Programming socket
Sockets for potentiometer
Servicetaster
Erdung Potentiometerzuleitung
(H-Mode) Earthing poti-cable
Operating button
Klemmenle iste
Terminal strip
Steckdosenanschluss Sicherung 6,3A Nr.:61.20.020
Erdung des Motors,Steckdosen (für Steckdose Nr.:61.30.118)
Earthing motor,sockets, Connection for socket
( Ein N vom Haupt- Fuse 6,3A (for socket)
Zuleitung feed cable
schalter zuführen )
Supply one N-wire from
main switch
(initiating rod)
counter weight. The toothed belt must not be put onto the potentiometer
toothed gear twistedly since this can lead to failures of the electronics
or to malfunctions. It has to be checked that the potentiometer runs
smoothly and that it is not damaged. A sluggish running potentiometer
leads to error messages and to malfunctions during operation.
potentiometer holder
no.:15.81.174
cable binding
Check the fixation of the toothed belt fastening (initiating rod) at the upper edge of the lifting car-
riage. The toothed belt fastening is held by the plastic fork of a fastening clip (no.: 66.11.726) but
opens when the lifting nut breaks.
Inappropriate transport or pulling to strongly at the toothed belt can lead to damage or to the losen-
ing of the fastening clip. Therefore it must be checked during installation that it is not damaged.
toothed belt
no.:66.36.010.1
upper edge
at the lifting carriage
1.) Do not place the toothed belts on the plastic wheels -> During the movement of
the lift carriages the toothed wheels of the potentiometers must not move.
2.) The lift carriages (main/opposite column) are driven into the mechanical reference po-
sition (into lower end position in each case).
a.) Press H-Mode (Help Mode Key) until signal initiator sends out bleeps.
b.) Insert service plug on the electronic board (10-pole box socket).
c.) LED is switched off, the bleeps can still be heard.
d.) Press H-Mode key -> LED turns orange.
e.) By pressing the key “down” both columns can be sent descending.
Note: Do not drive to far into the lower end position. There is no active limit switch and if
the lifting carriage drives on the floor, the column base plate or an obstacle, this can lead
to damage of the control system.
Turn the potentiometer wheel cautiously in the direction of the lifting carriage
until the tone stops (alignment point is reached) or until mechanical bumper is hit (end
position of potentiometer). In this case the potentiometer wheel must be turned back
by approx. One quarter turn until the tone stops (alignment point is reached).
q.) Position the toothed belt from the lifting carriage on the potentiometer wheel. No tone
should now be audible. Should a tone be audible nevertheless, then the potentiometer
position must be corrected.
Note: If the lifting carriage of the control and opposite column is now not at the same level then
• Alter the toothed belt by one tooth position at the poti wheel
Repeat this procedure until both lifting carriages have the same level.
Two potentiometers for setting the upper (potentiometer R4) and the lower end position (po-
tentiometer R3) are available on the platform.
When both lifting carriages have reached the same level, then align the lower end position
with the Poti R3.
Note: During adjustment, take into account the after-running of the lifting carriages when
they are lowered. After 1 – 2 weeks the lifting carriages have more after-running than
in a new condition.
Note: During lowering, switching off is made via the poti values and the adjustment of
the Poti R3 on the control platform. There is no additional limit switch active and ad-
justing the potentiometer wrongly leads to the lifting carriage driving on the floor or
the column base plates and can damage the drive system.
Before ascending to the upper end position, check that the Poti R4 is not placed at the limit
stop but in central position on the control platform.
If ascending to the upper end position takes place without checking the poti alignment, the
lifting carriage can drive against the end plate mechanically and the sliding elements of the
lifting carriages are damaged and the drive system can be damaged.
At the plug “WIE1” an external safety OFF-switch can be connected at the bottom between
connection 1 and 3.
At the plug “WIE1” an external safety OFF-switch can be connected at the top between con-
nection 2 and 4.
A further plug (6 poles) is designed for production/update and is not used during
normal operation.
The key pad can optionally be connected to one of the two plugs (J1/J2).
Mounting of housing:
Control LED
As long as the LED is green, the lift is ready.
key pad no.:61.50.522
If the LED is red, the customer service needs to be
main switch with cable (2,1m) complete
no.: 15.82.310 informed.
main switch with cable (10m) complete
no.: 15.82.311 If LED is orange, the lift is in stand-by mode.
main switch separate no.: 61.10.261 Note: When faults occur, the LED blinks red and
flat cable (10m) no.:61.50.523 opposite side emits an audible signal. The blinking of the LED in
flat cable (2,25m) no.:61.50.522.1 control side red and the emittance of the audible signal occurs
parallel and at intervals and they differ by repeated
long and short signals.
When faults occur, the customer service must
imperatively be informed about this signals (e.g. 2 x
long and 3 x short is error code 23).
Raising
The vehicle doors must be kept shut. Press the key “raise”(Heben) and observe the vehicle and
the lift. When the vehicle wheels have lost contact with the floor (after a height
of approx. 30 cm), the lifting process must be interrupted and the rubber turntables under the ve-
hicle must be checked for safe positioning. Equally important is a sight check of the lifting arm
locks. The lifting process can be continued only after checking that the automatic toothed seg-
ments of the lifting arm stopper are firmly anchored on each lifting arm /
lifting carriage. Check that nobody is present in the danger area. Press the “raise” key until the
vehicle has been hoisted to the required working height. When the lift has reached the upper end
position, it stops automatically. During the raising process neither persons nor objects must be
present in the working area. Avoid jerky raising actions.
Lowering
Check the danger area. During the lowering process neither persons nor objects must be present
in the working area of the lift or on the lifting platform.
Press the key “lower”, observe the vehicle and the lifting platform until the required height or the
danger area of approx. 120 mm above the lift base position has been reached.
At this height the lift stops automatically. If the key “lower” is pressed again, the lift can be driven
back into its base position.
During this lowering process in the danger area a warning signal tone is audible.
If one of the lifting carriages advances, so that the vehicle is out of phase, a brake on the ad-
vancing motor will be operated by the alignment control system until the lifting carriage which is
lagging behind has reached the same level.
During a working process the lift can undergo several alignments.
Jerking movement during lowering by pressing the lowering key must be avoided because this
will cause extreme oscillation of the lifting platform. When the lower end position has been
reached, the lift stops automatically and the lock of the lifting arm stopper is released automati-
cally.
The lifting arms which are positioned under the vehicle loading points must be pushed together
and swivelled back into their base position. Drive the vehicle out of the lifting platform.
Note:
The process described for the initial operation applies to each lifting and lowering process of the
vehicle.
As a general rule, the customer service should always be notified when faults occur.
Noises during raising and lowering movements:
Cause:
Inadequate lubrication, worn spindle bearings, loose ribbed V-belt
Solution:
Grease spindle and tracks of the lifting carriage gliding units, check spindle bearings and renew if
necessary, tighten (replace) ribbed V-belt.
Swivel arm stopper does not function:
Cause:
Inadequate lubrication of the carrying bolts and toothed rings, toothed rings are worn,
lower end position of the lift not adjusted
Solution:
Grease carrying bolts and toothed rings, replace stopper unit
Automatic swivel arm stopper does not function in the lower end position:
Cause:
Inadequate lubrication of the carrying bolts and toothed rings, lower end position of the lift not ad-
juste, adjustment of the unlatching device inadequate
Solution:
Grease carrying bolts and toothed rings, adjust lower end position of the lift, adjust the unlatching
device
Solution:
Check (replace) leads and connections for broken wires, replace main switch and electronics, let
motors cool down after frequent use, when carrying nut breakage has
occured, take the lift out of action immediately and secure it against unauthorised use.
Recognise the error acoustically and visually; determine the error by using the code table and solve
it or inform the repair service, naming the error code.
Switch off at the main switch and secure it against switching on again.
Insert a suitable key into each of the crown nuts on the upper end of the lifting spindle.
By turning the two lifting spindles simultaneously and evenly the vehicle can be moved slowly
downwards.
It must be checked that both lifting carriages are descending simultaneously and evenly. If
faults in the movement are noticed, the lowering process must be stopped immediately. The
stipulated working process must be adhered to, since faulty handling can change the control
mode and a function is called up.
Next, the main switch of the lift should be set up to “0” position and be secured against switching on.
The customer service must be informed.
Driving against an obstacle :
If the lifting carriage or the lifting arm drives against an obstacle through carelessness of the opera-
ting personal, only the motor blocks, of which lifting carriage or lifting arm stands on the obstacle.
The 2 post lift disconnect, as soon as the other lifting carriage drives through the range of control of a-
bout 40.mm. As an extra protective arrangement are at the motor windings temperature probes instal-
led, which disconnect control current by overload motors. An further servicing of the 2 post lift is pos-
sible after ca. 10 Minutes later (wait for the cooling of the electro motor). After blocking from the
motor the belt has to be checked for possible damage and may be changed by another. Please
contact your service- partner (dealer).
Introduction:
Operating panel:
One key “UP”, one key “DOWN”, 1 light diode and one signal initiator.
In addition, a key is attached to the control platform which makes a single drive action of the stage
possible in emergency.
General information:
After switching on, the control unit is in the so-called stand-by mode:
This mode is indicated by the colour orange of the light diode.
Before the actual raising or lowering process the respective key must be pressed for safety reasons
(protection against unauthorised operation). -> The LED changes its colour from orange to green,
indicating that the lift is ready.
If the key is pressed again, the movement of the two lifting carriages is activated.
If the key has not been pressed for approx. 30 seconds, the control of the lift changes into the
stand-by mode and the colour of the LED changes from green to orange.
Acoustically with a defined tone signal and phase timing, for example error 11;
The “tens” are shown first by a long tone signal and the “units” follow as a short tone signal.
Before the repeat of the error code there is a pause.
Parallel to the acoustic signal the error code is also displayed visually on the red LED
(its length is identical with the acoustic signal).
Error code 11 is shown as follows: 1 x long tone, 1 x short tone, 1 x pause
This sequence is repeated until the motors have cooled down.Error 11 is the only error where
the control switches back into stand-by position (ready).
• Check (or replace) function and condition of the locking devices of the lifting arms,
ensure their smooth running. Lubricate not only the movable bolt
but also the conical toothed wheel work with spray fat.
• Check the function of the analogue path measuring initiator
• Check initial tension and condition of the ribbed V-belts, adjust tension and, if necessary,
replace them
• Check all screw connections
• Check the dowel connection with a torque key
The exchange of load bearing parts and control components must always carried out by an expert
to ensure that the stipulated values, which are necessary for perfect operating of the vehicle lift, are
adhered to. Otherwise the life span of the exchanged parts and the overall function would be lim-
ited.
Company: ______________________________________________________
Street: ______________________________________________________
Place: ______________________________________________________
Phone: ______________________________________________________
To
It is herewith certified that the electrical equipment / the electrical appliances / the electrical installation of the
machine or plant
Two-post vehicle lift type 1730/1730CH/1731/1735/1735F
(Accurate details about type and location of installation)
Corresponds to the regulations for Accident Prevention for “Electrical equipment and
ele ctrical appliances” (BGV A2)
This confirmation serves exclusively the purpose of the owner’s user’2 exemption from the testing of the electrical equipment / the electrical appliances /
the electrical installation before ist initial operational use (§5 section 1,4 of the BGV A2). This confirmation does not include any guarantees under Civil
Law, nor does it serve to cover liabilities.
Manufacturer or Installer
of the equipment / appliances:
Offenburg, 30.09.03
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(Place and date) Signature
Dipl. Ing. Hartmut Pohl
EC – Attestation of conformity
for EC – Machine Guide Lines 98 / 37 / EC, Appendix II A
for Machine Types listed in Appendix IV
We declare herewith that the vehicle lift of the following detail has been designed, built and installed conforming to the
current basic safety and health requirements as stated in the EC – Regulations. If any alterations of the vehicle lift are
made which we have not agreed to, this declaration loses its validity.
Machine - no.:
Year of construction:
The testing institution: Technical Product Testing Service (TÜV) (Registration no. 0123)
Gottlieb-Daimler-Str.7
D 70794 FILDERSTADT
is responsible for keeping the documents in accordance with appendix VI of the EC – Guide Lines
(98/37EC).
Place: Offenburg
Date: 17.03.04
Signature:
It is herewith certified that the supplied vehicle lift, according to our type description,
corresponds to the title and tested construction sample. It was manufactured to the regulations
of technology and can be used without alterations for its purpose to the regulations of the UVV –
VGB 14 (see also §38 section 2).
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Datasheet
Serial - No. :
Year of construction :
Day of initial
construction:........................................................................................................................
Operational speed:
Maximum lifting speed: 4.6 cm/s
Maximum lowering speed: 4.6 cm/s
Securing the load bearing unit against lifting or lowering movements when the drive or carrying nut
is broken.:
EC – Conformity Declaration
For EC – Machine Guide Lines 98 / 37 / EC, Appendix II A
For machine types listed in appendix IV
We declare herewith that the vehicle lift of the following detail has been designed, built and installed conforming to the
current basic safety and health requirements as stated in the EC – Regulations. If any alterations of the vehicle lift are
made which we have not agreed to, this declaration loses its validity.
Machine - No.:
Year of construction:
The testing institution: Technical product testing service (TÜV) (registration no. 0123)
Gottlieb-Daimler-Str.7
D 70794 FILDERSTADT
Is responsible for keeping the documents in accordance with appendix VI of the EC – Guide Lines
98/37EC.
Place: Offenburg
Date: 17.03.04
Signature:
It is herewith certified that the supplied vehicle lift, according to our type description,
corresponds to the title and tested construction sample. It was manufactured to the regulations
of technology and can be used without alterations for its purpose to the regulations of the UVV –
VGB 14 (see also §38 section 2).
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Datasheet
Type : 1731
Serial - No. :
Year of construction :
Day of initial
operation:........................................................................................................................
Operational speed:
Maximum lifting speed: 4.6 cm/s
Maximum lowering speed: 4.6 cm/s
Securing the load bearing unit against lifting or lowering movements when the drive or carrying nut
are broken:
EC – Conformity Declaration
for EC – Machine Guide Lines 98 / 37 / EC, appendix II A
für machine types listed in appendix IV
We declare herewith that the vehicle lift of the following detail has been designed, built and installed conforming to the
current basic safety and health requirements as stated in the EC – Regulations. If any alterations of the vehicle lift are
made which we have not agreed to, this declaration loses its validity.
Machine- No.:
Year of construction:
Applied national
Standards and VBG 14; DIN 15018-1; BGVA2
Technical specifications: DIN 31001
The testing institution: Technical product testing service (TÜV) (registration no. 0123)
Gottlieb-Daimler-Str.7
D 70794 FILDERSTADT
Is responsible for keeping the documents in accordance with appendix VI of the EC-Guide Lines 98/37EC.
Place: Offenburg
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Datasheet
Serial - No. :
Year of construction :
Day of
initial operation:........................................................................................................................
The vehicle lift has been designed for stopping under load bearing device.
It has not been designed for accessing and rinding on the load bearing device.
Capacity : 3500 kg Permitted load distribution: 1:2 or 2:1
Dead weight : 700 kg Type of thread : Trapez
Lifting height : 1982 mm Spindle diameter : 40 mm
Lift height : 4400 mm Pitch of thread : 5 mm
Length : 520 mm Operation voltage : 400 V three-phase/ 50Hz
Width : 3320 mm Control voltage : 24 V DC, 5 V DC
Nominal Performance/Motor : 2x3 kW Electrical safety - fuse : 3x25A
Operational speed:
Maximum lifting speed: 4.6 cm/s
Maximum lowering speed: 4.6 cm/s
Securing the load bearing unit against lifting or lowering movements when the drive or carrying nut
are broken:
Cher Client
De bonnes raisons vous ont amené a porter votre choix sur un pont élévateur ZIPPO Lifts GmbH
En tant qu'un des plus grands fabriquants de ponts élévateurs nous possédons une longue expérience technique dans ce do-
maine. ZIPPO Lifts GmbH est à l'origine de nombreuses constructions qui ont marqué l‘évolution des ponts élévateurs. princi-
palement en ce qui concerne la sécurité. Le resultat de notre technique éprouvé est l'octroi de
une année de garantie
à partir de la prise en possession, aux conditions suivantes:
Pendant la période de garantie. nous éliminons tout defaut provoqué par un vice de fabrication ou une deféctuosité de pièces
prouvés. Nous nous reservons le choix entre la réparation ou le remplacement des pièces défectueuses. Les pièces rempla-
cées deviennent notre proprieté.
La garantie ne peut être accordée que si le défaut nous est signalé dès sa constatation
Toute intervention sur l'appareil par des personnes non-autorisées par ZIPPO Lifts GmbH entraine la cessation des droits de
garantie.
La garantie ne couvre pas des dommages dus à l'utilisation non.approgriée de l'appareil ou de produits nécessaires à son fonc-
tionnement, à l‘entretien non.approprié ou à la non - observation de la notice de montage et de fonctionnement. Sont exclus
également des dommages apparus par suite à l'usure due au fonctionnement normal de l'appareil, pièces d'usure et accéssoi-
res fragiles en matière plastique. Les frais de deplacement et le temps passé sont à la charge du client. si la visite après-vente
n'est pas justifiée par la garantie.
Dear Customer.
Your decision in favour of a ZIPPO Lifts GmbH vehicle lift is wellfounded. Being one of the biggest manufacturer specialized in
vehicle lifts we have the necessary know-how. Many progressive developments -particularly in view of safety requirements - can
be traced back to ZIPPO Lifts GmbH. As result of our advanced technology we render
a full-year guarantee
after take-over of the lift, at the following conditions:
During the guarantee-period. we remove all defects due to proved machining or material deficiencies We alternatively repair or
replace defective parts. Replaced parts become our property. Guarantee-claims can be approved onlv in case of immediate no-
tification of the defect.
Interventions on the lift of persons non-authorized by ZIPPO Lifts GmbH effect the nullity of the guarantee.
<Damages due to improper operation or servicing of the lift, use of unsuitable operation-agents, as well as non-observance of
the operation instructions are not covered by the guarantee. Are furthermore excluded all damages due to normal wear and
tear, wear and tear ilself and breakable plastic accessories. All service charges originated in other means than guarantee are to
be beared by the customer.
56
edition 02.2004 EDV 69.95.207E
10. steel wire cable wear
steel wire cable connections corrosion
wire breaking
wire breaking nests
squeeze parts
loosening of the outside layer
multi-strand rope bird caged
pulley cleft
wear
wire edge at the pulley
right sight out of the pulleys
cable winding status
fastening device function
contrivance of the cable winding on
place
contrivance against come down of
the cable
11. spindle arrangement
deformation
dirt accumulation
thread wear
nick
scoring
striation, apply
functionality of the covering
carrying nut thread wear (backlash of threads)
compensation ring bedding
status
nick
scoring
12. hydraulics leak place
leak test
aerating
oil supplies status and readability of the advertisement,
control of the oil-level
functionality of the cut-off facility if oil need
conduits arrangement
connections damage
deformation
corrosion
tube arrangement
tube connections damage
age
brittleness
fragility
cylinder arrangement
cleft
pipe - and flexible tube connection
closeness of the collar
piston surface of the piston rod
scoring
dirt accumulation
filter outside status
pressure relief valve outside status
leaden seal undamaged
These references take not claim for completeness and have to coordinate with the testing
lifting arrangement]
BGG 945-1
test book for post lifts
(up to ZH 1/491)
association of industrial employer's liability insurance association
technical board " conveyor and load suspension means" of BGZ
Juli 2001
2.) The entrance for the external upper or lower end switch becomes active:
-> Green
LED is blinking.
Acoustically with a defined tone signal and phase timing, for example
error 11;
The “tens” are shown first by a long tone signal and the “units” follow as
a short tone signal.
Before the repeat of the error code there is a pause.
Parallel to the acoustic signal the error code is also displayed visually
on the red LED
(its length is identical with the acoustic signal).