Lg-Pdp-Training Plasma TV Alapok

PDP(Plasma Display Panel ) Display
1. What is Plasma?
2. What is Plasma Display Panel(PDP)?
3. LG PDP Display(MNT & STB)
4. SVC Precaution
5. One Point SVC Guide
LG Electronics DND Division

1. What is Plasma?
Plasma ?
Plasma is by far the most common form of matter.
Plasma in the stars and in the tenuous space between them makes up over 99% of the
visible universe and perhaps most of that which is not visible.
Plasma consists of a collection of free-moving electrons and ions - atoms that have lost
electrons.
Energy is needed to strip electrons from atoms to make plasma. The energy can be of
various origins:thermal, electrical, or light (ultraviolet light or intense visible light from a laser).
With insufficient sustaining power, plasmas recombine into neutral gas.
Solid ⇒ Liquid ⇒ Gas ⇒ Ion, Electron : The 4th State of Matter
▶ Plasma can be accelerated and steered by electric and magnetic fields which allows
it to be controlled and applied. Plasma research is yielding a greater understanding of
the universe.
It also provides many practical uses: new manufacturing techniques, consumer products,
and the prospect of abundant energy.
Ex.) Lightning, Aurora, Nebula, Flames, Neon Sign, Solar core ….
TOP in Digital 2 LG Electronics

Plasma ?
Plasma -The 4th State of Matter

2. What is Plasma Display Panel(PDP)?
(1) How does it work?

(2) The Structure and mechanism of PDP
(3) Flow chart of a PDP fabrication
(4) Advantage of PDP Display
(5) Comparison of Display Devices
(6) Display Product Segments
(7) Usage of PDP Display

2.What is Plasma Display Panel(PDP)? (1) How does it work?
Plasma display panel is the latest display technology and the best way to achieve flat panel displays with
excellent image quality and large screen size that is easily viewable in any environment.
PDP is an array of cells, known as pixels, which are composed of 3 sub-pixels, corresponding to the colors
Red, Green and Blue. Gas in a plasma state is used to react with phosphors in each sub-pixel to produce
colored light (red, green or blue). These phosphors are the same types used in Cathode Ray Tube(CRT)
devices such as televisions and standard computer monitors. You get the rich, dynamic colors that you expect.
Each sub-pixel is individually controlled by advanced electronics to produce over 16 million different colors.
All of this means that you get perfect images that are easily viewable in a display that is less than 6 inches
thick.
Sustain(Z) Electrode
Scan(Y) Electrode
Gas Discharge
YUV Generate
(MgO)
Visible Illuminate
Display

(2) The structure and mechanism of Panel
< Upper Panel > < Lower Panel >

ITO Barrier Rib
Electrode
BUS
Electrode
W/B
(MgO) Dielectric
Protection Electrode Fluorescent
Visible Light
ITO Electrode Bus Electrode
Fluorescent Plasma Barrier Rib

(R,G,B) UV light
Address Electrode Glass

(3) Flow chart of a PDP fabrication
Front Glass Rear Glass

Address
(Ag, Cu)
Electrode
Sustain Electrode (ITO)
Dielectric Layer (PbO)

Bus Electrode (Ag,Cu,
Au) White Back
(Screen Printing)
Dielectric Layer (PbO) Barrier Lib
㎛)
(130㎛
(Sand Blasting)
Protection Layer (MgO) Phosphor layer (R, G, B)
Sealing
Exhausting &
Filling Gas (Xe+He/Ne/Ar)
Aging
PDP Panel

(4) Advantages of PDP Display

(5) Comparison of Display devices
Rear
Projection

(6) Display Market Segments
PDA/Car Nav. Notebook Public Jumbo

PC Monitor / TV
Potable TV PC Screen Screen
FED
PDP
CRT
EL Projector
Projection
LCD
(Rear CRT/LCD)
10” 20” 30” 40” 50” 60” 70”
* FED : Field Emission Display

** EL : Organic Electro Luminescent Diode

(7) Usage of PDP Display
=> Home Theatre, A digital “poster” for the showroom, Visual guide or digital art display, Information
display in reception areas, Business presentations, Easy-to-see monitor for fitness club
Home Theatre Information Board Conference Room
Commercial Shop Public Display Sports Center

3. LG PDP Display(TV & MNT) (1) PDP Display System Structure(1)
Interface between
MN-40PA10 MP-40PA10 PDP Monitor and other AV machines
& RN-BA10(Korea/USA)
RGB-PC input(VGA,SVGA)
RGB-DTV(480P/720P/1080i)
COMPONENT ( 480i /480P/720P/1080i )

External Input Audio Input Y, PB, PR
DVD / DTV INPUT
(Right-Audio Left-Video Right - Left
RGB-PC/DTV
Component Audio
Composite
DVD ( 480i / 480P ) Video
(Input output)
Set Top Box ( HD STB )

MN-40PA10 (PDP) connection MN-40PA10 ＋ RN-BA10(Analog STB)
RGB-PC input
(VGA, SVGA)
PC
RGB-DTV input
(480P/720P/1080i)
RGB INPUT/CONTROL RGB-PC
Audio OUTPUT Right/Left / DTV output COMPONENT 2
25Pin D-Sub. ( 480P/720P
1080i )
Set Top Box ( HD STB )
DVD/DTV INPUT
Output
(Right-Audio,Left-Video) Component 1
ANT IN ( 480i input ) DVD
S Video input
input1,2
(R-voice, L-image)
VCR

(2) Accessories(Option Items)
Wall Mount(Fix) (AP-40WA10) Wall Mount(Tilt)(AP-40WA20M) Desk Top Stand(AP-40DA10)
Floor Stand(AP-40FA10) Floor Stand(Moving)(AP-40FA20M) SPEAKER(AP-40SA10)

* There are Ceiling, Pole & Rack type as well as Above accessories(Refer to Catalogue)

Description Model Name Description Model Name
PLASMA Monitor MN-40PA10 Ceiling

Mounting AP-40CA10
Bracket
AP-40DA10
Desktop Stand
AP-40SA10
Speaker
Wall Mounting AP-40WA10

Bracket
Speaker Stand AP-40SA10D
Tilt
Wall Mounting AP-40WA20M
Bracket Floor Type AP-40SA10F
Speaker Stand
Floor Type
Stand AP-40FA10 PDP Tuner RN-BA10

(3) External Connection Terminals
Terminal Cord Length

RGB IN/Control 3000 mm
External SPK 5000 mm
AC Input 2500 mm
(+) R (-) (+) L (-) R L RGB In/Control PC In/DTV In 1 R A L Video Y Cb/Pb Cr/Pr AC Input
(RGB/HV)
1.40”/42” Ext. SPK(8Ω) Audio IN External Input DVD In/DTV In 2
R A L Video Y Cb/Pb Cr/Pr

PC In/DTV In 1 R L RGB In/Control
(+) R (-) (+)L (-)
2. 60” External Input DVD In/DTV In2
(RGB/HV) Audio Input
S Video
Ext. SPK(8Ω)
AC Input

(4) Fixing Points
4-1)MP-40PA10(40” PDP) - Fixing Points : Fix with M5 screws
★3,4,5,6,7,8 ; 6 points)
(★
Wall Mount Fixing Points - SPK Fixing Points : Fix with 3 tapping screws
★1,2,9,10 (2 points each); 8 Points)
(★
★1 ★9
★3 ★6
★4 ★7
★5 ★8
★2 ★10
D/T,F/S Fixing Points

4-2)MN-60PZ10(60” PDP) - Fix with M8 Screw
Pre-Fixing Point
- Total 16 fixing points
(★ ; Wall Mount Holder or
FLOOR STAND Fixing)
★7 ★12 - ★1,★3 ★4,★6 : For SPK
★1 ★4
Fixing Points
★8 ★13
★2 ★5
★9 ★14
★10 ★15
★3 ★6
★11 ★16
D/T,F/S Fixing Points

(5) EXPLODE VIEW
5-1)MONITOR PART
7
10
6 NO. NAME Part Number

1 Cabinet 3091V00288C
5
2 Filter 3790V00266B
4 3 Supporter,Filter
4 Module Assy 6348Q-A002A
3 5 Line Filter 3501V00028A
6 PCB ASSY, VSC 6871VMM602B
2 7 PCB ASSY, POWER 3501V00027E
8 Supporter,Vertical 4980V00164B/C
9 Back Cover Assy 3809V00212C
10 Plate, Rear A/V 3301V00005A
1

5-2)SET TOP BOX ASSY
5 4
3
NO. NAME Material Part Number
1 Panel,Control ABS 3720V00080B
2 Panel, Front HIPS 3720V00079A
3 Case, Bottom SECC 1.0t 3110V00101B
4 Case, Rear SECC 1.0t 3110V00111C
5 Case, Top SECC 1.0t 3110V00102A
1 2

5-3) PSU & VSC Board
PSU
(Power
VSC Supply
(Video Unit)
Scan
Con-
verter)

(6) Inter-Connection Guide
PDP MODULE
6p CON302 (Upper X-Board) 6p CON301
Z-Board
4p 8p (Sustain)
CON3 CON2 8P CON300 8P CON102
PDP
Y-Board Control
(Scan)
40P Board 12P CON102 12P CON101
CON100
CON304
6p PDP MODULE 6p CON303
P801 P802
(Lower X-Board)
POWER SW.B/D
Local Key Board 7p P003A 4p 8p

Local Key Board 8P P801 6P P812
P802 P803
7P P004A 6P P002A 6P P814 6P P811

VSC 6P P813
4P P810 8P P807
40P PD501
POWER
SPEAKER 12P P005A 12P P809
P006A 4P
2P
P007A 4P 4P P007A 7P P003A 7P P815 2P CN801
EMI pack

(7) Block Diagram
DATA PDP Module

( 41PIN )
R/L
RGB(24bit)
(Spk.) Image
Video
V/R/L VSYNC Processing +5V
Scan VA
Converter Logic +15V ADDRESS DRIVER
DVD HSYNC & (X)
&
Scan-
Audio Amp. BLANK
Controller
PC Ext. I/F
(VSC) DISPEN (Control)
+5V
Control ST 5V
& RGB/HV, +9V +5Vcntl COMMON SCAN
+32V SUSTAIN PANEL SUSTAIN
RL(25pin) DRIVER 640XR,G,BX480 DRIVER
ANT VS(180V) +5V (Z) (Y) +5V
VA(80V) +15V
+15V
V/R/L
V set-up
DVD TD-620 Power (275V)
VS
Supply
Vsb
Set Top
VS
VSetup
PC
DTV Box (AC-DC, VSb(75V)
DC-DC) +5V
PC/DTV +5vdrv ADDRESS DRIVER
(X) +15V
+15vdrv
STB
VA
Power
AC Input EMI Filter AC Input

MP--40PA10 VSC Board
STB-POWER
DS101 VSC DET/POWER
HDSTB_DET OSD_HS/VS
IC002
STB_SCL/SDA
D-sub
24C08 2
ANA_STB_DET 4 HS/VS_OUT 2 IC501 2
74F541
25 7 OSD_R/G/B/YS PVS/PHS_OUT
STB-R/G/B/HS/VS(A)
IC001
IC001 IC402
5 M37270
M37270 2M SDRAM
P601 EEPROM
EEPROM
Display Processor & Scan Rate Converter 8
L/R µ-Com
µ-Com A0-10 11 16 D16-31 IC502
(Format Converter)
74F541 PAR0-7
Converts Interlace into Progressive D0-16
15KHz 31KHz(2H, 1V) IC401 8 DOR0-7
IC401
IC403 16 MX88L284 PD501
MX88L284
2M (41Pin)
D-sub
PC-R/G/B/HS/VS (A) 3X2M

3X2M
SDRAM Scan 8 DOG0-7
Scanconverter
converter IC503 8
5 208Pin 74F541
15 208Pin
DTV-Y/Pb/Pr (A) Buffer PAG0-7
I²C Bus
DS102 3 TV-Y/U/ V/HVs
(A) CAX-HS/VS 2 3X8 8 DOB0-7
4 (R/G/B)(D) 8
1
IC204 IC504 PAB0-7
CVBS IC204
IC203 SDA9410 IC303
IC303 74F541
IC203 SDA9410 IC304
(A) VPC3230 CXA2101AQ IC304
VPC3230 De-interlace
De-interlace CXA2101AQ THS8083
Decoder & Video&Chroma THS8083
Decoder & Video&Chroma 100Pin
Y,Cb,Cr 80Pin D/A
D/A 80Pin 100Pin
80Pin 80Pin Chip for flat panel display application
P101 (A) 100Pin
100Pin
VGA XGA(scale up/down)
V/R/L 3
CHR0-7
PDP Module
8
(D)
8 LU0-7 3 CXA-R/G/B(A )
Multi-Component Processor
Triple 8Bit, 80MSPS, 3.3V Video&Graphic Digitizer
Comb Filter & Video Processor (Baseband Video Signal Processor)
with Digital PLL
Separates CVBS signal into Y,U &V Outputs Analog R,G & B signal from
P102 Generates D-R/G/B(24bit) signal from Analog RGB
STB,PC,DTV & TV signal
DVD
AV/DVD/DTV2 IC603 Lout P007A
IC604 IC602 IC603
IC602 LA4282
LA7222 CXA2022S LA4282 (SPK. Jack : 8Ω)
STB/PC/DTV1 CXA2022S Audio Rout
(Audio S/W) (Tone Audio Amp.
Amp. 10x10Wrms
(ToneControl)
Control) (12Wx2)
(12Wx2)

VSC Board Block
PC-R/G/B/HS/VS
Y/Pb/Pr
( 480 p )
3X8
TV-Y/U/V/HS/VS
( R/G/B ) ( D )
CVBS
IC204
IC204 IC401
IC401
IC203
IC203 IC303
IC303
SDA9410
SDA9410 IC304
IC304 MX88L284
MX88L284
VPC3230
VPC3230 CXA2101AQ
CXA2101AQ PD501
PD501
De-interlace
De-interlace && THS8083
THS8083 3X2M
3X2M
Decoder
Decoder Video
Video && Chroma
Chroma (41Pin)
(41Pin)
D/A
D/A 100
100Pin
Pin Scan
Scan Converter
Converter
80
80 Pin
Pin 80
80 Pin
Pin
100
100Pin
Pin 208
208Pin
Pin
Y,Cb,Cr
( 480 i ) LUM0-7
3 CXA-R/G/B
CHR0-7
Heat-Run pattern.
LLC1/2
Outputs Blue/Red/ PDP
Green/White Pattern Module
with 225 steps

42”/60” New VSC Board
MONOSTABLE MULTIBIB.
(74LS123) MEMORY
RGBHV CLAMP_AD
(6M-BYTE) 8bit 135Mhz ADC(3),
SOG_OUT
5 RGB 3 PLL(3), PIP,Gamma,
High order 3’rd generation Scaling
VIDEO
SWITCH A/D CONVERTER
(M52758FP) H PLLH/CLK 2
SCALER TMDS TX
8
RGBHV 5 3 (CXA3516R) 21P
4
H/V (JAG200) (SII150)
SOG H/V/DE/CLK
Y/C V
H
CVBS RGB 3
DISP_EN
H/V 2
YCbCr/
YPbPr COLOR Digital Component Video 5
H/V/ De-Interlacer/Line Doubler RGBHV
DECODER FIELD/
LLC1
4 H
(VPC3230D)
DEINTER Digital Video V EPLD
2
-LACER Enhancer 5
YUV (GEN. CLAMP)
(FLI2200) (FLI2220) H/V/CLK/ Clamp
HBLK/VBLK COLOR CONTROL
&
Comb Filter Video Processor VIDEO SWITCH
high quality video front -end, which
H/V 2 Y,U,V,H,V 5 Multi-Component Processor
is targeted for 4:3 for 16:9, 50/60 MEMORY
& 100/120Hz TV sets, color decoder (CXA2101Q) (Baseband Video Signal
(4M-BYTE)
Processor)
PAL/NTSC/SECAM PIP processing
Y,Pb,Pr(MNT) 3 bipolar IC which integrates
Y,Pb,Pr(STB) 3 baseband signal processing,
RGB signal processing and
4 video switching systems
(including HV sync signal
AUDIO PORT EXP processing) using YCbCr
(74HCT373) (M62320X4) inputs developed for multi
R -scan TV & configuring
AUDIO AUDIO MICOM
SWITCH high-end TV systems
AMP
LA4282 (LA7222) ROM EEPROM
L (L & R) (AT29C010) X2416P

Power Supply Unit (40”)
H
A VR
2 806 CEMENT
A: Vsc(75V)Trans
HEAT SINK
Vsc Vsc Vs B: Vsetup(275V) Trans
HEAT SINK
TRANS INDUCTOR
VR
CEMENT
TRANS C: Va Inductor Trans
B 3 805
Vset
CEMENT D: 5V Inductor Trans
Vsetup E: Multi Inductor Trans
CEMENT
저항
TRANS 4 VR CEMENT Vs
F: Multi(5V/15V/12V/30V/Va)Trans
804 TRANS
C Vs Vs I G: St-By(5V/15V)Trans
Drive
D H: Vs Inductor Trans
Va
Inductor 5V
Inductor I : Vs(180V)Trans
E
J: PFC Inductor Trans
HEAT SINK
1 VR803 Multi
Inductor
(Va)
<Adjustment Point>
MULTI-
VR802
HEAT SINK
TRANS F
(5V Adj.)
±5V)
VR802 : Va adjust(typ.70±
VR801 Multi
±5V)
VR804 : Vs adjust(typ.180±
(32V Adj.) Drive VR805 : Vsetup adjust(typ.275V)
VR806 : Vsc adjust(typ.75V)
J
HEAT SINK
G
HEAT SINK
ST-BY
TRANS HEAT SINK TRANS
PFC Inductor
CEMENT
AC In
Power
EMI(Line Filter) Pack EMI Switch
POWER BLOCK
ST-BY 5V
AC Input
90Vac~265Vac STR-G6100 15V
Rectifier DIODE
Relay 380V 5V
PFC Forward
15V
Type
MC33262 12V
TL494
30V
Rectifier DIODE
RCC Type Va
TL494 75V
Half-Bridge
Type Vs
TL494 180V
VSC
RCC Type 75V
TL494 Vsetup
275V
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TOP in with Best Technology 28 LG Electronics
(8) Basic Structure of Optical Filter(Screen Filter)
AR(Antireflection) Film
PET Film with Multilayer
sputter-coatings Adhesive layer
Multilayer sputter-coating Tempered Glass

for EMI shielding & NIR
(Near Infrared Light)blocking
Colored adhesive layer
Adhesive layer
AR(Antireflection) Film Frame Printings(Screen Size)
Electrode(Bus Bar)
* EMI shielding : Mesh Fiber type & Film coating Type
Features of Optical Filter
-. Reduce Electromagnetic Radiation and NIR(Near infrared light) emission.
: EMI regulation(FCC A-class for Industry use, B-class for consumer use)
-.Transparency Control(40 ~ 70%),
ex) FCC -A(sheet resistance = 2.5~3.5W) @ 60% , FCC -B(sheet resistance = 1.1~1.5W) @ 45%
-.Color Control : Color Temperature & Color Reproducibility control
-.Reduce Surface Reflection
-.Enhancement of Contrast
-.Protection of PDP panel
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(9) PDP Tuner(Set Top Box)
SMPS Board RT-BA10(N-EU Multi)

Interface Board RZ-BA10(EU Multi)
RN-BA10(NTSC)
RP-BA10(Latin America)
Top View
Back Panel(Signal Input)
Main Board
Inside
Best LGDigital
(10) RT-BA10( STB ) Inter-Connection
12P
STB-CONTROL B/D
PF01
P00112 Power
P Switch
STB - MAIN P00210P 10P P810S

P402 P401
P403 12P 10P STB - POWER

Tuner 7P
8P
P003
8P P870S
12P 10P 7P
PX002 PX001 PX003
STB Interface B/D
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(11) STB Block Diagram(1)
Comb filter video processor Format converter
8bit UVin 8bit UVout
TV신호를 Digital Y/Cr/Cb化 Interlace scanning to
8bit Yin 8bit Yout
TV Audio(SIF) Multi-standard color decoder
TUNER Improve the Image Progressive scanning
TUNER A/D converter
3
DCF(3D)
DCF(3D) SDA Y/V/U
TV Signal (Digital
(DigitalComb
CombFilter)
Filter)
(CVBS) 8 2
3 IC IC
IC302
DVD
IC
IC301
301 CHROMA0-7 IC701
701 302
SDA- SDA9410
SDA-U/V/Y
(Y,Cb,Cr) 1 DCF-VIN Y/U/V VPC3230 LGTV1001 SDA9410
in VPC3230 LGTV1001 HS/VS
2 8 64pin 100pin
100pin
80pin
80pin 64pin
(R,L) 2 LUMA0-7 8 C0-7
Y/C
TV-L/R 3 OSD R/G/B/YS 3
3 (VRL)
A/V 1 8 P003
P003
2 W/F-OUT
2 1 S-MUTE Y0-7
DCF-C/Y KEY-1 OUT-L
2(Y/C) IC
IC201
201 IC
IC601
601 OUT-R
AV-L/R
SVHS CXA2069Q
CXA2069Q MSP3401
MSP3401
64pin 80pin (Woofer Spk.
64pin 80pin
Jack : 8Ω)
3 3 15Wrms
A/V 2 KIN 3 SCL_A, SDA_B
DTV2 IC
IC602/3/4
602/3/4 PC/DTV
(VRL) IC
IC001
001
SRS
SRSblock
block
(R,L) KOUT 3 M37272
M37272
(option)
(option)
MNT 3 u-COM
u-COM
PDP MODUAL
OUT MNT-L/R/V
2
7input/3output Single chip multi-standard
wideband video Amp(20MHz, -3dB) Sound processors(Dolby Virtual) SCL-A
Y/C mix circuit 전체적인 TV음성신호 처리 SDL-A
A/V switch featuring I2C BUS Mono/Stereo/Bilingual SCL-A
2 SDL-A 2
DTV2 (R,L)
PC-HS/VS IS 501
in (Y,Pb,Pr)
5 (25Pin
3 1 Cable)
Interface Board SDA-HS/VS/U/V/Y IC
IC401
401 IC
IC402
402
PC 3 CXA R/G/B
R/G/B P401 CXA2101AQ
CXA2101AQ BA7657
BA7657 CXA-PC
(DTV 2)Y/U/V 80pin 24pin
HS/VS 80pin 24pin 5
DTV 1 R/G/B/HS/VS
5 DTV-R/G/B 3
IN PC-R/G/B
DTV ICX HS/VS
ICX001
001 DTV 2
RGB/HV BA7657F
BA7657F R/G/B P402
HS/VS CXA HS/VS
PC IN
PC
RGB/HV Multi-Component Processor Input select switch for high
PC Analog R/G/B 출력 definition display
PC Audio(Stereo) DTV P403 R/L R/G/B Internal broadband RGB s/w
PC/DTV-OUT PC-R/L CXA2069Q Y/U/V R/G/B化
(pin 23/25)
(12) Function Descriptions
Parts Function
Y-Board ( Scan Driver ) Connected to Scan(Y) electrode and FPC to operate Scan and Sustain
Z-Board(Common Sustain Driver) Connected to Sustain(Z) electrode and FPC to operate Sustain
X-Board ( Address Driver ) Connected to lower address(X) electrode and FPC to operate Address
Generates and distributes display data and driver timing of Video and
Control Board Audio signal from external input to X,Y,Z Board.
With input voltages-Vs,Va,Vcc, converts into Circuit login voltage(5V),

DC/DC-2 Board Va,Vsc,Vs & Vsetup and distributes to X,Y,Z Board.
FPC(Flexible Plate Circuit) Connect line to line with PCB and pattern of Panel
Charged material between Panel and FPC. Used for heat pressing material
ACF to connect FPC and pattern of Panel(Glass) and constituted by conductive
(Asymmetric Conductive Fundamental)
metal(Ni,Au,etc) and thermosetting high polymer organism powder.
Electrical parts are attached to absorb and radiate heat generated at

Heat Sink Panel when operating.
Unifying IC chip on the PCB and FPC, and it realizes simplified structure
COF ( Chip On Film ) and miniaturization.

(13) Definition of Defect
A. Definition
Item Definition Cause

Dark Dot Non lighting Cell Defect
Flashing Cell Defect Toggles On/Off Foreign material at

Cell or structural
Non-extinguishing Cell Defect Turn on always defect
Brighter than other cell at same color or display

High Intensity Cell Defect
other color
B. Specification
A zone B zone
N ≤ 2 [cell/scn] N ≤ 4 [cell/scn]
Dark Dot Neighboring 2 Cells ≤ 1 Neighboring 2 Cells ≤ 1
Neighboring over 3 Cells : 0 Neighboring over 3 Cells : 0
Bright Dot Neighboring 2 Cells ≤ 1 Neighboring 2 Cells ≤ 1
Flashing Dot Neighboring 2 Cells ≤ 1 Neighboring 2 Cells ≤ 1
High Intensity Dot N ≤ 0 [cell/scn] N ≤ 0 [cell/scn]

SVC Precaution 1) X - Board COF Connector separation
Lift up X-BOARD CONNECTOR and separate

Lift up the right and left of X-BOARD CONNECTOR. COP CONNECTOR by pulling up.
When you handle COF CONNECTOR, don’t pressure. First release LOCK and separate.
If COF CONNECTOR is damaged, you should replace MODULE ASS’Y. So, be aware of this!!
COF Connector
Warning
Warning
When
When you
you exchange
exchangeX-Board,
X-Board, first
first you
you should
should separate
separate COF
COF
Connector. Be careful to handle it.
Connector. Be careful to handle it.
COF
COF Connector
Connector is
isattached
attached to
to Module.
Module. When
When COF
COF Connector
Connector is
is
broken, Module ASS’Y must be replaced a new
broken, Module ASS’Y must be replaced a new one. one.

2) X - Board Connector separation
Lift up each edge of left/right. Lifted condition

Be careful to handle LOCK or it can be broken.
When LOCK is broken, replace a new X-BOARD.
Warning
Warning
It’s easy to separate it by releasing Connector Lock .
Do not pressure or it can be hurt.

When LOCK is hurt, replace a new X-BOARD

3) Y - Board COF Connector separation
Pull the white LOCK as shown in arrow
Pull the white LOCK as shown in arrow.
Separate COF CONNECTOR by pulling in the left.
Warning
Warning
Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replace
a new Y-Board. In case of COF Connector, Module Assembly.

4) Z - Board COF Connector separation
Separate the fixed Screw of Z-Board. Condition in Lock part is pulled Pull COF Connector as shown in arrow.
Pull out Lock as shown in arrow.
It’s easy to separate COF on condition
COF Connector that Z-Board Screw is separated.
Warning
Warning In case Z-Board is assembled, it’s really
hard to separate.
Be careful not to tear COF Connector.
If COF Connector is torn, replace a new Module Assembly

5) Connector separation Guide
Push LOCK and pull out
PUSH PUSH
PUSH
PUSH PUSH PULL

6) Control Board & VSC Board Connector

7) Gas injection (Sealing up) condition
Be sealed up after gas injection

Be sealed up after gas injection
Warning
Warning Be careful to handle the sealed-up part after gas injection.
If it is broken, the gas escapes. So, replace the Module.

One Point SVC Guide Power off in 2 ~ 3 minutes(Protection)
Power
PowerisisOn
Onand
andoff
off2~3
2~3minutes.
minutes.
(Protection)
(Protection)
OK
P301
P301Connector
ConnectorOpen
Open Check.
Check. XX--Board
BoardTop
TopRight
Right Change.
Change.
P302 OK
P302Connector
ConnectorOpen
Open Check
Check XX--Board
BoardTop
TopLeft
Left Change.
Change.
P303 OK
P303Connector
ConnectorOpen
Open Check
Check XX--Board
BoardBottom
BottomRight
Right Change.
Change.
P304 OK
P304Connector
ConnectorOpen
Open Check
Check XX--Board
BoardBottom
BottomLeft
Left Change.
Change.
OK
P102
P102Connector
ConnectorOpen
Open Check
Check ZZ--Board
Board Change.
Change.
OK
P3,
P3,P2
P2Connector
ConnectorOpen
Open Check
Check YY--Board
Board Change.
Change.
OK
P005,
P005,P003
P003Connector
ConnectorOpen
Open Check
Check VSC-
VSC-Board
Board Change.
Change.
PROTECT
PROTECT operation;
operation; P006
P006Connector
ConnectorOpen
Open Check
Check OK VSC
VSC--Board
Board Change.
Change.
When
When the
the load
load voltage
voltage is
is short.
short.
Sound
Sound Output IC ShortCheck
Output IC Short Check
When
When each
each voltage
voltage doesn’t
doesn’t work
work (in
(in general)
general) Power
Power Board
Board Change
Change

Power off in 2 ~ 3 minutes(Protection)
Symptom : As soon as the power on,

it’s off in 2 - 3minutes.
(PROTECT operation)
Cause : No VS voltage
L813 Cold Solder L813 Coil cold soldering.
Check
Check
Open the Connector connecting to each Board to check the power is off.
if each Board is same, check the Power Board and voltage.

ADD BAR inspection and repair
Press the ADJ KEY and check the position of add bar by changing WHITE or
RED or BLUE or GREEN
HEATRUN : WHITE
Top Right Top Left MP-40PA10 uses 4 board such as left,right, top and bottom.
Divide the screen in 4 and once you see ADD BAR check COF CONNECTOR
between MODULE and X-BOARD.
If there is no defect in COF CONNECTOR replace X-BOARD.
But the problem still remains and check the connector between X-BOARD and
Bottom Right Bottom Left CONTROL BOARD. And if you can’t find defect, check CONTROL.

Symptom : B color 1 Address line Open
Cause : Dented COF
COF is dented

Symptom : Inferior R Address color
Cause : Inferior DATA output by cold soldering 16 pin of IC14 in X-L-TOP
( Normal waveform after tearing off IC Pin)
Countermeasure : Replace X-L-TOP board.
IC14
Cold Soldering
Abnormal waveform by cold soldering
Normal waveform after tearing off IC pin

Symptom Causes Countermeasure
If 15V line voltage reduces Replace PSU

below 14V, (Power Supply Unit)
Mis-discharge occurs and and defective X-Board.
power off because of
protection circuit.
Defective X-Board
The blue spreads on the screen (Mis-discharge)

and power off in 2 ~ 3 seconds.
If you turn on again, it will be same problem.
Check
Check
If when Power on, screen shows like above and turn off in 2 seconds, check if turning off or not by disconnecting
all X & Y boards.

Symptom Cause Countermeasure
No 5V supply to Top right Connect 5V line

X-Board.
The top left part of screen is broken

(Top Right X-BOARD)
Check
Check
Check Top right X-BOARD 5V.(If 0V, it happens)
Check 5V line from SMPS to X-BOARD.

No Va(70V) supply to Top Connect 70V line

right X-Board.
Pinkish screen in the top left.

(Top right X-BOARD)
Check
Check
Check Top right X-BOARD Va(70V).(If 0V, it happens)
Check 70V(Va) line from SMPS to X-BOARD.

No 12V supply to Top right Connect 12V line

X-Board.

right X-Board.
The 3/5 top left in the screen is blank

(Top Right X-BOARD)
Check
Check
Check Top right X-BOARD 12V.( If 0V, it happens )
Check Top right X-BOARD Va(70V).(If 0V, it happens)
Check 12V & 70V(Va) line from SMPS to X-BOARD.

No 12V supply to Top left Connect 12V line

X-Board.

left X-Board.
The 3/5 top right of the screen is blank.

(Top left X-BOARD)
Check
Check
Check Top left X-BOARD 12V.( If 0V, it happens )
Check Top left X-BOARD Va(70V).(If 0V, it happens)
Check 12V & Va(70V) line from SMPS to X-BOARD.

P1 COF connector on Top left Reassemble it

X-Board is open.
Pinkish screen in the 1/5 top right

(Top left X-BOARD)
Check
Check
Check the contact point and Locking of P1 on Top left X-BOARD.

No 5V supply to bottom right Connect 5V line

X-Board.
The 3/5 bottom left of screen is broken.

(BOTTOM RIGHT X-BOARD)
Check
Check
Check Bottom right X-BOARD 5V.( If 0V, it happens )

No 12V supply to bottom right Connect 12V line

X-Board.
No Va(70V) supply to bottom

right X-Board.
The 3/5 bottom left of the screen is Blank.

(Bottom Right X-BOARD)
Check
Check
Check Bottom right X-BOARD 12V.( If 0V, it happens )

No 5V supply to bottom left Connect 5V line

X-Board.
The 2/5 right of the screen is broken.

(Bottom left X-BOARD)
Check
Check
Check Bottom left X-BOARD 5V.( If 0V, it happens )

No 12V supply to bottom left Connect 12V line

X-Board.
The 2/5 right part of the screen is blank.

(Bottom left X-BOARD )
Check
Check
Check Bottom left X-BOARD 12V.( If 0V, it happens )

The connecting of X-Board bottom Reassemble it.

left connector is bad.
ADDRESS bar appears in the right bottom of the screen.

(X-BOARD BOTTOM LEFT)
Check
Check
Check connecting of the connector of bottom left X-BOARD.
Reassemble it.
X-BOARD BOTTOM LEFT CONNECTOR

OPEN.

Examples

Connector(P13) is OPEN or Reassemble P13.

Connecting condition is bad
Screen is divided in top and bottom, and vertical bar

appears.
Check
Check
P13 CONNECTOR contact point inferior CHECK.
P13 CONNECTOR SIGNAL CHEK.
P13 CONNECTOR

VSC Board Connector is Open. Reassemble VSC Board

Connector
Screen is broken and has the vertical/horizontal bar.
Check
Check
Check the connector connecting

Reassemble the Connector

Loose VSC Board Connector Reassemble VSC BOARD

Connector
The screen is bluish(Mosaic screen)
Check
Check
Check the connection condition of the Connector.
Reassemble the Connector.

Bad IC203 Replace IC203(VPC3230D)
The mosaic appears in the screen when it connects to VIDEO Input.

(The sensibility of Y-signal is low.)
When connected to Component Input, it is O.K.
Check
Check
Check if X201 on VSC board oscillates.

Check Video In/Out of IC203 on VSC board.
IC201
(VPC3230D)
Decoder IC

Y - Signal in Low Sensibility
IC201(VPC3230D) Decoder is inferior

Cause
Symptom Countermeasure
Bad Connector connecting

Control Board and VSC B/D.
Change the Connector
Abnormal Normal
Noise with division of colors
Check
Check
Contact point and signal condition of Connector Control Board and VSC Board.
Bad Connector

Name No signal Vertical Bar
Symptom Cause and Countermeasure
1.Cause : Bad IC2 (DA1)

▶ IC2 DA1(Data Arrange) No.162 Pin output is changing
depending on the temperature.⇒ abnormal X-B’d Buffer IC
* Room temperature : 2.5V Output (Normal Pin = over 2.8V)
* Heated : 1.5V Output(Normal Pin = 2.7V )
⇒ Bad IC2 (DA1)
2. Countermeasure : Replace IC2
< Waveform of normal pin> < Waveform of abnormal pin >

─ heated ─ heated
8cm
DA1 DA1
Realization Buffer Buffer
When ASIC Chip(IC2 DA1 LGD4001) on Control Board gets

high temperature, you can observe it
(In normal temperature it’s O.K. )
Buffer(74ACT541) waveform abnormally narrows.
→ In this case, it is impossible for Flip Flop(74AC574) on
X B/D to read data.

Name Add Open (Green 1 Line)
1.cause: Add. COF Drive IC inferior
불량시 부품변경 가능한가?

COF불량시 가능한가
Add. COF Drive IC
Normal Line Data waveform Open Line Data output waveform
▶ the output of inferior line less than that of the normal Line
Add. COF Drive IC inferior
▶ COF inspection검사기 : 24V Open check (normal 50V)

Name Vertical bar when Power off/on(Mis-discharge)
1.Cause : Control board malfunctions when Power off/on.
2.Countermeasure: Change some parts on Control board.
3.Changing parts : A32_CTRL_03 B/D (Marked on PCB)

-.R14,17,18,21 : 330 ==> 4.7K (Chip Resistor)
-.R15,16,19,20 : 22K ==> 4.7K (Chip Resistor)
-.C504, 505 : 0.1uF / 50V add (Chip Capacitor)
Control board
Realization
1.PDP Power on Mode external input
(regardless of wire/wireless signal but it’s easy to reenact in wireless
signal)
2. Remove Power Cord (Power’s off)
3.after about 20minutes, insert Power cord
(automatically the Power’s on and the vertical bar is shown as above)

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PDP(Plasma Display Panel ) Display

LG Electronics DND Division

Solid ⇒ Liquid ⇒ Gas ⇒ Ion, Electron : The 4th State of Matter

TOP in Digital 2 LG Electronics

Plasma -The 4th State of Matter

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(1) How does it work?

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< Upper Panel > < Lower Panel >

ITO Electrode Bus Electrode

Fluorescent Plasma Barrier Rib

Address Electrode Glass

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Front Glass Rear Glass

Dielectric Layer (PbO)

Protection Layer (MgO) Phosphor layer (R, G, B)

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PDA/Car Nav. Notebook Public Jumbo

10” 20” 30” 40” 50” 60” 70”

* FED : Field Emission Display

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Home Theatre Information Board Conference Room

Commercial Shop Public Display Sports Center

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COMPONENT ( 480i /480P/720P/1080i )

Set Top Box ( HD STB )

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Wall Mount(Fix) (AP-40WA10) Wall Mount(Tilt)(AP-40WA20M) Desk Top Stand(AP-40DA10)

Floor Stand(AP-40FA10) Floor Stand(Moving)(AP-40FA20M) SPEAKER(AP-40SA10)

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Wall Mounting AP-40WA10

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R A L Video Y Cb/Pb Cr/Pr

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D/T,F/S Fixing Points

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D/T,F/S Fixing Points

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6 NO. NAME Part Number

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NO. NAME Material Part Number

1 Panel,Control ABS 3720V00080B

2 Panel, Front HIPS 3720V00079A

3 Case, Bottom SECC 1.0t 3110V00101B

4 Case, Rear SECC 1.0t 3110V00111C

5 Case, Top SECC 1.0t 3110V00102A

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7P P004A 6P P002A 6P P814 6P P811

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