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Atlas Copco Instruction Manual

Instruction Manual
for Atlas Copco WEDA Dewatering Pump
English

WEDA 50
all options
ww.atlascopco.com WEDA 60
Instruction Manual
for Atlas Copco WEDA Dewatering Pump

WEDA 50
WEDA 60

Original

Printed matter N°
2954 8990 01 ATLAS COPCO - PORTABLE ENERGY DIVISION
06/2017 www.atlascopco.com
Warranty and Liability Limitation
Use only authorized parts.
Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product
Liability.
The manufacturer does not accept any liability for any damage arising from modifications, additions or
conversions made without the manufacturer's approval in writing.
Neglecting maintenance or making changes to the setup of the machine can result in major hazards.
While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not
assume responsibility for possible errors.

Copyright 2017, Grupos Electrógenos Europa, S.A.U., Zaragoza, Spain

Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.

-4-
Preface Table of contents 5 Operating instructions............................. 14
Please read the following instructions carefully 5.1 Transport .................................................... 14
before starting to use your pump. 1 Safety precautions ...................................... 7 5.2 Starting ....................................................... 14
It is a solid, safe and reliable machine, built 1.1 Introduction .................................................. 7 5.3 Stopping ..................................................... 14
according to the latest technology. Follow the 1.2 Pictograms and symbols............................... 7 5.4 Storage ....................................................... 14
instructions in this booklet. 1.3 Safety during use and operation ................... 7
6 Maintenance ............................................. 15
Always keep the manual available near the machine. 1.4 Authorised personnel ................................... 8
6.1 Preventive maintenance schedule .............. 15
In all correspondence always mention the pump type 1.5 Dangers when not following safety
and serial number, shown on the data plate. 6.2 External damage, loose parts ..................... 16
instructions ................................................... 8
6.3 Motor insulation resistance ........................ 16
The company reserves the right to make changes 1.6 Safety-conscious working method ............... 8
without prior notice. 6.4 Impeller ...................................................... 16
1.7 Personal safety ............................................. 8
6.5 Power cable ................................................ 16
1.8 Safety during maintenance ........................... 8
6.6 Cable entry ................................................. 16
1.9 Electrical safety ............................................ 8
6.7 Thermal switches in windings.................... 16
1.10 Conversion and spare parts .......................... 8
6.8 Oil............................................................... 17
1.11 Unintended use............................................. 9
1.12 Data plate ..................................................... 9 7 Troubleshooting ....................................... 18

2 General description .................................. 10 8 Technical details....................................... 20


2.1 Housing and wet end .................................. 10 8.1 Dimensions................................................. 20
2.2 Impeller ...................................................... 10 8.2 Motor data WEDA 50 ................................ 21
2.3 Overload protection.................................... 10 8.3 Motor data WEDA 60 ................................ 22
8.4 Wiring diagram .......................................... 23
3 Main parts................................................. 10
8.5 Flow characteristics.................................... 28
4 Options ...................................................... 11 9 Spare parts................................................ 32
4.1 Float switch ................................................ 11 9.1 Ordering spare parts ................................... 32
4.2 Motor Protection plug ................................ 11 9.2 Oil specification ......................................... 32
4.3 Zinc anodes ................................................ 12
4.4 Epoxy coating............................................. 12 10 Warranty................................................... 33
4.5 Supply control relay ................................... 13 11 Disposal ..................................................... 33
4.6 Discharges .................................................. 13 11.1 General ....................................................... 33
4.7 Quick couplings ......................................... 13 11.2 Disposal of materials.................................. 33
11.3 Declaration of conformity.......................... 34

-5-
-6-
Safety precautions
To be read attentively and acted accordingly before operating, performing maintenance or
repairing the unit.

INTRODUCTION PICTOGRAMS AND SYMBOLS

The policy of Atlas Copco is to provide the users of Take the necessary steps to keep unauthorized This manual contains safety instructions that, when
their equipment with safe, reliable and efficient persons away from the unit and eliminate all possible not observed, can lead to dangerous situations.
products. Factors taken into account are among sources of danger at the unit.
others: These safety instructions are indicated
When handling, operating, overhauling and/or with a general pictogram indicating
- the intended and predictable future use of the performing maintenance or repair on Atlas Copco
products, and the environments in which they are danger.
equipment, the mechanics are expected to use safe
expected to operate, engineering practices and to observe all relevant local
- applicable rules, codes and regulations, Safety instructions related to possible
safety requirements and ordinances. dangers when not observing the
- the expected useful product life, assuming proper
service and maintenance, All responsibility for any damage or injury resulting electrical safety instructions are
- providing the manual with up-to-date from neglecting these precautions or by non- indicated with this pictogram. Violating
information. observance of ordinary caution and due care required these safety instructions may result in
in handling, operating, maintenance or repair, also if death through electrocution.
Before handling any product, take time to read the not expressly mentioned in this instruction manual, is
relevant instruction manual. Besides giving detailed disclaimed by Atlas Copco. This pictogram indicates safety
operating instructions, it also gives specific instructions that can lead to damage to
information about safety, preventive maintenance, The manufacturer does not accept any liability for any the pump when not observed.
etc. damage arising from the use of non-original parts and
for modifications, additions or conversions made All labels on the pump must be kept legible. Damaged
Keep the manual always at the unit location, easy without the manufacturer’s approval in writing.
accessible to the operating personnel. labels have to be replaced.
If any statement in this manual does not comply with
These safety precautions are general and some local legislation, the stricter of the two shall be
statements will therefore not always apply to a applied.
particular unit. SAFETY DURING USE AND OPERATION
Statements in these safety precautions should not be
Only people that have the right skills should be interpreted as suggestions, recommendations or This manual contains basic safety instructions that
allowed to operate, adjust, perform maintenance or inducements that it should be used in violation of any have to be observed during installation, use and
repair on Atlas Copco equipment. applicable laws or regulations. maintenance. This manual is to be read by all
It is the responsibility of management to appoint staff operators/users before installing and operating the
with the appropriate training and skill for each pump. It must be kept available to all operators/users
category of job. at the operating site. Apart from the instructions in
this chapter also the safety instructions mentioned in
others sections of this manual must be observed.

-7-
AUTHORISED PERSONNEL DANGERS WHEN NOT FOLLOWING SAFETY SAFETY DURING MAINTENANCE
INSTRUCTIONS
Only people that have the right skills should be The owner is responsible for adequate training of the
allowed to operate, adjust, perform maintenance or Not observing the safety instructions may lead to personnel maintaining the pumps. In principle all
repair on Atlas Copco equipment. personal injury, damage to the equipment and maintenance has to be performed on a non-energised
It is the responsibility of management to appoint environmental hazards. Not observing the safety pump. Observe the procedures as mentioned in the
operators with the appropriate training and skill for instructions will void any warranty claim. manual.
each category of job.
Skill level 1: Operator
An operator is trained in all aspects of operating the SAFETY-CONSCIOUS WORKING METHOD ELECTRICAL SAFETY
unit with the push-buttons, and is trained to know the
safety aspects. All safety instructions in this manual as well as Pumps must be plugged into an outlet that is properly
national accident preventing regulations and installed and grounded in accordance with all codes
Skill level 2: Mechanical technician company-internal regulations regarding labour, and ordinances. Never remove the grounding prong
A mechanical technician is trained to operate the unit operation and safety have to be observed. or modify the plug in any way. Do not use any adaptor
the same as the operator. In addition, the mechanical plugs. Check with a qualified electrician if you are in
technician is also trained to perform maintenance and doubt as to whether the outlet is properly grounded.
repair, as described in the instruction manual, and is Do not abuse the power cable. Never use the power
allowed to change settings of the control and safety PERSONAL SAFETY cable to carry the pumps or pull the plug from an
system. A mechanical technician does not work on outlet. Keep the power cable away from heat, oil,
live electrical components. Stay alert, watch what you are doing and use common
sharp edges or moving parts. Damaged power cables
sense when operating a pump. Do not use pumps
Skill level 3: Electrical technician while tired or under influence of drugs, alcohol or increase the risk of electric shock.
An electrical technician is trained and has the same medication. A moment of inattention while operating Use a network protected by a ground fault circuit
qualifications as both the operator and the mechanical pumps can result in serious personal injury. interrupter.
technician. In addition, the electrical technician may Dress properly. Do not wear loose clothing or
carry out electrical repairs within the various jewellery. Contain long hair. Keep your hair,
enclosures of the unit. This includes work on live clothing, and gloves away from moving parts. Loose
electrical components. CONVERSION AND SPARE PARTS
clothes, jewellery, or long hair can be caught in
Skill level 4: Specialist from the manufacturer moving parts. Conversions are only allowed after written consent of
This is a skilled specialist sent by the manufacturer or Use approved safety equipment. Always wear eye the manufacturer. Always use original spare parts.
its agent to perform complex repairs or modifications protection, protective shoes and gloves. Unauthorised conversion and / or the use of non-
to the equipment. original spare parts will void any warranty claims.
In general it is recommended that not more than two
people operate the unit, more operators could lead to
unsafe operating conditions.

-8-
UNINTENDED USE DATA PLATE
The reliability of the pump is only guaranteed when it
is used according the specifications in this manual. Reference Name
The limits as indicated are not to be exceeded under 1 Pump Type
any circumstances.
2 Manufacturing year
Do not use the pump to transport water for human 1 11
consumption, for water well pumping or for 2 12 3 Max. fluid temperature
installation in an explosive atmosphere.
Caustic, slightly inflammable and other explosive 3 13 4 Protection class
substances such as petrol, petroleum, diluted 4 14 5 Rated voltage
nitrogen, greases, oils and waste water from toilets as 5
well as sludgy water that has a slower flow capacity
15 6 Rated rpm
6
than water, should not be transported using the pump. 7
16 7 Number of phases
Salt water may be transported provided that a zinc 17
anode kit is used for protection against galvanic 8 8 Max. flow capacity
18
corrosion, see section options. 9 9 Rated current
The temperature of the transported fluids should not 10 19
exceed 40°C. 10 Rotation direction
The appliance is not suitable for use as a stationary 11 Serial number
installation (such as a lifting device, fountain pump).
12 Weight
13 Max. submersed depth
14 Approval mark (CE, UL, CSA, ...)
1 11 15 Frequency
2 12
16 Max input power (CE)
3 13 Rated power (CSA)
4 14 17 Max. head
5
15
6 18 Start kick direction
16
7 19 Name and address of manufacturer
17
8
9 18
10 19

-9-
General description Main parts
WEDA dewatering pumps are electrical submersible HOUSING AND WET END
pumps for dewatering applications in construction
sites, industry, mining, tanks, pools etc. The range The housing is made of aluminium and parts of wet 1
consists of several dewatering pumps, all designed for end are rubber lined. 6
though pumping in demanding applications. The
7
compact design and light weight make the pumps 2
very versatile and easy to install. 3
IMPELLER
The design with outer jacket for cooling and motor 4
protector keeps the pump running safely under The WEDA 50 and 60 pumps are equipped with a
various conditions. The double mechanical seal runs high chrome steel impeller.
in an oil bath and assures a long life time. 5

Features: OVERLOAD PROTECTION


 Dry running capability. Motor protector. The pump is supplied with automatically resetting
 Plug and pump. thermal overload protection switches in the motor
windings. Reference Name
 The double mechanical seal runs in an oil bath and
assures a long life time. 1 Cable
 Impeller from high chrome steel minimizes 2 Coupling / hose clamp
maintenance. 3 Discharge
 The bearings are greased for life with high
4 Float switch
temperature grease and anti-corrosion additive.
5 Outer casing/strainer

WEDA 50 and 60 are compact versatile dewatering 6 Motor protection plug (option)
pumps for various pumping needs. The high chrome 7 Data plate
steel impeller is designed to handle the water in
construction sites, manholes and industrial pits etc.
with very low risk of clogging.

- 10 -
Options
FLOAT SWITCH MOTOR PROTECTION PLUG

To protect the motor against over current it is strongly


recommended to use an external motor protector.
For pumps with 400V 50Hz- 3ph motor an external
motor protector can be ordered separately. It
combines the on/off switch and the overload
12 3 4 protection in one device, thus creating optimal
+45
operating comfort and protection for the pump.

Motor protection plug


1
-45 WEDA 50: 470W157913 5P-16A 10-16A
WEDA 60: 470W157916 5P-32A 16-20A
(Only for pumps with 400V - 3ph motor).

Reference Name Reference Name


1 Float switch 1 Over current relay
2 On/Off switch
3081690297 - Float switch kit (CE)
3081690328 - Float switch kit (CSA) 3 Indicator lamp for phase control
(Float switch kit for local retro fit assembly.)
4 Plug with phase inverter
Use the pump with a float switch if automatic starting
and stopping is required. If the indicator lamp 3 is lighting red, reverse two
The pump starts if the float switch reaches an angle of phases with a screw driver in plug 4.
+45° and stops at an angle of -45°. After a fault the pump must be restarted manually
For continuous operation block the float switch pressing the switch on the external motor protector.
vertically, pointing upwards.

Note! For non CSA pumps with motor


voltage above 400V, the float switch kit
must be complemented by a step down
transformer as the float is not approved
above 400V.

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ZINC ANODES EPOXY COATING

Epoxy coating
1 For optimum protection when pumping salty water,
water containing aggressive substances, or water with
a high or low pH value the pump can be protected
with an epoxy resin coating on special request.

Reference Name
1 Zinc anode upper
2 Zinc anode lower

3081690291 - Zinc anode kit


When pumping salt water (which is highly aggressive
towards aluminium), the pump should be protected
with zinc anodes.

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SUPPLY CONTROL RELAY DISCHARGES
The WEDA50/60 series pumps can be equipped with
a built-in supply control relay. Discharge Part number

Features 3” Hose 470W202562


1
Pump protection, the pump will stop in case of: 3” Hose clamp 0347611400
 Wrong phase sequence. 3” BSP - thread 470W202483
 Phase failure. 3” NPT - thread 470W202571

A pump equipped with a supply control 4” Hose 470W202565


relay will not start when phase sequence 4” Hose clamp 4700W58023
is wrong, or in case of phase failure. To
start the pump when phase sequence is 4” BSP - thread 470W202481
wrong, shift two of the three phases.
4” NPT - thread 470W202573

The pump can be equipped with several discharges,


see table above.
Reference Name
1 Supply control relay QUICK COUPLINGS

Quick couplings Part number


3” Cam lock adapter 8162164100
3” Cam lock coupling 8162164300
3” Storz coupling 470W157011
4” Storz coupling 470W157012
The pump can be equipped with several quick
couplings, see table above.

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Operating instructions
TRANSPORT

Always use the handle to lift the pump. In case the motor stops due to overload or a blocked
Never use the power cable to lift or impeller, first pull the plug out of the socket before
transport the pump. Always be careful removing the pump from the pump site to check for
not to let it fall or bump it against the why the pump has stopped. Remove the blockage, let
wall or other equipment. the pump cool down and resume pumping.

STARTING
STOPPING
The pump may not be used in an
explosive / inflammable environment or Take the plug out of the socket and take the pump out
used to pump inflammable liquids! of the pump site. If the pump has been operating in
dirty water, allow it to run in clean water for a short
period or flush clean water through the discharge port.
If the pump is being used for pumping If clay, cement or other sticky dirt remain in the pump
water out of a swimming pool: 1 2 this may clog the impeller and seal area.
 nobody is allowed to be in the pool
during pumping, Never operate the pump without the
 the pump must be connected via a strainer.
STORAGE
residual current device having a
rated residual operating current not Attach a suitable hose to the outlet and make sure it is If the pump is stored more than six months the seal
exceeding 30 mA. thoroughly tightened. Avoid making excessive bends must be inspected to ensure that it is not stuck before
in delivery hoses or piping, as this may cause reduced operation.
Check the power cable with mains plug for damage flow. Turn discharge in horizontal (1) or vertical (2)
before every use. If the power cable is damaged, direction according to application. To avoid the seal getting stuck it is
exchange it immediately. Run the electric cable so that sharp bends are avoided recommended to rotate the impeller
and there is no danger of the cable being pinched or every other month.
Check whether the power supply matches the rating
on the Data plate. otherwise being damaged. The pump must be stored in a covered
Never install the pump directly on a weak soil layer or and dry location free from heat, dirt and
Check whether the fluid to be pumped matches the
muddy ground. The pump may sink and mud/soil may vibrations.
characteristics mentioned in section Technical
details. enter the pump and reduce the flow. Check that the
pump is pumping.
The minimum start water level is approx. 50 mm
(N&H-versions) / 35 mm (SH-versions).

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Maintenance
PREVENTIVE MAINTENANCE SCHEDULE

Every 12 months
Service task Every month Every 3 months Every 6 months When worn
in use
Oil check * x x
Check cable / replace cable when jacket is damaged x
Check cable sealing x
Check pipes, hoses, valves x
Check float switch / Level sensor function x
Check for external damage, loose parts x
Oil change after 6 months or when contaminated with water x x
Check wear parts / adjust impeller and diffusor if necessary x x
Change wear parts x
Replace mechanical seal of sealing package x x
Replace all ball bearings x x
Check contactor function x
Stator measurement ** x x
Measure thermal switches of stator x

*) in continuous operation check every 3 months. At intermittent duty check oil every 6 months.
**) check related country standard and regulation.

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EXTERNAL DAMAGE, LOOSE PARTS THERMAL SWITCHES IN WINDINGS
Make sure that all screws, bolts and nuts are tight. If either of the three thermal contacts in the winding scheme. If more than one thermal contact is found
Check the condition of the pump lifting handle and is found defect the circuit can be repaired if the defect defect the stator must be replaced.
replace if damaged or worn. Replace any external part thermal contact is bypassed according to the below
that appears worn or damaged.
Trobleshooting measurements Solution
MOTOR INSULATION RESISTANCE Fault scenario
No contact Contact Connect connect to
Use a 500 V DC Megger and measure the insulation between between contactor A1, A2
between the phases and between any phase and 1-3 2-3
ground. Resistance values should be over 1 M ohm. If
(1-2) (2-4) Defect thermal switch A - 2-3
abnormal readings are obtained, immediately hand
the pump in for repair. (1-4) (3-4)
Also observe any local requirement regulations. The 3-4
stricter one will prevail. (1-2) 1-3 Defect thermal switch B 3-4 1-2
(1-4) 2-4
IMPELLER
(2-3)
Inspect the impeller by removing the strainer and 2-4 1-4
wear plate. Replace the impeller if it is damaged or
severely worn. (2-1) (1-3) Defect thermal switch C - 1-4
(2-3) (3-4)
POWER CABLE
Inspect the cable for cuts, scrapes or sharp bends. If 3 4
the outer jacket is damaged, replace the cable. Do not
make splices within wet wells.

CABLE ENTRY U1 V1 W1

Make sure that the cable entry flange and strain relief
clamp are tight. If the cable entry is showing signs of A B C
leakage replace the cable.

1 U2 V2 2 W2

- 16 -
OIL
Check the oil level and condition of the oil to see if
any leakage has occurred. Remove the oil plug (2).
1
Take an oil sample using a pipette. Check for
2
impurities and emulsification. (Oil must be clear.) If
water intrusion has occurred the seal must be replaced
3 and the seal chamber refilled with fresh oil. Refer to
section Technical details for type and quantity of oil.

Reference Name
1 Oil
2 Oil plug
3 O-ring

To get access to the oil plugs remove bottom plate and


outer casing.
For disassembly, seal replacement and reassembly
refer to the work instructions:
3081600864 WEDA 60N,H,SH 50Hz
3081600865 WEDA 60N,H,SH 60Hz
3081600862 WEDA 50 N,H 50Hz
3081600863 WEDA 50 N,H 60Hz

- 17 -
Troubleshooting

Problem Cause Action

Pump's capacity is too low 1. Wrong pump rotation (if no built in supply control relay) 1. Correct the phase sequence by shifting two out of three
phases and start the pump again
2. Pump not enough submersed 2. Lower pump level or increase water level
3. Total head of application does't match pump performance 3. Adjust pump performance or change to another pump
4. Impeller not rotating free 4. Clean system or adjust impeller properly
5. Delivery hose is squeezed 5. Straighten delivery hose
6. Strainer is blocked 6. Clean strainer
7. Impeller is worn 7. Replace impeller

Pump doesn't start 1. Wrong phase sequence (with built in supply control relay) 1. Shift two out of three phases and start the pump again
2. Fuse blown or circuit breaker tripped 2. Measure stator and pump cable, replace if damaged
Check electric system for moisture or water ingress, replace
seals if necessary
Check cable for damaged jacket
3. Damaged cable 3. Replace cable, use new cable seal
4. Power failure 4. Restore power supply
5. Impeller not rotating free 5. Clean system or adjust impeller properly
6. Float switch is defective or not adjusted correctly 6. Check float switch adjustment
7. Failure of thermal switch 7. Identify failed thermal switch and bypass it according to
separate section in this AIB

- 18 -
Problem Cause Action

Pump starts and stops 1. Pump motor overheat 1. Raise water level
Water temperature too high, decrease temperature
Pump strainer clogged, clean system
Too low voltage create over current and over temperature,
shorten cable, avoid cable coil or use larger cable section
Wrong rotation sequence (if no built in supply control relay)
can create over current and over temperature. Correct the
phase sequence
2. Back running water 2. Use non return valve to avoid water running back
3. Wrong adjusted level control 3. Optimize level control
4. Too small pump pit 4. Use a smaller pump
5. Liquid density too high 5. Manually set start and stop cycles to get enough time for
cooling of motor

- 19 -
Technical details DIMENSIONS

Unit WEDA 50 WEDA 60 W


Discharge, Hose Discharge, inch 3 3
threaded (BSP&NPT) inch 4 4
Weight N&H-version kg/lb 52/114 58/127
Weight SH-version kg/lb - 59/130
Max solids handling mm/inch 8/0.31 8/0.31 H

Cable length m/ft 20/65 20/65


Max submersed depth m/ft 20/65 20/65
Impeller type centrifugal impeller centrifugal impeller
Impeller material high chrome steel high chrome steel
Shaft seals mechanical seal mechanical seal D
Motor protection thermal protection thermal protection
Motor insulation class F F Dimension D W (3") W (4") H
Rated output variation 10% 10% (mm/inch)
Voltage variation without 10% 10% WEDA 50N 278/10.9 - 330/13.0 720/28.3
overheating WEDA 50H 278/10.9 302/11.9 - 720/28.3
Voltage imbalance tolerance 2% 2% WEDA 60N 278/10.9 - 330/13.0 760/29.9
Maximum starts per hour 30 30 WEDA 60H 278/10.9 302/11.9 - 760/29.9
Code compliance IEC60034-1 IEC60034-1 WEDA60SH 278/10.9 302/11.9 - 760/29.9
pH range 5-8 5-8
Maximum density kg/m lb/Usgal. 1100/9.2 1100/9.2
Max fluid temperature C/F 40/104 40/104

The pump is designed to pump water that meets the specifications in the table above.
The pump is not to be used in explosive or inflammable environments or for pumping
flammable liquids.

- 20 -
MOTOR DATA WEDA 50

3-phase, 50 Hz 3-phase, 60 Hz
2880 rpm 3460 rpm
Rated output 5.6 kW Rated output 6.3 kW (8.5 HP)
Max power input 6.6 kW Max power input 7.5 kW

Voltage (V) Rated current (A) Power factor (cos ) Voltage (V) Rated current (A) Power factor (cos )
220 D 16.9 0.87 200 D 21.0 0.87
230 D 16.2 0.87 208 D 20.2 0.87
240 D 15.5 0.87 220 D 18.9 0.88
380 D 9.6 0.89 220 Y// 18.7 0.89
380 Y 9.8 0.87 220 YSer 18.7 0.89
400 D 9.1 0.89 230 D 18.1 0.88
400 Y 9.3 0.87 230 Y// 17.9 0.89
415 D 8.8 0.89 230 YSer 17.9 0.89
415 D 9.0 0.87 240 D 17.3 0.88
415 Y 9.0 0.87 240 Y// 17.1 0.89
440 D 8.4 0.87 380 Y 10.9 0.88
500 D 7.3 0.89 380 D 10.9 0.88
525 D 6.9 0.89 380 Y// 10.8 0.89
550 D 6.6 0.89 400 Y 10.4 0.88
660 Y 5.5 0.89 400 D 10.4 0.88
690 Y 5.3 0.89 400 Y// 10.3 0.89
1000 Y 3.7 0.88 440 D 9.3 0.89
440 YSer 9.3 0.89
440 Y 9.6 0.87
440 DSer 9.3 0.89
460 D 8.9 0.89
460 YSer 8.9 0.89
460 Y 9.1 0.87
460 DSer 8.9 0.89
480 D 8.6 0.89
480 YSer 8.6 0.89
480 Y 8.8 0.87
575 D 7.1 0.89
600 D 6.8 0.89

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MOTOR DATA WEDA 60

3-phase, 50 Hz 3-phase, 60 Hz
2890 rpm 3470 rpm
Rated output 7.5 kW Rated output 8.6 kW (11.5 HP)
Max power input 8.8 kW Max power input 10 kW

Voltage (V) Rated current (A) Power factor (cos ) Voltage (V) Rated current (A) Power factor (cos )
220 D 23.7 0.83 200 D 28.8 0.86
230 D 22.7 0.83 208 D 27.7 0.86
240 D 21.7 0.83 220 D 26.1 0.86
380 D 13.4 0.85 220 Y// 26.1 0.86
380 Y 13.7 0.83 220 YSer 26.1 0.86
400 D 12.7 0.85 230 D 25.0 0.86
400 Y 13.0 0.83 230 Y// 25.0 0.86
415 D 12.3 0.85 230 YSer 25.0 0.86
415 D 12.6 0.83 240 D 24.0 0.86
415 Y 12.6 0.83 240 Y// 24.0 0.86
440 D 11.9 0.83 380 Y 15.1 0.86
500 D 10.2 0.85 380 D 15.3 0.85
525 D 9.7 0.85 380 Y// 15.1 0.86
550 D 9.3 0.85 400 Y 14.4 0.86
660 Y 7.7 0.85 400 D 14.5 0.85
690 Y 7.4 0.85 400 Y// 14.4 0.86
1000 Y 5.1 0.85 440 D 13.1 0.86
440 YSer 13.1 0.86
440 Y 13.4 0.84
440 DSer 13.1 0.86
460 D 12.5 0.86
460 YSer 12.5 0.86
460 Y 12.8 0.84
460 DSer 12.5 0.86
480 D 12.0 0.86
480 YSer 12.0 0.86
480 Y 12.3 0.84
575 D 10.1 0.85
600 D 9.7 0.85

- 22 -
WIRING DIAGRAM
6-lead stator & contactor

Code Description

D Y

3081 6005 94

- 23 -
9-lead stator & contactor

Code Description

Y// Y ser

3081 6005 95

- 24 -
12-lead stator & contactor

Code Description

3081 6005 96

- 25 -
6-lead stator terminal board 9-lead stator terminal board

D Y Y// Y ser

3081 6005 97 3081 6005 98

- 26 -
12-lead stator terminal board

3081 6005 99

- 27 -
FLOW CHARACTERISTICS

WEDA 50 N 50Hz WEDA 50 N 60Hz

30 m 8,00 kw 9,00 kw

7,00 kw 8,00 kw

25 m
P P 7,00 kw
P 6,00 kw

20 m 6,00 kw

H 5,00 kw

Input power (kW)

Input power (kW)


H 5,00 kw
H
Head (m)

Head (ft)
15 m 4,00 kw

4,00 kw

3,00 kw
10 m 3,00 kw

2,00 kw
2,00 kw

5m
1,00 kw
1,00 kw

0m 0,00 kw 0,00 kw
0 500 1.000 1.500 2.000 2.500 0 100 200 300 400 500 600 700

Flow (l/min) Flow (gpm)

- 28 -
WEDA 60 N 50Hz WEDA 60 N 60Hz

35,0 m 10,00 kw 12,00 kw

P 9,00 kw
30,0 m

8,00 kw
P 10,00 kw

25,0 m
7,00 kw
8,00 kw

Input power (kW)

Input power (kW)


6,00 kw
20,0 m

H H
Head (m)

Head (ft)
5,00 kw 6,00 kw

15,0 m
4,00 kw

4,00 kw
3,00 kw
10,0 m

2,00 kw
2,00 kw
5,0 m
1,00 kw

0,0 m 0,00 kw 0,00 kw


0 500 1.000 1.500 2.000 2.500 3.000 0 100 200 300 400 500 600 700 800

Flow (l/min) Flow (gpm)

- 29 -
WEDA 50 H 50Hz WEDA 50 H 60Hz

45,0 m 7,00 kw 8,00 kw

40,0 m P P
7,00 kw
6,00 kw

35,0 m
6,00 kw
5,00 kw

30,0 m
H 5,00 kw
H

Input power (kW)

Input power (kW)


4,00 kw
25,0 m
Head (m)

Head (ft)
4,00 kw

20,0 m
3,00 kw

3,00 kw
15,0 m

2,00 kw
2,00 kw
10,0 m

1,00 kw
5,0 m 1,00 kw

0,0 m 0,00 kw 0,00 kw


0 200 400 600 800 1.000 1.200 1.400 0 50 100 150 200 250 300 350

Flow (l/min) Flow (gpm)

- 30 -
WEDA 60 H 50Hz WEDA 60 H 60Hz

45,0 m 9,00 kw 12,00 kw

40,0 m 8,00 kw
P 10,00 kw

35,0 m 7,00 kw

P H
30,0 m 6,00 kw 8,00 kw

Input power (kW)

Input power (kW)


H
25,0 m 5,00 kw
Head (m)

Head (ft)
6,00 kw

20,0 m 4,00 kw

15,0 m 3,00 kw 4,00 kw

10,0 m 2,00 kw

2,00 kw
5,0 m 1,00 kw

0,0 m 0,00 kw
0,00 kw
0 200 400 600 800 1.000 1.200 1.400 1.600
0 50 100 150 200 250 300 350 400

Flow (l/min) Flow (gpm)

- 31 -
Spare parts
ORDERING SPARE PARTS OIL SPECIFICATION

For spare parts see spare parts list: Oil capacity: 3.0 L
2955 5240 00 - ASL WEDA 50/60 Oil: partnr. 1605 2254 00 (2.0 L)
Oil: partnr. 1605 2255 00 (0.5 L)
To avoid errors in delivery, please give the following
information when ordering spare parts:
1. Pump type
2. Pump serial number
3. Quantity required
4. Part number
5. Part description

- 32 -
Warranty Disposal
The warranty terms published by the relevant Atlas GENERAL DISPOSAL OF MATERIALS
Copco Customer Center or authorized dealers are
applicable in each country. We will repair potential When developing products and services, Atlas Copco Dispose of contaminated substances and material
failures of your pumps within the warranty period tries to understand, address, and minimize the separately, in accordance with locally applicable
free of charge, provided that such failure is caused by negative environmental effects that the products and environmental legislation.
faulty material or defects in manufacturing. services may have, when being manufactured,
Before dismantling a machine at the end of its
In the event of a warranty claim please contact your distributed, used and disposed.
operating lifetime drain and dispose of all fluids of
local dealer or the nearest authorized Atlas Copco Recycling and disposal policies are part of the according the applicable local disposal regulations.
Customer Service Center. development of all Atlas Copco products. Atlas
Separate the machine into metal, wiring, hoses,
Copco company standards determine strict insulation and plastic parts.
requirements.
Dispose of all components in accordance with
Material selection, substantial recyclability, applicable disposal regulations.
disassembly possibilities and separability of materials
and assemblies are considered, as well as Remove spilled fluid mechanically; pick up the rest
environmental perils and dangers to health during the using an absorbing agent (for example sand, sawdust)
recycling and disposal of the unavoidable rates of and dispose of it in accordance with local disposal
non-recyclable materials. regulations. Do not drain into the sewage system or
surface water.
Your Atlas Copco pump consists mostly of metallic
materials, that can be remelted in steel and melting
This concept can only succeed with your
works and are therefore almost infinitely recyclable.
help. Support us by disposing
professionally. By assuring correct
disposal of the product you help prevent
possible negative consequences for
environment and health as a result of
inappropriate waste handling.
Recycling and re-usage of material help
preserve natural resources.

- 33 -
DECLARATION OF CONFORMITY

1
EC DECLARATION OF CONFORMITY
2 We, Grupos Electrogenos Europa S.A., declare under our sole responsibility, that the product
3 Machine name : PORTABLE SUBMERSIBLE DEWATERING PUMP
4 Commercial name :
5 Serial number :

6 Which falls under the provisions of article 12.2 of the EC Directive 2006/42/EC on the approximation of the
laws of the Member States relating to machinery, is in conformity with the relevant Essential Health and
Safety Requirements of this directive.

The machinery complies also with the requirements of the following directives and their amendments as
indicated.

7 Directive on the approximation of laws of the Harmonized and/or Technical Att’


Member States relating to Standards used mnt
EN ISO 12100
a. Machinery safety 2006/42/EC
EN ISO 809
EN 61000-6-2
b. Electromagnetic compatibility 2004/108/EC
EN 61000-6-4
EN 60204-1

c. Low voltage equipment 2006/95/EC EN ISO 60335-1


EN ISO 60335-2-41

8.a The harmonized and the technical standards used are identified in the attachments hereafter
8.b Grupos Electrogenos Europa, S.A. is authorized to compile the technical file

9 Conformity of the product to the


Conformity of the specification to the
10
specification and by implication to the
Directives
directives
11
12 Issued by Product engineering Manufacturing
13
14 Name
15 Signature

16 Place, Date Muel (Zaragoza), Spain

Grupos Electrógenos Europa, S.A. A company within the Atlas Copco Group
ed. 00; 2015-10-30

Postal address Phone: +34 902 110 316 V.A.T. A50324680


Poligono Pitarco II, Parcela 20 Fax: +34 902 110 318
50450 Muel ZARAGOZA
Spain For info, please contact your local Atlas Copco representative
Form

www.atlascopco.com
p.1(7)

- 34 -
Atlas Copco Instruction Manual

www.atlascopco.com

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