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During the last 10 years, power supply However, nearly all topologies equipped Apart from the characteristics of the
topology has undergone a basic change. with these transistors also need transitor switches, the on-state and
Power supplies of all kinds are now ultrafast diodes to conduct the reac- dynamic characteristics of the free
constructed so that heavy and bulky tive load current and to rectify the AC wheeling diodes have a significant im-
50/60 Hz mains transformers are no output when DC voltage is required. pact on the power loss, the efficiency
longer necessary. These transform- The switching behavior of these diodes and the degree of safety in operation of
ers represented the major part of vol- must be tailored to match the switch- the whole equipment. They also play a
ume and weight of a traditional power ing charcteristics of the transistors. decisive role when it comes to increas-
supply. Today they have been replaced ing the efficiency of a SMPS and to
with smaller and lighter transfomers, This is not only true for switch mode reduce the losses of an inverter, which
whose core materials now consist of power supplies but also for inverter clearly mandates that ultrafast diodes
sintered ferrites instead of iron lamina- circuits. For these inverters, manufac- be used. The ultrafast diodes described
tions and which can operate up to 250 turers have chosen PWM frequencies here embrace all characteristics of
kHz. For the same power rating, high of about 8 kHz to create a smooth modern epitaxial diodes, such as soft
frequency operation significantly re- sinoidial waveform of the output cur- recovery, low reverse recovery cur-
duces the weight and volume of the rent or have used a PWM frequency rent IRM with short reverse recovery
transformer. This development has above 20 kHz in order to operate above times.
been significantly influenced by new, the audible level.
fast switching power transistors, such 1)
MOSFET = Metal Oxide Semiconductor Field
as MOSFETS or IGBTs, working at high Effect Transistor
blocking voltages (VCES > 600 V). 2)
IGBT = Insulated Gate Bipolar Transistor
Technologies processes. But as shown in Fig. 1, each charges (in this case holes) being stored
technology must come up with a its own there. When this forward current is com-
The abbreviation FRED (Fast Recovery compromise between forward voltage mutated to another switch, the diode
Epitaxial Diodes) stands for a series of and recovery time to obtain a device that cannot regain its reverse blocking capa-
ultrafast diodes, which have gained wide will operate satisatisfac-torily. bility until this excess stored charge is
acceptance during the last few years. removed, which can only be done by
Figure 2 shows a typical switching cycle recombination of the stored holes with
There exist several methods to control for the diode. During forward conduction, the background electrons or by reverse
the switching characteristics of diodes the resistivity of the n- epitaxial layer (see current flow through the diode. Since the
and each leads to a different interde- Fig. 4) is decreased by excess minority ideal diode has zero reverse recovery
pendency of forward voltage drop VF,
blocking voltage VRRM and trr values. It is
these interdependencies (or compro-
mises) that differeniate the ultrafast di-
odes available on the market today. Fig.1
IF
shows a qualitative relationship of for-
ward voltage VF and reverse recovery
time trr. The most important parameters
for the turn-on and turn-off behavior of a
diode (Fig. 2) VFR, VF, tfr and IRM, trr will be
influenced by different manufacturing
VF
VF
trr ns
Fig. 1 Qualitative VF - trr correlation to Fig. 2 Typical switching I/V waveforms for a FRED diode
show this compromise for various FRED
technologies
© 1999 IXYS All rights reserved P - 12
Technologies Characteristics
IXAN0044
n+
age, should be made as thin as possible Cathode
Kathode
20 B. Turn-On
A
-diF /dt = 250A/us With the transistor T1 switched off, the
10 current IL in the inductor must keep on
i 5
flowing. The voltage across the diode
drops down and the diode takes over the
0 current of the inductor. The current rise
-5 time in D1 equals the current fall time in
DSEI 12-10A T1. The volume charge formed in the pn-
-10 AEG SPEED junction of the diode during the blocking
-15
BYT 87-1000
phase is flooded by carriers causing a
BYT 12PI1000
change of resistance of the pn-junction
-20
0 50 100 150 200 250 300 350 ns500
400 4 during current rise time. This turn-on of
t the diode is accompanied by a short
overvoltage in forward direction which
Fig. 5 Comparison of reverse recovery currents for several different FREDs [1] depends on the chip temperature, on the
-diF/dt and again on the chip technology.
At a certain time t0 the controller switches C. the diode conducts forward current
on T1. The series circuit of L and Cout is Compared to the blocking voltage, the
while T1 is blocked,
connected to the supply voltage Vin and overvoltage is very low (< 50 V) and for
makes the current IL increase linearly. most applications, it is not important to
D. the transition from conducting to
This current is deter-mined by the inductor the operation of the diode (waveform D1
blocking mode: turn-off.
L and the output voltage Vout. After a in Fig. 7). However, this dynamic turn-on
certain time, fixed by the controller, T1 is voltage of the diode does add to the peak
switched off again. In the discontinuous voltage that appears across the transis-
A. Blocking Mode
mode of operation, the energy stored in tor T1 and adds to its turn-off losses.
L (W = 0.5 L IL2) is transferred via the free While the MOSFET T1 is conducting, the
wheeling path into the capacitor Cout. The overvoltage VFR determines the turn-
supply voltage Vin appears as reverse
on losses of the diode. These turn-on
voltage at diode D1. As with all semicon-
At a certain time t2, T1 is switched on losses increase linearly with the switch-
ductors, a low current in the diode flows
again and the whole precedure is re- ing frequency.
from the cathode to the anode (leakage
peated. current IR). The leak-age current depends
© 1999 IXYS All rights reserved P - 14
IXAN0044
V,I
Gate
T1
T1 25°C
ID VDS
125°C
IF
D1
IR
VR t
t0 t2 Fig. 9 Reverse recovery current and
t1
voltage for two FRED diodes at TVJ =
25°C und 125°C
Fig. 7 Transistor gate signals, current and voltage waveforms along with the diode a) gold-doped diode
current and voltage waveforms for one switching cycle of the buck-converter shown b) platinum-doped diode
in Fig. 6
The calculated losses, however, are only power MOSFETs and IGBTs, -diF/dt val- The difference between the two tech-
approximate values, as VT0 and rT de- ues of more than 1000 A/µs can easily be nologies is really striking, if one com-
pend a great deal on the temperature reached. As mentioned before, the carri- pares the recovery behavior at various -
and are only given for a certain temper- ers which have flooded the pn-junction diF/dt and at the same temperature.
ature (TVJM). Since this temperature can during the on-state phase must be re-
differ from the actual operating temper- moved before the diode can start to block
ature, the calculated losses are only valid reverse voltage.
for the given temperature.
Whereas, in the case of platinum, the The reverse recovery current must be Operating conditions of the buck-
decrease of the recovery current speeds added to the current in the inductor and converter:
up (Fig. 10b), the gold diodes with con- the turn-on time extended by some por- DC-link voltage Vin 600 V
trolled minority carrier reduction keep tion of trr (Fig. 11a and b). Current fall time of MOSFET tf 60 ns
their soft recovery behavior, even at high Output voltage Vout 300 V
-diF/dt values (Fig. 10a). Figures 11a and 11b emphasize the sig- Switching frequency ft 50 kHz
nificance of a low peak recovery current Inductor current IL 15 A
The faster the decrease of the recovery accompanied by soft recovery behavior. Duty cycle of MOSFET d 0.5
current (the diode gets "snappy"), the In the first place, the soft recovery behavior Max. junction temperature TVJ 125°C
higher the overvoltage caused by the of the gold doped diodes entails a small
stray inductances of the circuit lay-out. If overvoltage and a low reverse recovery
the maximum voltage reaches the maxi- current. Therefore the diode is marked by A. Maximum Blocking Losses
mum blocking voltage of the transistor, low turn-off losses. Secondly, the low
snubbers must be used to guarantee the reverse recovery current leads to essen- From datasheet page 11: IRmax = 7 mA
safety in operation of the equipment. tially reduced turn-on losses in the tran- at TVJ = 125°C, VR = 800 V
Furthermore, much too high dv/dt values sistor. Thus, the choice of the diodes
PSP = Vin IRmax d = 600 V 7 mA 0.5
cause EMI/RFI problems, which compli- decisively influences the power losses in
cate the shielding, if certain RFI limits both devices. PSP = 2.1 W
have to be kept.
I
F
a
The reverse recovery current flowing in B. Turn-on Losses
the diode does not only determine the t rr
turn-off losses of the diode but also adds The calculation of the actual turn-on
to the turn-on losses of the transistor, losses is much more difficult than the
which now carries the diode current. V calculation of the blocking losses or on-
F V
a) I
R
state losses. There is no static operation,
RM
the current and the voltage of the diode
are functions of time and can only be
I calculated approximately by using expo-
b nential and hyberbolic equations.
V,I
I RM
VDS I Last
V,I
VFR
IF
Eon
t VF
t 10%V FR
IF
Example
VF
The following example illustrates how to
calculate the power losses of the free
wheeling diode D1 in a buck-converter
tfr
(Fig. 5). The epitaxial diode, type DSEI
t 30-10 A, is described in the slightly short-
ened datasheet (page D1-16), where
Fig. 10 Reverse recovery currents for one can also find the respective data to Fig. 12 Actual diode turn-on V/I waveforms
different -diF/dt at TJ = 125°C calculate the power losses. and their linearized approximations to
a) gold-doped diode simplify turn-on power loss calculations
b) platinum-doped diode
© 1999 IXYS All rights reserved P - 16
Further Applications
IXAN0044
To estimate the diode turn-on losses, the D. Turn-off Losses The total losses of the diode in the buck-
turn-on waveform is given in a simplified converter are:
form in Fig. 12. This simplification is con- Similar to the turn-on losses, the turn-off Ptot = PSP + Pon + PD + Poff
servative, i.e. the actual turn-on losses losses can only be calculated approxi-
are smaller than the calculated ones, mately using the datasheet values. Once Ptot = 2.1 W + 4.3 W + 13.3 W + 12.4 W
and makes it possible to do the calcula- again, the waveforms of the voltage and Ptot = 32.1 W
tion using the datasheet values. of the current are simplified (Fig.13).
Using the thermal resistance RthJC = 0.9
The current rise time is determined by the If one assumes the same diF/dt as given K/W , which is shown in the data-sheet,
turn-off time of the MOSFET and the load during switch-on, the diagrams of Fig. 3 the chip temperature is 29°C above the
current: and Fig. 5 of the datasheet show: IRM = 15 case temperature. Assuming a thermal
A, trr = 100 ns. These data are valid for TVJ resistance of RthCK = 0.25 K/W and a chip
diF/dt = IF/tf = 15 A/60 ns = 250 A/µs = 100°C and must be multiplied by a temperature of less than 125°C, the
factor adjusting these data for TVJ = 125°C. maximum heatsink temperature may not
The diagram in Fig. 6 of the datasheet This factor Kf is given in the diagram of exceed 88°C:
shows the turn-on recovery time tfr and Fig. 4 of the datasheet. For TVJ = 125°C
TKmax = TVJM - (RthJC + RthCK) Ptot
the turn-on overvoltage VFR for a -diF/dt the data for IRM are to be multiplied by 1.1.
= 250 A/µs : VFR = 31.5 V This simplified calculation of the turn-off TKmax = 125°C - (0.9+0.25) K/W 32.1 W =
tfr = 360 ns behavior results in a turn-off energy of: TKmax = 88°C
To calculate the turn-on energy, the cur- Eoff = IRM Kf VR trr/2 0.5 While this application used a buck-con-
rent IF, which is assumed to be constant, Eoff = 15 A 1.1 600 V 50 ns 0.5 = verter circuit as an example, the same
is multiplied by the triangle waveform of approximations and calculations can be
the overvoltage VFR and by the time tfr: Eoff = 248 µJ
used for the boost-converter.
"Snubber" circuits are used to protect As depicted in detail, ultrafast diodes can The FRED modules type MEO, MEE,
power semiconductors from being des- have different characteristics depending MEA and MEK (Fig. 16) are an extension
troyed by short overvoltage spikes. The on the manufacturing process. These of the discrete DSEI to higher current
di/dt values of more than 1000 A/µs, characteristics should be considered to while sharing the same diode character-
which can be reached with transistors make best use of them in the various istics mentioned before. They can be
(MOSFETs or IGBTs), cause over- applications. applied in all circuits with MOSFETs,
voltages due to the parasitic stray induct- If standard FREDs in an existing circuit IGBTs or bipolar Darlingtons, working at
ances of the circuit wiring. are replaced by DSEI diodes, the power switching frequencies of more than about
losses of both the diode and the transis- 1 kHz.
The equation V = L di/dt underlines how tor can thus be reduced. The soft recov-
high these overvoltages can be, even at ery behavior of all DSEI diodes also If the paralleling of several discrete di-
very low stray inductances. For example, prevents the transistor from being over- odes or miniBLOCs is necessary, these
for the the case of a -di/dt of 1000 A/µs loaded by too high a dv/dt or overvoltage modules represent a possible alterna-
during switch-off with a stray inductance spike and also reduces EMI/RFI. tive to minimize the assembly time and
of 100 nH, the computed voltage spike is: the size of the final equipment. Generally
The market for ultrafast diodes is con- the FRED modules can be used as free
V = 100 nH 1000 A/µs = 100 V stantly expanding. Apart from their stand- wheeling diodes for high current IGBTs
ard application as free wheeling diode in or for bipolar Darlingtons and as fast
This 100 V spike, which will be added to inverters, these diodes are also more rectifiers in power supplies and welding
the DC bus voltage, will require the use and more used in snubber circuits and in equipments. What follows is a series of
of a higher voltage MOSFET or IGBT. rectifier circuits in switch-mode power applications showing the use of FRED
These devices not only cost more but the supplies. modules.
efficiency of the circuit will decrease due
to their higher switching losses. Snubber All FRED diodes delivered by IXYS are
circuits can limit the generated characterized by very low reverse recov-
overvoltage transferring the energy ery currents, even at high -di F /dt.
stored in the stray inductances to a ca- Simultaneaously, they show a soft de-
pacitor. Apart from its capaci-tance, the crease of the reverse recovery current,
turn-on behavior of the diode determines thus avoiding inductive overvoltages with
the remaining overvoltage. very high dv/dt. These overvoltages could
cause a malfunction or even the destruc- MEO MEE
The diagram in Fig. 6 of the datasheet tion of the active switching device, eg. a
illustrates the forward recovery voltage MOSFET, an IGBT or bipolar transistor.
VFR, which can be expected, and the
forward recovery time t fr for various The given example of the buck-converter
di/dt values. shows, that when choosing an ultrafast
diode, all operating modes taken together
MEK MEA
must be considered and not only the
individual parameters.
Pon (13.5%) Fig. 16 Circuit diagrams for the available
PSP (6.5%) The losses of the diode in the buck- FRED modules
converter can be divided as illustrated in
Fig. 15. The on-state and turn-off losses
make up 80 % of the total losses of the
diode. The determining factors of these
losses are:
PD ~ VF
Poff ~ trr, IRM
IXYS offers ultrafast diodes (FRED = Fast
PD (41.4%) Recovery Epitaxial Diodes) in the TO-
Poff (38.6%)
220, TO-247 and SOT-227B packa-ges.
These diodes are available with block-
Fig. 15 Comparative losses for the free- ing voltages from 400 to 1200 V. Further-
wheeling diode in the buck-converter more, IXYS provides FRED modules in
example various topologies up to
300 A and 1200 V (table 2, page 10).
Fig. 18b MEO type or MEE type All FRED modules consist of several
individual diode chips, which are con-
nected in parallel internally to obtain the
B. Application as free wheeling diode desired current rating of the module. In
in switch-mode power supplies and order to get a good current sharing be-
servo drives tween the diode chips, they are selected
a. symmetrical full bridge with in such a way that the forward voltage
MOSFETs and Schottky blocking di- drop VF is nearly the same for all chips in
odes (Fig. 18a) parallel. This VF selection facilitates the
b. assymmetrical full bridge with parallel connection as well as the series
MOSFETs for forward converters and connection of several modules.
DC motor drives (Fig. 18b)