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Petroleum Research 5 (2020) 277e288

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Petroleum Research
journal homepage: http://www.keaipublishing.com/en/journals/
petroleum-research/

Experimental study on the geomechanical properties and failure


behaviour of interbedded shale during SAGD operation
Shengfei Zhang*, Xiuluan Li, Hongzhuang Wang
PetroChina Research Institute of Petroleum Exploration and Development, Beijing, 100083, China

a r t i c l e i n f o a b s t r a c t

Article history: Interbedded shale (IBS) impedes the development of a steam chamber and poses a serious threat to the
Received 26 May 2020 success of any steam-assisted gravity drainage (SAGD) operation in a heavy-oil reservoir. Breaking up IBS
Received in revised form has been a continual challenge for the industry. This study summarizes experimental studies on the
20 June 2020
geomechanical properties and failure behaviour of IBS during thermal stimulation. IBS cores were
Accepted 22 June 2020
collected by means of fully sealed coring in northwestern China. Mineral composition analysis, porosity,
Available online 8 July 2020
and permeability measurement, as well as imbibition tests, were initiated to evaluate the potential of
imbibition. First, shear failure behaviour was studied through triaxial compression tests. Second, pore
Keywords:
Interbedded shale
structure and failure processes of IBS were investigated through thermal stimulation experiments.
Geomechanical Mudstone IBS was considered as the focus. Its porosity was approximately 7% and permeability was
Thermal loading approximately 100 nD while in-situ stress was applied. Although IBS contained considerable smectite
CT scanning components, it didn’t disintegrate under high-effective stress. Last, shear failure behaviour of IBS was
SAGD observed by computer tomography (CT) scanning when IBS was heated up to 180  C under constant
radial confining pressure and axial constraint of strain. While imbibition causes disintegration of IBS, it is
unlikely when under in-situ stress conditions. Fortunately, shear failure can be achieved under uniaxial
boundary conditions with rapid heating.
© 2020 Chinese Petroleum Society. Publishing Services by Elsevier B.V. on behalf of KeAi. This is an open
access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

1. Introduction Alternatively, the in-situ method is more feasible and the majority
of pervious work reported in the public domain fall into this cate-
Interbedded shale (IBS) significantly impedes the vertical gory. As is well known, rock failure takes place normally in the
growth of any steam-assisted gravity drainage (SAGD) chamber forms of shear and tensile failure (Carlson, 2003; Collins, 2005;
(ITO et al., 2004). In general, it yields low operational performance Dusseault and Collins, 2008). Shear failure is especially common in
in heterogeneous reservoirs, which has gradually drawn the anisotropic stress conditions. Accompanying this concept, the
attention of industry and academia. Yang and Butler (1992) are the uniaxial boundary condition is widely integrated (Walters et al.,
first to conduct a physical simulation that studied the effect of 2012). In addition, failure criteria are another important ingre-
relative position and size of IBS on SAGD performance; the authors dient in shear failure study. Models like Mohr-Coloumb (Carlson,
conclude that IBS located above the injector forces the steam 2003; Collins, 2005; Dusseault and Collins, 2008) and Drucker-
chamber to detour, which largely delays the rising process of the Prager (Yang et al., 2013; Yuan et al., 2011) are generally used in
chamber. Because then, breaking IBS to facilitate fluid flow is an previous academic research. The former model is used widely in
objective pursued by leaders in the industry. The conditions leading engineering activities while the latter is commonly adopted for
to caprock integrity issues (Carlson, 2012; Collins et al., 2011; ERCB, numerical simulation (Du and Wong, 2010; IPEK et al., 2008).
2010; Walters et al., 2012; Yuan et al., 2011) are exactly those that Tensile failure is also possible in certain unloading conditions (XU
promoted the potential failure of IBS. Conventional ideas like dril- et al., 2011). As we already know, IBS failure alone doesn’t allow
ling a slim hole, vertical well, tunnel, or fishbone well fail to meet steam penetration under compression conditions. It is necessary to
the challenge of identifying the location of IBS precisely. study the post-failure behaviour of IBS, especially the permeability
increment. Li and Chalaturnylk (2006) find a relation between
permeability and volumetric strain. This essentially bridges the gap
* Corresponding author. between reservoir engineering and geomechanical research, and
E-mail address: szhang7@petrochina.com.cn (S. Zhang).

https://doi.org/10.1016/j.ptlrs.2020.06.004
2096-2495/© 2020 Chinese Petroleum Society. Publishing Services by Elsevier B.V. on behalf of KeAi. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).
278 S. Zhang et al. / Petroleum Research 5 (2020) 277e288

helps to explain permeability enhancement following failure. were drilled. Even though technology like liquid nitrogen was
Apart from numerical simulations, physical experiments also attempted, most sampling efforts failed because the cores were
provided valuable insight that address IBS issues. Collins (2011) and extremely fragile. These core plugs were then pictured, measured
Carlson et al. (Carlson, 2003; Collins et al., 2011) demonstrat the and polished for the following experiments.
proper methods to core, store, and prepare core plugs for experi-
ments. Collins (2005) reviews the work at an underground test 2.2. Mineral composition analysis
facility project and concludes that stress fronts propagated signif-
icantly ahead of temperature and pressure fronts. This finding in- Samples taken from various depths were ground into powder,
dicates that IBS could be broken by means other than by fluid dried, and smeared onto a thin piece of glass. Then, an X-ray
injection. One of the most feasible approaches is thermal stimula- diffraction (using an XRD, 2020, TTR-III) analysis was performed
tion, which already exists in SAGD operations. Heat is one of the based on these samples.
most important components in a thermal stimulation process and
heat transfer consistently exists in IBS no matter if steam or hot 2.3. Porosity measurement
water is used. In contrast, injected fluid would not penetrate IBS
that has extremely low porosity and permeability, nor would it alter Two mudstone shales were weighted initially and immersed
the stress condition efficiently. Yuan ((Yuan et al., 2011a; Yuan et al., into a beaker with a determined volume of mineral oil. The volume
2011b)) conduct laboratory tests which show both shear and tensile increment was noted as the volume of the specimen. Following
failure of IBS during thermal loading, and argue that the stress path that, the specimen was ground down and put in the oven overnight
and loading history was important and might lead to thermal at 150  C. The weight difference between the specimen and its
contraction or thermal expansion. Thermal expansion is critical in residue was used to calculate the weight of its pore water. Using the
the thermal stimulation process (AGAR et al., 1983; BUTLER, 1986), specimen’s weight of pore water and volume, the porosity was
which resulted in a pore pressure increase. To what extent this determined.
factor affects the strength of IBS depended on the competition
between thermal expansion and pressure dissipation. On the other 2.4. Permeability measurement
hand, the thermal contraction of shale is also extensively studied
(Bois et al., 2011; Li and Wong, 2013) and fractures develop under All permeability tests were conducted with the desired axial and
certain conditions. Hueckel (Hueckel and Baldi, 1990; Hueckel and radial stress to report permeability under certain stress condition.
Borsetto, 1990) study saturated clay heating under undrained After putting the specimen in the triaxial core holder, the desired
conditions, and present a yield surface change in the p0 eqe T plot confining pressure and axial pressure was applied by using a pump
and find an overconsolidation ratio playing an important role in the (a ISCO 100DX, 2019). Then, helium was introduced until the
failure behaviour. Oldakowski (Oldakowski et al., 2016) conduct desired pressure was obtained. An outlet valve connected to the
study on geomechanical properties of Clearwater shale at elevated downstream buffer was opened a small amount to produce a small
temperatures, and find that shale samples became much stiffer pressure difference between the two faces of the specimen. The
(higher Young’s modulus) and stronger (higher cohesion, lower transducer connected to two ends of the core holder recorded the
friction angle) at elevated temperature. Wong (1998) shows that pressure difference with time. Collected data was processed using
swelling caused by water imbibition is an alternative that weakens the pulse decay method (BODI and Storage, 2012).
shale and improves effective permeability.
To determine the proper approach to break IBS in our reservoir, 2.5. Water imbibition test
a systematically geomechanical study is initiated. It focuses mainly
on three methods. To discover the potential of imbibition and the In the first experiment, the specimen was put into a beaker and
general characteristic of IBS, mineral composition, porosity, and had direct contact with deionized water in the atmosphere. In the
permeability are studied. Then, imbibition test with or without second experiment, the specimen was mounted in a triaxial core
confining pressure are carried out. Shear failure is another gener- holder. It was subjected to a confining pressure of 6.3 MPa (applied
ally used method and is investigated by conducting triaxial by a Quizix pump) and axial stress of 9.5 MPa, corresponding to in-
compression tests. Both geomechanical properties and failure en- situ stress conditions. Pore pressure was initially increased to
velopes are obtained. Last, thermal properties and IBS failure by 4.4 MPa by injecting brine with a 100DX ISCO pump and controlled
thermal loading are tested. The intent is to increase deviatoric by a backpressure regulator. Then, the injection pressure was kept
stress through a combination of undrained heating and constrained for a period at a certain pressure below 5.8 MPa. The pressures of
strain in one direction and constrained stress in another direction. the inlet and outlet, as well as the volumetric reader of the Quizix
pump, were recorded. After 15 days of testing, the specimen was
2. Experimental methodology taken out of the core holder.

2.1. Coring and specimen preparation 2.6. Geomechanical strength test

The cores were obtained from two wells in the center of a SAGD- A GCTS product, RTR-1500, was used to conduct geomechanical
able reservoir in the Fengcheng formation in Urho area of Junggar strength tests. Core plugs were prepared with a length to diameter
Basin. It is Jurassic Badaowan Formation and epicontinental ratio of 2:1. It were polished carefully and sealed in heat-shrink
offshore lake in deep-water, with blocked anoxic and high salinity. tubing. Further tests were carried out under ambient tempera-
To avoid contaminating the cores, viscous mineral oil was used to tures at drained conditions. Before applying the axial loading, the
saturate the liner within the core barrel initially. As cores were core plugs experienced elevated confining pressure with the pur-
retrieved at the surface, liner containing cores was cut into seg- pose of closing the microfissure caused by stress release during
ments. Each segment was then sealed with plastic membrane and coring. Then, confining pressure was kept at the desired value for
stored in refrigerator immediately. Segments containing IBS were the remainder of the experiment. Afterward, axial loading was
selected on site and transferred to the laboratory after the core exerted to the core plug using an axial strain control strategy until
sampling process was complete. For most studies, 1-in. core plugs axial loading approached 30% of the peak strength of the core plug.
S. Zhang et al. / Petroleum Research 5 (2020) 277e288 279

Then, axial loading was controlled by a radial strain rate until the
experiment was complete. The axial stress and axial and radial
strain measurements were collected with time by a data-
acquisition system.

2.7. Thermal properties

Thermal properties of IBS were studied using an Anter Corpo-


ration Quickline-30 thermal properties analyzer. Cores with a
diameter of 10 cm with even and polished face were used. A probe
with a range of 0.3e2 W/M$K was chosen and it was pressed to the
surface of cores to obtain a perfect contact. Then, a testing pro-
cedure was run automatically several times.

2.8. Thermal stimulation experiment

The basic theory was to rapidly heat the sample in undrained


conditions. This gave rise to considerable thermal stress if con-
strained strain in one direction (axial) was applied. Meanwhile,
Fig. 2. The setup for the thermal stimulation experiment.
stress in another direction (radial) remained constant. These efforts
increased deviatoric stress. As deviatoric stress built up, it even-
tually caused failure. The setup (Fig. 1 and Fig. 2) for the thermal deformation of the specimen. This was to ensure that a “uniaxial
stimulation experiment consisted mainly of a heating unit, a CT boundary condition” was achieved, which would be expressed by
facility, as well as a core holder, which was made of carbon fibre △εa ¼ △sr ¼ 0 in our axisymmetric model. Inlet and outlet valves
designed to undergo harsh conditions such as high temperature connected to the specimen were constantly closed to prevent
and pressure but allow for penetration of X-rays. The specimen was draining. Two heating bands were used to heat up the specimen. In
fully saturated with connate water under 0.5 MPa for 15 days in a the following experiment, the heating rate was set to 40  C/h. The
coreholder and then sealed in a sleeve made of Teflon and mounted pore pressure generally rose with elevated temperature. When the
to the endcap of the core holder. Both ends of the sample were temperature reached 180  C, the pore pressure was about 4.5 MPa,
pressed slightly against endcap of the coreholder. The endcap, which was over the corresponding saturation pressure of 1 MPa. As
which had drainage opening, was connected to pressure gauge by this experiment was conducted under undrained condition, there
slim tubing. The slim tubing was saturated with mineral oil initially. was no chance for the flashing to occur during the experiment. The
Then, mineral oil was introduced into the chamber of the core entire core holder was fixed to the scanning bed of the CT facility.
holder. Confining pressure was established at the end of charging CT scanning took place from one side of the core holder to the other
the oil and kept constant using a backpressure regulator. Mean- at desired time intervals. One scanning period lasted for 30 s for a
while, the Endcap of the core holder was fixed to constrain the axial

Fig. 1. Flow chart of the thermal stimulation experiment.


280 S. Zhang et al. / Petroleum Research 5 (2020) 277e288

Table 1 mudstone IBS and the dominant species was quartz. The results
Mineral composition of IBS specimens. also revealed more than 50% clay mineral content existed in these
SpecimenID Lithology Mineral species and content (%) samples. It was also observed that the relative clay mineral content
quartz K-feldspar Na-spar calcite dolomite
of smectite of mudstone was high in general and the average value
was 39.4%. This implied IBS has a strong potential for imbibition.
X1 Mudstone 29.1 4.9 14 e e
X2 Mudstone 34.3 1.1 e e e
X3 Mudstone 38.9 e 7.4 e e 3.2.2. General properties of IBS
X4 Mudstone 45.7 0.7 1.8 e e Measurement results of porosity for IBS are listed in Table 3,
X5 Sandy shale 25.3 9.5 15.9 4.2 e respectively. The porosity of mudstone IBS was close to 7%. The
X6 Sandy shale 26.1 4.2 21.1 e e
permeability was measured at different stress conditions (Table 4).
X7 argillaceous 38.1 1.4 6.6 12.1 e
siltstone The main conclusion was that the permeability of the IBS studied
X8 calcareous 11.5 e 4.4 76.9 e was extremely low and at the level of 100 nD. It declined with
sandstone increased confining pressure. These laboratory studies demon-
strated that IBS had extremely low porosity and permeability
compared with its surrounding matrix. Fluid injected under
60 mm length specimen. It was cooled for 1 min before the next elevated pressures would detour because of this fact.
scanning began. Tremendous images were generated by CT scan-
ning during the experiment. User-tailoring software was adapted to 3.2.3. Imbibition test results
process CT images and microstructures could be determined with Because significant smectite ingredients presented in mudstone
these data. IBS, it was determined to expose IBS to water in order to reduce its
mechanical strength or even break it. To confirm this idea, two sets
of experiments were performed. In the first experiment, IBS was
3. Results and discussion
allowed to be in direct contact with water, as Fig. 3 indicates.
Disintegration with time along the bedding plane was observed. In
3.1. IBS from coring
the other experiment, the specimen was exerted confining pressure
in a triaxial core holder. Brine was injected under constant pressure
Five types of IBS were identified from coring in terms of litho-
(the highest pressure applied was 5.8 MPa) for a period and the
logic character: mudstone, sandy shale, muddy sandstone, calcar-
swelling of the IBS was detected by the volumetric reader of the
eous sandstone, and glutenite. Calcareous sandstone formed a
Quizix pump, which ran in constant pressure mode. However, no
shape similar to a potato in the formation and distributed
measureable change was recorded in 15 days. No disintegration was
discretely. The probability of collecting this type of shale during
observed at the end of testing after disassembling the triaxial cor-
coring was less than 30%, according to interior drilling records.
eholder. This experiment revealed that disintegration would not
Therefore, it was concluded that calcareous sandstone posed little
take place with effective stress larger than 0.5 MPa. To promote
challenge to SAGD operations considering size and distribution
imbibition, effective unloading of IBS was crucial. Future work may
characterization. Similarly, glutenite was normally found at the
consider improving injection pressure as an option, while it suf-
bottom of the formation. Therefore, it was assumed it would not
fered from maximum operating pressure (MOP) limitations. Also,
harm a SAGD operation as long as a horizontal well was drilled
high-pressure SAGD operation was generally uneconomic.
above it. In contrast, mudstone IBS (and a fraction of sandy shale
and muddy sandstone) was most commonly collected by coring.
3.3. Failure by geomechanical effects
The thickness of these types of IBS varied from 1 to 200 cm. These
types of shale tend to laterally and continuously extend over 100 m.
The potential of shear failure was investigated in this portion of
It was because of this that mudstone IBS had the largest impact on
the study. First, an in-situ stress state of the coring well was ob-
an SAGD process and determined the focus of this study. The cores
tained by way of minifrac testing. Then, shear strength and other
shipped to the laboratory were collected from two coring wells
geomechanical properties were obtained by triaxial compression
with a buried depth in the range of 300e500 m. Most of these cores
tests. Lastly, the post-failure behaviour was studied by way of
were mudstone, sandy shale, and muddy sandstone. They were
friction coefficient.
taken partially from the bottom of a caprock and partially from the
middle of a pay zone.
3.3.1. In-situ stress condition
Minifrac testing indicated the closure pressure was approxi-
3.2. Imbibition-induced disintegration mately 6.3 MPa at 440-m depth. The minimum principle stress at
this depth should be along the horizontal direction (Carlson, 2003;
Mudstone IBS was observed to be prone to swelling when Collins, 2005; Yuan et al., 2011b). Therefore, the closure pressure
contact is made with water. Whether or not the same thing was set as ϭh. Next, the density profile of the coring well was in-
happened in a formation was still unknown. So general properties tegrated and the vertical stress ϭv was determined as 9.2 MPa. The
like mineral composition, porosity, and permeability of IBS was maximal principle stress ϭH was evaluated to be 1.5 times ϭh. Initial
measured. Then imbibition tests with and without confining pore pressure was taken at 4.4 MPa, which is reasonable for this
pressure was performed to evaluate the potential of imbibition- formation. The stress state is listed in Table 5 and the stress con-
induced disintegration of IBS. dition in all experimental schemes was in line with this.

3.2.1. Mineral composition 3.3.2. Triaxial compression test


Some mineral content (e.g., smectite) has a close relationship A total of 20 samples were tested on a triaxial compression
with imbibition issues that generally accompany swelling and testing apparatus. Most efforts were successful in providing
softening phenomena (Wong, 1998). In total, eight specimens of IBS strength information upon IBS (Table 6). The microfissure devel-
were screened for mineral composition analysis and the results are oped during coring affected the strength of samples greatly
listed in Table 1 and Table 2. Mineral content was generally low for (WONG, 2004). Three sets of reconsolidation tests were conducted
S. Zhang et al. / Petroleum Research 5 (2020) 277e288 281

Table 2
Clay mineral composition of IBS specimens.

SpecimenID Lithologic character Clay mineralcontent (%) Relative clay mineral content (%)

smectite illite kaolinite chlorite

X1 Mudstone 52 36 9 32 23
X2 Mudstone 63.6 23 33 e 44
X3 Mudstone 53.7 45 21 10 24
X4 Mudstone 51.8 43 18 39 e
X5 Sandy shale 45.1 50 26 8 16
X6 Sandy shale 48.6 64 5 20 11
X7 argillaceous siltstone 41.8 18 31 10 41
X8 Calcareous sandstone 7.2 20 30 8 42

Table 3 was then used to calculate bulk modulus K of the specimen and it
Porosity measurement results of mudstone IBS. was estimated to be 3.08, 4.93, and 5.08 GPa during three loading
ID Diameter (mm) Length (mm) Volume (mL) Weight (g) Porosity (%) cycles. Obviously, this sort of sample should be classified as
P1 25.04 28.55 14.03 28.98 6.91
incompetent rock. Most importantly, this work indicated that
P2 25.03 25.07 12.51 26.22 7.19 reconsolidation would be achieved by cyclical loading and

Table 4
The permeability of IBS measured by the pulse decay method.

Sample ID Pore pressure Confining pressure Axial pressure Temperature Permeability (mD)

(MPa) (MPa) (MPa) ( C)

K1 1 2.1 1.3 26.96 2.00Ee04


K1 0.94 7.3 6.4 27.25 1.61Ee04
K1 0.89 12.4 11 26.6 1.58Ee04

before the triaxial compression test to learn if this effort would


actually eliminate the impact of coring. Fig. 4 shows the test result
of one specimen (A4). Creep deformation was apparent at each cell Table 5
pressure. After three operation cycles, the curve of strain with cell In-situ stress conditions.
pressure was plotted. From the plot it is observed that the specimen Depth (m) ϭv (MPa) ϭh (MPa) ϭH (MPa) Pp (MPa)
exhibited plastic behaviour initially. After operational cycles, the
440 9.2 6.3 9.5 4.4
specimen’s axial and radial strain decreased and gradually emitted
behaviour similar to that of elastic material. The slope of the curve
was found to descend and tended to converge with cycle. This slope

Fig. 3. Water imbibition experiment without confining pressure (left: IBS before experiment, right: after contacting water for 10 h).
282 S. Zhang et al. / Petroleum Research 5 (2020) 277e288

Table 6
Triaxial compression test results.

Specimen ID Confining pressure (MPa) Pore pressure (MPa) Peak strength (MPa) Residual strength (MPa) Young’s modulus (GPa) Poisson’s ratio

A1 8 3.6 24 e 2.58 0.27


A2 2 1 13.18 12.2 2.21 0.35
A3 8 e e e e e
A4 5 0 14.27 8.44 2.34 0.21
A5 8 0 18.72 14.59 1.24 0.22
A6 0 0 2.49 1.25 e e
A7 12 0 21.75 13 2.18 0.44
A8 0 0 4.44 2.73 1.84 0.22
A9 12 0 22.33 18.38 1.68 0.48
A10 2 0 12.63 4.73 1.17 0.36
A11 0 0 1.79 0 e e
A12 0 0 4.53 0.82 1.11 0.23
A13 5 0 16.07 8.47 1.57 0.351
A14 2 0 15.19 7.24 2.11 0.26
A15 8 0 16.75 13.41 1.59 0.22
A16 8 0 28.34 18.49 2.34 0.21
A17 8 0 40.78 27.87 4.66 0.08
A18 8 0 27.43 16.67 1.56 0.18
A19 8 0 23.76 15.97 2.11 0.23
A20 8 0 41.1 23.56 1.90 0.09

Fig. 4. Reconsolidation of IBS by gradually increasing and decreasing cell pressure.

unloading cell pressure. Fig. 5. A typical full stress/strain curve of IBS (the specimen was A9 and subjected to
Pc ¼ 12 MPa; note that volumetric dilation was represented by negative).

3.3.3. Full stress/strain curve


A9, a typical mudstone specimen, exhibited excellent plasticity stress/strain curve. In the calculation, the middle point of the elastic
under high-confining pressure (Pc ¼ 12 MPa). Its strain at the end of segment of these curves was selected:
the test exceeded 6% without losing its residual strength. From
Fig. 5, we can observe that this specimen experienced slight shear E ¼ ðs1  s3 Þð50%Þ =εað50%Þ (1)
dilation initially and strong shear contraction for the remainder of
the test. A14 was a sandy shale specimen. It generally showed
higher resistance to shear failure compared with A9. A typical shear y ¼ εrð50%Þ= εað50%Þ (2)
dilation pattern was followed during a triaxial compression test
under low confining pressure (Pc ¼ 2 MPa, see Fig. 6). In contrast, where s1 is the axial stress (MPa); s3 is the confining pressure
A15, also a sandy shale specimen, exhibited shear contraction from (MPa); εa is the axial strain; εr is the radial strain; E is the Young’s
the beginning to the end of the test. The test was conducted under modulus; and n is the Poisson’s ratio.
high-confining pressure (Pc ¼ 8 MPa, see Fig. 7). By properly pro- The Young’s modulus was calculated and plotted against cell
cessing full stress/strain curves from successful triaxial compres- pressure, as defined in Fig. 8. In general, it increased with cell
sion tests, the Young’s modulus, Poisson’s ratio, and Mohr-Coulomb pressure as expected. The relationship between Young’s modulus
failure envelope were obtained. and cell pressure could be regressed with a linear fitting, as shown
in Fig. 8. The only exception was when the specimen was drilled
3.3.4. Young’s modulus and Poisson’s ratio parallel to the bedding plane. The Young’s modulus for these
Young’s modulus and Poisson’s ratio can be calculated from the specimens did not increase with cell pressure when it exceeded
S. Zhang et al. / Petroleum Research 5 (2020) 277e288 283

Fig. 6. A typical full stress/strain curve of IBS (the specimen was A14 and subjected to
Pc ¼ 2 MPa). Fig. 8. Young’s modulus of IBS specimen.

Fig. 9. Regression of cohesion and friction angle in a s1 e s3 plot.

Fig. 7. A typical full stress/strain curve of IBS (the specimen was A15 and subjected to
Pc ¼ 8 MPa). derived from the fitting to describe the peak and residual strength
of IBS as follows:

5 MPa. What is more, the magnitude of Young’s modulus was found s1 ¼ 1:924 þ 2:757  s3 ðPEAKÞ (3)
to depend strongly on the drilling direction. It was estimated to be
in the range of 1.75e2.5 GPa for the specimen drilled in the bedding
s1 ¼ 0:304 þ 1:84  s3 ðRESIDUALÞ (4)
plane and 1.1e1.7 GPa for the specimen drilled perpendicular to the
bedding plane. This fact demonstrated that the Young’s modulus in By applying the geomechanical relation, the friction angle (4)
the horizontal direction was higher than that in vertical direction and cohesion (C) were derived by the following expressions:
and indicated the heterogeneous condition in the formation.    
Poisson’s ratio for these samples varied from 0.21 to 0.48 K1 2:757  1
4 ¼ sin1 ¼ sin1 ¼ 27:9o (5)
(Table 6) and showed strong specimen dependency. It was quite Kþ1 2:757 þ 1
obvious that the specimen contained more clay components and
exhibited a greater Poisson’s ratio. Both Young’s modulus and sc ð1  sin 4Þ 1:924  ð1  0:467Þ
Poisson’s ratio displayed strong anisotropy of IBS. C¼ ¼ ¼ 0:58ðMPaÞ (6)
2 cos 4 2  0:883
Then, the Mohr-Coulomb failure envelope t e sn0 was drawn in
3.3.5. Mohr-Coulomb failure envelope red in the plot of Fig. 10. The in-situ stress condition was repre-
The peak and residual strength with confining pressure are sented by Mohr circle in green. As observed, moving this green
listed in Table 6. To obtain the failure envelope of IBS, the relation of circle left resulted in touching the failure envelope. It inferred that
strength and confining pressure was evaluated by a linear regres- elevated pore pressure reduced effective stress and led to shear
sion in s1 e s3 plot, as shown in Fig. 9. Two expressions can be failure. However, fluid injection alone was less likely to lower
284 S. Zhang et al. / Petroleum Research 5 (2020) 277e288

Fig. 10. Mohr-Coulomb failure envelope and Mohr circles.

effective stress because the surrounding sandstone had much angles:


higher permeability compared with IBS. As mentioned in the
p 4
Imbibition test results section, injection pressure should be always b¼ þ (10)
below MOP, which was generally smaller than the minimal prin- 4 2
ciple stress. Another possibility for shear failure could be achieved Because the friction angle 4 was determined to be 27.9 in the
by increasing deviatoric stress, which essentially increases the previous section, the ideal failure angle was calculated to be 58.95 .
diameter of the Mohr circle and leads to contact with the failure Test results revealed that failure angles were generally lower than
envelope. Anisotropic effects, like the Young’s modulus, perme- the value predicted by the theory and in the range of 51.21e58.35 .
ability, cohesion, and thermal expansion coefficient of IBS, Correspondingly, the friction coefficient m was computed by Eq. (9)
contributed to deviatoric stress, and thus, to shear failure. and listed in Table 7. For most mudstone IBS, this value was
approximately 0.26. It was a relatively high value for sandy shale
3.3.6. Friction coefficient (A16) and muddy sandstone (A17). This work indicated that
IBS failure alone may not allow for steam breakthrough under mudstone IBS was more likely to slip after failure in comparison to
compression conditions. The permeability was still quite limited at other types of IBS.
the moment of failure. However, significant permeability
improvement was achieved by further slippage along the failure 3.4. Thermal-induced failure
plane. Therefore, it is important to consider post-failure behaviour.
The friction coefficient was an important parameter related to this Thermal expansion in undrained conditions would largely in-
issue. A high-friction coefficient usually means it is hard to slip over crease deviatoric stress if constrained strain and stress boundary
the failure plane. One of the methods to estimate the friction co- conditions are applied. This theory is studied through thermal
efficient is to follow Eqs. (7)e(9), and residual strength from triaxial property measurements and stimulation experiments.
compression tests and failure angles were involved.

1 1 3.4.1. Thermal properties


s ¼ ðs1 þ s3 Þ þ ðs1  s3 Þcos 2 b (7) Thermal properties of rock in the reservoir are important for the
2 2
thermal process. The thermal properties of IBS listed in Table 8
1 were obtained at room temperature. The thermal conductivity
t ¼  ðs1  s3 Þsin 2 b (8) measurement varied in the range of 1.66e2.01. The measured
2
specific heat and thermal diffusion coefficient was approximately
t 1.03 KJ/(Kg$K) and 8.90Ee07 m2/s, respectively.
m¼ (9)
s  pp
3.4.2. Thermal stimulation experiment
where s1 is the residual strength, s3 is the confining pressure, b is Thermal stimulation experiments were designed to study fail-
the failure angle, and m is the friction coefficient. The residual ure behaviour of IBS during thermal stimulation. In this experi-
strength was measured by carefully controlling the radial strain ment, confining pressure and axial strain were fixed to fulfill tan
rate after peak strength is reached. The failure angle was obtained “uniaxial boundary condition” (Fig. 11). The normal uniaxial
by measuring the angle between the failure plane and end face of boundary condition generally means the vertical stress maintained
the specimen after disassembling the triaxial cell. Theoretically, the constant while horizontal strain was seriously constrained by the
following relation should be applied to the failure and friction surrounding rock in the field. Specifically, that is
S. Zhang et al. / Petroleum Research 5 (2020) 277e288 285

Table 7
Friction coefficient calculation.

Specimen ID Residual strength (MPa) Confining pressure (MPa) Failure angle b ( ) Pore pressure (MPa) Shear stress t (MPa) Normal stress s (MPa) Friction coefficient m

A4 14.27 8.44 56.17 0 2.70 10.25 0.26


A5 14.1 8 58.35 0 2.73 9.68 0.28
A9 18.7 12 51.21 0 3.27 14.63 0.22
A10 4.2 2.2 55.34 0 0.94 2.85 0.33
A13 8.47 5 52.81 0 1.67 6.27 0.27
A16 18.49 8 53.4 0 5.02 11.73 0.43
A17 22 8 52.77 0 6.75 13.13 0.51

Table 8
Thermal properties of IBS.

Specimen ID Thermal conductivity l Specific Heat Cp Thermal diffusion coefficient a

W/(m$K) KJ/(Kg$K) m2/s

T1 1.92 1.03 8.90Ee07


T2 2.01 0.95 1.01Ee06
T3 1.66 1.05 7.50Ee07
T4 1.87 0.96 9.30Ee07

Fig. 11. Boundary conditions (left: uniaxial boundary condition; right: axial strain boundary condition in the thermal stimulation experiment).

△εH ¼ △εh ¼ △sv ¼ 0, while the boundary condition used in our In fact, rapid heating under constrained strain conditions led to
axisymmetric model would be expressed by △εa ¼ △sr ¼ 0. considerable deviatoric stress. CT images indicated that both a
A microfissure was found in several slices during CT scanning shear band and shear fracture formed in the mudstone specimen,
when temperatures were over 140  C. These fissures became darker proving shear failure of the specimen took place during the thermal
and clearer as temperatures rose. Classic shear band would be stimulation experiment. It was expected that shear failure of IBS
vividly observed as these fissures connected. The inner structure of took place because of the following factors. First, the specimen had
the specimen at T ¼ 180  C is shown in Fig. 12, which indicated extremely low porosity and permeability and experienced rapid
fractures crossing the lower part of the core plug formed. After heating (40  C/h), which meant undrained conditions were appli-
disassembling the setup, the shear fracture in the lower part of the cable in this case. Second, thermal expansion of IBS under un-
specimen was observed (Fig. 13). drained conditions was much more significant compared with
those under drained conditions. Third, deviatoric stress was
enhanced by thermal loading when the constrained strain bound-
3.4.3. IBS failure discussion ary condition was applied. Finally, failure envelope shrinkage
Both imbibition and shear failure studies indicated that it was (Hueckel and Baldi, 1990; Hueckel and Borsetto, 1990), which was
critical to increase pore pressure to reduce effective stress. How- caused by thermal softening and effective stress decrease, impacts
ever, injection pressure close to the minimal principal stress for an shear failure.
extended period of time and for a significant cumulative injection In the case of this thermal stimulation experiment, the thermal
volume was dangerous and uneconomical. In contrast, those stress caused by constrained heating was calculated as:
anisotropic effects contributed to deviatoric stress and thus failure.
286 S. Zhang et al. / Petroleum Research 5 (2020) 277e288

Fig. 12. Microfracture formed inside the specimen in the thermal stimulation experiment (CT scanned from left to right in 2.5 mm intervals. This CT image was obtained by a User-
tailoring software in an effort to identify microstructures. The color code is CT number expressed in hounsfield units. It was the function of attenuation coefficient for the X-ray
beam and mainly connected to the density of material.).

Fig. 13. Specimen after the thermal stimulation experiment (shear-induced failure can be observed in the image on the left. The right image was the same specimen taken from
another view. Tensile fissures at the bottom of the specimen accidently developed by contacting mineral oil during disassembly).
S. Zhang et al. / Petroleum Research 5 (2020) 277e288 287

(4) The friction coefficient for most mudstone IBS was approxi-
sT ¼ E,aL ,DT (11) mately 0.26. It was relatively high for sandy shale and muddy
sandstone. The test results indicated that mudstone IBS was
This thermal stress is along the axial direction and represented
more likely to slip after failure compared with other types of
the increment of deviatoric stress between axial stress and radial
IBS and had a greater chance of reducing resistance to fluid
stress. The stress condition corresponding to this experiment is
flow.
represented by the blue circle in Fig. 10. Shear failure is achieved
(5) Shear failure behaviour of IBS was observed by CT scanning
when this circle touched the failure envelope, according to Mohr-
as IBS was heated to 180  C under constant radial confining
Coulomb failure criteria. What is more, the following relation
pressure and axial strain. Mohr-Coulomb failure criterion
stands if the uniaxial boundary condition is applied:
was used to analyze failure of IBS in the thermal stimulation
DεH ¼ Dεh ¼ 0 (12) experiments.

Acknowledgements
DsV ¼ 0 (13)
Using general Hooke’s law, we obtained The authors would like to thank PetroChina Research Institute of
Petroleum Exploration and Development (RIPED) and PetroChina
E,aL ,DT Ltd. for allowing the publication of this paper. Technical support
DsH ¼ (14)
1y from geomechanical group and CT group was appreciated, espe-
cially Jiandong Liu, Guangming Zhang, and Weifeng Lv. This work
In the case of steam injection, the thermal stress predicted by a
was supported by the National Science and Technology Major
poro-thermo-elastic model (Hassanzadegan, 2013; Walters et al.,
Project of China (No. 2016ZX05012).
2012) was:

E,aL ,DT ð1  2yÞ,DP Nomenclature


DsH ¼ þ (15)
1y 1y
C ¼ cohesion, MPa
The increment of deviatoric stress (the Mohr circle displayed in Cp ¼ specific heat, KJ/(Kg$K)
yellow in Fig. 10) would be even larger than that in a thermal E ¼ Young’s modulus, MPa
stimulation experiment. Even though shear failure would take K ¼ bulk modulus, GPa
place under undrained heating with constrained strain boundary Pc ¼ confining pressure, MPa
conditions, the field is not simple. Some important issues (e.g., Pp ¼ pore pressure, MPa
proper boundary conditions for the field and failure envelope under n ¼ Poisson’s ratio
high temperature) should be further addressed in order to study a ¼ thermal diffusion coefficient, m2/s
the failure condition in the field. aL ¼ linear thermal expansion coefficient/K
b ¼ failure angle, 
△T ¼ change of temperature,  C
4. Conclusions △εh ¼ change of strain in the minimal horizontal principle
stress direction
(1) Mineral composition analysis demonstrated considerable △εH ¼ change of strain in the maximal horizontal principle
smectite and chlorite present in IBS, which potentially stress direction
resulted in swelling. Even though disintegration was △sv ¼ change of vertical principle stress, MPa
observed in the experiment without confining pressure, no ε ¼ strain
disintegration occurred because effective stress was greater εa ¼ axial strain
than 0.5 MPa. This comparison inferred water injection could εr ¼ radial strain
not weaken the IBS by swelling effectively. l ¼ thermal conductivity, W/(m$K)
(2) Mudstone, sandy mudstone, and muddy sandstone IBS were m ¼ friction coefficient
considered to be the main threat to an SAGD process. IBS s ¼ normal stress, MPa
tested in the laboratory was with extremely low porosity and sv ¼ vertical principle stress, MPa
permeability. The porosity was approximately 7% and sT ¼ thermal stress, MPa
permeability of IBS was found to vary with stress conditions. s1 ¼ axial stress, MPa
When in-situ stress was applied, permeability was approxi- s3 ¼ confining pressure, MPa
mately 100 nD, which were 7 orders of magnitude lower t ¼ shear stress, MPa
than that of the main pay. The injected fluid under high 4 ¼ friction angle, 
pressure tended to detour IBS and could not increase pore
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