01 Service Data 3-Series Engine

CONTENTS
. . . . . . . . OnpageNo. . . . . . .
DN8 DN9 DN11

DS8 DS9 DS11 DS14
DSI8 D5C9 DSC11 DSC4
DTC11 . . . . . .
DSI11 DSI14
Section
ENGINE
General . . . . . . . . . . . . . . . . 2 25 47 74
Cylinder head . . . . . . . . . . . 4 27 49 76
Special tools . . . . . . . . . . 10 33 56 83
Turbo charger . . . . . . . . . . . 11 34 57 84
Cylinder block . . . . . . . . . . 12 35 59 85
Special tools . . . . . . . . . . 15 38 63 88
Crankshaft etc. . . . . . . . . . . 16 39 64 89
Special tools . . . . . . . . . . 18 41 67 92
Timing gears . . . . . . . . . . . . 19 42 68 93
Special tools . . . . . . . . . . 19 42 68 95
Lubricationsystem . . . . . . . . 20 43 69 96
Specia ltools . . . . . . . . . . 21 44 70 98
Cooling system . . . . . . . . . . 22 45 71 99
Special tools . . . . . . . . . . 22 45 71 99
Fuel system. . . . . . . . . . . . . 23 46 72 100
Special tools . . . . . . . . . . 24 46 73 102
1
8 ENGINE General
1 2 3
Plates on engine:
1. Plate with smoke data
2. Plate with valve clearance and pump setting
3. Plate with engine serial number.
Serial number is also stamped in cylinder block above sign.
2
8 ENGINE General
GENERAL
DN8 = naturally aspirated
D58 = with turbocharger
D5I8 = with turbocharger and water to air
intercooler
Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 in line

Cylinder bore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 mm
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 mm
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.79 dm3
Firing sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-3-6-2-4
Lubrication oil volume . . . . . . . . . . . . . . . . . . . . . . . . 12–18 litres
Time of injection . . . . . . . . . . . . . . . . . .See sign on rocker cover
Drive belts
New belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370 N
Used belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310 N
Special tools
Belt tension gauge (Krikit). . . . . . . . . . . . . . . . . . . . . . . . 587 495
3
8 ENGINE Cylinder head
CYLINDER HEAD
Intake valve
Clearance (cold engine) . . . . . . . . . . . . . . . . . . . . . . . . .0.35 mm
Head angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.5˚
Head diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 mm
Lifting height without valve clearance. . . . . . . . . . . . . . 12.6 mm
Min thickness for ground valve “A” . . . . . . . . . . . . . . . . . 2.0 mm
Exhaust valve
Head angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.5˚
Head diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 mm
Lifting height without valve clearance. . . . . . . . . . . . . . . . . . . . . .
DN8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.8 mm
DS8 DSI8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13.0 mm
A = min. thickness for ground valve

Intake = 2.0 mm
Exhaust = 1.7 mm
4
Exhaust Intake
Valve timing diagram
5
lntake valve seat. . . . . . . . . . . . . . . . . . . . . . . . . . .Replaceable

Seat angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.0˚
New intake valve and new valve seat ring

A =1 .0–1.7mm
B = 0.75–1.00 mm
New intake valve and a max machined valve seat ring

A = 1.0–1.7mm
B = max 1.8 mm
6
Exhaust valve seat . . . . . . . . . . . . . . . . . . . . . . . . Replaceable

Seat angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45˚

A = 1 9–2.3 mm
B = 0.75–1.00 mm
New intake valve and a max. machined valve seat ring

A = 1.9–2.3 mm
B = max 1.8 mm
E = max 1.5 mm
7
Valve guides
Length intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 mm
exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 mm
Max clearance for valve stem. . . . . . . . . . . . . . . . . . . . .0.17 mm
Height above plane for valve spring . . . . . . . . . 23.75–24.25 mm
Height of valve guide above the spring seat in the cylinder head
Valve spring
Outer spring:
Free length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67.5 mm
Inner spring:
Free length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60.5 mm
8
Rocker arm mechanism

Rocker arm bushing,
inside diameter (pressed in) . . . . . . . . . . . . . 22.00–22.02 mm
Diameter of lube holes (2 holes) . . . . . . . . . . . . Drilled to same
diameter as in rocker arm
Springs on rocker arm shaft . . . . . . . . . . . . . Free length 79 mm
Min clearance: outer rocker arm – bearing bracket. . . . 0.10 mm
Tightening torques
Cylinder head bolts Stage 1 2 3 4
90 Nm 130 Nm 190 Nm Run hot and
retighten
with 190 Nm.
Bolts marked with one outre punch mark when re-used.
Max 3 marks before changing to new bolts.
Bolts for rocker arm shaft bearing bracket . . . . . . . . . . . 47 Nm
Plugs in ends of rocker arm shaft . . . . . . . . . . . . . . . . . . . 50 Nm
Nuts for injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Nm
Nuts for adjusting screw on rocker arm. . . . . . . . . . . . . . 40 Nm
Bolts for rocker cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Nm
Sequence for tightening of cylinder head bolts
9
TDC for 1st cylinder
TDC for 6th cylinder

= Intake valve
= Exhaust valve
TDC = Top dead center after compression
Valve adjusting diagram.
Special tools
Extractor for washer under injector . . . . . . . . . . . . . . . . . 87 125
Drift for fitting valve guide. . . . . . . . . . . . . . . . . . . . . . . . . 87 423
Drift for pressing out valve guide . . . . . . . . . . . . . . . . . . . 87 961
Drift for bushing in the rocker arm . . . . . . . . . . . . . . . . . . 88 091
Compression tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 249
Shank for valve seat drift . . . . . . . . . . . . . . . . . . . . . . . . . 98 500
Drift for valve seats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 502
Extractor for injectior sleeves . . . . . . . . . . . . . . . . . . . . . . 98 519
Pilot tap (incl. in 98 519). . . . . . . . . . . . . . . . . . . . . . . . . . 98 520
Drift for pressing in injector sleeve . . . . . . . . . . . . . . . . . . 98 522
Feeler gauges for valves . . . . . . . . . . . . . . . . . . . . . . . . . 98 595
Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 677
Lifting tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 678
Polygon spanner for cylinder head bolts . . . . . . . . . . . . . 98 681
Slogging drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 074
Extractor for injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 080
Valve spring compressor . . . . . . . . . . . . . . . . . . . . . . . . . 99 195
Valve seat cutter (alternative to 587 277). . . . . . . . . . . . 587 061
Cylinder liner cutter with grooving tool . . . . . . . . . . . . . . 587 272
Valve seat cutter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 277
10
8 ENGINETurbocharger
TURBOCHARGER
Measuring the charging pressureSee Maintenance
instructions
A sign on the turbocharger states make, type and Scania part No.
Wear limits
Radial clearance of shaft max max 0.90 mm
Axial clearance of shafter running in) max 0.10 mm
Shaft run-out in V-blockmax 0.01 mm
Width of shaft piston ring grooves max 1.87 mm
Diameter of bearing housing at
bearing positionsmax 15.82 mm
Shaft diameter at bearing positions min 10.14 mm
Tightening torques
Compressor wheel lock nut 2 Nm + 90˚
Bolts for compressor housing and turbine housing 13 Nm
Nuts for turbine housing–exhaust manifold39 Nm
Bolts for intake manifold40 Nm
Bolts for exhaust manifold 70 Nm
Lubricant for exhaust manifold bolt threads 561 205
Special tools
Pressure gauge for charge pressure98 111 + 98 113
11
8 ENGINE Cylinder block
CYLINDER BLOCK
Permissible grind of upper plane
of cylinder block . . . . . . . . . . . . . . . . . . . . . . . . . max 0.10 mm
Marking of cylinder liner before removal of

cylinder block.
Cylinder liners
Shims thickness . . . . . . . . 0.20, 0.25, 0.30, 0.40, 0.50, 0.75 mm
Height “A” above cyl. block. . . . . . . . . . . . . . . . . . 0.22–0.28 mm
Max permitted height difference
on liners under same cylinder head . . . . . . . . . . . . . 0.03 mm
12
Max permissible height difference on one and the same

liner between dimensions measure at two diametrically
opposite points across engine. . . . . . . . . . . . . . . . . . 0.02 mm
Sealing compound for cylinder liners . . part No. 584 010

Used with tool 587 306.
Seals in cylinder liners

Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . black
Middle and bottom . . . . . . . . . . . . . . . . . . . . . . . black with violet
colour marking or green.
Black ring with a violet marking or green ring can also be

fined in the top groove.
However, a black unmarked ring must not be fitted in the
bottom and middle groove.
13
Tightening torques
Bolts for clamps for pressing down cylinder line . . . . . . . 50 Nm
Bolts, timing gear housing – cylinder blocks . . . . . . . . . . 55 Nm
Bolts, flywheel casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Nm
Bolts, injection pump self . . . . . . . . . . . . . . . . . . . . . . . . . 55 Nm
Bolts, oil pan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Nm
Drain plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Nm
Banjo union screw for oil nozzle. . . . . . . . . . . . . . . . . . . . 16 Nm
Bolts for main bearing caps . . . . . . . . . . . . . . . . . . . . . . 210 Nm
Bolts for flywheel housing tightened

in numerical sequence
14
Special tools
Straight edge for dial gauge . . . . . . . . . . . . . . . . . . . . . . 87 198
Dial indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 075
Assembly tool for seal in flywheel housing . . . . . . . . . . . . 98 321
Extractor for seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 484
Clamps for pressing down
cylinder liner (set of three). . . . . . . . . . . . . . . . . . . . . . . 98 515
Drift with washers for seal in timing gear housing. . . . . . . 98 721
Threaded adapter for 99 003 . . . . . . . . . . . . . . . . . . . . . . 99 001
Hydraulic hole cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 003
Hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 004
Spindle, fully threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 006
Cylinder liner extractor . . . . . . . . . . . . . . . . . . . . . . . . . . 99 066
Cylinder liner cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 272
15
8 ENGINE Crankshaft and reciprocating comp.
CRANKSHAFT AND RECIPROCATING

COMPONENTS
Pistons
Fitted with the arrow on the piston top pointing forwards.
Gudgeon pin
To be removed or fitted in a piston which has been heated to
100˚C.
Piston rings
Gap, 1st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5–0.7 mm
2nd (and 3rd in DN8) . . . . . . . . . . . . . . . . . . . 0.3–0.6 mm
Rings marked "TOP" must be fitted top side up
Gap, oil scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4–0.8 mm
Max clearance in groove (all rings) . . . . . . . . . . . . . . . .0.25 mm
Oil scraper ring height . . . . . . . . . . . . . . . . . . . . . . . . . 4.73 mm
Connecting rods
Connecting rods and caps marked 1 to 6.
To be fitted with marking facing towards the right-hand side.
Axial clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . 0.20–0.35 mm
16
Crankshaft
Main bearing races:
Diameter, standard . . . . . . . . . . . . . . . . . . . . . . . . . . 85.000 mm
Fillet radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9–5.1 mm
Bearing play . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.054–116 mm
Connecting rod races:

Diameter, standard . . . . . . . . . . . . . . . . . . . . . . . . . . 75.000 mm
Fillet radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9–5.1 mm
Bearing play . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.044–0.100 mm
Thrust washers:
Thickness, standard . . . . . . . . . . . . . . . . . . . . . . 3.38––3.43 mm
Axial clearance . . . . . . . . . . . . . . . . . . . . . . . . . . 0.09–0.29 mm
Flywheel
Flywheel markings
OD indicates top dead centre or cylinder 1 and 6.
Ring gear
Heated to 130–150˚C before fitting.
Crankshaft gear
Heated to approx. 130˚C before fitting.
Tooth play against idler gear . . . . . . . . . . . . . . . . . 0.03–0.15 mm
17
Tightening torques
Connecting rod bolts (oiled threads) . . . . . . . . . . . . . . . 110 Nm
Flywheel bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Nm
Main bearing cap bolts . . . . . . . . . . . . . . . . . . . . . . . . . . 210 Nm
Crankshaft bolts . . . . . . . . . . . . . . . . . . . . . . . . . . 300 Nm + 60˚
Bolts for oscillation damper . . . . . . . . . . . . . . . . . . . . . . 110 Nm
Special tools
Extractor for crankshaft gearwheel. . . . . . . . . . . . . . . . . . 87 358
Drift for fitting of gudgeon pins . . . . . . . . . . . . . . . . . . . . . 87 362
Puller screws for flywheel. . . . . . . . . . . . . . . . . . . . . . . . . 87 368
Drift for oscillation damper hub . . . . . . . . . . . . . . . . . . . . 87 509
Puller for oscillation damper hub . . . . . . . . . . . . . . . . . . . 87 665
Drift for crankshaft gearwheel . . . . . . . . . . . . . . . . . . . . . 87 932
Drift, oscillation damper hub. . . . . . . . . . . . . . . . . . . . . . . 98 133
Press tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 207
Piston ring compressor . . . . . . . . . . . . . . . . . . . . . . . . . . 98 323
Threaded adapter for 99 003 . . . . . . . . . . . . . . . . . . . . . . 99 001
Hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 004
Spindle, fully threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 006
Striking wrench for crankshaft bolt . . . . . . . . . . . . . . . . . . 99 059
18
8 ENGINE Timing gears
TIMING GEARS
Camshaft
Axial clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.10–0.25 mm
Camshaft gear
Heated before fitting to + 100˚C
Gear mesh clearance to intermediate gear . . . . . 0.03–0.15 mm
Injection pump shaft gear

Heated before fitting to + 100˚C
Gear mesh clearance to intermediate gear 0.03–0.15 mm
Intermediate gear
Axial clearance, max. . . . . . . . . . . . . . . . . . . . . . . . . . 0.238 mm
Tightening torques
Nut for pump gear, injection pump . . . . . . . . . . . . . . . . . 300 Nm
Nut for camshaft gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 Nm
Nut for compressor gear . . . . . . . . . . . . . . . . . . . . . . . . . 200 Nm
Special tools
Puller, gears for injection pump and camshaft . . . . . . . . . 87 359
Drift for seal for drive shaft, injection pump . . . . . . . . . . . 98 433
19
8 ENGINE Lubrication system
LUBRICATION SYSTEM
Oil pump
Gear mesh clearance:
crankshaft gear – intermediate
gear on oil pump. . . . . . . . . . . . . . . . . . . . . . . . 0.05–0.23 mm
intermediate gear – pump gear . . . . . . . . . . . . 0.01–0.11 mm
oil pump gear in pump . . . . . . . . . . . . . . . . . . . 0.13–0.43 mm
Radial clearance:
pump gear – pump housing . . . . . . . . . . . . . . . 0.13–0.18 mm
Axial clearance:
pump gear – pump housing cover . . . . . . . . . . 0.07–0.10 mm
Oil pressure reduction valve

Oil pressure with warm engine
at 2000 r/min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–6 bar
at 800 r/min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . min 1.5 bar
Expanded spring length . . . . . . . . . . . . . . . . . . . . . . . . 61.4 mm
Shims thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 mm
One shim changes oil pressure approx. 0.20 bar
Oil cleaner
Permitted thickness of dirt deposits on wall of cover . . . . 20 mm
Locking compound for rotor shaft. . . . . . . . . . . part No. 561 200
20
Oil filter for turbocharger

Use SCANIA genuine filter part No. 173 171
Tightening torques
Oil pump
Bolts for oil pump cover. . . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
Lock screw (with left hand thread)
for intermediate gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Nm
Nut for pump drive gear . . . . . . . . . . . . . . . . . . . . . . . . 140 Nm
Plug for damping plunger . . . . . . . . . . . . . . . . . . . . . . . . 70 Nm
Oil cleaner
Lock nut for oil cleaner housing
cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tighten with fingers
Nut for rotor cover, knurled . . . . . . . . . . . . . .Tighten with fingers
Nut for rotor cover, hexagonal . . . . . . . . . . . . . . . . . . . . . 10 Nm
Rotor shaft (Locking comp.) . . . . . . . . . . . . . . . . . . . . . . . 41 Nm
Oil nozzles for piston cooling

Banjo union screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Nm
Special tools
Hexagon key, 19 mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 202
Drift for intermediate wheel tap . . . . . . . . . . . . . . . . . . . . . 87 663
Stud wrench for oil pressure valve . . . . . . . . . . . . . . . . . . 98 386
Socket spanner for rotor shaft. . . . . . . . . . . . . . . . . . . . . . 98 421
Drift for oil cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 512
Oil pressure gauge with connection . . . . . . . . . . . . . . . . . 98 599
21
8 ENGINE Cooling system
COOLING SYSTEM
Volumes: DN8, DS8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 litres
DSI8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 litres
Coolant cover, opening pressure . . . . . . . . . . . . . . . .0.2–0.4 bar

Coolant pump: Distance between . . . . . . . . . . . . . . . . . . . . . . . .
impeller and pump housing contact surface . . . . 0.2–1.2 mm
Tightening torques
Coolant pump, Nut for hub (pulley). . . . . . . . . . . . . . . . . 120 Nm
Nut for impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Nm
Screws for mounting pump. . . . . . . . . . . . . . . . . . . . . . . . 70 Nm
Special tools
Drift for tapping in pump shaft . . . . . . . . . . . . . . . . . . . . . 87 526
Open-end spanner, 50 mm, engine heater . . . . . . . . . . . 98 381
Drift for seal on pump drive shaft . . . . . . . . . . . . . . . . . . . 98 433
Puller for impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 736
Test strips for anti-corrosive content. . . . . . . . . . . . . . . . 584 065
Test pressurizing equipment for cooling system. . . . . . . 587 048
Belt tension tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 495
22
8 ENGINE Fuel system
FUEL SYSTEM
Feed pump pressure in injection pump fuel chamber

at max speed and load . . . . . . . . . . . . . . . . . . . . . 0.6–1.0 bar
Overflow valve opening pressure . . . . . . . . . . . . . . . 0.5–0.8 bar
Injector opening pressure:

Check Setting
N8, D5I8 O1 . . . . . . . . . . . . 210–223 bar 215–223 bar
other D58, D5I8. . . . . . . . . . 230–243 bar 235–243 bar
Injection sequence . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-3-6-2-4
Injection timing: . . . . . . . . . . . . . . . . . . .See sign on rocker cover
Low idling speed . . . . . . . . . . . . . . . . . . . . . . . . . . 450–500 r/min

Low idling speed, truck with automatic gearbox . . 550–600 r/min
High idling speed DN8 . . . . . . . . . . . . . . . . . . . . . . . . 2700 r/min

DS8 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2650 r/min
DS8 05 and DS8 06 . . . . . . . . . . . . . . . . . . . . . . . 2750 r/min
DSI8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2800 r/min
Tightening torques
Bolts for discs in pump coupling . . . . . . . . . . . . . . . . . . . 65 Nm
Clamp bolt for coupling half . . . . . . . . . . . . . . . . . . . . . . 65 Nm
Nut for coupling half on pump shaft . . . . . . . . . . . . . . . 105 Nm
Bolts for attaching injection pump . . . . . . . . . . . . . . . . . . 39 Nm
Cap nuts for delivery pipes . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
Nozzle nut on injector . . . . . . . . . . . . . . . . . . . . . . . . . 40–50 Nm
23
Special tools
Dial gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 004
Extractor for seal washer . . . . . . . . . . . . . . . . . . . . . . . . . 87 125
Pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . 98 111 + 98 113
Dial gauge holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 325
Wedge for coupling half . . . . . . . . . . . . . . . . . . . . . . . . . . 98 435
Tool kit for injector sleeves . . . . . . . . . . . . . . . . . . . . . . . . 98 519
Assembly drift, injectors . . . . . . . . . . . . . . . . . . . . . . . . . . 98 522
Tool for delivery valve holder . . . . . . . . . . . . . . . . . . . . . . 99 052
Impact drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 074
Puller, for injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 080
Hub for pump test bench, 3000 pump . . . . . . . . . . . . . . . 99 087
24
9 ENGINE General
1. Plate with valve clearance and pump setting

3. Plate with engine serial number on the injection pump shelf
Serial number is also stamped in cylinder block top surface
in front of the 1st cylinder head.
25
9 ENGINE General
GENERAL
DS9 = with turbocharger
DSC9 = with turbocharger and air to air intercooler
Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 in line

Cylinder bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 mm
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 mm
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.48 dm3
Firing sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-3-6-2-4
Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16–17
Lubrication oil volume:

max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 litres
min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 litres
Injection timing . . . . . . . . . . . . . . . . . . See sign on rocker cover
Drive belts
New belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370 N
Used belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310 N
Special tools
Belt tension gauge (Krikit) . . . . . . . . . . . . . . . . . . . . . . . 587 495
26
CYLINDER HEAD
Intake valve
Clearance (cold engine) . . . . . . . . . . . . . . . . . . . . . . . . 0.45 mm
Head angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.5˚
Head diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm
Lifting height without valve clearance . . . . . . . . . . . . . . 14.1 mm
Min. thickness for ground valve "A". . . . . . . . . . . . . . . . . 3.0 mm
Exhaust valve
Head angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.5˚
Head diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 mm
Min thickness for ground valve "A" . . . . . . . . . . . . . . . . . 1.7 mm
A = min. thickness for ground valve

Intake = 3.0 mm
Exhaust = 1.7 mm
27
DN9
Exhaust Intake
DS9 DSC9
28
Intake valve seat . . . . . . . . . . . . . . . . . . . . . . . . . Replaceable

Seat angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20˚

A = 2.3 mm
B = 0.9 mm

A = 2.3 mm
B = max 1.8 mm
29
Exhaust valve seat . . . . . . . . . . . . . . . . . . . . . . . . Replaceable

Seat angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45˚

A = 2.1 mm
B = 0.9 mm

A = 2.1 mm
B = Max 1.8 mm
30
Valve guides
Length intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 mm
exhaust. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 mm
Max clearance for valve stem . . . . . . . . . . . . . . . . . . . . 0.17 mm
Height "A" above plane for valve spring
intake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.5 mm
exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5 mm
Height of valve guide
Valve spring
Outer spring:
Free length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65.0 mm
Inner spring:
Free length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57.8 mm
31

Rocker arm bushing, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
inside diameter (pressed in) . . . . . . . . . . . . . . . . . . 30.03 mm
Diameter of lube holes (2 holes) . . . . . Drilled to same diameter
as in rocker arm
Tightening torques
Stage 1 2 3 4
Cylinder head bolts
Lubricated threads 60 Nm 150 Nm 250 Nm + 90˚
Bolts marked with one centre punch mark when re-used.
Max 3 marks before changing to new bolts.. . . . . . . . . . . . . . . . .
Bolts for bearing bracket for rocker arm shaft . . . . . . . . 150 Nm
Nuts for adjusting screw on rocker arm . . . . . . . . . . . . . . 40 Nm
Bolts for rocker cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Nm
Bolts for exhaust manifold against cylinder head . . . . . . . 50 Nm
Sequence for tightening of Angle tightening

cylinder head screws after torque tightening
32
TDC for 1st cyIinder
Exhaust valve
Intake valve
TDC = Top dead centre after compression
Valve adjusting diagram
Special tools
Drift for pressing out valve guide. . . . . . . . . . . . . . . . . . . . 87 961
Compression tester. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 249
Shank for valve seat drift. . . . . . . . . . . . . . . . . . . . . . . . . . 98 500
Drift for valve seat rings . . . . . . . . . . . . . . . . . . . . . . . . . . 98 503
Polygon socket for injector . . . . . . . . . . . . . . . . . . . . . . . 98 542
Drift for rocker arm bushing. . . . . . . . . . . . . . . . . . . . . . . . 98 622
Drift for pressing in valve guide (without seal) . . . . . . . . 99 053
Drifts (2pcs) for sealing plugs in cylinder head . . . . . . . . . 99 073
Impact drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 074
Extractor for injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 079
Valve spring compressor. . . . . . . . . . . . . . . . . . . . . . . . . 99 195
Press drift for valve guide intended for valve stem seal . . 99 246
Assembly drift for fitting valve stem seal . . . . . . . . . . . . . . 99 247
Valve seat cutter (alternative to 587 277) . . . . . . . . . . . 587 061
Valve seat cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 277
33
9 ENGINE Turbocharger
TURBOCHARGER
Measuring the charging pressure. . . . . . . . . . See Maintenance
instructions
A sign on the turbocharger states make, type
and Scania part No.
Wear limits
Radial clearance of shaft . . . . . . . . . . . . . . . . . . . . max 0.90 mm
Axial clearance of shaft (after running in). . . . . . . . max 0.10 mm
Shaft run-out in V-block . . . . . . . . . . . . . . . . . . . . max 0.01 mm
Tightening torques
Bolts for compressor housing and turbine housing . . . . . 13 Nm
V clamp, bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Nm
Bolts for compressor housing and turbine housing . . . . . 13 Nm
Bolts for intake manifold . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
Bolts for exhaust manifold M10 . . . . . . . . . . . . . . . . . . . . 50 Nm
Special tools
Pressure gauge for charging pressure . . . . . . . .98 111 + 98 113
Test pressurizing equipment DSC engines . . . . . . . . . . . 98 787
34
CYLINDER BLOC

cylinder block
Permitted grind of upper plane of

cylinder block . . . . . . . . . . . . . . . . . . . . . . . . . . max 0.10 mm
Cylinder block height, crankshaft centre-line–
top surface . . . . . . . . . . . . . . . . . . . . . . . . . . 405 +/- 0.05 mm
Cylinder liners
Shims thickness . . . . . . . . . . . . . . . . . . . . . . . . 0.20, 0.25, 0.30,
0.40, 0.50, 0.75 mm
Height “A” above cyl. block . . . . . . . . . . . . . . . . . 0.27–0.33 mm
35
Sealing compound for cylinder liners . part No. 584 010

Used with tool 587 306

Top (wide ring):. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Black
Middle and bottom rings: . . . . . . . . . . . . . . . . . . . Green or black
with violet dot
Black unmarked ring must not be fitted in the bottom and middle
groove.
36
Tightening torques Stage 1 Stage 2

Bolts for main bearing caps . . . . . . . 70–90 Nm 290 Nm
Bolts for clamps for pressing down cylinder liner . . . . . . . 50 Nm
Bolts, timing gear housing – cylinder blocks . . . . . . . . . . . 50 Nm
Bolts, flywheel housing . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Nm
Bolts, injection pump shelf . . . . . . . . . . . . . . . . . . . . . . . 70 Nm
Bolts, oil pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
Drain plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Nm
Banjo union screw for oil nozzle . . . . . . . . . . . . . . . . . . . . 23 Nm
Bolts for flywheel housing tightened in

numerical sequence
37
Special tools
Straight edge for dial gauge . . . . . . . . . . . . . . . . . . . . . . . 87 198
Puller bolt for flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 368
Slide hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 596
Dial indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 075
Assembly tool for seal in flywheel housing. . . . . . . . . . . . 98 321
Puller for seal in flywheel housing . . . . . . . . . . . . . . . . . . 98 484
Camping lugs for pressing down
cylinder liners (set of three) . . . . . . . . . . . . . . . . . . . . . 98 515
Drift for seal in timing gear housing . . . . . . . . . . . . . . . . . 98 721
Hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 004
Cylinder liner extractor . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 066
Cylinder liner seat cutter . . . . . . . . . . . . . . . . . . . . . . . . 587 272
38

COMPONENTS
Pistons
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Light alloy
Gudgeon pins
Removed or fitted in a piston which has been heated to 100˚C
and with the arrow on the piston top pointing forwards. Marked
on the connecting rods towards the right-hand side.
Piston rings
Gap: 1st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5–0.7 mm
2nd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3–0.6 mm
Rings marked “TOP” must be fined top side up
Gap, oil scraper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4–0.8 mm
Turbo engines have keystone rings and naturally aspirated

engines have parallel rings.
Connecting rods
Axial clearance. . . . . . . . . . . . . . . . . . . . . . . . 0.20–0.35 mm
39
Crankshaft
Main bearing races
Diameter, standard. . . . . . . . . . . . . . . . . . . . . . . . . . . 90.00 mm
Fillet radius. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8–5.2 mm
Bearing clearance . . . . . . . . . . . . . . . . . . . . . 0.054––0.116 mm
Crank journals
Diameter standard . . . . . . . . . . . . . . . . . . . . . . . . . . . .80.00 mm
Fillet radius. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8–5.2 mm
Bearing clearance . . . . . . . . . . . . . . . . . . . . . . 0.044–0.100 mm
Thrust washers at seventh main bearings
Flywheel
Graduation is visible through bottom inspection hole.
OD = TDC = Top dead centre
Ring gear
Heated to 100–150˚C before fitting.
Crankshaft gear
Heated to approx. 130˚C before fitting.
Tooth play against idler gear . . . . . . . . . . . . . . . . 0.03–0.18 mm
40
Tightening torques Stage 1 Stage 2

Connecting rod bolt
(oiled threads) . . . . . . . . . 40–50 Nm 110 Nm
Flywheel bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Nm
Bolts for oscillation damper . . . . . . . . . . . . . . . . . . . . . . . 110 Nm
Special tools
Drift for fitting of gudgeon pins . . . . . . . . . . . . . . . . . . . . 87 362
Puller screws for flywheel . . . . . . . . . . . . . . . . . . . . . . . . . 87 368
Drift for oscillation damper hub . . . . . . . . . . . . . . . . . . . . . 87 509
Slide hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 596
Puller for oscillation damper hub. . . . . . . . . . . . . . . . . . . 87 665
Drift for crankshaft gearwheel . . . . . . . . . . . . . . . . . . . . . . 87 932
Drift, oscillation damper hub . . . . . . . . . . . . . . . . . . . . . . 98 133
Press tool, con rod bushing . . . . . . . . . . . . . . . . . . . . . . 98 207
Piston ring compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 323
Puller for seal in flywheel housing. . . . . . . . . . . . . . . . . . 98 484
Adapter for 99 003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 001
Hydraulic cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 003
Hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 004
Threaded spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 006
Striking wrench for crankshaft bolt . . . . . . . . . . . . . . . . . 99 059
Puller for crankshaft gear . . . . . . . . . . . . . . . . . . . . . . . . . 99 088
Piston ring pliers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 309
41
9 ENGINE Timing gear
TIMING GEARS
Camshaft
Camshaft gear
Heated before fitting to 100˚C
Tooth clearance against idler gear . . . . . . . . . . . . 0.03–0.18 mm
Pump drive gear

Gear mesh clearance to intermediate gear . . . . . 0.03–0.16 mm
Intermediate gear
Axial clearance max . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.23 mm
Tightening torques
Nut for pump gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 Nm
Nut for camshaft gear. . . . . . . . . . . . . . . . . . . . . . . . . . . 600 Nm
Nut for compressor gear. . . . . . . . . . . . . . . . . . . . . . . . . 200 Nm
Nut for power steering pump . . . . . . . . . . . . . . . . . . . . . 130 Nm
Screws for stub shaft of intermediate gear. . . . . . . . . . . . 49 Nm
Special tools
Drift for pressing bearing on pump drive shaft . . . . . . . . . 87 089
Drift for seal on pump drive shaft . . . . . . . . . . . . . . . . . . . 98 433
Key for drive coupling on injection pump . . . . . . . . . . . . . 99 055
42
LUBRICATION SYSTEM
Oil pressure with warm engine

at 2000 r/min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–6 bar
at 800 r/min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . min 1.5 bar
One shim changes oil pressure approx. . . . . . . . . . . . . 0.20 bar
Oil pressure reduction valve opens at 3 bar.
Oil cleaner
Permissible deposit thickness on wall of cover . . . . . . . . . 20 mm
Locking compound for rotor shaft . . . . . . . . . . . part No.561 200

Use only SCANIA genuine filter part No. 173 171.
Tightening torques
Oil pump
Screws for oil pump cover . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
Lock screw (left-hand thread) for idler gear . . . . . . . . . . . 40 Nm
Nut for pump drive wheel . . . . . . . . . . . . . . . . . . . . . . . 100 Nm
Banjo union screw for piston oil cooling nozzle. . . . . . . . . 23 Nm
Oil cleaner
Lock nut for oil cleaner housing cover . . . . .Tighten with fingers
Nut for rotor cover, knurled . . . . . . . . . . . . . Tighten with fingers
Rotor shaft (Locking comp.) . . . . . . . . . . . . . . . . . . . . . . 41 Nm
43
Special tools
Hexagon key, 19 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 202
Drift for oil pump bearing . . . . . . . . . . . . . . . . . . . . . . . . . 87 752
Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 297
Socket spanner for rotor shaft . . . . . . . . . . . . . . . . . . . . . 98 421
Slide hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 074
Puller for oil cooler element . . . . . . . . . . . . . . . . . . . . . . . 99 075
44
COOLING SYSTEM
Volume: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 litres
Coolant cover, opening pressure . . . . . . . . . . . . . . 0.2–0.4 bar
Special tools
Drift for coolant pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 117
Test strips for anti-corrosive content . . . . . . . . . . . . . . . 584 065
Test pressurizing equipment for cooling system . . . . . . 587 048
Belt tension tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 495
45
FUEL SYSTEM
Feed pump pressure in injection pump fuel
chamber at max speed and load . . . . . . . . . . . . . 0.6–1 0 bar
Injection sequence . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-3-6-2-4
Injection timing: . . . . . . . . . . . . . . . . . . . See sign on valve cover
Injector opening pressure: Check Setting
0–313 bar 305–313 bar
Low idling speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 r/min
Low idlng speed, automatic gearbox . . . . . . . . . . 550–600 r/min
High idling speed DN9 . . . . . . . . . . . . . . . . . . . 2450–2550 r/min
High idling speed DS9 03. . . . . . . . . . . . . . . . . 2300–2400 r/min
DS9 06, 08,DSC9 07, 10 . . . . . . . . . . . . . . . 2500–2600 r/min
DS9 05,DSC9 02, 08 . . . . . . . . . . . . . . . . . . 2550–2650 r/min
Tightening torques
Bolt for coupling halves . . . . . . . . . . . . . . . . . . . . . . . . . 130 Nm
Coupling disc bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Nm
Drive shaft clamp bolt. . . . . . . . . . . . . . . . . . . . . . . .50 Nm + 90˚
Pump shaft cone bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Nm
Special tools
Dial gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 004
Fuel pressure gauge . . . . . . . . . . . . . . . . . . . . .98 111 + 98 113
Socket for threaded injector . . . . . . . . . . . . . . . . . . . . . . . 98 542
Tool for delivery valve holder . . . . . . . . . . . . . . . . . . . . . . 99 052
Key for clamp joint in pump coupling . . . . . . . . . . . . . . . . 99 055
Impact drift for injectors . . . . . . . . . . . . . . . . . . . . . . . . . . 99 074
Puller for injectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 079
Hub for pump test bench, 7000-pump . . . . . . . . . . . . . . . 99 086
Fixture for dismantling and assembling Scania-injectors . 99 251
Nozzle cleaning tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 179
Wrench, Scania-injectors (fits torque spanner 587 078 . 587 673
46
11 ENGINE General
1 2 3
1. Plate with valve clearance and

pump setting
3. Engine serial number and plate.
Serial number is also stamped in
cylinder block above plate.
47
11 ENGINE General
GENERAL
DS11 = with turbo
DSC11 = with turbo and air to air intercooler
DTC11 = with turbocompound and air to air intercooler
DSI11 = with turbo and water to air intercooler
(Industrial and marine engines)
Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cylinder bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 mm
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 mm
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.02 dm3
Firing sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-3-6-2-4
Oil volume, oil sump of aluminium . . . . . . . . . . approx. 25 litres
oil sump of sheet steel . . . . . . . . . . approx. 30 litres
Injection timing . . . . . . . . . . . . . . . . . . See sign on rocker cover
Drive belts
New belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370 N
Used belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310 N
Special tools
Belt tension gauge (Krikit) . . . . . . . . . . . . . . . . . . . . . . . 587 495
48
CYLINDER HEAD
Intake valve
Head angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.5˚
Head diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 mm
Stem diameter. . . . . . . . . . . . . . . . . . . . . . . 10.937–10.950 mm
Min. thickness for ground valve “A” . . . . . . . . . . . . . . . . . 3.0 mm
Exhaust valve
Head angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.5˚
Head diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 mm
Stem diameter. . . . . . . . . . . . . . . . . . . . . . . 10.927–10.940 mm
A = min thickness for ground valve

Intake = 3.0 mm
Exhaust = 1.7 mm
49
DN11
Intake Exhaust
DS!! DSC11 DTC11
50
Intake valve seat

Seat angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.0˚

A = 2.3–2.8 mm
B = 0.75–1.00 mm
New intake valve and a max machined

valve seat ring.
A = 2.3–2.8 mm
B = max 1.8 mm
51
Exhaust valve seat

Seat angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45˚

A = 1.9–2.6 mm
B = 0.75–1.00 mm

A = 1.9–2.6 mm
B = max 1.8 mm
52
Valve guides
Length intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 mm
exhaust. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 mm
Max. clearance for valve stem . . . . . . . . . . . . . . . . . . . 0.17 mm
Height “A” above plane for valve spring . . . . . . 23.75–24.25 mm
Valve guides with valve stem seals

Length intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 mm
exhaust. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 mm
Max clearance for valve stem . . . . . . . . . . . . . . . . . . . . 0.17 mm
Height “B” above plane for valve spring . . . . . . . . 8.95–9.45 mm
Height of valve guide above the spring seat

in the cylinder head
53
Valve spring
Outer spring:
Free length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65.0 mm
Inner spring:
Free length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57.8 mm

Rocker arm shaft, outer diameter. . . . . . . . . . . 24.98–24.99 mm
Rocker arm bushing,
inside diameter (pressed in) . . . . . . . . . . . . . 25.00–25.02 mm
Diameter of lube holes (2 holes)
Drilled to same diameter as in rocker arm
Springs on rocker arm shaft: Free length . . . . . . . . . . . . . 88 mm
Clearance: outer rocker arm – bearing bracket . . . . . . .0.10 mm
Tightening torques
Bolts for bearing bracket for rocker arm shaft . . . . . . . . . 84 Nm
Plugs in ends of rocker arm shaft. . . . . . . . . . . . . . . . . . . 50 Nm
Nuts for adjusting screw on rocker arm . . . . . . . . . . . . . . 40 Nm
54
Cylinder head bolts . . Stage 1 2 3 4

M16 and M18 . . . . . . 125 Nm 190 Nm 250 Nm 90˚
Cylinder head bolts must not be re-used more than three times.
Mark all bolts with centre punch mark each time. New bolts are
not to be centre punch marked.
Sequence for tightening of cylinder head screws
Angle tightening after torque tightening
55
TDC for 1st cylinder

Exhaust valve
Intake valve
TDC = Top dead centre after compression
Special tools
Drift for fitting valve guide. . . . . . . . . . . . . . . . . . . . . . . . . 87 423
Drift for rocker arm bushing . . . . . . . . . . . . . . . . . . . . . . . 87 474
Drift for pressing out valve guide . . . . . . . . . . . . . . . . . . . 87 961
Compression tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 249
Shank for valve seat drift . . . . . . . . . . . . . . . . . . . . . . . . . 98 500
Drift for valve seats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 501
Locating pin for cylinder head (2 pcs) . . . . . . . . . . . . . . . 98 591
Feeler gauges for valves . . . . . . . . . . . . . . . . . . . . . . . . . 98 595
Lever for cylinder head CT trucks. . . . . . . . . . . . . . . . . . . 98 677
Lifting tool for cylinder head . . . . . . . . . . . . . . . . . . . . . . . 98 678
Impact drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 074
Extractor for injectors . . . . . . . . . . . . . 99 078, 99 079 or 99 080
Valve spring compressor . . . . . . . . . . . . . . . . . . . . . . . . . 99 195
Drift for valve stem seals . . . . . . . . . . . . . . . . . . . . . . . . . 99 247
Drift for valve guide with seals . . . . . . . . . . . . . . . . . . . . . 99 248
Valve seat cutter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 277
56
TURBOCHARGER
Measuring the charging pressure . . . . . . . . . . See Maintenance
instructions
A sign on the turbocharger states make, type
and Scania part No.
Wear limits
Radial clearance of shaft . . . . . . . . . . . . . . . . . . . max 0.65 mm
Axial clearance of shaft (after running in) . . . . . . 0.08–0.15 mm
Shaft run-out in V-block. . . . . . . . . . . . . . . . . . . . . max 0.02 mm
Width of shaft piston ring grooves. . . . . . . . . . . . . max 1.98 mm
Turbine wheel run-out at radius 25 mm. . . . . . . . . max 0.03 mm
Bearing housing diameter at bearing seats max . . . . 22.28 mm
Shaft diameter at bearing seats . . . . . . . . . . . . . min 14.25 mm
57
Tightening torques
Compressor wheel lock nut . . . . . . . . . . . . . . . . . . . . . . . 24 Nm
V clamp lock nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Nm
Bolts for compressor housing. . . . . . . . . . . . . . . . . . . . . . . 7 Nm
Nuts for turbine housing – exhaust pipes . . . . . . . . . . . . . 39 Nm
Bolts for exhaust manifold . . . . . . . . . . . . . . . . . . . . . . . . 70 Nm
Special tools
Test pressurizing equipment . . . . . . . . . . . . . . . . . . . . . . 98 787
Lubricant for exhaust manifold bolt threads . . . . . . . . . . 561 205
58
CYLINDER BLOCK

cylinder block
Permitted grind of upper plane

of cylinder block . . . . . . . . . . . . . . . . . . . . . . . . max 0.10 mm
Cylinder block height

Crankshaft centre-line–top surface . . . . . . . . . . 431 +/- 0.05 mm
Cylinder liners
Shims thickness . . . . . . . . . . . . . . . . . . . . . . . . 0.20, 0.25, 0.30,
0.40, 0.50 och 0.75 mm
59
Height above cylinder block . . . . . . . . . . . . . . . . . 0.22–0.28 mm

on liners under same cylinder head . . . . . . . . . . . . . 0.03 mm
on one and the same liner between
dimensions measure at two diametri-
cally opposite points across engine . . . . . . . . . . . . . .0.02 mm
A = Height above cylinder block plan
60

Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . black
Middle and bottom . . . . . . . . . . . . . . . . . . . . . . black with violet
colour marking or green
Black ring with a violet marking or green ring can also be fitted in
the top groove. However, a black, unmarked ring must not be
fitted in the bottom and middle groove.
61
Tightening torques
Bolts for clamps for pressing down cylinder liner . . . . . . . 60 Nm
Bolts, timing gear housing – cylinder blocks . . . . . . . . . . 55 Nm
Bolts, flywheel casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Nm
Bolts, injection pump shelf . . . . . . . . . . . . . . . . . . . . . . . . 55 Nm
Bolts, oil pan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Nm
Drain plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Nm
Banjo union screw for oil nozzle. . . . . . . . . . . . . . . . . . . . 23 Nm
Bolts for main bearing caps . . . . . . . . . . . . . . . . . . . . . . 290 Nm
Bolts injection pump shelf bracket–
cylinder block (new pump shelf) . . . . . . . . . . . . . .20 Nm + 90˚
Bolts, intermediate gear shaft stub–
cylinder block . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Nm + 90˚
Bolts for flywheel housing tightened in

numerical sequence
62
Special tools
Straight edge for dial gauge . . . . . . . . . . . . . . . . . . . . . . 87 198
Dial indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 075
Assembly tool for seal in flywheel housing . . . . . . . . . . . 98 321
Extractor for seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 484
cylinder liner (set of three). . . . . . . . . . . . . . . . . . . . . . 98 515
Fixture for universal stand. . . . . . . . . . . . . . . . . . . . . . . . . 98 545
Drift with washers for seal in timing gear housing . . . . . . 98 721
Hydraulic cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 003
Hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 004
Cylinder liner extractor . . . . . . . . . . . . . . . . . . . . . . . . . . 99 066
63
CRANKSHAFT AND RECIPROCATING COMPONENTS
Pistons
Marking of the connecting rods to the right.
Piston rings
Gap 1 st ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6–0.8 mm
2 nd ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5–0.7 mm
Rings marked "TOP" must be fitted top side up.
Gap, oil scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4–0.8 mm

Max clearance in groove (all rings) . . . . . . . . . . . . . . . 0.25 mm
64
Connecting rods
Axial clearance . . . . . . . . . . . . . . . . . . . . . . . . . . 0.20–0.35 mm

Gudgeon pin bushing:
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . 50.030–50.043 mm
Crankshaft
Main bearing races

Diameter:
Standard . . . . . . . . . . . . . . . . . . . . . . . . 101.598–101.620 mm
Fillet radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8–5.2 mm
Bearing clearance . . . . . . . . . . . . . . . . . . . . . 0.054–0.116 mm
Crank journals
Diameter:
Standard . . . . . . . . . . . . . . . . . . . . . . . . . 84.233–84.255 mm
Fillet radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8–5.2 mm
Bearing clearance . . . . . . . . . . . . . . . . . . . . 0.050–0.112 mm
Thrust washers
Thickness:
Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.378–3.429 mm
Axial clearance . . . . . . . . . . . . . . . . . . . . . . . . . 0.14–0.37 mm
65
Flywheel
Flywheel markings
OD = TDC = top dead centre
Ring gear
Heated to 100˚–150˚C before fitting
Crankshaft gear
Heated to 130˚C before fitting
Gear mesh clearance to
intermediate gear . . . . . . . . . . . . . . . . . . . . . . . 0.03–0.15 mm
66
Tightening torques
Connecting rod bolts (oiled threads) . . . . . . . . . . . . . . . . 110 Nm
Flywheel bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Nm
Bolts for oscillation damper . . . . . . . . . . . . . . . . . . . . . . . 110 Nm
Special tools
Drift for fitting of gudgeon pins . . . . . . . . . . . . . . . . . . . . . 87 362
Puller screws for flywheel . . . . . . . . . . . . . . . . . . . . . . . . 87 368
Puller for oscillation damper hub. . . . . . . . . . . . . . . . . . . . 87 665
Press tool for con rod bushing . . . . . . . . . . . . . . . . . . . . 98 207
Adapter for 99 003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 001
Hydraulic cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 003
Hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 004
Threaded spindle M20 x 500 . . . . . . . . . . . . . . . . . . . . . 99 006
Puller for crankshaft gear (including 99 003) . . . . . . . . . . 99 088
Piston ring pliers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 309
67
TIMING GEARS
Camshaft
Camshaft gear
Intermediate gear
Axial clearance max . . . . . . . . . . . . . . . . . . . . . . . . . . .0.238 mm
Tightening torques
Nut for pump gear, injection pump . . . . . . . . . . . . . . . . . 300 Nm
Nut for camshaft gear. . . . . . . . . . . . . . . . . . . . . . . . . . . 600 Nm
Nut for compressor gear. . . . . . . . . . . . . . . . . . . . . . . . . 200 Nm
Special tools
Drift for inner bearing race . . . . . . . . . . . . . . . . . . . . . . . . 87 089
Puller, gears for injection pump and camshaft . . . . . . . . . 87 359
Drift for bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 408
Drift for seal for drive shaft, injection pump . . . . . . . . . . . 98 433
Retainer for bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 774
Hydraulic cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 003
Hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 004
Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 005-1
Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 005-2
Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 005-4
Spindle M20 x 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 012
Droft for bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 191
Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 249
Drift for seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 250
Puller for gearwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 519
68
LUBRICATION SYSTEM
Oil pump
crankshaft gear – inter-
mediate gear on oil pump . . . . . . . . . . . . . . . . . 0.05–0.23 mm
intermediate gear – pump gear. . . . . . . . . . . . 0.01 –0.11 mm
oil pump gear in pump. . . . . . . . . . . . . . . . . . . . 0.13–0.43 mm
Radial clearance:
pump gear – pump housing . . . . . . . . . . . . . 0.130–0.179 mm
Axial clearance
pump gear – pump housing cover. . . . . . . . . . . 0.07–0.10 mm

Oil pressure for (warm engine)
at 2000 r/min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–6 bar
at 800 r/min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . min 1.5 bar
Expanded spring length . . . . . . . . . . . . . . . . . . . . . . . . 61.4 mm
One shim changes oil pressure approx . . . . . . . . . . . . .0.20 bar
Oil cleaner
Permitted thickness of dirt
deposits on wall of cover . . . . . . . . . . . . . . . . . . . . . . . 20 mm
Locking compound for rotor shaft . . . . . . . . . . part No. 561 200
69

Use SCANIA genuine filter part No. 173 171
Tightening torques
Oil pump
Bolts for oil pump cover . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
Lock screw (with left hand thread)
for intermediate gear . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Nm
Nut for pump drive gear . . . . . . . . . . . . . . . . . . . . . . . . . 140 Nm
Plug for damping plunger . . . . . . . . . . . . . . . . . . . . . . . . . 70 Nm
Bolts for oil pump suction line. . . . . . . . . . . . . . . . . . . . . . 24 Nm
Bolts for oil pump return line . . . . . . . . . . . . . . . . . . . . . . 24 Nm
Oil cleaner
Lock nut for oil cleaner housing cover . . . . . . . . . . . Finger tight
Nut for rotor cover . . . . . . . . . . . . . . . . . . . . . . . . . . .Finger tight
Nut for rotor cover, hexagon . . . . . . . . . . . . . . . . . . . . . . . 10 Nm
Rotor shaft (Locking comp.) . . . . . . . . . . . . . . . . . . . . . . . 41 Nm

Banjo union screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Nm
Special tools
Hexagon key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 202
Stud wrench for oil pressure velve . . . . . . . . . . . . . . . . . . 98 386
Socket spanner for rotor shaft in oil cleaner . . . . . . . . . . . 98 421
Drift for oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 512
70
COOLING SYSTEM
Volumes
DN11, DS11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 litres
DSC11 on P112 truck . . . . . . . . . . . . . . . . . . . . . . . . . . 47 litres
DSC11 on R112 truck . . . . . . . . . . . . . . . . . . . . . . . . . . 51 litres
DSC11 on T112 truck . . . . . . . . . . . . . . . . . . . . . . . . . . 49 litres
Coolant cover, opening pressure . . . . . . . . . . . . . . . 0.2–0.4 bar

Coolant pump: Distance between impeller
and pump housing contact surface . . . . . . . . . . . . 0.2–1.2 mm
Tightening torques
Coolant pump, nut for hub (pulley) . . . . . . . . . . . . . . . . . 120 Nm
Nut for impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Nm
Screws for mounting pump . . . . . . . . . . . . . . . . . . . . . . . 70 Nm
Special tools
Drift for tapping in pump shaft. . . . . . . . . . . . . . . . . . . . . . 87 526
Puller for oscillation damper hub. . . . . . . . . . . . . . . . . . . . 87 665
Open-end spanner, 50 mm, engine heater . . . . . . . . . . . 98 381
Drift for seal on pump drive shaft . . . . . . . . . . . . . . . . . . 98 433
Test strips for anti-corrosive content . . . . . . . . . . . . . . . . 584 065
Test pressurizing equipment for cooling system . . . . . . . 587 048
Belt tension tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 495
71
FUEL SYSTEM
Feed pump pressure . . . . . . . . . . . . . . . . . . . . . . . . 0.6–1.0 bar
Injector opening pressure: . . . . . . . . .See "lnjection equipment",
Vehicle engines
Injection sequence . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5-3-6-2-4
Injection timing: . . . . . . . . . . . . . . . . . . . See sign on valve cover
Low idling speed (automatic gearbox) . . . . . . . . . 550–600 r/min
Low idling speed, DSC1122, DTC1101 . . . . . . . . 500–670 r/min
High idling speed, DN1101 . . . . . . . . . . . . . . . 2500–2600 r/min
DS1115, 34 (RQV) . . . . . . . . . . . . . . . . . . . . . . 2250–2350 r/min
DS1114, 34 (RQ), 73 (RQ). . . . . . . . . . . . . . . . 2350–2450 r/min
DS1139 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2500–2600 r/min
DS1171, 73 (RQV), 74 (RQ) . . . . . . . . . . . . . . 2300–2400 r/min
DS1174 (RQV) . . . . . . . . . . . . . . . . . . . . . . . . . 2170–2270 r/min
DSC1101, 03 . . . . . . . . . . . . . . . . . . . . . . . . . . 2300–2400 r/min
DSC1104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2100–2200 r/min
DSC1106, 08 (RQV), 10, 12, 13, 16,
17 (RQV), 18, 30 . . . . . . . . . . . . . . . . . . . . . 2250–2350 r/min
DSC1108 (RQ), 17 (RQ) . . . . . . . . . . . . . . . . . 2350–2450 r/min
DSC1121, 23 . . . . . . . . . . . . . . . . . . . . . . . . . . 2200–2300 r/min
DSC1122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2400–2500 r/min
DTC1101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2250–2350 r/min
High idling speed when the vehicle is stationary

DSC1122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2150–2250 r/min *
DTC1101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2250–2350 r/min *
DSC1122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2300–2400 r/min **
DTC1101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2250–2350 r/min **
* Control unit up to and incl. part No. 1 349 999

** Control unit as from part No. 1 350 000
72
Tightening torques
Bolts for attaching injection pump . . . . . . . . . . . . . . . . . . . 39 Nm
Cap nuts for delivery pipes . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
Nuts for injectors with yoke . . . . . . . . . . . . . . . . . . . . . . . . 10 Nm
Threaded injector socker nut. . . . . . . . . . . . . . . . . . . . . . . 70 Nm
Nozzle nut, Bosch-injector . . . . . . . . . . . . . . . . . . . . . . . . 45 Nm
Nozzle nut, Scania-injector . . . . . . . . . . . . . . . . . . . . . . . 65 Nm
3000- 7000- 7100-
pump pump pump
Bolts for discs in pump
coupling . . . . . . . . . . . . . . 65 Nm 100 Nm 65 Nm
Bolt for mechanical joint
on axle shaft . . . . . . . . . . 65 Nm 100 Nm 50Nm + 90˚
Bolt for coupling halfs . . . . . 60 Nm 100 Nm 130 Nm
Nut for coupling half on
pump shaft. . . . . . . . . . . . 105 Nm 160 Nm 160 Nm
Special tools
Dial gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 004
Extractor for seal washer . . . . . . . . . . . . . . . . . . . . . . . . 87 125
Pressure gauge/Connection parts . . . . . . . . . . 98 111 + 98 113
Dial gauge holder (RQ/RQV) governor . . . . . . . . . . . . . . 98 325
Wedge for coupling half . . . . . . . . . . . . . . . . . . . . . . . . . 98 435
Dial gauge holder (RSV governor) part of kit . . . . . . . . . . 98 651
Tool for delivery valve holder (alt. socket 587 156) . . . . . . 99 052
Slogging drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 074
Extractor for injectors . . . . . . . . . . . . . 99 078, 99 079 or 99 080
Grip for fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 025
Rev counter, optical . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 046
Nozzle tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 174
Injector cleaning tool . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 179
73
14 ENGINE General
1 2 3
1. Engine serial number and plate.

Serial number is also stamped in cylinder
block top surface in front of the 1st cylinder
head.
2. Plate with valve clearance and pump setting.
3. Plate with smoke data.
74
14 ENGINE General
GENERAL
DS14 = with turbo
DSC14 = with turbo and air to air intercooler
DSI14 = with turbo and water to air intercooler
(lndustrial and marine engines)
Number of cylinders . . . . . . . . . . . . . . . . . . . 8 in V arrangement

Cylinder bore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 mm
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 mm
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.2 dm3
Firing sequence . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-4-2-6-3-7-8
Oil volume,
through engine No. 5 548 795 (Södertälje) . . .approx. 25 litres
through engine No. 4 188 519 (Netherlands) .approx. 25 litres
from engine No. 5 548 796 (Södertälje) . . . . approx. 30 litres
from engine No. 4 188 520 (Netherlands). . . approx. 30 litres
Time of injection . . . . . . . . . . . . . . . . . See sign on rocker cover
Drive belts
New belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370 N
Used belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310 N
DSC14 engines with air conditioning and one belt:

New belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420 N
Used belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360 N
Special tools
Belt tension gauge (Krikit). . . . . . . . . . . . . . . . . . . . . . . . 587 495
75
CYLINDER HEAD
Intake valve
Head angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.5˚
Head diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 mm
Exhaust valve
Head angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.5˚
Head diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44.6 mm
A = min thickness for ground valve

Intake = 3.0 mm
Exhaust = 1.7 mm
76
Intake Exhaust
77
Intake valve seat

Seat angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.0˚

A = 2.3–2.8 mm
B = 0.75– 1.00 mm

A = 2.3–2.8 mm
B = 0.75–1.8 mm
78
14 ENGINE Cylinderhead
Exhaust valve seat

Seat angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45˚

A=1.9–2.6 mm
B=0.75–1.00 mm

A =1.9–2.6 mm
B =0.75–1.8 mm
79
Valve guides
Length intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 mm
exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 mm
Max clearance for valve stem. . . . . . . . . . . . . . . . . . . . .0.14 mm
Height above valve spring level . . . . . . . . . . . . 23.75–24.25 mm
Height of valve guide above the spring seat in

the cylinder head
Valve spring
Outer spring:
Free length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65.0 mm
Inner spring:
Free length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57.8 mm
80

Replacement rocker arm bush drilled to same diameter as
rocker oil way
Rocker arm surface against valve
may be grinded . . . . . . . . . . . . . . . . . . . . . . . . . . max 0.5 mm
Tightening torques Stage 1 2 3

Cylinder head bolts . . . . . . . 110 Nm 165 Nm 220 Nm
New polyseal washers (blue) to be used at all times
Fuel injector nuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Nm
Rocker arm adjusting screw nut . . . . . . . . . . . . . . . . . . . . 39 Nm
Valve cover screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Nm
Sequence for tightening of cylinder head bolts

Polyseal washers under bolt heads 2 and 3.
81
Flywheel
Graduations on the flywheel. The setting mark for valve adjust-

ment is at the extreme right (30˚ after TDC)
ÖD = TDC = top dead centre
Piston of No. 1 cylinder at 30˚ after TDC on

Combustion Intake
stroke stroke
Intake valve
Exhaust valve
Flywheel
82
Special tools
Drift for fitting valve guide . . . . . . . . . . . . . . . . . . . . . . . . 87 423
Drift for pressing out valve guide. . . . . . . . . . . . . . . . . . . . 87 961
Cleaning tool for O-ring groove . . . . . . . . . . . . . . . . . . . . . 98 175
Compression tester. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 249
Shank for valve seat drift. . . . . . . . . . . . . . . . . . . . . . . . . . 98 500
Drift for valve seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 501
Socket for injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 542
Locating pin for cylinder head (2 pcs) . . . . . . . . . . . . . . . . 98 591
Feeler gauges for valves . . . . . . . . . . . . . . . . . . . . . . . . . . 98 595
Drift for rocker bush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 622
Extractor for injectors . . . . . . . . . . . . . . . . . . . . . 99 074, 99 079
Valve spring compressor. . . . . . . . . . . . . . . . . . . . . . . . . 99 195
Valve seat cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 277
83
TURBOCHARGER
A sign on the turbocharger states make, type and Scania part No.
Measuring the charging pressure. . . . . . . . . . .See Maintenance

instructions
Wear limits
Radial clearance of shaft . . . . . . . . . . . . . . . . . . . . max 0.65 mm
Axial clearance of shaft (after running in) . . . . . . 0.02–0.15 mm
Shaft run-out in V-block . . . . . . . . . . . . . . . . . . . . max 0.02 mm
Width of shaft piston ring grooves . . . . . . . . . . . . max 1.98 mm
Turbine wheel run-out at radius 25 mm . . . . . . . . . max 0.03 mm
Bearing housing diameter at bearing seats . . . . max 22.28 mm
Shaft diameter at bearing seats . . . . . . . . . . . . . . min 14.25 mm
Tightening torques
Compressor wheel lock nut . . . . . . . . . . . . . . . . . . . . . . . 24 Nm
V clamp lock nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 Nm
Bolts for compressor housing. . . . . . . . . . . . . . . . . . . . . . . 7 Nm
Nuts for turbine housing – exhaust pipes . . . . . . . . . . . . . 39 Nm
Bolts for exhaust manifold . . . . . . . . . . . . . . . . . . . . . . . . 50 Nm
Lubricant for exhaust manifold bolt threads . . . . . . . . . . 561 205
Special tools
Test pressurizing equipment . . . . . . . . . . . . . . . . . . . . . . 98 787
84
CYLINDER BLOCK
Grinding of upper plane of cylinder block is not permitted.
Marking of cylinder liner before removal of cylinder block
Cylinder liners
Shims thickness . . . . . . . . . . . . . . . . . . . . . . . . 0.20, 0.25, 0.30,
0.40, 0.50 and 0.75 mm
Height above cylinder block . . . . . . . . . . . . . . . . 0.08–0.12 mm
Max. permitted height difference on one and the

same liner between dimensions measure at two dia-
metrically opposite points across engine . . . . . . . . . 0.02 mm
85
1. Tip of dial gauge

2. Cylinder block
3. Cylinder liners
A = height above cylinder block plan

Top: wide ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . black
Middle and bottom . . . . . . . . . . . . . . . . . . . . . . . black with violet
colour marking or green
Black unmarked ring must not be fitted in the bottom and middle
groove.
86
Tightening torques
Bolts for clamps for
pressing down cylinder liner . . . . . . . . . . . . . . . . . . . . 60 Nm
Bolts, timing gear housing – cylinder block . . . . . . . . . . . 39 Nm
Bolts, flywheel housing . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Nm
Bolts, injection pump self . . . . . . . . . . . . . . . . . . . . . . . . . 55 Nm
Bolts, oil pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Nm
Drain plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Nm
Screw for oil nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Nm
Screws for main bearing caps:
Vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420 Nm
Horizontal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Nm + 60˚
Sequence for tightening of bolts for

timing gear housing
87
Sequence for tightening of bolts for

flywheel housing
Special tools
Straight edge for dial gauge . . . . . . . . . . . . . . . . . . . . . . . 87 198
Dial indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 075
Assembly tool for seal in flywheel housing. . . . . . . . . . . . 98 321
Extractor for seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 484
cylinder liner (set of three) . . . . . . . . . . . . . . . . . . . . . . 98 515
Drift with washers for seal in timing gear housing . . . . . . 98 721
Spacing washer for 98 721. . . . . . . . . . . . . . . . . . . . . . . . 98 722
Hydraulic cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 003
Hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 004
Threaded spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 006
Cylinder liner extractor . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 066
Cylinder liner cutter with groovirg tool . . . . . . . . . . . . . . 587 272
Lifting tools
Lifting strap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 094
Fixture for universal stand . . . . . . . . . . . . . . . . . . . . . . . . 98 163
Lever block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 308
88

COMPONENTS
Pistons
Gudgeon pin
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49.995–50.000 mm
To be removed or fitted in a piston which has been heated to
100˚C.
Piston rings
Gap 1st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.50–0.75 mm
2nd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.45–0.55 mm
The gaps of piston rings will be
spreaded round about the piston.
Rings marked "TOP" must be fitted top side up
Gap oil scraper . . . . . . . . . . . . . . . . . . . . . . . . . . 0.45–0.80 mm
Max clearance in groove . . . . . . . . . . . . . . . . . . . . . . . . 0.25 mm
89
Connecting rods
Connecting rods and caps marked . . . . . . . . . . . . . . . . . . 1 to 8
To be fitted with marking facing towards the right-hand side
for the left cylinder line (cyl 5-8) and towards the left-hand side
for the right cylinder line (cyl 1-4)
Crankshaft
Main bearing races

Diameter:
Standard. . . . . . . . . . . . . . . . . . . . . . . . 101.598–101.620 mm
Fillet radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8–5.2 mm
Crank journals
Diameter:
Standard. . . . . . . . . . . . . . . . . . . . . . . . . . 89.978–90.000 mm
Fillet radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8–5.2 mm
Locating washers
Thickness standard . . . . . . . . . . . . . . . . . . . 3.378–3.429 mm
Axial clearance . . . . . . . . . . . . . . . . . . . . . . . 0.182–0.374 mm
90
Flywheel
Ring gear
Heated to 100–150˚C before fitting
Crankshaft gear
Gear mesh clearance to intermediate gear. . . . . . 0.03–0.15 mm
Number of teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
One tooth corresponds to . . . . . . . . . . . . . . . 9.23˚ on crankshaft
Tightening torques
Connecting rod bolts (oiled threads) . . . . . . . . . . . . . . . . 110 Nm
Bolts for main bearing caps:
vertical bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420 Nm
horizontal bolts . . . . . . . . . . . . . . . . . . . . . . . . . 140 Nm + 60˚
Flywheel bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 Nm + 60˚
Bolts for crankshaft damper (if any) . . . . . . . . . . . . . . . . 110 Nm
Bolts for balance weights on the crankshaft . . . . . . . 50 Nm and
angle tightening 90˚
To be locked by arc welding
Torx bolts must not be
locked by arc welding
91
Special tools
Drift for fitting of gudgeon pin . . . . . . . . . . . . . . . . . . . . . . 87 362
Puller screws for flywheel. . . . . . . . . . . . . . . . . . . . . . . . . 87 368
Dolly for 87 665 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 663
Dial indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 075
Locking yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 176
Press tool for con rod bushing . . . . . . . . . . . . . . . . . . . . . 98 207
Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 001
Hydraulic hole cylinder . . . . . . . . . . . . . . . . . . . .99 011 + 99 003
Hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 004
Fully threaded spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 006
Puller for crankshaft gear (including 99 003) . . .99 093 + 99 088
Magnetic foot with flexible arm . . . . . . . . . . . . . . . . . . . . 587 250
Piston ring pliers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 309
92
TIMING GEARS
Camshaft
Axial clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.15–0.30 mm
Camshaft gear
Gear mesh clearance to intermediate gear. . . . . . 0.03–0.15 mm

Gear mesh clearance to intermediate gear. . . . . 0.03–0.15 mm
Intermediate gear
Axial clearance, max. . . . . . . . . . . . . . . . . . . . . . . . . . 0.238 mm
Compessor gearwheel
93
The teeth marked O should be in line with

the tooth gaps marked O.
(Pump gearwheel is not O marked if shaft diameter is 35 mm.)
Tightening torques
Nut for camshaft gearwheel . . . . . . . . . . . . . . . . . . . . . . 600 Nm
Nut for fan drive gearwheel, old style . . . . . . . . . . . . . . 400 Nm
new style . . . . . . . . . . . . . 500 Nm
Nut for compressor gearwheel . . . . . . . . . . . . . . . . . . . . 200 Nm
Screws for stub shaft of intermediate gear. . . . . . . . . . . . 39 Nm
Nut, servo steering pump gearwheel . . . . . . . . . . . . . . . 130 Nm
94
Locking pin for bearing of fuel injection pump gearwheel

(design with ball bearing) . . . . . . . . . . . . . . . . . . . . . . 10 Nm
Locking pin for bearing of fuel injection pump gearwheel
(design with ball bearing) . . . . . . . . . . . . . . . . . . . . . . 39 Nm
Locking compound for rear

bearing of pump gearwheel . . . . . . . . . . . . . Part No. 561 200
Special tools
Drift for bush in hydraulic pump gearwheel. . . . . . . . . . . 87 223
Extractor for camshaft gearwheel . . . . . . . . . . . . . . . . . . 87 359
Drift for fan drive seal . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 505
Drift for pressing on fan drive shaft and bearing . . . . . . . . 87 592
Locking tool for flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . 98 176
Puller for coolant pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 718
Puller for compressor gearwheel . . . . . . . . . . . . . . . . . 587 315
Puller for fan hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 320
Puller for fan drive and coolant pump gearwheels . . . . . 587 517
and 587 519
95
LUBRICATION SYSTEM
Oil pump
Intermediate gear-
pump drive gearwheel . . . . . . . . . . . . . . . . . . . 0.05–0.23 mm
Oil pump gearwheels in the pump . . . . . . . . . . 0.13–0.43 mm
Radial clearance:
pump gear wheel – pump cover . . . . . . . . . . . . 0.13–0.18 mm
Axial clearance:
pump gear wheel – pump cover
(without gasket) . . . . . . . . . . . . . . . . . . . . . . . . 0.04–0.08 mm

Oil pressure (warm engine)
at 2000 r/min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–6 bar
at 800 r/min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .min 1.5 bar
Free spring length . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77.5 mm
Free spring length, valve without setting screw . . . . . .121.8 mm
96
Oil cleaner
Permitted thickness of dirt
deposits on wall of cover . . . . . . . . . . . . . . . . . . . . . . . . 20 mm
Locking compound for rotor shaft . . . . . . . . . . part No. 561 200

Use SCANIA genuine filter . . . . . . . . . . . . . . . . part No. 173 171
Oil cooler
Test pressure:
water side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 bar
oil side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 bar
Tightening torques
Oil pump
Bolts for oil pump cover. . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
Nut for pump drive gear . . . . . . . . . . . . . . . . . . . . . . . . . 140 Nm
Bolts, oil pump - block . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Nm
Oil cleaner
Lock nut for oil cleaner housing cover. . . . . . . . . . . . Finger tight
or 10 Nm
Hexagon nut for rotor cover. . . . . . . . . . . . . . . . . . . . . . . 10 Nm
Knurled nut for rotor cover . . . . . . . . . . . . . . . . . . . . Finger tight
Rotor shaft (Locking comp. 561 200) . . . . . . . . . . . . . . . 41 Nm

Banjo union screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Nm
Screw M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
97
Special tools
Socket spanner for rotor shaft . . . . . . . . . . . . . . . . . . . . . 98 421
Key for adjustment of oil pressure . . . . . . . . . . . . . . . . . . 99 045
Puller for pump gearwheel . . . . . . . . . . . . . . . . . . . . . . . 587 315
98
COOLING SYSTEM
Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 litres
Filler cap, opening pressure . . . . . . . . . . . . . . . . . . . . . . .0.5 bar
Filler cap, opening pressure on trucks made
after sept. 1986 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 bar
(See marking in filler cap)
Tightening torques
Coolant pump
Nut for gearwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 Nm
Nut for impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Nm
Bolts for cover and mounting of pump . . . . . . . . . . . . . . 40 Nm
Fan
Bolts for fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Nm
Nut for fan hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Nm
Nut for gearwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 Nm
Special tools
Drift for pressing on lubricant oil seal . . . . . . . . . . . . . . . . 87 402
Hollow drift for pressing of pump axle . . . . . . . . . . . . . . . . 87 569
Drift for pressing in axial seal against coolant. . . . . . . . . . 87 752
Drift for pressing of pump axle . . . . . . . . . . . . . . . . . . . . 87 961
Drift, coolant pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 433
Extractor for pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 718
Drift for oil pump bearing. . . . . . . . . . . . . . . . . . . . . . . . . . 87 752
Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 647
Import shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 074
Coolant tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 052
99
FUEL SYSTEM
Feed pump presssure . . . . . . . . . . . . . . . . . . . . . . . 0.6–1.6 bar
Injector opening pressure

Engine Pump Check Setting
DS14 3000 210–223 bar 215–223 bar
DS14 7000 240–253 bar 245–253 bar
DSC1401, 02 7000 240–253 bar 245–253 bar
DSC1403, 04, 05 7100 300–313 bar 305–313 bar
DSC1406 7000 300–313 bar 305–313 bar
DSC1408, 09, 10 7100 260–273 bar 265–273 bar
Injection sequence: . . . . . . . . . . . . . . . . . . . . . . 1-2-7-3-4-5-6-8

Injection timing: . . . . . . . . . . . . . . . See sign on intake manifold
or rocker cover
Low idling speed,DSC1404 . . . . . . . . . . . . . . . . . 450–800 r/min
DSC1409 . . . . . . . . . . . . . . . . . 500–670 r/min
High idling speed DS14 . . . . . . . . . . . . . . . . . . 2250–2350 r/min
DSC1403, 06,
08, 10 . . . . . . . . . . . . . . . . . . 2150–2250 r/min
DSC1405 . . . . . . . . . . . . . . . 2200–2300 r/min
DSC1407 . . . . . . . . . . . . . . . 2250–2350 r/min
High idling speed when the vehicle is stationary
DSC1409 . . . . . . . . . . 2200–2300 r/min *
DSC1404 . . . . . . . . . . 2425–2525 r/min **
DSC1409 . . . . . . . . . . 2400–2500 r/min **
* Control unit up to and incl. part No. 1 349 999

** Control unit as from part No. 1 350 000
100
14-MOTOR Fuel system
Tightening torques 3000- 7000-

pump pump
Disc bolts in pump coupling . . . . . 65 Nm 100 Nm
Clamp bolt for coupling half . . . . . 65 Nm 110 Nm
Nut for coupling half on
pump shaft. . . . . . . . . . . . . . . . . 105 Nm 160 Nm
Bolts for attaching
injection pump . . . . . . . . . . . . . . 39 Nm 39 Nm
Cap nuts for delivery pipes . . . . . . 20 Nm 20 Nm
Threaded injector socket nut. . . . . 70 Nm 70 Nm
Injector nozzle nut. . . . . . . . . . . . . 40–50 Nm 40–50 Nm
Bolt, coupling half-coupling . . . . . . 60 Nm 100 Nm
7100-pump
Disc bolts in pump coupling . . . . . . . . . . . . . . . . . . . . . . 65 Nm
Clamp bolt for coupling half . . . . . . . . . . . . . . . . . . 50 Nm + 90˚
Bolt, coupling half-coupling . . . . . . . . . . . . . . . . . . . . . . 130 Nm
Nut for coupling half on pump axle . . . . . . . . . . . . . . . . 160 Nm
101
14-MOTOR Fuel system
Special tools
Dial gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 004
Pressure gauge/Connection parts . . . . . . . . . . 98 111 + 98 113
Wedge for coupling half . . . . . . . . . . . . . . . . . . . . . . . . . . 98 435
Impact drift for injectors . . . . . . . . . . . . . . . . . . .99 078 + 99 074
Hub for pump test bench 7000-pump. . . . . . . . . . . . . . . . 99 086
Hub for pump test bench 3000-pump. . . . . . . . . . . . . . . . 99 087
Grip for full filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 025
Rev counter, optical . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 046
Smoke indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 047
Socket for delivery valve holder . . . . . . . . . . . . . . . . . . . 587 156
Nozzle tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 174
Injector cleaning tool . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 179
102
Engines Notes
103
Engines Notes
104
Engines Notes
105
Engines Notes
106
Engines Notes
107
Engines Notes
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01 Service Data 3-Series Engine

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01 Service Data 3-Series Engine

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CONTENTS

DN8 DN9 DN11

Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 in line

A = min. thickness for ground valve

Valve timing diagram

lntake valve seat. . . . . . . . . . . . . . . . . . . . . . . . . . .Replaceable

New intake valve and new valve seat ring

New intake valve and a max machined valve seat ring

Exhaust valve seat . . . . . . . . . . . . . . . . . . . . . . . . Replaceable

New intake valve and new valve seat ring

New intake valve and a max. machined valve seat ring

Rocker arm mechanism

Sequence for tightening of cylinder head bolts

TDC for 1st cylinder

TDC for 6th cylinder

Lubricant for exhaust manifold bolt threads 561 205

Marking of cylinder liner before removal of

Max permissible height difference on one and the same

Sealing compound for cylinder liners . . part No. 584 010

Seals in cylinder liners

Black ring with a violet marking or green ring can also be

Bolts for flywheel housing tightened

CRANKSHAFT AND RECIPROCATING

Connecting rod races:

Injection pump shaft gear

Oil pressure reduction valve

Oil filter for turbocharger

Oil nozzles for piston cooling

Coolant cover, opening pressure . . . . . . . . . . . . . . . .0.2–0.4 bar

Feed pump pressure in injection pump fuel chamber

Injector opening pressure:

Low idling speed . . . . . . . . . . . . . . . . . . . . . . . . . . 450–500 r/min

High idling speed DN8 . . . . . . . . . . . . . . . . . . . . . . . . 2700 r/min

1. Plate with valve clearance and pump setting

Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 in line

Lubrication oil volume:

A = min. thickness for ground valve

Valve timing diagram

Intake valve seat . . . . . . . . . . . . . . . . . . . . . . . . . Replaceable

New intake valve and new valve seat ring

New intake valve and a max machined valve seat ring

Exhaust valve seat . . . . . . . . . . . . . . . . . . . . . . . . Replaceable

New intake valve and new valve seat ring

New intake valve and a max machined valve seat ring

Height of valve guide

Rocker arm mechanism

Sequence for tightening of Angle tightening

TDC for 1st cyIinder

TDC for 6th cylinder

Valve adjusting diagram

Marking of cylinder liner before removal of

Permitted grind of upper plane of

Sealing compound for cylinder liners . part No. 584 010

Seals in cylinder liners

Tightening torques Stage 1 Stage 2

Bolts for flywheel housing tightened in

CRANKSHAFT AND RECIPROCATING

Turbo engines have keystone rings and naturally aspirated

Axial clearance. . . . . . . . . . . . . . . . . . . . . . . . 0.20–0.35 mm

OD = TDC = Top dead centre

Tightening torques Stage 1 Stage 2

Pump drive gear

Oil pressure with warm engine