FXEC/MECH/2018-2019/ODD/SEM V/ME6503 - DME

COURSE PLAN
ACADEMIC YEAR 2018 - 2019 (ODD SEMESTER)
COURSE PLAN
ME6503 DESIGN OF MACHINE ELEMENTS
Degree :BE (MECH) Class : III MECH / V Sem No. Credits: 3
Text Books:
T1 Bhandari V, “Design of Machine Elements”, 3rd Edition, Tata McGraw-Hill Book Co, 2010.
T2 Joseph Shigley, Charles Mischke, Richard Budynas and Keith Nisbett “Mechanical Engineering Design”, 8th Edition, Tata McGraw-Hill, 2008.

Reference Books:

R1 Sundararajamoorthy T. V. Shanmugam .N, “Machine Design”, Anuradha Publications, Chennai, 2003.

Web References:
W1 nptel.ac.in/courses/dme W3
W2 www.aulibrary.com/machine design

Testing
Method
Teaching Method
(Group
(BB, PPT, NPTEL,
Page No.Of Discussion,
S. No Topics to be covered Text / Ref
No Hours
Week No Video Lect. IV,
MCQ,
Course Outcome
Inplant Training
Tutorial,
etc.)
Seminar,Writt
en / Oral Test)

PREREQUISITES TO THE COURSE

Course objective, Course Outcome, Prerequisite,
Introduction - Application of Machine Design - T1 1-22,
1 1 1 Video, PPT GD C503.1
Technologies in industries R1 1-20

T1 56-99,
2 Introduction - Terminologies in Strength of Materials R1 145-185
1 BB , PPT GD C503.1
Manufacturing Technology-I & II Laboratory machines operating lab
3 lab 1 Video,PPT Summary C503.1
knowledge manual
UNIT I- STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS
1 Introduction to the design process-phases in Machine Design T1 5-Feb 1 BB Quiz C503.1
Factors influencing machine design-selection of materials based on Oral, Slip
2 R1 1.2 1 BB C503.1
mechanical properties test
3 Preferred numbers- fits and tolerances-Types-Applications T1 74-81 1 BB C503.1
Direct, Bending and torsional stress equations -Design procedure-
4 T1,R1 94-96, 2.9 1 2 BB C503.1
Problems
196-199,
5 Impact and shock loading-Design procedure-Problems T1,R1
2.10-2.11
1 BB C503.1

Calculation of principle stresses for various load combinations- 118-120, Problem

6 T1,R1 1 BB C503.1
Design procedure-Problems 2.5-2.8 Solving
7 Calculation of eccentric loading--Design procedure-Problems T1 97-99 1 BB C503.1

Written
8 Curved beams – crane hook and ‘C’ frame-Design procedure-Problems T1 145-149 1 BB C503.1
Quiz

Theories of failure-Factor of safety Design based on strength and 120-127,

9 T1, R1 1 BB Quiz C503.1
stiffness 4.2-4.5
 Testing
Method
Teaching Method
(Group
(BB, PPT, NPTEL,
Page No.Of Discussion,
S. No Topics to be covered Text / Ref
No Hours
Week No Video Lect. IV,
MCQ,
Course Outcome
Inplant Training
Tutorial,
etc.)
Seminar,Writt
en / Oral Test)

Design for variable loading-stress concentration-Design procedure- T1, 184-194,

10 1 3 BB , Problems C503.1
Problems R1 4.8-4.15

Remarks :- No. Of Hours Planned __10_____ Hours

UNIT II SHAFTS AND COUPLINGS

Design of solid shafts -based on strength and Rigidity-Design procedure- 323-327,
11 T1,R1 1 4 BB C503.2
Problems 10.1-10.3

Design of hollow shafts -based on strength and Rigidity-Design 336-338

12 T1 1 BB Quiz C503.2
procedure-Problems 10.30-10.35

Design of solid shafts- based on critical speed-Design procedure- Oral, Slip

13 T1 10.3-10.4 1 BB C503.2
Problems test

Design of solid shafts- based on Power Transmission-Design procedure-

14 T1 10.35-10.40 1 BB Quiz C503.2
Problems
Design of Keys and keyways-Types of key-Design procedure- 340-348,
15 T1,R1 1 BB,PPT C503.2
ProblemsDesign of splines 10.6

351-355, Problem
16 Design of Rigid couplings -Muff coupling-Design procedure-Problems T1,R1 1 5 BB,PPT C503.2
10.40-10.42 Solving
356-362,
17 Design of Rigid couplings -Flangecoupling-Design procedure-Problems T1,R1
10.42-10.46
1 BB,PPT C503.2

Design of flexible couplings -Bush pin coupling-Design procedure- 365-370, Problem

18 T1,R1 1 BB,Video C503.2
Problems 10.47-10.52 Solving

Remarks :- No. Of Hours Planned ___8____ Hours

UNIT III - MULTIMEDIA SYSTEMS DESIGN

238-251,
19 Threaded fasteners-Types of fasteners-stresses acting on fasteners T1,R1
8.1-8.5
1 BB Seminar C503.3

251-253,
20 T1,R1 1 6 BB Quiz C503.3
Bolted joints -Initial stresses-External stresses-Design procedure-Problems 8.24-8.26
251-262,
21 T1,R1
8.26-8.28
1 BB Test C503.3
Bolted joints -including eccentric loading-Design procedure-Problems
108-113, Oral, Slip
22 T1,R1
8.29-8.34
1 BB,PPT test
C503.3
Design of Knuckle joints-stresses acting-Design procedure-Problems
99-104,
23 T1,R1 1 BB,PPT C503.3
Design of Cotter joints-stresses acting-Design procedure-Problems 8.34-8.40
298-302, Problem
24 T1,R1 1 BB,PPT C503.3
Design of Welded joints -Direct stresses acting-Design procedure-Problems 7.11-7.16 Solving
303-306,
25 T1,R1
7.16-7.26
1 7 BB C503.3
Design of Welded joints -Eccentric stresses acting-Design procedure-Problems
Problem
26 R1 6.15-6.32 1 BB,PPT C503.3
Design of Riveted joints for structures-Design procedure-Problems Solving
27 Theory of bonded joints-stresses in adhesive joints-Various types T2 501-502 1 BB,PPT C503.3

Remarks :- No. Of Hours Planned ___9____ Hours

 Testing
Method
Teaching Method
(Group
(BB, PPT, NPTEL,
Page No.Of Discussion,
S. No Topics to be covered Text / Ref
No Hours
Week No Video Lect. IV,
MCQ,
Course Outcome
Inplant Training
Tutorial,
etc.)
Seminar,Writt
en / Oral Test)

UNIT IV ENERGY STORING ELEMENTS AND ENGINE COMPONENTS

Various types of springs-Objectives-Classification-Basic principle
389-391,
28 T1,R1
9.1-9.5
1 BB,PPT C503.4
Optimization of helical springs-Stresses-Deflection-Stiffness -Design 393-397,
29 T1,R1 1 BB,Video Quiz C503.4
procedure-Problems 9.20-9.25
399-403,
30 Optimization of helical springs-Subjected to variable loading T1,R1
9.25-9.35
1 8 BB,PPT Slip test C503.4

31 Rubber springs-Semi eliptical leaf spring-Design procedure-Problems T1 429-433 1 BB C503.4

433-437, Problem
32 Design of leaf spring--Design procedure-Problems T1,R1 1 BB,PPT C503.4
9.35-9.37 Solving
Design of Flywheels- considering stresses in rims -and in arms for 763-768,
33 T1,R1 1 BB,PPT C503.4
engines and punching machines-Design procedure-Problems 11.26-11.32

Design of Flywheels -Fluctuation of energyfor engines and punching 768-778,

34 T1,R1 1 PPT Seminar C503.4
machines-Design procedure-Problems 11.61-11.73

35 Design of Connecting Rods-Types-Design procedure-Problems R1 11.6-11.16 1 9 BB,PPT C503.4

36 Design of Crank shafts--Design procedure-Problems R1 11.18-11.26 1 BB C503.4

Remarks :- No. Of Hours Planned ___9____ Hours

UNIT V BEARINGS
606-614,
37 Sliding contact bearing-Typs-Lubrication T1,R1
17.1-17.7
1 BB,PPT Test C503.5

630-635,
38 Design of Hydrostaic journal bearings-Design procedure-Problems T1,R1
17.30-17.34
1 BB,PPT Quiz C503.5
635-640,
Problem
39 Design of Hydrodynamic journal bearings-Design procedure-Problems T1,R1 17.35- 1 BB C303.5
17.337 Solving

40 R1 17.37-17.38 1 10 BB C503.5
Sommerfeld Number, Raimondi and Boyd graphs
640-645,
41 Design of Journal bearing-Design procedure-Problems T1,R1
17.30-17.34
1 BB C503.5

556-570,
42 Design of Rolling contact bearings-Types-Applications T1,R1
17.1-17.7
1 BB,PPT C503.5

571-580, Problem
43 Design of Ball Bearing-Types-Applications-Design procedure-Problems T1,R1 1 BB,PPT C503.5
17.30-17.34 Solving
580-590,
44 Design of Roller Bearing-Types-Applications-Design procedure-Problems T1,R1
17.35-17.37
1 BB C503.5

576-584,
45 Selection of Rolling Contact bearings-Materials-Lubrication T1,R1
17.37-17.38
1 BB Oral C503.5

Remarks :- No. Of Hours Planned ___9____ Hours

Total No. Of Hours 45 Hours

CONTENT BEYOND THE SYLLABUS

Graphics Programming Using C - Primitives, Line Circle drawing, Lab demo and
47 Web 1 C303.1
transformations,Simple animation Practice
VALUE ADDED COURSE
Auto CAD, CREO, ANSYS

Course Outcomes

C503.1 - • Upon completion of this course, the students can able to successfully design machine elements.graphics algorithms

C503.2 - • Ability to use standard data’s to design machine elements

C503.3 - • Ability to analyze the design components strength, life time and material properties.

C503.4 - • To understand the factors influencing machine design process.

C503.5 - • Students get knowledge in evaluating the shape and dimensions of a component to satisfy functional and strength requirements.

Staff In-charge SM Team Member HOD PROFESSOR - ACADEMICS

 FXEC/MECH/2019-2020/ODD/SEM V/ME8593 - DME

COURSE PLAN
ACADEMIC YEAR 2018 - 2019 (ODD SEMESTER)
COURSE PLAN
ME8593 DESIGN OF MACHINE ELEMENTS
Degree :BE (MECH) Class : III MECH / V Sem No. Credits: 3
Text Books:
T1 Bhandari V, “Design of Machine Elements”, 3rd Edition, Tata McGraw-Hill Book Co, 2010.
T2 Joseph Shigley, Charles Mischke, Richard Budynas and Keith Nisbett “Mechanical Engineering Design”, 8th Edition, Tata McGraw-Hill, 2008.

Reference Books:

R1 Sundararajamoorthy T. V. Shanmugam .N, “Machine Design”, Anuradha Publications, Chennai, 2003.

Web References:
W1 nptel.ac.in/courses/dme
W2 www.aulibrary.com/machine design

Testing
Method
Teaching Aid (BB, (Group
Page No.Of PPT, NPTEL, Video Discussion,
S. No Topics to be covered Text / Ref
No Hours
Week No
Lect. IV, Inplant
Teaching method
MCQ,
Course Outcome
Training etc.) Tutorial,
Seminar,Writt
en / Oral Test)

PREREQUISITES TO THE COURSE

Course objective, Course Outcome, Prerequisite,
1-22, 1.1-
Introduction - Application of Machine Design - T1
1 R1
1.21 1 1 Video,PPT Demonstration GD C503.1
Technologies in industries

T1 56-99,
2 Introduction - Terminologies in Strength of Materials R1 2.1-2.23
1 BB,PPT Lecture GD C503.1

UNIT I- STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS

Introduction to the design process, Machine design defintion,basic procedure
1 of machine design,Classification of design-Adpative,developed,new design T1 1-5 1 BB Lecture Quiz C503.1
& Optimum design
Factors influencing machine design, Factors related to customer
requirements and manufacturing
-Functional,Operational,Maintenance,Material and Manufacturiing methods
2 used,Selection of materials based on mechanical properties -Toughness, R1 1.2 1 BB Lecture C503.1
hardness, stiffness, resistance & Resilience, elasticity,plasticity,
malleability,ductility,Some of useful materials and its applications.

Defintion of preferred number,series and application,Ergonimics, Lecture & role

3 Interchangeability and Concurrent Engineering,Teriminology in limit system T1 74-78 1 BB play
C503.1
4 Terminology of fits and types clearance, interference & Transition fits T1 78-81 1 BB C503.1
5 Direct, Bending and torsional stress equations T1 94-96 1 BB C503.1
Maximum principal stresses,Torsional & angle finding problem solving Problem
6 R1 2.9 1 BB C503.1
solving
Impact and shock loading,Falling weight / instantaneous extension 196-199,
7 calculations T1,R1
2.10-2.11
1 3 BB C503.1
calculation of principle stresses for various load combinations, eccentric 118-120,
8 loading T1,R1
2.5-2.8
1 BB GD C503.1
9 Design of curved beams basic concept and procedure T1 145-147 1 BB C503.1
Crane hook and ‘C’ frame & Clamp problem solving for inner & outer fibre Problem
10 stresses T1 147-149 1 BB C503.1
solving
11 Factor of safety –important & application R1 4.2-4.5 1 BB C503.1
Theories of failure- max.shear stress, normal stress,strain,Distorition and
12 strain energy theories T1 120-123 1 BB GD C503.1
Design based on strength and stiffness– stress concentration / stress Oral, Slip
13 concentration factor calculation T1, R1 123-127 1 4 BB
test
C503.1
Design for variable loading-procedure ,Soderberg,Goodman and gerber T1
14 relations 184-194 1 C503.1
BB
Problem solving for variable load combinations Problem
15 R1
4.8-4.15 1 BB C503.1
solving

Remarks :- No. Of Hours Planned __18_____ Hours

UNIT II SHAFTS AND COUPLINGS

Introduction –types of shaft, standard shaft dimensions & stresses in shaft
19 T1 323-327 1 BB GD C503.2

Design of solid and hollow shafts based on strength

20 T1 336-338 1 BB C503.2

Subjected to bending,torsional & combined loading Problem

21 R1 10.3-10.4 1 BB C503.2
solving
Design of solid and hollow shafts based on rigidity comparison of stiffness
22 R1 10.35-10.40 1 5 BB GD C503.2

Percentage of saving material, twisting moment.

23 R1 10.1-10.3 1 BB C503.2

Design of solid and hollow shafts based on critical speed dunkerley equation
24 & torque diagrams R1 10.30-10.35 1 BB QUIZ C503.2

Problem
25 T1 340-348 1 BB C503.2
Design of Keys, keyways-Types of keys and effects solving

26 R1 10.6 1 BB C503.2
Design of splines,applications & problem solving
351-355,
27 T1,R1
10.40-10.42
1 BB slip test C503.2
Design of Rigid couplings,
356-362,
28 Various steps involved in design parameters and strength verification, T1,R1 10.42-10.46 1 6 BB,PPT GD C503.2
Problem solving
Problem
29 T1 365-370 1 BB C503.2
Design of flexible couplings solving
10.47- Problem
30 Various steps involved in design parameters and strength T1
10.52
1 BB C503.2
verification,Problem solving solving

Remarks :- No. Of Hours Planned ___12____ Hours

UNIT III - TEMPORARY AND PERMANENT JOINTS

Threaded fasteners-nomenclature of screw threads & types 238-251,
31 T1,R1
8.1-8.5
1 BB Seminar C503.3

251-253, Problem
32 T1,R1
8.24-8.26
1 BB C503.3
Bolted joints –types and applications solving
251-262,
33 T1,R1
8.26-8.28
1 BB C503.3
Eccentric loading acting parallel & perpendicular to axis of bolt
108-113, Problem
34 T1,R1
8.29-8.34
1 7 BB C503.3
Design of Knuckle joints procedure, stresses in eye and in the fork solving
 Testing
Method
Teaching Aid (BB, (Group
Page No.Of PPT, NPTEL, Video Discussion,
S. No Topics to be covered Text / Ref
No Hours
Week No
Lect. IV, Inplant
Teaching method
MCQ,
Course Outcome
Training etc.) Tutorial,
Seminar,Writt
en / Oral Test)

35 Design of Cotter joints procedure, types T1 99-104 1 BB C503.3

36 Design of sleeve and cotter joint, Design of Gib and cotter joint R1 8.34-8.40 1 BB GD C503.3
298-302, Problem
37 T1,R1
7.11-7.16
1 BB C503.3
Welded joints- classification of welding solving
303-306,
38 T1,R1
7.16-7.26
1 BB C503.3
Types of welded joints, strength of fillet eccentric load on welded joints.
39 Riveted joints for structures, types, caulking and fullering, Design of boiler R1 6.15-6.32 1 BB,PPT. slip test C503.3
joints, Strength and efficiency finding.
40 Theory of bonded joints- types of adhesives, surface finish requirements and T2 501-502 1 8 BB Quiz C503.3
applications
Remarks :- No. Of Hours Planned ___10____ Hours

UNIT IV ENERGY STORING ELEMENTS AND ENGINE COMPONENTS

389-391,
41 T1,R1
9.1-9.5
1 BB,PPT GD C503.4
Introduction –material of spring, applications of the springs
393-397, Problem
42 T1,R1
9.20-9.25
1 BB C503.4
Various types of springs-helical,spiral,leaf,disc or Belleville springs solving
399-403,
43 T1,R1
9.25-9.35
1 BB C503.4
optimization of helical springs-close coiled and open coiled springs
Problem
44 Helical compression springs subjected to axial loading, eccentric loading & T1 429-433 1 BB C503.4
bulking of compression springs solving
433-437,
45 T1,R1
9.35-9.37
1 BB QUIZ C503.4
Rubber springs-design procedure-applications
Design of Flywheels considering stresses in rims and arms for engines and 763-768,
46 T1,R1
11.26-11.32
1 9 BB slip test C503.4
punching machines.
768-778,
47 Calculation of flywheel diameter, mass moment of inertia and turning T1,R1
11.61-11.73
1 BB C503.4
moment diagram methodology
Problem
48 R1 11.6-11.16 1 BB C503.4
Design of Connecting Rods and applications solving
49 Introduction -Crank shafts-design of overhung crank shaft R1 11.18-11.20 1 BB C503.4
Problem
50 R1 11.21-11.26 1 BB C503.4
Design of centre crankshaft and problem solving solving
Remarks :- No. Of Hours Planned ___10____ Hours

UNIT V BEARINGS
606-614,
51 Introduction bearings-classification and applications, materials used in T1,R1
17.1-17.7
1 BB,PPT slip test C503.5
bearings
630-635, Problem
52 T1,R1
17.30-17.34
1 10 BB C503.5
solving
Sliding contact bearing –design procedure, temperature effects and viscosity
635-640,
53 T1,R1 17.35- 1 BB C503.5
Design of Rolling contact bearings-problem solving 17.337
54 R1 17.37-17.38 1 BB GD C503.5
Design of ball and roller bearings, advantages and limitations
640-645,
55 T1,R1
17.30-17.34
1 BB C503.5
Hydrodynamic journal bearings-design procedure –problem solving
556-570, Problem
56 Somerfield Number, Raimondi and Boyd graphs usage for temperature and T1,R1
17.1-17.7
1 BB C503.5
viscosity selection solving
571-580,
57 T1,R1
17.30-17.34
1 BB C503.5
Problem solving for to find temperature
580-590, Problem
58 Dynamic capacity-dynamic load rating and bearing life expectancy T1,R1
17.35-17.37
1 11 BB C503.5
calculations solving
576-584, Problem
59 T1,R1
17.37-17.38
1 BB,PPT C503.5
Problem solving for to find life of bearing solving
60 Selection of Rolling Contact bearings based on load, capacity and life. T1 576-584 1 BB Quiz C503.5
Remarks :- No. Of Hours Planned ___10____ Hours

Total No. Of Hours 60 Hours

CONTENT BEYOND THE SYLLABUS

Lab demo and
61 Industrial applications of Machine component Web 1 Practice
C503.1

VALUE ADDED COURSE

Auto CAD, CREO, ANSYS, GD & T

Course Outcomes

C503.1 - • Explain the influence of steady and variable stresses in machine component design.

C503.2 - • Apply the concepts of design to shafts, keys and couplings.

C503.3 - • Apply the concepts of design to temporary and permanent joints.

C503.4 - • Apply the concepts of design to energy absorbing members, connecting rod and crank shaft. .

C503.5 - • Apply the concepts of design to bearings

Staff In-charge SM Team Member HOD PROFESSOR - ACADEMICS

 FXEC/MECH/2019-2020/ODD/SEM V/ME8593 - DME

COURSE PLAN
ACADEMIC YEAR 2018 - 2019 (ODD SEMESTER)
LESSON PLAN
ME-8593 DESIGN OF MACHINE ELEMENTS
Degree :BE (MECH) Class : III MECH / V Sem No. Credits: 3
Text Books:
T1 Bhandari V, “Design of Machine Elements”, 3rd Edition, Tata McGraw-Hill Book Co, 2010.
T2 Joseph Shigley, Charles Mischke, Richard Budynas and Keith Nisbett “Mechanical Engineering Design”, 8th Edition, Tata McGraw-Hill, 2008.

Reference Books:

R1 Sundararajamoorthy T. V. Shanmugam .N, “Machine Design”, Anuradha Publications, Chennai, 2003.

Web References:
W1 nptel.ac.in/courses/dme
W2 www.aulibrary.com/machine design
Testing Method
Teaching Aid (BB, (Group
Page No.Of PPT, NPTEL, Video Discussion, MCQ,
S. No Topics to be covered /Content Text / Ref
No Hours
Week No
Lect. IV, Inplant
Teaching method
Tutorial,
Course Outcome
Training etc.) Seminar,Written /
Oral Test)

PREREQUISITES TO THE COURSE

Course objective, Course Outcome, Prerequisite,
1-22, 1.1-
Introduction - Application of Machine Design - T1
1 1.21 1 Video,PPT Demonstration GD C503.1
Technologies in industries R1
1

T1 56-99,
2 Introduction - Terminologies in Strength of Materials R1 2.1-2.23
1 BB,PPT Lecture GD C503.1

UNIT I- STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS

Introduction to the design process, basic procedure of machine design
-Machine design defintion,Basic Procedure,Basic requirements of of machine Demonstration &
1 elements,Classification of design,Adpative,developed design,New design & T1 1-5 1 BB,PPT Lecture
Quiz C503.1
Optimum design.

1
 Testing Method
Teaching Aid (BB, (Group
Page No.Of PPT, NPTEL, Video Discussion, MCQ,
S. No Topics to be covered /Content Text / Ref
No Hours
Week No
Lect. IV, Inplant
Teaching method
Tutorial,
Course Outcome
Training etc.) Seminar,Written /
Oral Test)

Factors influencing machine design, Factors related to customer

requirements and manufacturing-
Functional,Operational,Maintenance,Material used,Manufacturiing methods
Demonstration &
2 used,Selection of materials based on mechanical properties- R1 1.2 1 BB,PPT Lecture
GD C503.1
Toughness,hardness,stiffness,resistance,Resilience,elasticity,plasticity,Malleabili 1
ty,ductility,Some useful materials and its applications.

Preferred numbers & usefulness of preferred numbers in parts dimension

selection,Fits and tolerances -Defintion of preferred number,series and
3 application,Ergonimics,Interchangeability and Concurrent T1 74-78 1 BB Lecture & role play GD C503.1
Engineering,Teriminology in limit system,Nominal,actual,allowance & tolerance
size,Fit,Types of fit,Clearance,Interference and Transistion Fit.

Direct, Bending and torsional stress equations-Stresses due to axial loading-

Tensile,compressive,elongation & poisson's ratio,Finding of bending stress,shear Problem
4 T1 94-96 1 BB Lecture C503.1
stress,Problem solving. solving

Maximum principal stresses,Torsional & angle finding problem solving

-Defintion of principal stresses-maximum and minimum stress,Shear stress Problem
5 R1 2.9 1 BB Lecture & role play C503.1
calculation,Problem solving with angle calculation. solving

Impact and shock loading,Falling weight / instantaneous extension

calculations-Definition of impact stress,Instantaneous stress,static load 196-199, Problem
6 T1,R1
2.10-2.11
1 2 BB Lecture C503.1
calculation,Falling Weight calculation,Strain and total stress finding solving

Calculation of principle stresses for various load combinations, eccentric

loading-Eccentric load definition,Stresses due to direct,bending and total normal 118-120,
7 stress,Wall bracket problem solving,Diameter finding for eccentric load T1,R1 2.5-2.8
1 BB Lecture GD C503.1
components.
Design of curved beams basic concept and procedure-Curved beam Problem
8 concept,Crane hook problem solving for inner & outer fibre stresses T1 145-147 1 BB Lecture C503.1
solving
‘C’ frame & L - Clamp problem solving for inner & outer fibre stresses-
Radius of curvature,inner,outer radius finding,Direct,bending and resultant stress Problem
9 T1 147-149 1 BB Lecture C503.1
calculation. solving

Theories of failure-Design based on strength and stiffness– Max.shear stress,

Demonstration &
10 normal stress,strain,Distorition and strain energy theories,Factor of safety – T1 120-123 1 BB,PPT Lecture
GD C503.1
Important & application, Diameter and FOS finding by failure theroies.
3
Stress concentration -Definition,stress concentration due to
11 holes,notches,splines and fillets,solving problems for finding stress concentration T1, R1 123-127 1 BB Lecture Oral, Slip test C503.1
factor.
Design for variable loading-procedure,Soderberg,Goodman and gerber
T1 Problem
12 relations,Graphs,calaculation of variable stress for single loading,axial,bending 184-194 1 Lecture C503.1
and torsion, Problem solving solving
BB
 Testing Method
Teaching Aid (BB, (Group
Page No.Of PPT, NPTEL, Video Discussion, MCQ,
S. No Topics to be covered /Content Text / Ref
No Hours
Week No
Lect. IV, Inplant
Teaching method
Tutorial,
Course Outcome
Training etc.) Seminar,Written /
Oral Test)

Remarks :- No. Of Hours Planned __12____ Hours

UNIT II SHAFTS AND COUPLINGS

Introduction – Function of shaft,types of shaft, standard shaft dimensions & Demonstration &
13 stresses in shaft,Comparative merits of hollow shaft over solid shaft. T1 323-327 1 BB,PPT Lecture
GD C503.2

Design of solid and hollow shafts based on strength- Shaft Subjected to

Problem
14 bending moment only,twisting moment only,problem solving to find diameters, T1 336-338 1 BB Lecture C503.2
Percentage of saving material, twisting moment. solving

Design of solid and hollow shafts based on rigidity comparison of stiffness 4

-Maximum permissible working stress for transmission shaft.Calcualation of
15 working stress and diameter.single and double pulley,Belt,Gear. R1 10.35-10.40 1 BB Lecture GD C503.2

Shaft subjected fluctuated load-Axial load addition to combined torsion and

16 bending load,calculating diameter,equivalent twisting moment. R1 10.1-10.3 1 BB Lecture Tutorial C503.2

Design of solid and hollow shafts based on critical speed -Dunkerley

17 equation,Rayleigh's ritz equation & torque diagrams,Finding deflection and R1 10.30-10.35 1 BB Lecture QUIZ C503.2
critical speed.
Design of Keys, keyways-Types of keys and effects,Design procedure for Demonstration & Problem
18 calculating length,width and thickness from power,torque. T1 340-348 1 BB,PPT Lecture
C503.2
solving
Design of splines -Applications & problem solving for calculating dimensions
19 of splines like length,width,diameter and thickness. R1 10.6 1 5 BB Lecture GD C503.2

Design of Rigid couplings-concept,requirements,types of coupling,Muff

351-355,
20 coupling-Based on strength calculating dimensions of hub,flange,key and bolt. T1,R1
10.40-10.42
1 BB Lecture slip test C503.2

Design of Flange coupling-concept,requirements,Flange coupling-based on

356-362,
21 strength calculating dimensions of hub,flange,key and bolt. T1,R1
10.42-10.46
1 BB Lecture GD C503.2

Design of flexible couplings -concept,requirements,types of coupling,flexible-

Demonstration & Problem
22 Bushed pin,oldham,marine and universal coupling.Bushed pin coupling based on T1 365-370 1 BB,PPT Lecture
C503.2
strength calculating dimensions of hub,flange,bush,key and bolt. solving
6
Design of universal couplings -concept,requirements,Based on strength 10.47- Problem
23 calculating dimensions of hub,flange,bush,key and bolt. T1
10.52
1 BB Lecture C503.2
solving

Remarks :- No. Of Hours Planned ___11____ Hours

UNIT III - TEMPORARY AND PERMANENT JOINTS

Threaded fasteners-Nomenclature of screw threads & types,Stresses in screwed 238-251, Demonstration &
24 fasteners due to static loading ,external forces and combined loading. T1,R1
8.1-8.5
1 BB,PPT Lecture
Seminar C503.3

6
 Testing Method
Teaching Aid (BB, (Group
Page No.Of PPT, NPTEL, Video Discussion, MCQ,
S. No Topics to be covered /Content Text / Ref
No Hours
Week No
Lect. IV, Inplant
Teaching method
Tutorial,
Course Outcome
Training etc.) Seminar,Written /
Oral Test)

Bolted joints –Types and applications,design of bolted joints based on axial 251-253, Problem
25 load,eccentric load on a bracket with circular basis. T1,R1
8.24-8.26
1 6 BB Lecture C503.3
solving
Design of bolted joints- Considering Eccentric load acting parallel & 251-262,
26 perpendicular to axis of bolt.Problem solving to find the dimensions of the bolt. T1,R1
8.26-8.28
1 BB Lecture Quiz C503.3
Design of Knuckle joints-concept,design procedure for calculating stresses in
108-113, Problem
27 forked end and single eye or rod end and cotter pin.Considering tensile,shear, T1,R1
8.29-8.34
1 BB Lecture C503.3
crushing stresses. solving

Design of Cotter joints -concept,design procedure , types-socket and

28 spigot,sleeve and cotter,Gib and cotter joint,Calculating the failure of piston T1 99-104 1 BB Lecture GD C503.3
rod,socket and cotter by considering tensile,crushing and shear strength for
socket and spigot.
7
Design of sleeve and cotter joint- Design of Gib and cotter joint-Calculating the
29 failure of piston rod,socket and cotter by considering tensile,crushing and shear R1 8.34-8.40 1 BB Lecture GD C503.3
strength.
Problem
30 Design of Welded joints- classification of welding,Types of welded joints,
298-302,
T1,R1
7.11-7.16
1 BB Lecture C503.3
Merits and demeritsof welded joints over riveted joints solving
303-306,
31 Calculating the dimensions of weld- strength of transverse and parallel fillet- T1,R1
7.16-7.26
1 BB Lecture C503.3
eccentric load on welded joints.
Demonstration &
32 Design of Riveted joints for structures - types, caulking and fullering, Design R1 6.15-6.32 1 BB,PPT Lecture
slip test C503.3
of boiler joints, Strength and calculating efficiency.
8
33 Theory of bonded joints- types of adhesives, surface finish requirements and T2 501-502 1 BB Lecture Quiz C503.3
applications
Remarks :- No. Of Hours Planned ___10____ Hours

UNIT IV ENERGY STORING ELEMENTS AND ENGINE COMPONENTS

389-391, Demonstration &
34 Introduction –materials of spring - nomenclature of helical spring- applications T1,R1
9.1-9.5
1 BB,PPT Lecture
GD C503.4
of the springs
393-397, Problem
35 Various types of springs-helical,spiral,leaf,disc or Belleville springs- stresses in T1,R1 9.20-9.25
1 8 BB Lecture C503.4
helical springs-surging in springs solving
399-403,
36 Optimization of helical springs-design of close coiled and open coiled springs T1,R1
9.25-9.35
1 BB Lecture C503.4
in railway wagons, saftey valves-calculating dimensions of springs
Problem
37 Design of Helical compression springs - subjected to axial loading, eccentric T1 429-433 1 BB Lecture C503.4
loading & bulking of compression springs solving
433-437,
38 Design of Leaf and Rubber springs-design procedure-calculating thickness and T1,R1 9.35-9.37
1 BB Lecture QUIZ C503.4
width of the leaf - applications

9
 Testing Method
Teaching Aid (BB, (Group
Page No.Of PPT, NPTEL, Video Discussion, MCQ,
S. No Topics to be covered /Content Text / Ref
No Hours
Week No
Lect. IV, Inplant
Teaching method
Tutorial,
Course Outcome
Training etc.) Seminar,Written /
Oral Test)

Design of Flywheels - considering stresses in rims and arms for engines and 763-768,
39 punching machines - calculating mass and cross sectional dimensions of rim and T1,R1 11.26-11.32 1 BB Lecture slip test C503.4
hub.
9
768-778,
40 Design of flywheel - calculating diameter,fluctuation of energy and mass T1,R1
11.61-11.73
1 BB Lecture C503.4
moment of inertia by using turning moment diagram methodology.
Design of Connecting Rods - Forces acting on connecting rod by considering Demonstration & Problem
41 "I" section and applications,Design of crankpin on big & small end,Diameter of R1 11.6-11.16 1 BB,PPT Lecture
C503.4
solving
bolt,thickness of big end cap.
Design of crankshaft and problem solving for crankpin,crankweb,design of Demonstration & Problem
42 shaft at the junction of crankweb,Types-Centre & overhang crankshft. R1 11.21-11.26 1 BB,PPT Lecture
C503.4
solving
Remarks :- No. Of Hours Planned ___09____ Hours

UNIT V BEARINGS
Introduction bearings-concept,classification, applications and materials used in 606-614, Demonstration &
43 bearings T1,R1
17.1-17.7
1 BB,PPT
Lecture
slip test C503.5
Sliding contact bearing –Types of journal bearing-Hydrostatic &
630-635, Problem
44 hydrodynamic bearing,types of lubrication,hydrodynamic theory of lubrication. T1,R1
17.30-17.34
1 BB Lecture C503.5
solving
Hydrodynamic journal bearings-Somerfield Number, Raimondi and Boyd 635-640,
45 graphs usage for temperature and viscosity selection,design procedure –problem T1,R1 17.35- 1 10 BB Lecture C503.5
solving 17.337
Design of journal bearing-Calculations of length of journal,clearance, pressure
46 develop,coefficient of friction,heat generated and heat dissipated. R1 17.37-17.38 1 BB Lecture GD C503.5
Design of Rolling contact bearings-Types of rolling contact bearing-Ball and
640-645,
47 roller bearing,raidal,angular contact and thrust bearing,comparison of rolling and T1,R1 17.30-17.34 1 BB Lecture C503.5
sliding contact bearing.

556-570, Problem
48 Design of ball bearings -Calculations of static load capacity,Dynamic load T1,R1
17.1-17.7
1 BB Lecture C503.5
rating,equivalent load and bearing life expectancy. solving
Selection of Roller Contact bearings- Material selection,components of roller 576-584, Demonstration & Problem
49 bearing,bearing failure,Load-life relationship.Needle roller & Taper roller bearing. T1,R1
17.37-17.38
1 BB,PPT Lecture
C503.5
solving
11
580-590, Problem
50 Design of roller bearings -Calculations of static load capacity,Dynamic load T1,R1
17.35-17.37
1 BB Lecture C503.5
rating,equivalent load and bearing life expectancy. solving

51 Advantages,limitations,applications and bearing life hours,Reliablity of ball T1 576-584 1 BB Lecture Quiz C503.5
and Roller bearing.
Remarks :- No. Of Hours Planned ___9____ Hours

Total No. Of Hours 51 Hours

 Testing Method
Teaching Aid (BB, (Group
Page No.Of PPT, NPTEL, Video Discussion, MCQ,
S. No Topics to be covered /Content Text / Ref
No Hours
Week No
Lect. IV, Inplant
Teaching method
Tutorial,
Course Outcome
Training etc.) Seminar,Written /
Oral Test)

CONTENT BEYOND THE SYLLABUS

Lab demo and
59 Industrial applications of Machine component Web 1 Practice
C503.1

VALUE ADDED COURSE

Auto CAD, CREO, ANSYS, GD & T

Course Outcomes

C503.1 - • Explain the influence of steady and variable stresses in machine component design.

C503.2 - • Apply the concepts of design to shafts, keys and couplings.

C503.3 - • Apply the concepts of design to temporary and permanent joints.

C503.4 - • Apply the concepts of design to energy absorbing members, connecting rod and crank shaft. .

C503.5 - • Apply the concepts of design to bearings

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