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1 - Free Positioning Wireless Power Transfer System Based On One-to-Multiple Topology
1 - Free Positioning Wireless Power Transfer System Based On One-to-Multiple Topology
fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2977199, IEEE
Transactions on Power Electronics
1
Abstract—Wireless power transfer system (WPT) is an in- multiple self-resonators topology, there are some dead zones,
teresting alternative for charging electric vehicles and has a and thus free positioning is not always guaranteed.
broad prospect in public transport applications. In order to
obtain optimal power transfer, the existing WPT systems often In order to alleviate the problem mentioned above, multiple
require perfect alignment between the primary and secondary coils can be used on the secondary side. On one hand,
coils, which can hardly be met in real applications. To relieve the manufacturing process and installation of primary coil is
this problem and achieve the goal of free positioning, a one-to- usually difficult as it needs to be exposed to the outdoors for a
multiple WPT topology being able to improve the misalignment
long time. Compared to the multiple-to-one topology, the one-
tolerance at the secondary side is proposed in this letter. Based on
circuit analysis and Matlab simulation, a mixed mode is proposed to-multiple topology can reduce the manufacturing cost and
to obtain a steady power transfer with horizontal misalignment. installation difficulty by the protection of the vehicle body. On
To verify the proposed topology, a one-to-two WPT system with the other hand, using multiple small coils can also facilitate the
a three winding transformer is developed in this letter, showing coil design in scenarios where space constraints of the vehicle
that proposed topology with the mixed mode can significantly
chassis are one of the major considerations. For common WPT
increase the positioning adaptability.
system with multiple secondary loops, power integration is
Index Terms—Free positioning, high-misalignment tolerance, implemented with the parallel rectifier bridges [9]. However,
wireless power transfer, one-to-multiple topology, multiple sec-
ondary coils, the mixed mode.
the output current of each rectifier bridge will be unbalanced
due to the inconsistent induced voltages of each secondary
loop and the clamping effect of the rectifier diodes. Therefore,
I. I NTRODUCTION this paper focuses on the one-to-multiple WPT topology that
supports the free positioning of EVs and RVs.
R ECENTLY, wireless power transfer (WPT) has received
increased academic attention [1], [2], and has already
been employed in many applications, such as the wireless
The topology consists of a primary coil, multiple secondary
coils, and a multi-winding transformer as shown in Fig. 1.
charging of electric vehicles [3], high-speed trains [4] and etc, Secondary coils are placed side by side on the same plane. The
due to its merits of convenience, safety, and reliability. For advantage of using multiple small coils in parallel is that the
electric vehicles (EVs) and rail vehicles (RVs) applications, corresponding secondary coils can be selectively switched on
perfect alignment between the primary coil and secondary for power delivery and others can be turned off to reduce loop
coils is usually a prerequisite to guarantee the rated output losses, based on the current parking position of the vehicle.
power as there is only one primary coil and one secondary The multi-winding transformer can linearly superimpose the
coil [5], [6]. This makes it necessary to equip a precision energy of each secondary circuit to the load.
positioning maneuver from the driver or an electro-mechanic
alignment system for the secondary coil, making the po-
sitioning more difficult. However, to achieve the goal of Load
free positioning, it is necessary to have high-misalignment Ferrite core
tolerance between coils as much as possible. To this end, 1 2 …… n Secondary coils
[7] proposed a series-parallel-series (SPS) topology to obtain
high-misalignment tolerance. However, it was shown that the
misalignment was only increased by 25%. To further improve Primary coil
the misalignment tolerance, another option is to set multiple
Source
self-resonators and increase the driving frequency of up to
megahertz [8], but this does not conform the wireless charging Fig. 1. Schematic diagram of the coupled coil of the proposed WPT system.
standards for EVs, i.e. the SAE J2954™. Moreover, in the
This paper was supported in part by the National Natural Science Founda- In the remainder of this letter, in order to find the rela-
tion of China under Grants 51677139, 51907054, 51977151 and 61703311. tionship between load voltage and coil alignment based on
(Corresponding author: Qijun Deng; Fengwei Chen.)
J. Chen, H. Zhou, Q. Deng, F. Chen, A. Zhu, Jiangtao Liu, and the proposed one-to-multiple WPT topology, an equivalent
X. Gao are with the Department of Automation, Wuhan University, circuit model was used for theoretical analysis. Subsequently,
Wuhan 430072, China, and also with Wuhan University Shenzhen these theoretical results are validated based on a simulation
Research Institute, Shenzhen 518057, China (e-mail: drchen@whu.edu.cn;
hzhouwuhee@whu.edu.cn; dqj@whu.edu.cn; fengwei.chen@whu.edu.cn; example, as well as a one-to-two laboratory prototype. Finally,
zhuao1994@whu.edu.cn; liu jiangtao@whu.edu.cn; gaoxran@foxmail.com). conclusions are drawn.
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Transactions on Power Electronics
2
√
II. A NALYTICAL M ODELING M12 = M1s = M2s = k Lt Lt = Lt . According to (1), the
voltage-current equations are
Fig. 2 depicts the equivalent circuit of the proposed system.
The primary side includes an inverter, and a resonant loop dΨ1 dΨ2 dΨs
U1 = U2 = Us = = =
consisting of a coil Lp and a compensation capacitor Cp . The dt dt dt , (2)
secondary side includes n resonant loops, where Li and Ci , dI1 dI2 dIs
= Lt + +
i = 1, 2, . . . , n, denote the coils and capacitors, respectively. dt dt dt
The power of all secondary loops is assembled by an ideal
where U1 , U2 , and Us are the induced voltages of each
multi-winding transformer with a ferrite core and subsequently
winding respectively.
fed to the rectifier, where Lt , L1t , . . . , Lnt are windings of the
By the power conservation law, obviously there is U1 · I1 +
same design parameters. Rp , Rs , R1 , . . . , Rn are the parasitic
U2 · I2 = Us · Is , so the currents satisfy I1 + I2 = Is . Further,
resistances; RL is the load; UDC is a DC source; UAC is
in a multi-winding transformer with n windings, the following
the root-mean-squared (RMS) of the AC output voltage of the
relations hold
inverter; S1 , . . . , Sn are the switches of each secondary loop;
Ip , Is , I1 , . . . , In are the currents of each loop, respectively. U1 = U2 = · · · = Un = Us
The mutual inductances between the primary coil and each . (3)
I1 + I2 + · · · + In = Is
secondary coil are denoted as M1 , . . . , Mn , respectively. Cf
and Lf are the filter capacitor and filter inductor after the
rectifier. In the case where the coils are placed side by side, B. Circuit Analysis of the Proposed System
the mutual inductance is small enough compared with the
Based on Kirchhoff’s laws, the loop equations can be
mutual inductances between primary coil and each secondary
obtained from Fig. 2.
coil, so the mutual inductances between the secondary coils
are not considered in the following circuit theory-based mod- UAC = Ip · Zp + I1 · jωM1 + I2 · jωM2 + · · · In · jωMn
eling [10]. Additionally, suppose that the primary loop and Ip · jωM1 + I1 · Z1 + U1 = 0
secondary loops have the same self-resonant frequency. ··· ,
Ip · jωMn + In · Zn + Un = 0
I1 k=1 Us + Is · Zn+1 = 0
Ip Is
M1 S1 C1 (4)
Rp L1 Lf
C1 C3 R1 L1t
I2 where Zp , Z1 , . . . , Zn+1 are impedances of each loop, namely
Q1 Q3 M2 S2 C 2 Ds1 Ds3
D1 D3 Lp L2 R2 L2t Lt 1
UDC
UAC Cf RL Zp = Rp + jωLp + jωC
C2 C4 ... Z1 = R1 + jωL1 + jωC1
p
In 1
Q2 Q4 Cp S n Cn Ds2 Ds4 ··· . (5)
D2 D4 Mn
Rs 1
Ln Rn Lnt Zn = Rn + jωLn + jωC n
Zn+1 = Rs + π82 RL
Fig. 2. Equivalent loop of the proposed WPT system.
Based on (3), the general solution (n ≥ 2 and k ∈ (1,n))
of (4) is
0885-8993 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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Transactions on Power Electronics
3
when n = 1, there is a particular solution mm through 720 mm. According to (8), the mutual inductances
UAC (Z1 +Z2 ) between the primary coil and each secondary coil calculated
Ip = ω 2 M12 +(Z1 +Z2 )Zp by Matlab are shown in Fig. 4.
−jωM1 UAC
I1 = ω 2 M12 +(Z1 +Z2 )Zp
−jωM1 UAC
Is = ω 2 M12 +(Z1 +Z2 )Zp M1
−jωM1 UAC · π82 RL 40
M2
Us =
where PP and PS are the input power and load power of the
Fig. 4. The mutual inductance between the primary coil and each secondary
system, respectively. η is the transfer efficiency of the system. coil.
III. S IMULATION OF THE P ROPOSED S YSTEM As to WPT systems, energy is exchanged through coils
between those tightly coupled [6]. For example, when the
When the EVs or RVs enter the positioning area, the
primary coil is centered around the 2nd secondary coil (from
schematic diagram of the model is shown in Fig. 3, where the
85 mm to 155 mm), the M2 is much larger than M1 , M3
lengths and widths of the primary coil are wp and hp , and these
and M4 , meaning that the received power of the 1st, 3rd and
values for the secondary coils are w1 , . . . , wn and h1 , . . . , hn ,
4th coils is small and can be ignored to simplify the analysis.
respectively. The points O and Os are the geometrical centers
At the same time, the 1st, 3rd and 4th secondary loop can
of the primary coil and the secondary coil pack, respectively.
be closed to reduce loop losses. In other words, in the range
Secondary coil 1 Z coil 2
where M2 is much larger than the value 40 µH while the
coil n
others are quite small, then M1 , M3 and M4 can be ignored.
h 1 h 2
…… h n Besides, in another range for example from −85 mm to 85
w 1 w 2 Os w n
mm, although M2 and M3 themselves are not so large but still
C D much larger than M1 and M4 , the system can still transmit
h p
significant power, as analyzed in section II, so M1 and M4 can
w p O Primary coil Y be ignored and the 1st and 4th secondary loop can be closed.
A B
X The above analysis shows that only one or two secondary coils
Fig. 3. The schematic diagram of one-to-many multi-coil model.
are need to effectively transmit power. So, only a two-coil
system is considered in the following subsection.
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Transactions on Power Electronics
4
TABLE I 35
PARAMETERS FOR SIMULATION Vs1
60
Vs1
40 40
The volatge and current (V/A)
Vs2
Vs12
30 Ip1 20
Ip2
Ip12
0
20 -360 -240 -120 SP 0 SP 120 240 360
Distance between centers of two coils in Y-directiion (mm)
10
Fig. 7. Simulation of system efficiency.
0
-360 -240 -120 0 120 240 360
Distance between centers of two coils in Y-directiion (mm)
IV. P ROTOTYPE AND E XPERIMENT
Fig. 5. Simulation of load voltage and primary current. For verification, a WPT system with two secondary coils
were fabricated. Fig. 8 depicts the one-to-two WPT system
with a three winding transformer. Each planar solenoid coils
is 118 mm (61 mm to 179 mm with coil 1 or -179 mm to -61 are a rectangle of 240 mm by 180 mm. All coils, containing
mm with coil 2). With the moving of the secondary coil pack, 17 turns, are made of Litz-wire which includes 1200 isolated
the use of a single secondary coil cannot make the load voltage strands with an outer diameter of 2.43 mm. The diameter of
exceed the threshold voltage in the area between the two coils each strand is 0.01 mm, and the vertical air gap is 40 mm.
(-61 mm to 61 mm). Fortunately, if the two secondary coils The distance between the centers of the two secondary coils
are working at the same time, the load voltage will exceed is 270 mm. In the case, the mutual inductance between the
the threshold voltage. This working mode that allows for an two secondary coils is only 4.36 µH, which is much smaller
adjustable number of secondary coils to work is called the than the mutual inductances between the primary coil and each
mixed mode. For the mixed mode where a single secondary secondary coil. A full-bridge rectifier is built at the secondary
coil or double secondary coils can be used, the positioning side and the load is 10 Ω. The main parameters are listed in
area can be expanded to 358 mm (-179 mm to 179 mm) as Table II, where the resistances, inductances, and capacitances
shown by VsM in Fig. 6. The points of 66 mm and -66 mm in are measured by the Agilent E4980A LCR meter at 85 kHz.
X-axis are switching points (SPs) where the system switches The experimental results are shown in Fig. 9.
from the single coil mode to the mixed mode. The positioning
Transformer Rectifier and load
range of two coils in mixed mode is obviously much larger
Inverter
than the case of a single coil. Needless to say, if there are more
secondary coils, the positioning area can be further enlarged.
Fig. 7 is the system transmission efficiency of the one-to-
Secondary coil 2 Secondary coil 1
two simulation model. ηi is the system efficiency when only
the ith (i = 1 or 2) secondary coil is switched on. When Primary coil
0885-8993 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: Auckland University of Technology. Downloaded on May 25,2020 at 06:07:09 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2977199, IEEE
Transactions on Power Electronics
5
30 Vs2
Vs12 fabricated WPT system with two secondary coils. The multi-
25 VsM winding transformer is used to solve the power integration
20
problem in the case of multiple secondary coils, and the energy
15
transmission characteristics of multiple secondary coils are
10
investigated through circuit analysis. In order to achieve the
5 goal of free positioning, a mixed operation mode is proposed
0
-240 -120 SP 0 SP 120 240
which allows the positioning range of EVs or RVs to be
Distance between centers of two coils in Y-directiion (mm) arbitrarily expanded. Experiments show that two secondary
coils in the mixed mode can expand the positioning range by
Fig. 9. Experimental results of load voltage.
about three times compared to the one coil case.
0885-8993 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: Auckland University of Technology. Downloaded on May 25,2020 at 06:07:09 UTC from IEEE Xplore. Restrictions apply.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2020.2977199, IEEE
Transactions on Power Electronics
6
0885-8993 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
Authorized licensed use limited to: Auckland University of Technology. Downloaded on May 25,2020 at 06:07:09 UTC from IEEE Xplore. Restrictions apply.