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Standardization of wrought steel Pipe schedule and pipe sizes begin with the mass
production era. At that time pipes are available in only three sizes standard weight
(STD), extra-strong (XS), and double extra-strong (XXS), based on the iron pipe size
(IPS) system.
With the modernizing of various industries and the use of pipes in different pressure
and temperature condition, three sizes are not sufficient to meet the requirement.
This will result in the concept of the schedule number that combines wall thickness
and diameter of the pipe.
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Nominal pipe size (NPS) is the number that defines the size of the pipe. For example,
when you say 6” pipe, the 6” is the nominal size of that pipe. However, for the pipe
sizes, NPS 14 and above Outside Diameter is the same as NPS. To understand this
concept, you have to learn the way pipes are manufactured.
Manufacturing of NPS ⅛ (DN 6) to NPS 12 (DN 300) pipe is based on fixed outside
diameter (OD). So, any increase in wall thickness, the inside diameter (ID) of the pipe
decrease. So the NPS will be somewhere in-between OD & ID of the pipe.
OD in OD in Thickness in Thickness in ID in ID in
Inch mm Inch mm Inch mm
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From the above table, you can see that for NPS 2, Pipe ID is near to pipe NPS and for
NPS 14 pipe OD is same as NPS.
You can easily convert inch dimension to mm by multiplying it with 25.4 and
rounding as follow;
NB. So when someone says 25nb pipe or 50nb pipe basically they are talking about
DN.
2” pipe is simply mentioned as DN 50. You can get any NPS to DN by multiplying it
with 25. Check the below table for easy understanding. There is no change in other
dimensions when you use DN.
Nominal Pipe Size Diameter Nominal Nominal Pipe Size Diameter Nominal
1/8 6 20 500
1/4 8 22 550
3/8 10 24 600
1/2 15 26 650
3/4 20 28 700
1 25 30 750
1¼ 32 32 800
1½ 40 36 900
2 50 40 1000
2½ 65 42 1050
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Nominal Pipe Size Diameter Nominal Nominal Pipe Size Diameter Nominal
3 80 44 1100
3½ 90 48 1200
4 100 52 1300
5 125 56 1400
6 150 60 1500
8 200 64 1600
10 250 68 1700
12 300 72 1800
14 350 76 1900
16 400 80 2000
From this table, you can see that initially pipe size increase by ¼ than ½ and then by
1”. Form 6” to 42”, it increases by 2” step and after that in 4”.
The pipe schedule is the way pipe wall thickness is mentioned. To simplify the
ordering of the pipe ASME committee has developed Schedule Number which is
based on modified Barlow’s wall thickness formula.
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Schedule 40 is nothing but a pipe thickness designator. In simple word you can say
that for a given material, schedule 40 pipe can withstand a certain amount of
pressure.
Schedule 80 pipe is thicker than schedule 40 pipe. Look at the above formula of
schedule number, allowable stress for material at a given temperature is fixed. That
means with an increase in service pressure schedule number will increase which is a
pipe wall thickness designator.
Cost of stainless steel pipe is much higher than carbon steel pipe. Due to corrosion
resistance properties of stainless steel, advancement of high alloy stainless steel and
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2021/2/28 A Complete Guide to Pipe Sizes and Pipe Schedule – Free Pocket Chart
fusion welding less thickness pipe can be work satisfactorily without fear of early
failure.
To reduces the cost of material ASME has introduced different schedule numbers for
stainless steel pipe and fittings. Under ASME B36.19 Schedule no with “S” suffix is
introduced for SS pipe. Example- 10S
Refer to the table give below that summarized the available schedule numbers for
carbon steel and stainless steel pipe based on ASME B36.10 and B36.19.
For Carbon Steel and Wrought iron Pipe 5, 10, 20, 30, 40, 60, 80, 100, 120, 140,
as per ASME B36.10 160, STD, XS, XXS
For Stainless Steel Pipe as per ASME 5S, 10S, 40S, 80S
B36.19
STD (Standard) and Schedule 40 has the same thickness up to NPS 10 (DN 250)
Above NPS 10 STD has a wall thickness of 3/8 in. (9.53 mm)
XS has the same thickness as Schedule 80 for up to NPS 8 (DN 200)
Above NPS 8 XS have a wall thickness of ½ in. (12.5 mm)
1/2 0.84 0.065 0.065 0.083 0.083 0.095 0.109 0.109 0.109 0.1
3/4 1.05 0.065 0.065 0.083 0.083 0.095 0.113 0.113 0.113 0.1
1 1.315 0.065 0.065 0.109 0.109 0.114 0.133 0.133 0.133 0.1
1 1.66 0.065 0.065 0.109 0.109 0.117 0.14 0.14 0.14 0.1
1/4
2 2.375 0.065 0.065 0.109 0.109 0.125 0.154 0.154 0.154 0.2
2 2.875 0.083 0.083 0.12 0.12 0.188 0.203 0.203 0.203 0.2
1/2
4 4.5 0.083 0.083 0.12 0.12 0.188 0.237 0.237 0.237 0.3
8 8.625 0.109 0.109 0.148 0.148 0.25 0.277 0.322 0.322 0.322 0.406 0
10 10.75 0.134 0.134 0.165 0.165 0.25 0.307 0.365 0.365 0.365 0.5 0.5
16 16 0.165 0.165 0.25 0.188 0.312 0.375 0.5 0.375 0.375 0.656 0.8
18 18 0.165 0.165 0.25 0.188 0.312 0.438 0.562 0.375 0.375 0.75 0.9
20 20 0.188 0.188 0.25 0.218 0.375 0.5 0.594 0.375 0.375 0.812 1.0
24 24 0.218 0.218 0.25 0.25 0.375 0.562 0.688 0.375 0.375 0.969 1.2
38 38 0.375
40 40 0.375
42 42 0.375
44 44 0.375
46 46 0.375
48 48 0.375
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Don’t get confused between 3 1/2 inch nominal with 3.5 inch OD, 4″ nominal with 4.0
15 21.3 1.65 1.65 2.11 2.11 2.41 2.77 2.77 2.77 3.73 3.7
20 26.7 1.65 1.65 2.11 2.11 2.41 2.87 2.87 2.87 3.91 3.9
25 33.4 1.65 1.65 2.77 2.77 2.9 3.38 3.38 3.38 4.55 4.5
32 42.2 1.65 1.65 2.77 2.77 2.97 3.56 3.56 3.56 4.85 4.8
40 48.3 1.65 1.65 2.77 2.77 3.18 3.68 3.68 3.68 5.08 5.08
50 60.3 1.65 1.65 2.77 2.77 3.18 3.91 3.91 3.91 5.54 5.54
65 73 2.11 2.11 3.05 3.05 4.78 5.16 5.16 5.16 7.01 7.0
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80 88.9 2.11 2.11 3.05 3.05 4.78 5.49 5.49 5.49 7.62 7.62
90 101.6 2.11 2.11 3.05 3.05 4.78 5.74 5.74 5.74 8.08 8.08
100 114.3 2.11 2.11 3.05 3.05 4.78 6.02 6.02 6.02 8.56 8.56
125 141.3 2.77 2.77 3.4 3.4 6.55 6.55 6.55 9.53 9.5
150 168.3 2.77 2.77 3.4 3.4 7.11 7.11 7.11 10.97 10.9
200 219.1 2.77 2.77 3.76 3.76 6.35 7.04 8.18 8.18 8.18 10.31 12.7 12.7
250 273 3.4 3.4 4.19 4.19 6.35 7.8 9.27 9.27 9.27 12.7 15.09 12.7
300 323.8 3.96 3.96 4.57 4.57 6.35 8.38 10.31 9.53 9.53 14.27 17.48 12.7
350 355.6 3.96 3.96 6.35 4.78 7.92 9.53 11.13 9.53 9.53 15.09 19.05 12.7
400 406.4 4.19 4.19 6.35 4.78 7.92 9.53 12.7 9.53 9.53 16.66 21.44 12.7
450 457 4.19 4.19 6.35 4.78 7.92 11.13 14.27 9.53 9.53 19.05 23.83 12.7
500 508 4.78 4.78 6.35 5.54 9.53 12.7 15.09 9.53 9.53 20.62 26.19 12.7
550 559 4.78 4.78 6.35 5.54 9.53 12.7 9.53 22.23 28.58
600 610 5.54 5.54 6.35 6.35 9.53 14.27 17.48 9.53 9.53 24.61 30.96 12.7
1 33.4 25 33.4
2 60.3 50 60.3
2.5 73 65 73
3 88.9 80 88.9
14 14 350 355.6
16 16 400 406.4
18 18 450 457
20 20 500 508
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22 22 550 559
24 24 600 610
26 26 650 660
28 28 700 711
30 30 750 762
32 32 800 813
34 34 850 864
36 36 900 914
38 38 950 965
40 40 1000 1016
42 42 1050 1067
44 44 1100 1118
46 46 1150 1168
48 48 1200 1219
You can calculate Pipe Inside Diameter (ID) with the help of Outside Diameter (OD)
and Thickness of the pipe by using formula given below.
Common dimension tolerances are listed in ASTM A530. However, each product has
its own requirements and when given in that specification that will govern over the
A530.
Wall Thickness
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Note-1: Pipe of NPS 4 (DN 100) and smaller may be weighed in lots; pipe in sizes
larger than NPS 4 (DN 100) shall be weighed separately.
Note-2: t = Nominal wall thickness. D = Outside diameter.
Note-3: For welded pipe, the weld area shall not be limited by the over tolerance.
Note-4: For thin-wall pipe, the ovality in any one cross-section shall not exceed
1.5 % of the specified outside diameter.
Pocket Chart in MM
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2021/2/28 A Complete Guide to Pipe Sizes and Pipe Schedule – Free Pocket Chart
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