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Construction and Building Materials 75 (2015) 176–188

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Flexural behavior of engineered cementitious composite (ECC) slabs


with polyvinyl alcohol fibers
Shwan H. Said, Hashim Abdul Razak ⇑, Ismail Othman
StrucHMRS Group, Dept. of Civil Engineering, Faculty of Engineering, University of Malaya, 50603 KL, Malaysia

h i g h l i g h t s

 Study on compressive and flexural strength of engineered cementitious composites.


 For ECC mixes, when reinforcing index increases, the compressive strength decreases.
 PVA slabs did not attain the desired ductility due to rupture in PVA fibers.
 New definition as an extension to ASTM C 1018 was proposed for ECC PVA.
 Increase in residual strength factors indicates a higher amount of strength retained.

a r t i c l e i n f o a b s t r a c t

Article history: This paper investigates the effects of polyvinyl alcohol (PVA) fibers on the toughness, compressive and
Received 1 April 2014 flexural strength of engineered cementitious composite (ECC) cubes and slabs. The key parameter dis-
Received in revised form 8 August 2014 cussed in this study is the reinforcing index. To evaluate the strain-hardening behavior of ECC with dif-
Accepted 22 October 2014
ferent PVA fiber contents, tests were conducted in direct tension. Flexural toughness was also evaluated
Available online 27 November 2014
following ASTM C 1018 procedure and post-cracking strength technique (PCSm). Results showed that the
compressive strength decreases as the reinforcing index increases in a nonlinear trend. By increasing the
Keywords:
reinforcing index, the first crack load decreases and ultimate strength slightly increases. Furthermore, a
Engineered cementitious composite (ECC)
Polyvinyl alcohol fibers (PVA)
significant increase in the first crack strength was obtained by an excess value 1000 of the reinforcing
Fiber content index. There is a significant increase in the deflection at ultimate load and the deflection at failure as
Aspect ratio (A.R.) the reinforcing index increases in a linear manner. The strain-hardening and multiple cracking behavior
Reinforcing index (R.I.) were observed for slabs with reinforcing indices higher than 316 whereas the softening behavior was
Deflection at failure observed for lesser values. The ECC PVA slabs did not attain the desired ductility due to the rupture of
Toughness index PVA fibers. A significant increase has occurred to the toughness indices I20, I30 and I40 with the increase
Residual strength factor in reinforcing index. Moreover, the indices exceed the limitations considered. A new definition as an
Post-cracking strength
extension to the definition given in ASTM C 1018 was proposed for ECC PVA material according to the
ASTM C 1018
observed results. All the residual strength factors increased as the reinforcing index increases which indi-
cates a higher amount of strength retained. The PCS60 values increased with increase in the reinforcing
indices. Thus, the increase in PCS60 values indicates higher flexural performance, better ductility and
energy absorption capacity for slabs.
Ó 2014 Elsevier Ltd. All rights reserved.

1. Introduction quently, it became apparent that the steel fibers effectively


improve concrete ability to withstand flexure, tension, shear, abra-
Since the 19th century, many attempts were made by research- sion, fatigue, freezing and thawing cycles, impact and cyclic load-
ers to incorporate steel fibers in concrete [1], such as iron wires, ing. Furthermore, steel fibers arrest the crack widths and prevent
granular iron wastes and annular steel fibers, in order to improve propagation of cracks throughout the hardened concrete. In addi-
concrete strength against cracks, fatigue, and shrinkage. tion, steel fibers intrinsically increase the ductility of concrete
This prompted various researchers to carry out studies on steel resulting in improved energy absorption characteristics, and
fiber reinforced concrete (SFRC) in the early 70’s [2–5]. Subse- increase its ultimate tensile strain, as well as its fracture tensile
strain at failure. Unlike the conventional concrete, the softening
⇑ Corresponding author. Tel./fax: +60 3 79675233. tail of the tensile stress–strain curve for steel fiber composites
E-mail address: hashim@um.edu.my (H.A. Razak). descends gradually with no sudden drop in stresses after first

http://dx.doi.org/10.1016/j.conbuildmat.2014.10.036
0950-0618/Ó 2014 Elsevier Ltd. All rights reserved.
S.H. Said et al. / Construction and Building Materials 75 (2015) 176–188 177

cracking. The amount of tensile strain at failure will be of several tensile test was conducted on PVA mixtures to evaluate the strain-
orders greater than the corresponding value as compared to the hardening behavior with different reinforcing indices, to set the
conventional concrete. cut-off point and specify the reinforcing index at which the ECC
Despite all the advantages of steel fibers stated above, the is applicable, and to recognize the strain-hardening effect in both
designers of steel fiber composites have encountered a series of direct tension and flexural tests and compare between them.
problems which prevent them from preparing homogeneous and
rheological mixes. One of the problems faced is the difficulty in 3. Review of past studies
preparing a steel fiber composite at higher fiber content i.e. 2%
and more, using higher aspect ratio of 100 or more, and using max- Many research works have been conducted on fiber reinforced
imum size of coarse aggregate more than 5 mm [6]. This would cement composites FRCC and ECC. Li and Wang [16] conducted a
lead to the phenomenon of balling which causes irregular disper- study to highlight the flexural behavior of ECC beams reinforced
sion of fibers ultimately producing vulnerable and inhomogeneous with glass fiber-reinforced polymer (GFRP). Results showed that
mix. Additionally, steel fibers possess a considerably high specific using the same reinforcement details, ECC beams demonstrate
gravity compared to other ingredients, which prevents the discrete increase in ductility, deformation, flexural strength, shear resis-
short steel fibers from dispersing equally throughout the mix. tance, and damage tolerance compared to high-strength concrete
Finally, the steel fibers in hardened composite stand the risk of cor- (HSC) beams. In addition ECC beams without stirrups, exhibit higher
rosion if the hardened concrete is exposed to saline or acidic envi- shear resistance than HSC beams having shear reinforcements.
ronment. Such corrosion leads to deterioration of SFRC strength Fischer and Li [17] conducted an experimental study on flexural
and toughness [7]. load–deflection behavior of fiber-reinforced polymer (FRP) rein-
forced ECC members under reversed cyclic loading conditions.
2. Engineered cementitious composite (ECC) Results indicated that the interaction of elastic FRP reinforcement
and ECC with ductile behavior leads to nonlinear elastic behavior
Engineered cementitious composite (ECC) or bendable concrete of load–deflection curve. Furthermore, compatible deformation
or self-healing concrete, is a class of improved high performance between reinforcement and ECC results in high interfacial bond,
fiber reinforced cementitious composite (HPFRCC), was introduced removal of interfacial bond stress, elimination of relative interfa-
in the early 90’s, [8]. It is characterized by a tensile strain-hardening cial slip and prohibiting the composite failure by bond splitting
and multiple-cracking behavior [9]. In contrast to conventional and spalling of ECC cover. Finally, FRP reinforced ECC members
concrete, ECC has a tensile strain capacity in the range of 3–7% com- did not possess meaningful energy absorption capacity compared
pared to a value of 0.01% for conventional concrete [10]. In order to with conventional steel reinforced members.
attain extremely high ductile ECC with addition of small fiber con- Neela [18] investigated the flexural behavior of ballast FRP bar
tent of 2% or less, it is recommended to achieve the underlying prin- reinforced concrete members with polypropylene fibers (PP).
ciples stated thus. Firstly, elimination of the usage of coarse Results showed that the addition of PP fibers leads to an increase
aggregates [11] and using fine silica sand with maximum particle in shear strength, toughness, and compressive strain. The results
size of 200 lm [12] and secondly, adding discrete short fibers hav- also showed a reduction in compressive strength, deflection and
ing diameter of several tens of microns. Thus, filament polymeric the ductility of PP reinforced slabs. The amount of energy absorp-
fibers are the most suitable fibers having such a diameter. tion for concrete slabs reinforced with PP fibers is equal to that of
Micromechanical material design is the most convenient slabs without fibers.
approach employed to prepare high bendable composite. It is the Balaguru et al. [19] conducted an experimental study to evalu-
micromechanical model which is employed to describe the forma- ate the flexural toughness of steel fiber reinforced concrete (SFRC).
tion of synergistic mechanical interactions between fiber, matrix Results showed that indices at higher deflection, such as I50 and I100
and interface, as well as to optimize the microstructure of the com- are good indicators and should be computed for the evaluation of
posite [13]. These properties allow ECC to withstand tensile flex- FRC. Hooked-end fibers with fiber content in the range of 0.385–
ural and shear loads as well as to increase its ductility. The 0.77% are adequate for presenting better toughness and ductility
tensile stress–strain curve is analogous to that of a ductile metal. whereas the length effect does not influence the toughness. In
At compression behavior, and due to the absence of coarse aggre- order to improve the toughness in high strength concrete, higher
gates in ECC, the elastic modulus will be lesser than that of conven- fiber content is therefore required. Also, 1.54% of steel fibers are
tional concrete resulting in more strain when it attains its needed in mix containing 20% silica fume to obtain significant
compressive strength. The softening tail of compressive stress– ductility.
strain curve will descend in a gradual manner more than conven- Long et al. [20] to investigated the effect of mix proportion on
tional concrete that is, less inclined achieving higher deformation. flexural toughness of ECC with PVA fibers. The results indicated
The ductile behavior allows ECC to create numerous of closely that the increment in water reducer results in reduced flexural
spaced microcracks with very specific width. Due to its micro- capacity and toughness. Besides, the increase in fiber content
cracking behavior, ECC is highly durable, that is, corrosion resis- should be over 2% to develop a significant increase in flexural duc-
tance and resistance to the penetration of aggressive liquids [14]. tility and toughness due to the bridging of cracks. Moreover, higher
ECC has the property of self-healing, whereby the unreacted amount of sand leads to reduced ductility and toughness. Thus, the
cementitious particles after cracking and exposed to hydration cre- best ratio of sand to be used in ECC to obtain better flexural tough-
ate a cementitious product, which will extend and fill the cracks ness and ductility is 0.2.
having specific widths [15].
In the literature, prisms were commonly used in the tests to
evaluate the flexural behavior of fiber composite. In this study, 4. Flexural toughness of ECC slabs
slabs were considered using ECC PVA material to investigate the
flexural behavior in different parameters such as slab strength at 4.1. Toughness estimation based on ASTM C 1018
first crack stage and post-cracking stage, slab deflection at first
crack stage, slab deflection at ultimate load stage and failure stage, In order to estimate the flexural performance and the amount of
crack pattern and propagation, evaluation of toughness using energy absorption of ECC slabs, an ASTM C 1018 [21] standard test
ASTM C 1018 and post-cracking strength technique (PCSm). Direct method to determine the toughness and toughness indices for FRC
178 S.H. Said et al. / Construction and Building Materials 75 (2015) 176–188

was followed. Some relative values called ‘‘toughness indices’’ (as the majority of ECC testing slabs), the peak load point repre-
express the flexural performance and indicate the degree of ductil- sents the capacity of hardened mortar before the fiber mechanism
ity and energy absorption capacity up to a specified value of deflec- action commence. At this point, the area under load–deflection
tion and the ability of ECC slabs to deflect freely without any curve should be divided into two regions; the pre-peak region
sudden failure. The evaluation of toughness indices depends on which is specified before the peak load location and the post-peak
knowing the first-crack load and first-crack deflection values region which is specified after the peak load location as indicated
which necessitate determining them accurately on load–deflection in Fig. 1. The toughness is evaluated by calculating the post-crack-
curve. According to ASTM C 1018 definition, toughness index is the ing strength according to this technique from the following
ratio of the area under load–deflection curve up to limited deflec- formulae,
tion value, to the area up to the deflection established at first crack
Apost;m  L
as indicated in the following expression. PCSm ¼  2
L
m
 dpeak bh
Area under ðload—deflectionÞ curve up to limited deflection valve
IT ¼ where L, b and h are the span length, width and height of the spec-
Area under ðload—deflectionÞ curve up to first crack deflection d
imen respectively; dpeak is the deflection value corresponding to the
If T = 5, the toughness index I5 is equal to the ratio of area under the peak load; and L/m is the deflection at which the post-cracking
curve up to a deflection corresponding to three times the first crack strength value being calculated. The value of m is a variable integer
deflection (3d)to the area up to first crack deflection. Similarly, the which depends on the application. The Apost,m can be accounted by
toughness indices I10 and I20 are calculated as the quotient of area calculating the total area (Atotal,m) from point O until dpost = L/m
under the load–deflection curve up to5.5d and 10.5d to the area and subtracting Apre from it. The PCS value is a suitable indicator
up to the first crack deflection respectively. For brittle materials, by which the flexural toughness and ductility of the beam or slab
the toughness index equal to 1. can be examined along the successive stages of post-cracking until
The size of area obtained under the load–deflection curve is a failure by calculating and observing the variations of PCS values. In
direct measure of the flexural toughness and the ability of ECC slab this paper, the PCS values are calculated and investigated for ECC
to absorb energy and to attain higher ductility. Thus, the higher slabs at deflection L/60 to show the influence of the reinforcing
amount of toughness (or area under load–deflection curve), the index on the variation of PCS60 values in ECC slabs.
higher ductility and energy absorption capacity.
ASTM allows for the evaluation of toughness indices I30, I40 or 5. Experimental program
more corresponding to area up to deflections 15.5d, 20.5d or more
This program consists of establishing a timber mold with the dimension of
respectively. The higher the subscript T value of reinforcing index 590 mm  220 mm  25 mm to cast and prepare ECC slabs. To evaluate the com-
for testing beam or slab sample, the higher the flexural toughness pressive strength for each slab, 4 cubes were cast with each slab having
and energy absorption capacity. The toughness index value IT is a 100 mm  100 mm  100 mm as dimension. The ECC slabs were cured for 28 days
cumulative number of its predecessor one IS, where T > S, plus inside water basin at the lab’s temperature, whereas the ECC cubes were cured in
the same basin for 7 days.
the additional value determined from the area bounded between
The main parameters used with the ECC slabs and cubes are: fiber content (Vf %),
the corresponding deflection values for IS and IT. For elastic-per- and reinforcing index (Vf ⁄ l/d). The mechanical properties of polymer fibers are
fectly plastic materials, I5 = 5, I10 = 10, I20 = 20 and so on. In this illustrated in Table 1.
paper and according to the load–deflection results, it is convenient As shown in Table 2, 10 ECC slabs with their corresponding cubes were cast and
prepared for testing using PVA RECS15 fibers based on two different aspect ratios
to discuss the variation of toughness indices I5, I10, I20, I30 and I40.
A.R. = 210 (length = 8 mm) and A.R. = 316 (length = 12 mm) respectively. With five
Residual strength factor represents the amount of strength fiber contents Vf = 1%, 1.5%, 2%, 2.5%, 3% for each aspect ratio. The ECC mix ratios
retained at the post-cracking stage within a specific interval as a and weight of ingredients per 1 m3 are illustrated in Table 3. The cement type used
percentage of the first crack strength. It is a measure to sustainabil- was type I.Ordinary Portland cement (S.G. = 3.15), fine silica sand with maximum
ity of beam or slab within a specific loading stage. The general for- size of particles equaling 200 lm (S.G. = 2.65), and fly ash type F (S.G. = 2.38) were
used. Binder is considered as the sum weight of cement and fly ash. The superplast-
mula for estimating the residual strength factor between two
icizer (water reducer agent) used was SikaÒViscoCreteÒ1600. For each mix, all dry
indices IT and IS is as follows: materials were mixed in a rotating mixer for 3 min then the water with SP were
added gradually and mixed for 5 min to attain an appropriate workability of 90–
RS;T ¼ NðIT  IS Þ T > S 150 mm, as shown in Fig. 2a. In addition, Fig. 2b shows the fresh mix of ECC.
The testing of ECC slabs was conducted at age of 28 days using – INSTRON – dis-
where N = 100/(T  S). placement-controlled testing machine under third-point flexural loading with a dis-
If S = 5 and T = 10 then N = 20 and R5,10 = 20(I10  I5). placement rate up to 0.005 mm/s. The span of 540 mm for slab was equally divided
If S = 10 and T = 20 then N = 10 and R10,20 = 10(I20  I10) and so into 3 parts. A linear variable differential transformer (LVDT) was fixed at center of
on.

For brittle materials, the residual strength factor equal zero.


However, for elastic-perfectly plastic materials, the R factors equal
100. In this paper, R5,10, R10,20, R20,30 and R30,40 were discussed and
considered according to the type of toughness indices considered.

4.2. Toughness estimation of ECC slabs based on post-cracking strength


(PCSm) technique

A technique was proposed by Banthia and Trottier [22] to esti-


mate the flexural toughness and energy absorption capacity was
applied in this work. In this methodology, locating the point where
first-crack occurs on load–deflection curve which leads to estima-
tion of human errors is unnecessary. However, this technique is
based on finding the point of peak load on the curve. For the com-
posites of strain hardening and multiple cracking characteristics Fig. 1. Evaluation of toughness by determining post-cracking strength.
S.H. Said et al. / Construction and Building Materials 75 (2015) 176–188 179

Table 1
Mechanical properties of PVA fibers used in ECC specimens.

Type of Grade of Specific Length of fiber Diameter of fiber Aspect ratio (A.R.) Elongation Tensile strength Modulus of elasticity
fiber fiber gravity (mm) (lm) l/d (%) (MPa) (GPa)
PVA RECS15-8 1.3 8 38 210 7 1600 42
RECS15-12 1.3 12 38 316 7 1600 42

Table 2
Reinforcing indices for different PVA fiber content and aspect ratio.

Specimen Symbol Type Aspect ratio A.R. = l/d Fiber contenta Vf % Reinforcing index, R.I. = Vf ⁄ (l/d)
1 PVA1 1.0 210
2 PVA2 1.5 316
3 PVA3 RECS15-8 210 2.0 421
4 PVA4 2.5 527
5 PVA5 3.0 631
6 PVA6 1.0 316
7 PVA7 1.5 474
8 PVA8 RECS15-12 316 2.0 632
9 PVA9 2.5 790
10 PVA10 3.0 948
a
Determined by volume.

the span for each slab to measure the deflection. Each test was continued until the 6.2. ECC slabs
load value descended below 25% of the ultimate value. Test results of load–deflec-
tion curves on ECC slabs are displayed in Figs. 3 and 4.
The testing of cubes for compressive strength was conducted at age of 7 days by
6.2.1. First crack load
ELE compression machine with rate of loading equal to 2.4 kN/s. The results of com- First crack load results for ECC slabs are displayed in Fig. 8 it can
pressive strength are displayed in Table 4. be noticed from the first crack strength results that as the reinforc-
Direct tensile testing was conducted on PVA-ECC to evaluate the strain-harden- ing index increases, the first crack load gradually decreases until
ing behavior with different fiber contents. The I-shaped specimens were cast and
the reinforcing index value of 790. The decreasing tendency is
cured for 28 days and prepared for testing, as shown in Fig. 2c and d. The specimens
were tested using 100 kN capacity displacement-controlled universal testing sharp and the reduction is nearly 0.1 kN per 100 of reinforcing
machine. The results of direct tensile tests for different fiber contents are illustrated index which is significant. After exceeding the value 790 until
in Figs. 5 and 6. attaining the value of 948, the first crack load begins to increase.
The rate of increment is evident and more significant at reinforcing
index 948. This could be interpreted by increasing the reinforcing
6. Results and discussion index up to the range of 790, the fibers do not affect the first crack
strength, and thus, the compressive strength values of ECCs domi-
6.1. Compressive strength for ECC nate the trend of first crack strength values. However, by testing
ECC PVA slab having reinforcing index exceeding 790, The PVA
The compressive strength results for ECC cubes are obtained at fibers will begin to take their role in affecting and dominating
age of 7 days as illustrated in Table 4. Each magnitude recorded in the first crack strength especially by accessing higher value of rein-
this table is a mean of 4 cubes tested in ELE compressive test forcing index almost 1000.
machine. Again the regression analysis gives a linear fit with high value of
The aspect ratio is defined as the ratio of fiber length to its correlation coefficient until reinforcing index value of 790, as indi-
diameter. The value of aspect ratio of PVA fiber is highly influential cated in Fig. 8.
due to its tiny diameter and thus, high value of aspect ratio. In
order to account for the combined effect of fiber content and aspect
ratio of used fiber, a suitable parameter was considered called 6.2.2. Ultimate load at post-cracking
‘‘reinforcing index’’ which is the product of fiber content by its It can be recognized from Fig. 8, according to the linear fit of
aspect ratio. For ECC PVA cubes, it can be observed from Fig. 7, as ultimate load results at post-cracking stage for ECC PVA slabs,
the reinforcing index value increases, the compressive strength the general trend of these results seems to be directly proportional
gradually decreases. Thus, the relationship is nonlinear and almost to reinforcing index value with a small rate of increment nearly
seems to be nonlinear. The losses in compressive strength values about 0.04 kN per 100 of reinforcing index. The results obtained
are not significant about 15%. show a drop in the general trend of ultimate load at post-cracking
The results according to the variation of reinforcing index val- in two samples. This could be attributed to the degree of dispersion
ues state a superior fitness of 3rd order polynomial equation with of fibers. As the fiber content or aspect ratio increases, the fresh
significant correlation coefficient as indicated in Fig. 7. matrix suffers a difficulty in dispersing the PVA fibers which in

Table 3
Mix proportion used in ECC specimens.

Cement C/C Sand S/C Fly ash FA/C Water W/B (SP/B)%
1 (820) 0.8 (656) 0.25 (205) 0.37 (379.25) 0.3–0.35 (3.075–3.588)

B – Binder i.e. cement and fly ash.


() – by weight in kg/m3.
180 S.H. Said et al. / Construction and Building Materials 75 (2015) 176–188

Fig. 2. (a) Slump test for ECC mix, (b) fresh ECC, (c) I-shaped tensile specimen after casting, and (d) I-shaped specimen under direct tensile loading.

1.6

1.2
PVA₁-1%
Axial load kN

0.8 PVA₂-1.5%

PVA₃-2%

0.4
PVA₄-2.5%

PVA₅-3%
0
0 5 10 15 20 25
Deflection at center mm

Fig. 3. Load–deflection relationship for PVA ECC slabs reinforced with PVA-RECS15-8 mm, A.R. = 210.

turn results in low workability and less homogeneity of matrix. Regarding Fig. 9, Results also indicate that the first three ECC
Increase in PVA fiber content results in undesirable orientation of PVA slabs of reinforcing indices 210 and 316, behave in a softening
fibers which leads to a slight increase in post cracking strength tail of load–deflection curve after the occurrence of first crack that
and occasionally, a drop in post cracking strength. is, the post cracking strength is less than its first crack load value.
S.H. Said et al. / Construction and Building Materials 75 (2015) 176–188 181

1.6

1.2

Axial Load kN
PVA₆-1%

0.8 PVA₇-1.5%

PVA₈-2%

0.4
PVA₉-2.5%

PVA₁₀-3%
0
0 5 10 15 20 25
Deflection at Center mm

Fig. 4. Load–deflection relationship for PVA ECC slabs reinforced with PVA-RECS15-12 mm, A.R. = 316.

Table 4
Compressive and flexural testing values obtained for ECC cubes and slabs.

Symbol of Reinforcing Index Average compressive Max. axial load at Ultimate load at Deflection at first Deflection at Deflection at
specimen R.I. = Vf ⁄ (l/d) strength (MPa) first cracking (kN) post-cracking (kN) crack (mm) ultimate load (mm) failure (mm)
PVA1 210 62.98 1.384 1.222 0.387 3.15 8.67
PVA6 316 58.49 1.190 1.150 0.550 5.59 10.60
PVA2 316 54.56 1.148 1.068 0.637 4.89 10.58
PVA3 421 51.44 1.166 1.391 0.662 7.96 12.56
PVA7 474 50.94 1.147 1.377 0.698 3.70 13.35
PVA4 527 50.50 1.000 1.398 0.867 10.20 17.70
PVA5 631 50.20 0.974 1.420 0.950 8.50 18.50
PVA8 632 50.12 0.900 1.415 0.506 13.93 20.62
PVA9 790 48.03 0.754 1.334 0.850 11.00 18.90
PVA10 948 47.31 1.166 1.514 1.050 15.96 21.70

Eventually, a localization of first crack occurs. On the other hand, 100 of reinforcing index which is able to improve the ductility of
the behavior of the rest of slabs is characterized by strain harden- ECC slabs to acceptable limits.
ing and multiple cracking features that is, they sustain an ultimate
load more than the first crack load and develop subsequent multi- 6.2.5. Deflection at failure
ple cracks due to the fiber mechanism-bridging action. Deflection at failure value for each ECC slab was measured
It can be observed from Fig. 10 that the ultimate load results at according to the corresponding deflection value of 25% of ultimate
post-cracking are highly scattered and the linear fit presents low load at post-cracking specified at the descending part of load–
correlation coefficient. deflection curve. It can be noticed from Fig. 10 that the trend of
deflection at failure values is likely to be almost similar to the trend
of deflection values at ultimate load performing higher values. Fur-
6.2.3. First crack deflection
thermore, the linear fit analysis for these results is found more
From Fig. 10, according to the linear fit of first crack deflection
suitable. The increment rate determined from fit analysis is
results, it can be recognized that by increasing the reinforcing
1.87 mm per 100 of reinforcing index which is slightly more than
index value, there is a slight increase in first crack deflection values
the increment rate of deflection at ultimate load, with better corre-
of ECC PVA slabs, and the increment rate is about 0.08 mm per 100
lation coefficient value.
of reinforcing index. This result indicates that the ECC PVA material
tends to be more elastic with a slight decrease in modulus of elas-
6.2.6. Behavior of load–deflection curve and nature of cracks
ticity as the reinforcing index increases. Moreover, the linear fit for
For slab PVA1, PVA2 and PVA6 since the value of reinforcing index
first crack deflection results seems to be more suitable despite the
is not sufficient to sustain higher loads at post-cracking stage, the
low correlation coefficient.
strain-hardening behavior cannot be recognized in these specimens
and the behavior of slabs seems to be within a narrow field with less
6.2.4. Deflection at ultimate load deflection at failure which denotes a limited ductility as well as less
For the ECC PVA slabs, as the reinforcing index increases, the capacity of energy absorption as shown in Figs. 3, 4 and 9. In addi-
deflection value at ultimate load also increases as shown in tion, small numbers of cracks can be recognized in the middle third
Fig. 10. In other words, the increase in reinforcing index provides of the slab after failure. Furthermore, few bridging of cracks could
better ductility as well as improves ECC slabs ability to bend more be observed through the path of the load–deflection curve; after
before failure. The regression analysis of deflection results at ulti- the first crack, the curve descends gradually and softens due to
mate load for ECC PVA slabs is set to be linear fit with a medium the widening and localization of initiating crack. Regarding the
correlation coefficient and increment rate of 1.64 mm for each rest of ECC PVA slabs and starting from the reinforcing index 421,
182 S.H. Said et al. / Construction and Building Materials 75 (2015) 176–188

Fig. 5. Direct tensile stress–strain relationship for ECC I-shaped samples reinforced with PVA RECS15-8 mm, A.R. = 210.

Fig. 6. Direct tensile stress–strain relationship for ECC I-shaped samples reinforced with PVA RECS15-12 mm, A.R. = 316.

strain-hardening and multiple cracking behaviors are observed. descending of load–deflection curve. This behavior characterized
Subsequent and successive bridging of cracks appear through the with relatively high deflection values at failure denotes high ductil-
path of load–deflection curve at post-cracking stage of loading pro- ity and high energy absorption capacity. Moreover, the bridging
cess, within the field starting from first crack point until the onset of action of PVA fibers will develop the ultimate strength of slab upon
S.H. Said et al. / Construction and Building Materials 75 (2015) 176–188 183

70

60

Compressive strength MPa


50

40 Compressive
strength
30

20
Compressive strength y = -1E-07x3 + 0.0003x 2 - 0.172x + 88.499
10
R² = 0.9764
0
0 200 400 600 800 1000
Reinforcing index

Fig. 7. Effect of reinforcing index on compressive strength of ECC.

1.6

1.2
First y = -0.001x + 1.5791
Axial load kN

Crack R² = 0.9541

0.8 Ulmate y = 0.0004x + 1.1569


load R² = 0.5824

0.4

0
0 200 400 600 800 1000
Reinforcing index

Fig. 8. Effect of reinforcing index on first crack load and axial load.

85

65
Persentage of increment

45

Percentage increment of
Ultimate load over first crack
25 load

-15
210 316 316 421 474 526 631 632 789 947
Reinforcing index

Fig. 9. Increment of ultimate load over first crack load.

the first crack strength as shown in Fig. 9. However, the descending attain the desired ductility due to the rupture of PVA fibers at fail-
part of load–deflection curve shows a steep slope until failure. ure. To explain this behavior, it is convenient to know that the PVA
Despite the distinct behavior of ECC PVA slabs, the desired values fibers generate high chemical bond with cement hydrates. At fail-
of deflection were not achieved. Thus, the ECC PVA slabs did not ure, the PVA fibers will rupture instead of bond-slip failure (that
184 S.H. Said et al. / Construction and Building Materials 75 (2015) 176–188

25

20 Deflection at y = 0.0008x + 0.3047

Deflection at center mm
First crack R² = 0.6309

15
Deflection at y = 0.0164x - 0.1113
Ultimate load R² = 0.7368
10

Deflection at y = 0.0187x + 5.5451


5 failure R² = 0.8559

0
0 200 400 600 800 1000
Reinforcing index

Fig. 10. Effect of reinforcing index on deflection values.

Fig. 11. (a) Deformation of ECC slab under loading. Crack propagation for (b) PVA2 (A.R. = 210, Vf = 1.5%), (c) PVA5 (A.R. = 210, Vf = 3%), (d) PVA8 (A.R. = 316, Vf = 2%), (e) PVA9
(A.R. = 316, Vf = 2.5%), and (f) PVA10 (A.R. = 316, Vf = 3%).

is, pulling out of the fibers from their original positions in cement PVA fiber content equals to 2.5% or higher at A.R. = 210 was consid-
mortar) [23,24]. Fig. 11 shows the shape of deformation under load ered as ECC. The cut-off point is set at reinforcing index of 527. From
process and crack propagation for some ECC slabs after testing. the direct tensile and flexure tests, it can be observed that the
strain-hardening behavior of PVA-ECC in flexure was achieved at
6.2.7. Direct tensile tests for ECC 1.5% fiber content or higher with A.R. = 316 which is different com-
Figs. 5 and 6 show the behavior of PVA mixtures with different pared to the behavior in direct tension as previously mentioned.
fiber contents under direct tension. Based on the basic definition Similarly, the strain-hardening behavior in flexure was achieved
of HPFRCC and ECC, the strain-hardening behavior was recognized at 2% fiber content or higher with A.R. = 210 which is less than the
and ECC should be considered for mixtures with PVA fiber content corresponding fiber content in the direct tensile testing. The cut-
equals to 2% or higher at A.R. = 316. Furthermore, the mixture with off point in flexure is set at a reinforcing index equals to 421.
S.H. Said et al. / Construction and Building Materials 75 (2015) 176–188 185

60

50 I₅ y = 0.0038x + 2.1162
R² = 0.7424

Toughness Index
40 I₁₀ y = 0.0084x + 4.2234
R² = 0.7328
I₂₀ y = 0.0179x + 8.5941
30
R² = 0.7531
I₃₀ y = 0.0291x + 11.707
20 R² = 0.8461
y = 0.0411x + 11.06
10 R² = 0.9352

0
0 200 400 600 800 1000
Reinforcing Index

Fig. 12. Effect of reinforcing index on toughness indices.

6.2.8. Determination of toughness indices for ECC PVA slabs based on The toughness indices are determined for all ECC PVA test slabs
ASTM C 1018 and the results are plotted with the values of reinforcing indices as
As mentioned earlier, the toughness indices are relative indica- shown in Fig. 12. Regarding this relation, all kinds of toughness
tors to estimate the flexural performance and toughness character- indices from I5 to I40 were analyzed. As shown in Fig. 12, increasing
istics of beam or slab. These values represent the amount of the reinforcing indices resulted in increased toughness indices
ductility as well as the size of energy absorbed by the beam or slab. where the most appropriate fit for values of indices was found to
To estimate the toughness indices, the ASTM C 1018 method needs be linear. The slope values of the fit lines increase gradually
to locate the first crack point which is not easy to obtain accurately. through the values 0.38, 0.84, 1.79, 2.91 and 4.11 per 100 of rein-
The method stated in the ASTM C 1018 can only determine the forcing index through the indices I5, I10, I20, I30 and I40 respectively.
toughness indices I5, I10 and I20. From load–deflection relationship t For instance, as the reinforcing index for I5 increases, he rate of
for slabs, there is a possibility of determining I5, I10, I20, I30 and I40 increment for this index is very low which is likely to be a parallel
due to high deflection results in ECC PVA slabs. The ASTM C 1018 line to x-axis. The physical interpretation for this phenomenon is
allows for determination of indices higher than I20. It needs to that at the onset of post-cracking stage, at 3d, the mechanism of
calculate the area under the load–deflection curve up to 3d, 5.5d, fiber action has not been significantly activated yet and the cracks
10.5d and 20.5d respectively (d is the deflection value at first have not been extensively propagated yet. Moreover, the flexural
crack). toughness has not been performed yet and the desired ductility

G I
E
K
C

A
LOAD

B D F H J L
δ 3δ 5.5δ 10.5δ 15.5δ 20.5δ
DEFLECTION

Index Deflecon Values of toughness indices


Area basis designaon criterion Plain concrete Elasc- Observed
perfectly range for ECC
plasc material
OACD I5 3δ 1.0 5.0 1 to 6
OACEF I10 5.5δ 1.0 10.0 1 to 12
OACEGH I20 10.5δ 1.0 20.0 1 to 25
OACEGIJ I30 15.5δ 1.0 30.0 1 to 38
OACEGIKL I40 20.5δ 1.0 40.0 1 to 50

Fig. 13. Definition of toughness indices in ECC slabs in terms of first-crack deflection based on tests observations.
186 S.H. Said et al. / Construction and Building Materials 75 (2015) 176–188

160

140

residual strength factor R


R₅,₁₀ y = 0.0922x + 42.145
120 R² = 0.6724

100
R₁₀,₂₀ y = 0.0953x + 43.707
80 R² = 0.7598

60 R₂₀,₃₀ y = 0.1121x + 31.125


R² = 0.9025
40

20 R₃₀,₄₀ y = 0.1201x - 6.4696


R² = 0.7067
0
0 200 400 600 800 1000
Reinforcing index

Fig. 14. Effect of reinforcing index on residual strength factors.

has not been obtained yet. By proceeding with the loading stages are less than the other previous ones of residual factors and the
with higher values of deflection, the cracks begin to propagate trend of fit line within a lower region. The physical interpretation
and the influence of crack-arrest mechanism of PVA fibers starts for this phenomenon is that the values of residual strength factor
to activate, that is, the fibers try to arrest the cracks and bridge R30,40 represent the retained strengths within the final, or semi-
them. This influence appears more evidently in the slabs character- final, region of loading process before failure at which the slab
ized with higher reinforcing indices especially in the advanced has lost from its strength and it has been going to fail.
stages of loading. At I10, the flexural toughness characteristics The residual strength factors for ECC PVA slabs with reinforcing
and the energy absorption ability of ECC PVA slabs are somewhat indices more than 632 have attained values more than 100. As
evident and would be more evident at higher indices (I20 and mentioned previously, the toughness indices for reinforcing indi-
higher) especially at higher value of reinforcing indices due to ces more than 632 have jumped for values higher than their limi-
the higher slope value of linear fits of toughness indices. tations. The differences between toughness indices within this
As displayed in Fig. 12, the toughness indices determined for range have attained higher levels which resulted in a residual
ECC PVA slabs with reinforcing indices higher than 632 exceed strength factor more than their limitation.
the limitations which they are particularly assigned for ideal elas-
tic-perfectly plastic materials. However, the values determined
satisfy the definition stated in ASTM C 1018 of observed range of 6.2.10. Determination of post-cracking strength values for ECC PVA
toughness indices for fibrous concrete of indices I5, I10 and I20. In slabs based on PCSm technique
this paper, a new definition to the ASTM C 1018 definition is stated Post-cracking strength PCSm is a technique proposed by Banthia
for ECC PVA material according to the observed results. The new and Trottier [22] for estimating the flexural toughness of beam or
definition is similar to the ASTM C 1018 definition except that slab. It is a distinct indicator to check the ductility and toughness
there are additional observed ranges for I30 and I40 as shown in characteristics of specimen along the loading process. In this tech-
Fig. 13. From the observed values, the unexpectedly high tough- nique, limiting the first-crack point is not necessary as the technique
ness indices exceeding the upper bound values are attributed to is based on finding the peak load point. However, the post-cracking
the low first crack load recorded at high reinforcing index slabs strengths in this study were determined for all tested ECC PVA slabs
resulting in reduced area under first-crack load–deflection curve. at a specific deflection value L/m to show the effect of variation of
reinforcing indices on the PCS values. It can be deduced from the
observed testing results that the minimum value obtained for
6.2.9. Determination of residual strength factors for ECC PVA slabs deflection at failure is almost about L/60 (equal to 9 mm) which is
based on ASTM C 1018 selected to be the common value at which the post-cracking
As mentioned earlier, the residual strength factor is the amount
of strength retained in the beam or slab within a specific stage of
loading. The ASTM C 1018 accounts the residual strength factors 6
R5,10 and R10,20 between the toughness indices I5 and I10, I10 and
I20 respectively. This paper accounts the residual strengths R5,10, 5
Post-cracking strength

R10,20, R20,30 and R30,40 between the toughness indices I5 and I10,
I10 and I20, I20 and I30, and finally I30 and I40 respectively. The resid- 4
PCS₆₀ MPa

ual strength factor is not a cumulative number for its predecessor,


as it is in toughness index; it presents a situation of retained 3
strength within the particular stage of loading. As can be shown
in Fig. 14, the residual strength results determined are highly scat- 2
PCS60
tered. The points of R5,10, R10,20 and R20,30 are clustered within a
small specific region whereas the points of R30,40 are clustered in L/60= 9mm
1
a lower region. In general, all the residual strength factors increase post-cracking strength y = 0.0034x + 2.2866
R² = 0.6471
as the reinforcing index increases which denotes a higher amount
0
of strength retained with increasing of reinforcing index. The 0 200 400 600 800 1000
regression analysis for all kinds of residual factors is found to be Reinforcing index
linear with medium values of correlation coefficient. The fit lines
for R5,10, R10,20 and R20,30 are mostly to be identical, the R30,40 values Fig. 15. Effect of reinforcing index at deflection L/60.
S.H. Said et al. / Construction and Building Materials 75 (2015) 176–188 187

strengths are determined for all slabs. In Fig. 15, the results show toughness index varies from I5 to I40. In addition, the increase in
the relation between PCS60 and the reinforcing indices of ECC PVA ductility, flexural toughness and energy absorption capacity would
slabs. Generally, the trend of the points plotted denote that the be intrinsically activated starting from I20 and upwards especially
PCS60 values increase with increase in reinforcing indices, no limita- at higher values of reinforcing indices.
tions are specified for this technique. The increase in PCS60 values The toughness indices computed for ECC PVA slabs with rein-
means higher flexural performance, better ductility and energy forcing indices higher than 632, exceed the limitations which are
absorption capacity for slabs which confirms the previous results particularly allocated for elastic-perfectly plastic materials. How-
obtained from ASTM C 1018. The points displayed in Fig. 13 are ever, the values computed satisfy the definition stated in ASTM C
highly scattered and the regression analysis specifies the linear fit 1018 of observed range of toughness indices I5, I10 and I20 for
as the best for this relationship. However, the correlation coefficient fibrous concrete.
was rather low. A new definition is stated for ECC PVA material based on the
present results extends the ASTM C 1018 definition of fibrous
7. Conclusions concrete.
All the residual strength factors increase as the reinforcing
According to the results obtained from the present study, the index increases due to the higher amount of strength retained with
following conclusions can be drawn; increasing of reinforcing index. Furthermore, the R30,40 values are
Regarding the compressive strength results for ECC cubes at age less than the other residual strength factors due to the loss of
of 7 days, increasing the reinforcing index resulted in gradual ECC PVA slab strength through this kind of residual strength factor.
decrease in the compressive strength. Thus, the relationship almost The residual strength factors for ECC PVA slabs with reinforcing
seems to be nonlinear. The losses in compressive strength values indices more than 632 have shown values more than 100 which
are around 15%. are assigned for elastic-perfectly plastic materials due to the higher
Based on the results of the first crack strength, the first crack toughness indices exceeding the limitations for reinforcing indices
load gradually decreases until a reinforcing index value of 790 as exceeding 632.
the reinforcing index value increased. As the value increased Based on the post-cracking strength technique, the PCS60 values
towards 948, the first crack load begins to increase due to the influ- increase with increase in the reinforcing indices. The increase in
ence of PVA fibers which affecting the first crack strength. PCS60 values means higher flexural toughness, better ductility
The ultimate load at post-cracking stage slightly increases with and energy absorption capacity for slabs which approves the
increasing in reinforcing index. In addition, the results show a drop results obtained from ASTM C 1018.
in the ultimate load in two samples due to the difficulty of fibers
dispersion leading to a low rheology and workability. Acknowledgements
As the reinforcing index increased, the deflection value at ulti-
mate load and the deflection value at failure also increased. The The authors would like to express their sincere thanks to Uni-
increase in reinforcing index provides better flexural performance versity of Malaya and the Ministry of Education, Malaysia for the
and improves ECC slabs ability to bend more before failure. support given through research Grants PV079/2012A and UM.C/
The strain-hardening and multiple cracking behaviors cannot 625/1/HIR/MOHE/ENG/56 and also to the staff of the Concrete Lab-
be observed in the slabs with reinforcing indices equaling 316 or oratory for rendering their assistance throughout the period of this
less and softening behavior will initiate after the occurrence of first study.
crack due to insufficient value of reinforcing index to enhance the
slab resulting in less deflection at failure, limited ductility and References
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