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Final Internship Report
Final Internship Report
First of all, I would like to thank my God, helping me starting from the beginning to the end
of my internship period.
I have extend my supreme gratitude to Arba Minch University institute of technology for
providing such kind of opportunity for students to broaden their perception on how the real
world in the field of civil engineering looks like as well organizing the whole internship
program and its effort to make sure that the whole internship program to achieve its desired
goals.
I would also like to express my special thanks to Berhanu Alemayehu, general manager of the
site, giving me a chance to spend my practice in his company and helping me in my day to
day activities during the intern time.
I extend my grateful thanks to workers in the site those help me in moral and material needs
as well as sharing me their knowledge to improve my theoretical knowledge to the real
works.
Finally, I would like to express my special thanks to my families and friends helping me in all
aspects and appreciate me to spend my all time in the work place during my internship time.
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EXECUTIVE SUMMARY
In this report I have tried to list the overall aspects of the internship experience. I have
summarized what is expected in the next chapters of this report. This report consists of four
chapters.
In the first unit of the report, it provides information about the hosting company. It starts from
the brief history of the company and continues to listing of the projects the company has
undertaken from the time it has been established. Also in this unit we will find the missions,
visions and objective of the company. I have tried to establish the organizational structure of
the head office.
In second unit of the report it describes mainly about the internship experience. It starts by
describing the sections I had been working on and continues to tell the different types of tasks
that I had accomplished.
In third unit of the report it describes assessment of the internship and the overall benefits that
I have gained from this internship experience. It further divides the overall benefits into
details and tries to explain them.
The last unit of this report contains challenges that I had faced during the internship
experience and also the conclusion drawn from the observation and suggested
recommendations.
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List of figure
Figure 1- Organizational structure............................................................................................. 4
Figure 2-Dewatering .................................................................................................................. 8
Figure 3-Isolated footing ......................................................................................................... 10
Figure 4-Combined footing ..................................................................................................... 10
Figure 5-Isolated and combined footings respectively ............................................................ 11
Figure 6-Soil backfill and compaction .................................................................................... 12
Figure 7-Masonery wall .......................................................................................................... 13
Figure 8-Gread beam ............................................................................................................... 14
Figure 9-Hard core .................................................................................................................. 15
Figure 10-Mesh ....................................................................................................................... 15
Figure 11-Spacer ..................................................................................................................... 20
Figure 12-Slab reinforcement placement ................................................................................ 26
Figure 13-Binding material ..................................................................................................... 27
Figure 14-Arrangement of slab bars ........................................................................................ 28
Figure 15-Unfinished staircase ................................................................................................ 29
List of table
Table 1-Concrete class ............................................................................................................ 16
Table 2-period removal of form work for column, gread beam and pad ................................ 22
Table 3-Removal period of form work for slab and beam ...................................................... 28
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Table of Contents
ACKNOWLEDGEMENT…………………………………………………………………. ii
EXECUTIVE SUMMARY………………………………………………………………... iii
List of figure……………………………………………………………………………….. iv
List of table………………………………………………………………………………… iv
1. INTRODUCTION………………………………………………………………………. 2
1.1. General introduction ........................................................................................................ 2
1.2. Background of the company ............................................................................................ 2
1.2.1. Brief history of the Company .......................................................................................2
1.2.2. Main products or services of the company...................................................................3
1.2.3. Its main customers or the end user of its products .......................................................3
1.2.4. Vision ............................................................................................................................3
1.2.5. Mission..........................................................................................................................3
1.2.6. Objective of the company.............................................................................................4
1.2.7. Over all organization and work flow............................................................................4
2. OVERALL EXPERIENCE……………………………………………………………... 6
2.1. How I get in to the company ........................................................................................... 6
2.2. Section of the company I have been working in ............................................................. 6
2.3. The workflow in the section ............................................................................................ 6
2.4. Site work .......................................................................................................................... 7
2.4.1. Substructure works .......................................................................................................7
2.4.2. Superstructure works ................................................................................................. 22
Construction machinery used in the site.............................................................................. 29
3. ASSESSMENT OF THE INTERNSHIP………………………………………………... 31
3.1. Objectives of the engineering task that I performed ..................................................... 31
3.2. Methods and procedures of the internship..................................................................... 31
3.3. Products that I participate .............................................................................................. 31
3.4. Over all benefits gained from the internship ................................................................. 31
3.4.1. Improving practical skill............................................................................................ 32
3.4.2. Upgrading theoretical Knowledge............................................................................. 32
3.4.3. Improve leadership Skills .......................................................................................... 33
3.4.4. Improve interpersonal Communication Skills .......................................................... 34
3.4.5. Improving team Playing Skills .................................................................................. 34
3.4.6. Understanding about work ethics and related issues................................................. 35
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3.5. Contributions ................................................................................................................. 37
4.CONCLUSION AND RECOMMENDATION……………………………………………38
4.1. Challenges faced during the internship and measurement taken for solution ............... 38
4.2. CONCLUSION ............................................................................................................. 39
4.3. RECOMMENDATION ................................................................................................. 40
6. GLOSSARY……………………………………………………………………………...42
7. APPENDICES…………………………………………………………………………... 43
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ARBA MINCH UNIVERSITY INSTITUTE OF TECHNOLOGY Pagevi
FINAL INTERNSHIP REPORT
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ARBA MINCH UNIVERSITY INSTITUTE OF TECHNOLOGY Page2
FINAL INTERNSHIP REPORT
1. INTRODUCTION
An internship program offered 4th year engineering students is planned by Arba Minch
university institute of technology, which forms the foundation for the development of
capacity building and competitiveness of industries in the field of Engineering and
technology. Moreover it can give students to develop their three and half year‟s theoretical
background to practical one. This program takes one semester long time, starting from
beginning of March to end of June.
On this regard I was able to at look this internship program after I had successfully
completing my three and half years academic study and holistic exam. After this I had
applied for my hosting company (Berhanu Alemayehu building contractor), which is found in
Addis Abeba, and I had accepted as they promised by the confirmation paper. The project
was building of ground plus three (G+3) residential building.
As a full service general contractor Berhanu Alemayehu, building construction has grown
dramatically since its establishment in 2006E.C. The company is established with purpose of
providing various construction services like construction of buildings, foundations, and
various types of civil engineering structures contributing to the development of the
construction industry.
Berhanu Alemayehu building construction is not fully equipped with machineries and tools in
accordance with the applicable regulation of the federal ministry of works and urban
development and has been participating in different region of Ethiopia. Rendering service of
high quality, timelines and coast effective management schemes are principal concern.
Berhanu Alemayehu building construction has registered with the construction works sectors
coordinating bureau by virtue of the authority given infrastructure and has been categorized
as building construction 7.It has also got a registration certificate for vat from the federal
Inland Revenue authority. The firm has also opened its head office, stores and workshop
building in Addis Ababa, bole sub city woreda 07.
As I have mentioned on the history of the company above, school building, health center,
condominium house, residential building and other type of building project are the main
products of this company. But, as I am working on educational purpose construction I will
only describe end user of this building construction and the advantages they have gained from
it. It is known that educational building is public service which is constructed to help peoples
rather than to make profit.
1.2.4. Vision
1.2.5. Mission
Through strong man power and material capacity and organization to expand and
begin to undertake projects at an international level.
In general, the company‟s mission is “to make its presence felt in the development of the
Country‟s economy and the preservation of its social values while remaining target full in the
dynamism of the business world.‟‟
As I have mentioned above the objective of this project is for providing various construction
services like construction of buildings, roads, especial factory, foundations, bridges, and
various types of civil engineering structures contributing to the development of the
construction industry. Now days the company has strong vision for farther strengthen and
expand out new established position and being the first choice.
GENERAL MANAGER
SUB
FORMAN CONTRACTOR
General Manager: - Would be accountable to the company operation and would head the
firm based on his/her authority depicted on memorandum and job description.
General Forman
Sub-contractors
2. OVERALL EXPERIENCE
In this section I tried to list the overall work what I had seen in my company, the process of
getting the company, the section that I perform my task, work flow of the section and the
detail expression of the site work.
After I finished the first semester of the 3rd and half year courses and completed the holistic
exam, I was invited to take the internship program. Before I was employed to I delivered the
letter which was given for me from my compass. And the company accepts my request letter
and they gave their accepted letter for me, then after I submitted the acceptance letter which
was received from the company to my department. After this I submitted the necessary
documents to the company (BERHANU ALEMAYEHU GENERAL CONTRACTOR)
which I received from my university.
My supervisor gave me an orientation about the whole activities which will be done during
my intern time. In addition to this he told more about the organizational structure of the
construction company, the management level of the organization and the raw materials used
or their resource and other related information‟s in the first week of the internship time.
Moreover, he advised me what I have to see and what shall I do in four months internship
period. Then I was investigating the construction site and saw what types of works were done
in the site. When I was investigating the site, my supervisor told me new terms used by
workers in the site.
On the company there were two working sections, office and site. But I was able to work at
the site section, because there are a lot of activities in the site which are related with our
classroom theoretical knowledge and it have no sustainable situation to see office work.
In the project engineer work section there are three main working sectors and other assistance
working sectors that play a great role in the success of the project. This is because in any
construction project one section of work is highly dependent on another working section.
To have a good quality in any kinds of construction each member of the working section
must cooperate and work together.
General Manager
Subcontractor
In this section of my report, I will try to describe activities and practices that were done in my
hosting company during my internship time. During my internship time I was able to see the
practical works starting from excavation to some superstructure working. I used observation
method as well as participate in all activities that have done in the site to achieve my task and
to find out the practical knowledge. I will try to describe the activities in my intern time in to
two parts:
Superstructure working
Sub structure is a part of the building located below the ground level. By the time I arrived at
the site, the setting out had already been completed. Different parts carried out, these and
other works include in this sub topic.
This is the first stage in construction work. At this stage the site is prepared as follows:
Figure 2-Dewatering
Earth work
Any work related with excavation, backfill, cart way of surplus material and the others
which carried out in the site where the building/civil engineering project/ will be constructed
is known as earth work. It‟s better to classify earth work in to the following major classes to
deal with more:-
A) Excavation:-removal of soil from the construction site to specified depth to provide space
for the intended work. Some of the main excavation types are listed below:-
1. Bulk excavation
It refers to removal of huge amount of soil from the site to fulfill the structural requirements.
Excavation to get reduced levels of every structural element below the ground level is called
bulk excavation. Bulk excavation is required:-
To reduce the ground level to the specified depth for the foundation
When the topography needs a cut for the ongoing work
To achieve the required soil type which satisfies the specified bearing capacity
2. Pit excavation
This excavation work for the purpose of footing is expressed as pit. In pit excavation the
depth is decided by considering the depth that the sub structure, footing will be situated and
its dimensions are based on the member dimensions and the working areas. Excavated
materials may be reused for back fill or cart away to an appropriate tip. Pit excavation are in
order when the soil stability is good, especially when there is no or low wall slide. If not,
excavation of the whole area, bulk excavation, is recommended. In our site the soil is so
stable that pit excavation was incorporated.
Offset the point from center of column to the edge of excavation point and assume
working space each side
The depth, width and length of pit excavation excavated based on specification
After excavation the coordinate points are carefully transferred to edge of footing
formwork using plum bob and set pad formwork
Foundation: is the lowest part of the structure which transmits the weight of the structure,
together with the effect of live loads and pressure, to the material on which the structure rest,
soil strata, in such manner that the underlying material is not stressed beyond its safe bearing
capacity . Generally, the foundation is placed below the ground level to increase the stability
of a structure or building. Thus the objective of providing foundations may be outlined as
follows:
To distribute and transmit the total load coming on the structure or building to a large
area of underlying support.
To prevent excessive settlement and differential settlement of the structure
To provide stability to the structures against many disturbing dynamic forces, i.e.,
wind, rain, earth quake, etc.
The type of structure and the nature of the underlying soil are two main governing factors in
selection of the material and type of foundation. In our site the foundation type consist both
combined and isolated footings, and the material used for construction of this foundation is
reinforced concrete of quality C-25.
Isolated footing: - is provided under columns to transfer the concentric load that is imposed
by the columns safely to the soil bed. Since all columns carry heavy load, isolated footings
were provided with bottom reinforcement in both direction directly over spacers.
Combined footing: - is meant to support two or more columns and they are in ordered when
the external column is situated near the boundary line and some structural configuration
necessitates its use. The combined footing situated on our site is at the position where the
middle foundations are very narrow to one another because of that part is corridor as we
know theoretically, combined footing is provided with both bottom and top reinforcement
unlike isolated footing. The combination of concentrate column loads on the combined
footing produce positive moment and thus negative bars are provided, top reinforcements.
Linearity and alignments of foundation were kept by stretching line like thin rope
Area are excavated to required depth and cross sectional area of footing pad area, plus
50mm spacer thickness used for preferable working space for mason and carpenters to
move freely during activity carried out.
Then footing formwork is placed and footing area was casted with C-5(lean concrete)
of mix ratio 1:4:6 for the purpose of resist the corrosion may occur between steel and
soil.
After the curing of lean concrete is complete, interlocked frame reinforcement bar
was placed with gap (space under footing) left to be casted with standard concrete mix
ratio 1:2:3
Then foundation column reinforcement tied by chain like stirrup was fixed with the
footing reinforcement.
After the center of each column found and marked the engineer under take the process
of going half the column width minus cover depth on both sides before tying the
string.
The crossover of this strings from box like shape indicating the position of where
reinforcement will placed. Vertical stability and alignment of the column for work
checked by plump bomb „tumbi‟
Then concrete cast wills proceeded .Vibrator was used while casting to improve
strength by avoiding segregation may occur.
Column and side formworks removed in 16hr and cured for a week or depending on
environmental condition. And will prepare for next step.
Organic material such as pieces of wood, roots, bushes and black cotton soil were removed
from backfill materials. In each layer must be well rammed and consolidated with the
required compaction.
Compaction: - is the process by which the soil particles are artificially rearranged and
packed together into a state of closer contact by mechanical means in order to decrease its
porosity and thereby increase its dry density. This is usually achieved by expulsion of air.
Eventually the compacted soil will have a greater load bearing capacity and tolerable
differential settlement. It will compact at an average depth of 20cm.
3. Trench excavation
Trench excavation is excavated from footing pad to footing pad. It is used to put foundation wall. The
depth, width and length of trench excavation were excavated based on drawing. In our site I saw
trench excavation for the grade beams on the periphery of the building.
The stone has to be hard, sound, free from crack and not weathered
Method of construction
Fill and compact selected soil on the excavated soil, then place a lean concrete on the
compacted soil.
Separate each course divided by the total height of foundation wall to the height of
each course and assumes mortar thickness (joint) of 2cm. Mortar is a mixture of sand,
cement and water. The mortar used for this joint has proportion of 1:4- cement: sand,
which means one bag cement and four box of sand.
Lay each course of foundation wall constructed by keeping the vertical and horizontal
alignment and mortar thickness.
Grade beam
Grade beam is a beam that rests on the foundation wall and compacted soil (for external and
partition beam respectively). In case of partition grade beam, lean concrete is placed on the
compacted soil before the bar reinforcement is placed. The grade beam carries and transfers
the supper structure and external load to the foundation columns. The difference of grade
beam to that of structural beam is that grade beam does not suspend as structural beam,
instead it rests on masonry wall or lean concrete. In our site they use 6 Ф16 reinforcement
bars.
Hard core is the layer of stone crushed and leveled under ground floor slab to give uniform
support for the floor. After back fill and selected soil filling is completed, the next step was
hard core filing. It was done in vertical direction to resist axial load. The thickness of the hard
core is 25cm. The upper surface of the hard core is covered by small size crushed stone to
minimize the voids as much as possible. The stone used for hard core was hard, sound, and
free from cracks. In addition to this small size crushed stone (blinded), lean concrete was also
provided at surface.
To separate the reinforcement bar from hardcore for resist corrosion that may come
from contact with the hardcore.
Reinforcement bar is placed on the lean concrete in the two axis (x and y) having uniform
spacing and forms square area when the x and y axis are crossed each other. The bars are tied
by black weir. The diameter of bar used for this purpose was ɸ8 bar.
Figure 10-Mesh
Concrete casting
The final activity in substructure was casting of concrete on the reinforcement bar. The
horizontal alignment of the floor is first checked by rope. After checking the alignment
concrete was casted to thickness of 10 cm.
Concrete work
For all the structural works (columns, footings, beams, slab…) an ordinary Portland cement
was used at all sites. Concrete is made up of four ingredients: cement, sand, coarse aggregate
and water. Concrete work includes batching, mixing of concrete materials, transporting of
concrete, placing, compaction and curing.
Batching: Prior to the mixing of ingredients it is essential to measure the materials accurately
to ensure the right proportions. The concrete may be batched either by weight or by volume.
Volume batching was been used at our construction site. But cement is always measured by
weight; one bag of cement is 50kg and it is taken as 35lit for relative proportioning.
Mixing of concrete
This should be done on a clean watertight platform at convenient distance from the place of
construction. Hand mixing is used for small work most of the time for masonry wall
preparation and lean concrete mix in our site.
Machine mixing
This method of mixing is used in our site for casting of pad, beam, column, slab, stair and
etc...It‟s used to concrete produced faster rate at lesser cost and of better quality all type of
concrete mixing except lean concrete mixing and it was done in single mixing i.e. for one
sack of cement. During machine mixing the following procedures should be done.
Add water into the mixer, but the water amount should be checked
Use the mixed concrete after completely mixed, water can add if necessary
Transporting of concrete
The method of transporting concrete from the mixer to the working place depends on the size
of the job and height above the ground level at which the concrete is to be placed. The quick
transportation of concrete is essential.
Whatever method of transport is employed, care must be taken to avoid segregation during
transportation and no water is added to the concrete after it has being mixed or is taken out
from the mixer.
Placing of concrete
It refers to casting of the concrete on its final position and thus ensures proper distribution of
concrete in the structure. Concrete must be placed in position as soon after mixing as possible
and before too stiff to work. The important points to be noted in placing concrete are the
following:
Compacting of concrete
The purpose of compacting is to expel voids and air bubbles in the concrete mass entrapped
during mixing concrete will developed its full strength only if it is thoroughly compacted
both in compacting and over compacting are equally dangers as they destroy a very nicely
designed and properly placed concrete strut.
Machine compacting
Internal or immersion types are most efficiently used vibrator in our site. Vibration by all
means should be stopped when scum (cement past) starts to appear on the upper surface of
the concrete. In other words concrete should neither be over vibrated nor under vibrated.
Curing of concrete
After placing concrete in position, it should remain protected for sufficient time to become
durable and strong. Where the temperature is excessively high the surface of concrete shall be
covered with absorptive mat, fabric or sand. The watering of concrete shall continue until the
concrete has achieved its designed strength. Proper curing of concrete has a prominent uses
such as:-
Lean concrete
Reinforced concrete
Lean concrete
Is a C-5 quality concrete which is laid under footing pads, grade beams and masonry walls.
Lean concrete is mainly laid for the following purposes:-
Reinforced concrete
Reinforced concrete is composite material made of concrete and steel. Reinforced concrete
has high strength in both tension and compression. In RC the steel provides the tensile
strength and concrete provides the compressive strength. The tensile stresses developed in the
section are transferred to reinforcing steel by bond between the interfaces of the two
materials. Most of the time C-25 grade of concrete is suitable for all structural elements that
use reinforced concrete with the mix ratio is 1:2:3. All structural elements, such as
Foundation column, Grade beam, Slab, Stair and so on use reinforced concrete.
Spacer
Is a pre-cast concrete with thickness equals to clear cover and is provided between lean
concrete/formwork and the reinforcement bars. It is meant to maintain the required and
uniform thickness of clear cover. Clear cover has the following crucial uses:-
The thickness of clear cover provided is based on to which structural component it has to be
applied. Accordingly, the provided clear cover for foundation and grade beam is 50mm, for a
structural members such as columns and beams are 25mm and for shear wall and slab is
15mm.This difference in thickness for different structural members is based on the exposure
conditions of the members to the environment which adversely affects the reinforcement and
thus the strength of member.
Figure 11-Spacer
Stirrups
Practically, stirrups were provided with uniform spacing throughout the beam section in order
to increase the safety of structure.
To resist shear
Form work
The form work is temporary construction material used as a mold for structure, in which
concrete is placed and in it harden and matures. When the concrete has reached to the
strength the form work is no longer needed and is removed. The operation of removing form
work is called striping. After stripping the removed formwork is reused for another structural
element. These kinds of form works are mainly called panels. Form work may be steel or
wooden material of any desired shape. We use steel formworks of rectangular and wooden
form work, but wooden has disadvantages, like possibility of warping, swelling and
shrinkage of the timber. In order to prevent this we have provided impermeable coating. Steel
form work is comparatively coasty but it has many advantages.
The material of form work should be cheap and suitable for reuse.
It should be water proof so that it does not absorb water from concrete.
It should be strong enough to withstand all coming loads.
It should be stiff enough so that deflection becomes low.
It should be as light as possible.
The surface of form work should be smooth to afford easy stripping.
Fixing form work
We observed how much they care while fixing form works. It should be properly fixed to
avoid loss of concrete material and unwanted shape on the structure. Proper fixing also
minimizes great chiseling to remove the unwanted shapes. The foreman‟s check that the form
works fixed for elevation columns are vertical enough by using plumbing bobs.
Before the column, beam or slab is cast the foreman checks the necessary thing like:-
Table 2-period removal of form work for column, gread beam and pad
These are works which are carried out above the ground level. The structural components that
are mainly grouped in to super structure are columns, beams, slabs, stairs and all their
finishing works.
Columns
Are reinforced structures they transmit the axial loads to the foundations. Columns vary in
size and shape. There are different shapes of columns; however, at our project site rectangular
shaped columns were used. Any building structure loads increase as we go down to the
ground and so bottom structural members are properly configured that they carry all super
structural loads above it and transfer safely to the foundation. Hence the sections of columns
in upper story are reduced as they have to carry lesser loads.
Column reinforcement
Column reinforcement was standing on (erect) after three days grade beam concrete casted on
the ground. Before stand on the reinforcement, it has been tied with the stirrups by using
black wire with a given spacing. Stirrup used to keep the position of the column
reinforcement bar with a given spacing and also to prevent structural failures.
The stirrup have small spacing at the bottom and the top of the column up to one meter of the
column height from bottom to top, because at the bottom and the top of the column there is
high amount of interaction of load pressure or maximum moment exist. Therefore, to prevent
structural failures and to increase the resisting capacity of the column (building) the amounts
of stirrups were provided with in high amount with small spacing. In the site they use 8Ф16
reinforcement bar used for each columns.
They used cratcheries with the wedge at the first step to support the erected panels.
These cratcheries are made by leaving the space for the panels in addition to width of
the column and length around the reinforcement.
After the cratcheries are made panels will be erected then this cratcheries will
continued with uniform gaps up to the required level to make the panels firm to resist
forces of vibration for the concrete.
Erecting the given bars in the given perimeter of the column. The no of bars is given
from structural drawing.
From the estimated dimension of the column we can produce form work by
considering 2.5 cm for concrete cover (by using spacer) according to EBCS manual &
also form work thickness.
If there is simultaneous or aligned column of the same elevated column check the
linearity of the columns by using leveling tube (plastic).
Also check the straightness during form work construction by using tumbi.
Pour the concrete in the column form work use vibrator for avoiding void &
segregation etc.
On the next day remove the form work of the column & cure it.
Beam
It is a building member used to carry and transfer loads to the consecutive columns and used
as a confining element for the slab. As that of grade beams, supper structure beams are
subjected to moments and shear loads. Detail provision and reinforcement are provided as
that of grade beams. But the difference is it does not have contact with the ground and thus
the construction needs bottom formwork (soffit) and props for casting. When the slab and
beams are to be made of the same concrete quality they are casted monolithically. On our site
all beams are rectangular dimension and fixed ended.
Beam reinforcement
Beam reinforcement placement was started after the form work of slab and Sponda of beam
were placed and slab reinforcement started. The reinforcement bar size were used in a beam
is diameter of 8 for stirrup, for main bar the diameter of the bar vary based on the plane.
During beam reinforcement placement the bottom bar over lap at the support and the top bar
overlap at the middle of the span, because at the bottom tension force is high and to resist
slippery of bar. All quantity of beam reinforcement bar passes through the supported
reinforcement bar. Because to proper transfer of load without sliding of beam down ward.
When two equal span length cross each other, the top one have high amount of negative
reinforcement bar to increase the capacity of the beam. The location of stirrup on the beam
reinforcement bar changes at each tied. The use of stirrup is to hold the bar in a given spacing
and to keep the position of reinforcement bar and to keep the shape of the beam also prevent
the shear failure on the structure. Stirrups are tied on the beam reinforcement in alternate way
to resist failures.
The main form works for beam are Sponda and fondo.
Fondo (sofit):-a form work which could be sited on the bottom of the beam.
Both longitudinal bars and stirrups are provided according to their spacing
Spacers are tied with bars and then formwork is constructed for the member
Its verticality is checked with plumb bob
Concrete is poured into formwork and vibrated around rod reinforcement
Formworks are removed after expiry of their period and the concrete surface is
watered until it sufficiently cures.
Slab
Slab is a structural part of the building having plate shape and used to cover the distance
between beams and possibly columns. Generally slabs are constructed monolithically with
beams and concreted in one operation for the full depth. The top surface of the slab is kept
rough to create a proper bond with any type of floor finish desired. At our project site they
incorporated solid slab. It was constructed from a concrete quality C-25.
A concrete slab or solid slab is a common structural element of modern building. It is a plane
horizontal structural element used to support live loads and dead loads and transfer these
loads to the supporting beams or walls.
Before slab reinforcement placements were started the formwork was painted gasoline and
the formwork of the slab and the beam is carried by props. Then after, reinforcements have
been placed completely.
During slab reinforcement was placed, first the bottom (mesh) bar was placed in two (x and
y) direction with in the same spacing. Then the reinforcement bar has been tied by black wire
to keep the position of the bars and the given spacing. The bars have bend at one end and
extended up to one third of the slab for each partition in external side. The top (negative)
reinforcement bar of slab has been placed up to one third of the span length from the beam or
support. Because, around one third of the span length there is high interaction of load and the
load would be transferred to the column from different parts of the structure through this way.
After have been finished bottom and top reinforcement placement of slab, cabbalito and
spacer was placed. Cabbalito was made from wastage bar by bending both sides, which is
placed between bottom and top reinforcement of the slab to prevent the overlap of the bottom
and the top reinforcement during concrete caste and to keep the thickness (space) of bottom
and top reinforcement of slab. Spacer was placed between the formwork and the bottom
reinforcement of the slab to keep the clear cover of the concrete.
After the completion of ground floor slab, rising or erecting false column or scaff
hold. The height of false column determined by the clear height of the room.
Laying the purlin in horizontal direction. The aim of laying the purlin horizontally is
for supporting the panel and also the workers who cast slab.
Placing the panel most of time it is metal and nail them by hammer.
Varnishing the panel with black oil for reducing the bond b/n panel & concrete
Mesh the re-bar in the panel according to their details and spacers are placed between
panels and reinforcement bars.
Check the level of slab by using leveling mechanism this helps to know the levelness
of the slab.
All fixtures such as sanitary, electrical and water pipes are positioned and installed
according to their drawings.
In addition to this water was sprayed on the form work to create smooth surface and to
increase the bond fresh casted concrete. During concrete caste Boaca was sprayed on the
previous day concrete casted of supports to create bond between the existed (casted) concrete
and the recently (fresh) concrete. Boaca is the mixture of cement and water in relatively
liquid form
During concrete casting the freshly casted concrete of slab and the beam was compacted with
vibrator. It was done to:
The formwork was providing to keep the shape of fresh casted concrete and also it was
removed after the concrete gain the maximum strength. The formwork of the slab was
removed after 21 days of concrete caste.
Supports or form works were removed in different period length when used for different
purposes. The following table shows the length of time for formwork removal for different
activities.
Stair case
Procedure
Inclined formwork is prepared
Inclined bars are laid on the inclined board
Mixer:-It is a mechanical material used for mixing the concrete ingredients (water,
cement and aggregate). There are different types of mixers, on our site they used small
drum mixer.
Vibrator:-Having secured the necessary supply, the concrete needs to be placed and
compacted. These two activities are carried out simultaneously. Placing and compaction
of concrete should be done without causing any segregation of its ingredients. For of
compaction the concrete, on our sites they use a poker vibrator. This is a steel tube,
housing a rotating eccentric mass driven by compressed air or an engine.
The vibrator is immersed into the concrete at regular intervals of half a meter a part.
When the concrete is vibrated, the internal friction between the aggregate particles is
reduced and the concrete becomes more fluid. As a result, it then settles better into the
forms and releases some of the air voids dispersed in the mix. When water wells up to the
surface it is slowly taken out. Vibration should not be longer than 10 seconds in one place
and the vibrator should be kept away from the formwork and reinforcement bars.
Excessive vibration causes the aggregate to segregate.
Bar cutter: used to cut the reinforcement bar to accelerate the work, also called segeto in
site.
Masons square: used to get right angle, also called squadra in site.
Sprit level: used with straight edge, for getting a horizontal surface. The leveling tube is
filled with alcohol and bubble of air.
Pan: used to carry mortar, concrete etc. to other place in the construction.
As we know that before doing any tasks there must be their own consideration to make the
work possible and easily understandable for others. Those considerations are like objectives,
method and procedure, the products that you participate and the overall benefit of the
internship.
Before I began the work there was some discussion with my supervisor he had gave a clear
orientation how the work was going on until my intern period is up. He classified the time in
to twelve (12) weeks. In those weeks he ordered me to give a report for each of the weeks.
This method made the communication easy with my supervisor. The time that classified in to
12 weeks are the working procedure of the intern period. The procedure is from excavation to
finishing work but I had seen up to stair case.
I haven‟t been doing some maintenance and also manufacturing some items but I have been
doing some works with that of the workers like bending, cutting and tying the bar by using
the drawing. And also depending on the column size I made (prepare) a formwork with that
of the carpenter.
Berhanu Alemayehu general contractor is a perfect platform for a student who wants to have
awareness on building constructions. We benefited greatly from working with the dedicated
professionals in the company. The company has provided us a conductive working
atmosphere when we do our activities.
Within these four months of the program, we have had the opportunity to improve our
practical, interpersonal communication, team playing, leadership skills and our theoretical
knowledge. We also have had the opportunity to understand about the work ethics. We will
try to describe what we have learnt in the different aspects that we have mentioned until now.
During these four months, we have got the opportunity to learn different aspects of practical
skills. Most of the time, in the class students focused on theoretical part and it was difficult to
understand about the real work. The construction company is comfortable to me to improve my
practical skill by connecting the theoretical part with the real situation. The benefit that I have
gained during my internship time is not only from my advisor or site engineer, but also from store
keeper, Forman, carpenter, bar bender and even from day workers. Due to this I know;
Ingredients of concrete itself those are sand, water, cement and aggregate
The types of excavation like pit, trench and bulk and where they are needed to excavate
We have been able to gain a great deal of knowledge in this internship experience. Among
them are:
Observing some of the structures. These things have widened our knowledge of the
construction work. We also have been able to differentiate the different parts that are
seen in buildings.
Leader ship skill is very important for the successful accomplishment of the project. The leaders
are responsible for the work activities. Therefore, leadership skill is vital. This internship allowed
me to see how leadership skill affects project goal. Without the leader, there is no follower,
without follower, there is no doer and without doer, there is no action. I now know leader with
leadership skills plays a significant importance.
Some basic points that I observe about leadership skill are listed as follows.
The leaders should have proper plan and schedule for different activities. Otherwise, it is
difficult to achieve the project goal.
The leaders should have to consult his groups about work tasks, work schedule and
challenges.
The leaders should develop a powerful vision and build strong team.
The leader should also know him selves and seek self-improvement, develop a sense of
responsibility in his workers and run for quality of good products.
In general, during my stay in the organization I have got good experience how to manage and
control workers with different class. I have also gained good experience how to attract clients &
how to manage the whole workflow in the company.
At the site I have been able to observe that one should have great skills to be a leader. Among
them are:
Ability to be decisive.
During the site work we had been able to ask different kinds of people from all walks of life.
During these times we have gained confidence on how:
To make discussions
Due to the internship experience, we have improved our communication skills well and as a
result, we could talk to any person at the site in confidence and easily as much as possible.
During those four months we have had the chance to make friendship with other intern
students who came from other universities. It has enhanced our interpersonal and speaking
skills.
Most of the time in the company workers performs their own activities individually. But they
sometimes come together and work by idea sharing. Team needs consider idea and point of view
from other people with debating and arguing every point. The most essential point in team
playing skill is to reach at common idea. I could understand that team playing skill is the basic
material for good work product and quality of works.
The basic advantage of team playing that I have gained from my company can be summarized as
follows.
Increase self-confidence.
Increasing productivity.
Generally, I were tried to improve my team work experience, by communicating and participating
with different team members in all work process.
Being cooperative
Being assertive
Respecting confidentiality
Work ethics is a cultural norm that advocates being personally accountable and responsible
for the work that one does and is based on a belief that work has intrinsic Value. The term is
often applied to characteristics of people, both at work and at play. In sports, for example,
work ethic is frequently mentioned as a characteristic of good players. Regardless of the
context, work ethic is usually associated with people who work hard and do a good job.
On my stays on the site, we were very punctual, attentive and responsible to our profession.
So, in the program, we have developed our work ethics.
Loyalty
Honesty
Trustworthiness
Dependability
Reliability
Initiative
Self-discipline
Self-responsibility
3. Teamwork - It is vital that employees work as a team. It is important not only to their
personal success and advancement, but also to that of their co-workers and to the company.
Sometimes working as a team takes place in a classroom setting. Teamwork doesn‟t
necessarily mean helping your classmate. Teamwork in the classroom might be working
quietly as not to disturb your classmates.
3.5. Contributions
I have no any contribution in my internship work because I can‟t gets the opportunity to
participate in those works.
This includes the list of challenges faced during the intern period and the measurements
taken, the general conclusion and recommendation of the internship period.
4.1. Challenges faced during the internship and measurement taken for solution
In my intern time, I faced some challenges to perform my task effectively. Some of the
challenges and respective measures I have taken are listed below.
There was luck of office engineers. Therefore I was unable to see how take off sheet and
other related activity is performed. To solve this problem I have tried to see these activities in
other sites in my free time.
There were no enough tests performed in the site for soil property. They know the soil
property easily by experience. This was the other major problem faced in the site.
Due to the disagreement between the client and the company after finishing the ground floor
slab I can‟t continue in this site. So, I had gone to the other site of the company to saw some
super structural works.
4.2. CONCLUSION
During our internship program we have got a lot of knowledge in terms of improving our
practical skill. The various types of orientation programs, tasks and trainings that we have
been undertaking during this past four months on the site enhanced our knowledge in
building construction. We are very glad to see that what we have learnt in the university can
be a repeated in the working world. We were able to apply our theoretical knowledge of
designing and construction works in the real life situation.
This program played an important role to break the conventional thought that field works can
be only implemented by students who hold a degree or people who have an experience in
building construction. We were able to acquire a high level of confidence to deal with
problems that arise in a building construction.
During these past four months, we have been able to see the different theoretical aspects,
methodologies. We have been fulfilling our curiosity in learning practically building
construction well in this internship program.
Generally, the internship program laid sound foundation for us to start our career. We are
proud to be able to contribute towards nation building during the country's extremely critical
period of the history. We will be definitely sensible to scale this practice up and to replicate it
in other disciplines as well.
4.3. RECOMMENDATION
During the last four months of my intern time I could observe different hard working
activities in the site. However there are some points to be recommended, because those
activities have negative impact on safety, economy or motivation on workers.
In the construction site the design is assigned by taking average bearing capacity of the soil
during excavation. This should be avoided and the bearing capacity of the soil should be
studied in particular area.
I was observed in the construction site the bars used for construction is affected by corrosion
this is danger for construction. So the bars should be cleaned by anti-rust and should be
stored in roofing and concrete casted storage.
Most of workers do not use safety wearing that used to identify easily what workers he/she is
and keep themselves from injuries. I recommended them to use safety wearing like helmet.
During concrete mix they do not use proper water ratio, they simply use the amount of water
by taking a guess and this resulted to difficulties during compaction and hence decrease
strength of concrete. I recommended them to use the specified amount of water properly to
get good reaction between the ingredients and to insure the required proportion is obtained.
During column casting the concrete is added (casted) from the top of the formwork through
long distance when casting is beginning. Therefore this results in segregation i.e. the
ingredients separate each other and hence the concrete lost its property.
During foundation casting there was some water before concrete is placed but the workers
poured the concrete without taken out the water this lead to minimize the bond strength of the
concrete. This mistake is done due to the absence of the Engineer due to some cases. So, the
Engineer must be present when concrete casting takes place.
5. REFERENCE
Profile of the company
Ethiopian building code of standard(1995) specially:-EBCS-2
OTHER SOURCES
6. GLOSSARY
Sprit level……………………………….............................Wihalik
Bottom formwork………………………............................Fondo
Support formwork……………………………………….….Ponte
General formwork…………………………………………..Panello
Side formwork……………………………………………....Sponda
Plum bob(vertical alignment)……………………………….Tumby
Fondo…………………………………................................Christy(support soffit)
Balance protective…………………………………………..Gindil
Oil…………………………………………………………..X-gas
CuttedJerican……………………………………………….Senkello
batch box………………………………...............................Box
Right angle…………………………………………………..Squadra
Bar bender…………………………………………………...Ferayo
Staffa ………………………………………………………..Stirrups
7. APPENDICES
List of symbols