Professional Documents
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Manual
Safety note
1.The operator must read and grasp the contents of this statement.
2.The operator must Chuanhao overalls, safety shoes, wear a good helmet,
safety gloves.
8.Maintenance and replacement of the jaw plates, teeth, with teeth, such
as block, they should stop or cut off the hydraulic pump source.
Contents
1、Overview
2、Technical parameters
3、Installation
4、Note hydraulic circuit
5、Help
6、Maintenance and lubrication
7、Common Faults and troubleshooting
8、Attached map and schedule of spare parts
a、Main clamp - ZQ
b、Back clamp - BQ
c、I.-pillar - QD, HD
d、Spring hanging tube - TD
XQ140/20Y Hydraulic Power Tong Manual
1、Overview
XQ140/20Y (with XYQ20) of hydraulic power clamp in the oilfield drilling and
workover operations, to the dumping of Φ73-140 within the tubing, small drill pipe
and a small casing thread dynamic clamp larger than the original XYQ12A greater
torque clamp-type power, high-sulphur gas fields, deep ocean oil rigs and when the
necessary tools. The dynamic clamp has the following characteristics:
1、Clamp the first use of surface-card roller climbing tight bodies. All teeth block
equal pressure, cards bear reliable.
2、The main hydraulic clamp back with a combination of supporting clamp clamp, and
the combination of very convenient. Manipulation of the main clamp on the valve
manually, automatically synchronized back clamp clamping simultaneously release the
string, flexible and reliable action.
3、Main clamp and clamp clamp head back cards bear the same institutions, card with
the size of the diameter of dental forceps and teeth, with the main clamp clamp back
the same.
4、Sidang speed and grade differential between the geometric, plus the system
pressure and flow adjustable so that the dynamic clamp torque and speed in a wide
range of adaptation.
5、According to user needs can be reprovisioning of torque control systems,
automatic control to achieve the objective of torque.
2、Technical parameters
1、Main clamp
(1) Adaptation of Φ73-140mm
(2)Rated high-grade torque 2.3 kN.m
Speed 76r/min
(3)Rated, high-end torque 5.5 kN.m
Speed 51r/min
(4) Rated torque, low-grade 11.4 kN.m
Speed 20r/min
(5) Rated low-end torque 20 kN.m
Speed 8.7r/min
(6) Open Size 150mm
(7) The quality of shipments 410kg
2、Back clamp
(1) Adaptation of Φ73-156mm
(2) Open Size 160 mm
(3) The quality of shipments 160kg
(4) Rated torque 20KN.m
3、Portfolio clamp Dimension 1118×631×839 mm
4、Rated pressure system 13MPa
5、Portfolio quality 570kg
6、Rated supply of 120 L/min
Fig1
4
XQ140/20Y Hydraulic Power Tong Manual
3、Installation
1、Hanging. As shown in Figure 1, will hoist drum (YD-1) and the main suspension
clamp-(ZQ-51) associates, the driving force clamp suspended in workover Well shelves.
Hanging from the wellhead point 15 m above. Hanging in a free state, the driving
force for the first clamp clamp from the wellhead center about 0.5 m, suspended high
in back of the card just clamp tubing collar suitable.
2、Leveling. - Adjustment suspension (ZQ-51) on the adjustment screw (ZQ-89), to
maintain the momentum clamp level, before and after adjustment at the top of the
screw I. (QD-6) (HD-6), to clamp back and keep the main clamp Parallel, and its
distance of not less than 40 mm, if not leveling will clamp the first gripping
failure.
3、At the end of rope. Tail rope on one end node in the derrick, the other side
of the junction in the dynamic clamp-seat lead after the Pin (ZQ-30), Mei Sheng La
Force should be able to withstand 2 t load. Usually on the deduction at the end of
the rope, with the tail rope should remain dynamic clamp vertical, as shown in Figure
2. To ensure that manipulation handle on the side of the safety of the operation,
if only the main pair of pliers, tweezers do not have to back, then, the deduction
shall be disposed guitar firmly tail rope, depending on the direction of rope at
the end of withholding or deduction disposal vary.
Fig 2
7、Upload control assembly installed in the pipeline clamp the layman plans
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XQ140/20Y Hydraulic Power Tong Manual
Fig 3
Back clamp fuel tank (2) through two quick joints (4) and the main clamp motor (1)
of the parallel, manual valve (3) linkage control the main clamp Motor (1) and clamp
back the fuel tank (2). Clamp the main motor (1) through the transmission driven
clamp the first round of rotation, the fuel tank of the clamp back rack gear driven
by a pair of back-plate clamp jaw rotation angle. As drive back clamp resistance
than the main resistance to clamp drive many small, operating in the linkage, always
back to the main clamp tight clamp card or release the string.
The pressure gauge (6) of the road to a seismic joint (5), so as to reduce the
Circuit of the hydraulic shocks, pressure gauges to extend the service life.
XQ140/20Y hydraulic power clamp pressure and torque response, shown in Figure 4,
Chart A low-end torque for value, Chart B for the low-end torque value, Chart C for
the high-end torque values , Chart D for high-end torque values.
7
XQ140/20Y Hydraulic Power Tong Manual
Mpa D C B A
KN.m
Fig 4
5、Help
1、For the jaw
The dynamic clamp, the main clamp only a jaw plate, there are two back clamp jaw
plates, one of the cards used to bear Φ140 mm casing collar Φ156 mm, another card
to bear the remaining string size, collar or joints . Main clamp and clamp need to
back out jaw plate (ZQ-111), (BQ-28), the first rotation clamp head, jaw-plate
(ZQ-104), (BQ-5) on the limit Luo nails (ZQ -115) (BQ-24)from the first clamp opening
is exposed, from spacing Luo nails, tohejawplatefrom the first central hole clamp
removed or installed.
Main board-jaw
Limit screw
Hexagonal
wrenches,
Back-jaw plate
Back-jaw plate
Limit screw
Hexagonal
wrenches,
Fig 5(Note: the installation process and the demolition process contrary)
8
XQ140/20Y Hydraulic Power Tong Manual
Dental block
Screwdriver
Fig 6
3、Block list of specifications teeth
No
Procurement code Parts name Tag (steel hyphen) Remarks
.
1 ZQ-110.1 Dental block(1) 73-78
5、Shift operation
The maximum
8.7 20 51 76
speed
Handle
position
Note: This pipeline is the lower and upper clamp shift handle, according to
different combinations can be made into a geometric progression followed by the four
and four speed torque. Grades of the handle of the location see map, shift, the
operation of tubing clamp Ji Man in the speed, so as to avoid injuring gear.
10
XQ140/20Y Hydraulic Power Tong Manual
Xuanniu instructions
direction
Reset Xuanniu
Fig 7
8、Main clamp and clamp back on teeth, dental block recommended selection table
11
XQ140/20Y Hydraulic Power Tong Manual
(Note: Before based on the operating table a good choice for the jaw plates, teeth, with teeth clamp)
9、Rack installation plunger
Back clamp open dumping site (BQ-1), double-Gear (BQ-9), cylinder head (BQ-39),
introduced rack plunger, from both ends into Yx Abduction Case-ring, installed Rack
after the plunger to push the middle of the cylinder, in the jaw-plate (BQ-5) and
the main alignment clamp back at the opening, and then into double-gear such as the
unloading of parts. Chart 8
Rack plunger
Fig 8
10、Failure of the swap file maintenance
When a swap file failure, it is necessary for maintenance. Maintenance of:
unloading at a location (ZQ-39) or Tailstock (ZQ-29), in the positioning or at the
end of carts out positioning block (ZQ-38) and Spring, the replacement of a new spring.
Temporary location in the spring and at the appropriate combination of the plus-one
of the pads, can be reassembled, Note: pads can not be thick, thick file will have
difficulty or can not be linked to the phenomenon of shifting . Figure 9
Positioning Block
Tailstock
Positioning block
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XQ140/20Y Hydraulic Power Tong Manual
Fig 9
6、Maintenance
1、Maintenance date
a、To the body axis and referred axle, double-gear axis of butter mouth
of the Notes grease about 25 ml (see Figure Youzui position 10, Figure
11)
Youzui
Fig 10 Fig 11
b、To the rotation pin, friction films, Fuzheng roller, the jaw-wheel,
etc. Note the oil about 25 ml.
c、Or when the class filled up with wire Shuashua addition to clamp teeth
on the stuffing.
d、Removal of internal clamp of stagnant water, oil sludge, and other
stolen goods.
e、Check all parts (including the jaw plates, teeth, with dental forceps,
the slope plate, etc.) and found that excessive wear, obviously damaged,
rusty or leaking, and replace or processing.
2、On Maintenance
a、Each used a well after cleaning with kerosene or diesel main dorsal
clamp clamp head (including the slope board, roller, the jaw plate, the
jaw board planes, open gear, etc.) and the spring hanging tube, cleaned
rabbit, a Tu Grease.
b、Pliers to open, remove oil pollution, sediment and other Zangwu, the
replacement of excessive wear and damage to parts of the rotation of the
sliding surface and add the oil or grease, and carefully assembled.
3、Hydraulic oil temperature can not exceed 65 ℃, overheating will seal
the hydraulic system failure.
4、Handling, storage and after-sales service
5.1 Handling
a、Hydraulic Power clamp removal, should be a smooth handling, to ensure
that not exposed to moisture, not inverted and not touch loss.
b、Lifting hydraulic power clamp, the application of Φ12 mm over a
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XQ140/20Y Hydraulic Power Tong Manual
5.2 Store
a、XYQ20 hydraulic power clamp should be stored in the shade, rain and
moisture, good ventilation, temperature no higher than 45 ℃ places.
b、Shall not be in the muddy ground or open storage.
c、During the storage of oil should protect access to the mouth to prevent
pollutants entering.
d、The new hydraulic power clamp effectively stored for the period from
the date of the factory since 2001, extended, in accordance with specific
circumstances replace some or all of seals and hoses.
5.3 Opening
After the opening of hydraulic power clamp should check the appearance
of the situation, and "packing list" inspection and check.
14
XQ140/20Y Hydraulic Power Tong Manual
16
XQ140/20Y Hydraulic Power Tong Manual
Lord Bao Si clamp 1、Wheel climb over the first ltra-torque on the dumping
clamp or back-do not of non-deduction; choose the
open appropriate teeth Block
2、Jaw plate, plate-jaw, or wheel Grinding or qualified
shaft sloping panels and other damage replacement parts, not the
use of ultra-torque
3、The first clamp-force too small see
4、Jaw-wheel card death Cleaning, polishing or
replacing wheel and wheel
shaft
5、Main clamp clamp on both sides or Selection of the appropriate
back with a different tooth or teeth teeth or dental Block Block
block Block
6、Main clamp clamp clamp back teeth Proper operation
or only some of Yaozhu string
17
XQ140/20Y Hydraulic Power Tong Manual
Procurement
No. Code Name and specifications Amount
code
18
XQ140/20Y Hydraulic Power Tong Manual
Fig 13 Shell
Shell component parts Schedule
NO
Procurement code Code Name and specifications Amount
.
2.60 within the cylinder head Luo
1 ZQ-76 GB70-85 8
nail M12 × 25
2 ZQ-79 GB93-87 Spring washers M12 8
3 ZQ-98 XQ20.Z-59 Before bearing 2
4 ZQ-1 XQ20-02 Shell 1
2.60 within the cylinder head Luo
5 ZQ-91 GB70-85 4
nail M10×20
6 ZQ-92 XQ20.Z-34 After handlebar 2
7 ZQ-85 XQ20.Z-46 Block orifice (2) 2
Luo slotted cylinder head nails M6
8 ZQ-82 GB68-85 12
× 10
9 ZQ-267 XQ20.Z-61A Torque corresponding licence 1
10 ZQ-268 XQ20.Z-56A Products Tag 1
11 ZQ-38 XQ20.Z-21 Positioning block 1
12 ZQ-32 XQ20.Z-6 Brake spring 1
13 ZQ-30 XQ20.Z-62 Pin tail rope 1
14 ZQ-31 GB91-86 Open Pin 5 × 35 1
15 ZQ-29 XQ20.Z-54 Tailstock 1
2.60 within the cylinder head Luo
16 ZQ-28 GB70-85 4
nail M12×40
17 ZQ-34 XQ20.Z-58 flat key 2
Shen Luo slotted the first nail M5
18 ZQ-26 GB68-85 2
× 16
19 ZQ-24 XQ20.Z-20 bottom cover 1
2.60 within the cylinder head Luo
20 ZQ-25 GB70-85 6
nail M8×20
21 ZQ-20 XQ20.Z-17 end cover 1
22 ZQ-23 GB70-85 2.60 within the cylinder head Luo 4
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XQ140/20Y Hydraulic Power Tong Manual
nailM6×15
Procurement
No. Code Name and specifications Amount
code
2.60 within the cylinder head
1 ZQ-105 GB70-85 17
Luo nail M10×45
2 ZQ-103 XQ20.Z-01.01A Openings covered gear 1
3 ZQ-115 XQ20.B-10 Luo nail positioning 2
4 ZQ-104 XQ20.Z-01.04A Jaw-plate 1
5 ZQ-106 XQ20.Z-01.05A Open Gear 1
6 ZQ-101 XQ20.Z-01.02A Block sale 1
ZQ-110.1 Dental block(1) 4
7 ZQ-110.2 XQ20.Z-01.12A Dental block(2) 4
ZQ-110.3 Dental block(3) 4
ZQ-107.1 Dental block(1) 2
8 ZQ-107.2 XQ20.Z-01.10 Dental Block(2) 2
ZQ-107.3 Dental Block(3) 2
20
XQ140/20Y Hydraulic Power Tong Manual
Procurement
No. Code Name and specifications Amount
code
ZQ-107.5 Dental Block(5) 2
ZQ-107.6 Dental Block(6) 2
ZQ-107.7 Dental Block(7) 2
8 XQ20.Z-01.10
ZQ-107.8 Dental Block(8) 2
ZQ-107.9 Dental Block(9) 2
ZQ-107.10 Dental Block(10) 2
9 ZQ-109 XQ20.Z-01.11 Luo nail block sale 8
10 ZQ-112 XQ20.Z-01.08 Wheel-axis 2
Slotted cone-bear set Luo nail
11 ZQ-113 GB71-85 4
M8 × 12
12 ZQ-114 XQ20.Z-01.06 Wheel 2
13 ZQ-111 XQ20.Z-01.09 gnathostegite 2
14 ZQ-108 GB119-86 Cylindrical pin M6 × 18 4
15 ZQ-116 XQ20.Z-01.07B Ramp 4
2.60 within the cylinder head
16 ZQ-91 GB70-85 12
Luo nail M10×35
21
XQ140/20Y Hydraulic Power Tong Manual
Procurement
NO. Code Name and specifications Amount
code
1 ZQ-63 XQ20.Z-05 Fuzheng roller shaft 20
23
XQ140/20Y Hydraulic Power Tong Manual
Procurement
NO. Code Name and specifications Amount
code
1 ZQ-58 GB119-86 Cylindrical pin 5 × 20 1
24
XQ140/20Y Hydraulic Power Tong Manual
Procurement Amoun
NO. Code Name and specifications
code t
1 ZQ-84 XQ20.Z-45 locating plate 2
2 ZQ-122 XQ20.Z-53 Axle 2
3 ZQ-123 XQ20.Z-42 bushing block 2
4 ZQ-125 XQ20-41 Waterproof enclosures 2
5 ZQ-124 GB1235-76 o-seal ring O 50×3.5 2
6 ZQ-127 GB893.1-86 Hole flexibility Dangquan 100 4
7 ZQ-129 XQ20.Z-43 idle gear 2
Cylindrical roller bearings
8 ZQ-126 GB283-87 4
42309
9 ZQ-128 XQ20.Z-52 Supporting film 2
25
XQ140/20Y Hydraulic Power Tong Manual
polecomponents schedule
Suspension pole
Procurement
NO. Code Name and specifications Amount
code
1 ZQ-51 XQ20.Z-32.00 suspension pole 1
2 ZQ-89 XQ20.Z-65 Top wire 4
2.60 within the cylinder head
3 ZQ-90 GB70-85 8
Luo nail M10×25
4 ZQ-86 XQ20.Z-47 Hanging Block 2
5 ZQ-99 GB1152-89 Grease Nipple M6×1 2
6 ZQ-87 GB91-86 Open sales M4 × 30 2
7 ZQ-88 XQ20.Z-63 Suspension Pivot 2
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XQ140/20Y Hydraulic Power Tong Manual
(upper)components schedule
Duplex Gear (upper)
Procurement Amoun
NO. Code Name and specifications
code t
1 ZQ-8 GB1152-89 Grease NippleM10×1 1
2 ZQ-48 XQ20.Z-27 Support Central (2) 2
3 ZQ-5 GB308-89 Ball S6 58
4 ZQ-16 Roller Φ10 × 24.8 28
5 ZQ-47 XQ20.Z-29 At Central 1
6 ZQ-49 XQ20.Z-30 Duplex Gear (upper) 1
7 ZQ-46 XQ20.Z-47 Mandrel 1
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XQ140/20Y Hydraulic Power Tong Manual
(Lower)components schedule
Duplex Gear (Lower)
Procurement
NO. Code Name and specifications Amount
code
1 ZQ-7 XQ20.Z-10 Mandrel 1
28
XQ140/20Y Hydraulic Power Tong Manual
Procurement
NO. Code Name and specifications Amount
code
1 ZQ-73 Hydraulic motors 1
29
XQ140/20Y Hydraulic Power Tong Manual
Procurement
NO. Code Name and specifications Amount
code
1 ZQ-200 XQ20.Z-5-1 Valve 1
2 ZQ-201 GB1235-76 o-seal ring O 36×3.5 2
3 ZQ-202 XQ20.Z-5.1 Portfolio spool 1
4 ZQ-203 XQ20.Z.5-7 Bearing Block 1
2.60 within the cylinder head Luo
5 ZQ-204 GB70-85 4
nail M6×16
6 ZQ-205 XQ20.Z.5-8 Bocha 1
7 ZQ-206 GB91-86 Open sell 3.2 × 20 2
8 ZQ-207 GB882-86 Pin B10 × 40 1
9 ZQ-208 GB882-86 Pin B12×45 1
10 ZQ-27 GB93-87 Spring washers 12 1
11 ZQ-210 GB6170-86 2.60 M12 head Luo mother 1
12 ZQ-211 XQ20.Z.5-9 Joystick 1
13 ZQ-212 XQ20.Z.5-10 Spherical handle 1
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XQ140/20Y Hydraulic Power Tong Manual
Procurement
NO. Code Name and specifications Amount
code
14 ZQ-213 XQ20.Z.5-12 Plug 1
15 ZQ-214 Copper gasket 14 × 2 1
2.60 within the cylinder head Luo
16 ZQ-215 GB70-85 4
nail M12×35
17 ZQ-216 GB1235-76 o-seal ring O 26×2.4 2
ZQ-217.1 XQ20.Z-24 Mei joints (1) R 3 / 4
18
ZQ-217.2 Mei joints(2)M36×2 2
19 ZQ-218 XQ20.Z.5-2 Valve Tailstock 1
20 ZQ-219 XQ20.Z.5-6 Card 1
21 ZQ-220 XQ20.Z.5-5 Spring Block (2) 1
22 ZQ-221 XQ20.Z.5-4 Spring 1
23 ZQ-222 XQ20.Z.5-3 Spring Block(1) 1
ZQ-269 Valve manually (without Diao Yafa)
ZQ-270 Valve manually (with Diao Yafa)
31
XQ140/20Y Hydraulic Power Tong Manual
Fig 23 Box
Procurement
NO. Code Name and specifications Amount
code
1 ZQ-50 XQ20.Z-31A Box 1
32
XQ140/20Y Hydraulic Power Tong Manual
Fig 24 Spindle
33
XQ140/20Y Hydraulic Power Tong Manual
Procurement
NO. Code Name and specifications Amount
code
1 ZQ-42 XQ20.Z-23A Gasket 1
16 ZQ-16 RollerΦ10×24.8 16
34
XQ140/20Y Hydraulic Power Tong Manual
Procurement
NO. Code Name and specifications Amount
code
1 ZQ-131 XQ20.Z-22.02 Fork 1
35
XQ140/20Y Hydraulic Power Tong Manual
Procurement
NO. Code Name and specifications Amount
code
1 ZQ-145 XQ20.Z-19.04 Luo bolt shaft 2
36
XQ140/20Y Hydraulic Power Tong Manual
37
XQ140/20Y Hydraulic Power Tong Manual
38
XQ140/20Y Hydraulic Power Tong Manual
Procurement
NO. Code Name and specifications Amount
code
1 ZQQ-01 XQ20.QD-01 Block leader 1
40
XQ140/20Y Hydraulic Power Tong Manual
Procurement
NO. Code Name and specifications Amount
code
1 ZQH-01 XQ20.QD-01 After the guided-Block 1
41
XQ140/20Y Hydraulic Power Tong Manual
Procurement
NO. Code Name and specifications Amount
code
1 ZQT-01 XQ20.QT-01 Luo mother M20 2