Professional Documents
Culture Documents
GOODRICH
Aircraft Wheels & Brakes
Goodrich Corporation
P.O. Box 340
Troy, Ohio 45373
U.S.A
TEL: 937-339-3811
FAX: 937-440-2055
CAGE 97153
BEECHCRAFT MODELS
A200,200,200C,B200C,300
C-12A,C-12C,C-12F
PART NUMBER
3-1341-1
_....==,-
© GOODRICH 2002
31
32-45-23 Page T-1
Feb 06/02
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1341-1
REVISION HIGHLIGHTS
Revision No. 1
Dated: Feb 06/02
1. Revised CMM (dated Jan 5/87) (no ATA number) to give the revised CMM an ATA No.
32-45-23.
2. Removed the content of the manual that addressed the Landing Gear Brake Assembly.
3. No change bars are shown because of the many changes in format and procedures that
were caused by conversion to ATA 100 format, and the conversion of all text to "AECMA
SIMPLIFIED ENGLISH" (international aerospace maintenance language) (refer to AECMA
document PSC-85-16598)
5. Added an INTRODUCTION section with addresses for sources of MIL, ASTM, and AMS
specifications and with definitions of WARNINGS, CAUTIONS, and NOTES
6. Added a LIST OF SPECIAL MATERIALS section (pages LSM-1, LSM-2, LSM-3, LSM-4)
9. Replaced dry cleaning solvent P-D-680 Type II or Ill with degreasing solvent
(MIL-PRF-680 Type II or Ill)
12. Added penetrant (ASTM E1417 Type I) and magnetic particle (ASTM E1444) inspection
procedures
13. Added tie-bolt, nut, key, bearing and seal assembly inspection procedures
14. Added the Non-Destructive Test (NDT) procedure with details of the eddy current
inspection procedure
32-45-23 RH-1
Feb 06/02
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1341-1
REVISION HIGHLIGHTS
16. Added a procedure to convert a tubeless tire wheel assembly to a tube type wheel
assembly
17. Added a procedure to inspect a wheel that has rolled with a flat tire
18. Replaced zinc chromate primer (TT-P-1757) with alkyd primer (TT-P-17578 Type I or II,
Class C or N)
19. Revised the procedure for the repair of sealing surfaces for the preformed packing
between wheel halves
22. Revised table for paint, paint specifications, and information for application. Revised to
provide more details for paint masking.
24. Revised the ASSEMBLY section. Removed the bearing bore rework instructions. Added
detail for assembly of a tube type tire and installation of wheel and tire assembly on the
aircraft.
32-45-23 RH-2
Feb 06/02
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, PIN 3-1341-1
RECORD OF REVISIONS
Keep this record in front of the manual. When revised pages are received, insert them in the
manual and write the revision number of the manual, the date that the pages are inserted,
and the initials of the person who inserted the revised pages.
1 Feb 06102
TEMPORARY
PAGE DATE DATE
REVISION BY BY
NUMBER ISSUED REMOVED
NUMBER
DATE DATE
SERVICE SERVICE
REV. ISSUED ADDED
BULLETIN LETTER DESC RIPTION
NO. OR INTO
NUMBER NUMBER
REVISED MANUAL
TABLE OF CONTENTS
SECTION PAGE
DISASSEMBLY
Wheel and Tire Assembly Removal.......................................................................... 301
Tire Change..................................... .......................................................................... 302
Outer Wheel Half Disas sembly............................................................................. ..... 303
Inner Wheel Half Disassembly.................... 303
CLEANING
Clean the Metal Parts ............................................................................................... . 401
Clean t he Non-metal Parts ........................................................................................ 402
Clean the Bearings .................................................................................................... 402
Paint Removal ........................................................................................................... . 4 02
Abrasive Blast........................................................................................ 402
Chemical 403
CHECK
Whee l Inspection Schedule ....................................................................................... 501
Tire Change Inspection.................................. 502
Whee l Half Inspection............................................................. ,............................ 502
Inflation Valve Stem Inspection.......................................... 502
B olt Inspection...................................................................................................... 502
Nut Inspection....................................................................................................... 503
Bearing Inspection.................. :............................................................................. 503
Cone and Seal A ssembly Inspection .................................................................. 505
Preformed Packing and Grommet Inspection..................................................... 506
S leeve Inspection................................................................................................. 506
Key Inspection...................................................................................................... 507
Heli-Coil Insert Inspection.................................................................................... 507
Wheel Non-Destructive Test (NOT) Inspection......................................................... 508
Penetrant Inspection............................................................................................. 508
Eddy Current Inspection....................................................................................... 508
Inspection of an Over heated Wheel.......................................................................... 510
Inspection of a Wheel That Has Rolled With a Flat Tire ........... 51 O
TABLE OF CONTENTS
SECTION PAGE
REPAIR
Wheel Half Repair...................................................................................................... 602
Local-Blend Procedures ....................................................................................... 602
Surface Damage Repair ...................................................................................... 603
Inner Wheel Half Repair Limits..................................................................... 604
Outer Wheel Half Repair Limits .................................................................... 606
Repair of Sealing Surfaces for the Preformed Packing ..................................... 608
Mating Face Repair.............................................................................................. 609
He1i-Coil Insert Replacement ..................................................................................... 610
Bearing Cup Removal ................................................................................................ 611
Bearing Cup Installation............................................................................................. 612
Surface Treatment...................................................................................................... 613
Paint Wheel Halves.................................................................................................... 613
Rework of Inner Wheel Half For Three-Hole Keys.................................................. 618
Hub Cap Repair ......................................................................................................... 619
Convert a Tubeless Wheel Assembly to a Tube Type Wheel Assembly............... 619
ASSEMBLY
General Instructions .. ................................................................... 701
Inner Wheel Half Assembly ....................................................................................... 701
Install Keys ........................................................................................................... 701
Outer Wheel Half Assembly .............................................................................. 702
Valve Assembly Installation ................................................................................. 702
Wheel And Tire Assembly ......................................................................................... 702
Wheel and Tube Type Tire................................................. 702
Wheel And Tubeless Tire .................................................................................... 703
Tie Bolt Installation ............................................................................................... 704
Identification Plate Installation.............................................................................. 706
Wheel Installation ....................................................................................................... 707
Axle Nut Torque ................................................................................................... 707
Storage Instructions......... .......................................................................................... 708
NOTE: Equivalent replace ments can b e used for materials listed below, but not for antiseize
compound or bea ring grease.
Cleaning Product
TOLUOL Commercially
Available
Cleaning Product
BUTYL ALCOHOL Commercially
Available
C leaning Product
KEROSENE Commercially
W-K-211 Available
Abrasive Blasting
W ALNUT HULLS USF Surface 7 1 2 East Ohio Street
A -A-1722 TYPE II Preparation P.O. Box 217
Fortville, Indiana 46040
or
Telephone: 317-485-5157
PLASTIC MEDI A www.surfaceprepartion.com
MIL-P-85891
Inspection Product
PENETRANT FLUID Approved Vendor
ASTM E1417 TYPE I
Paint Removal Product McGean-Rohco Inc. The Republic Bldg, Suite 1100
GEE-BEE E-1092 T 25 West Prospect Avenue
Cleveland, Ohio 44115
Anti-Corrosion Product
SURFACE TREATMENT Approved Vendor
Mll-C-5541, Class 1A
or Telephone: 800-762-0744
www.smooth-on.com
Telephone 978-777-1100
www.devcon.com
Primer
ALKYD Randolph Products Company PO Box 830
TT-P-1757B Type I or II, 701 12th Street
Class C or N Carlstadt, New York 07072
Tel: 201-438-3700
Paint Product
THINNER Ashland Specialty Chemical Division of Ashland Oil, Inc.
MIL-T-81772 TYPE II, Company P.O. Box 2219
D-385 Columbus, Ohio 43216
or
WATER-REDUCIBLE
EPOXY POLYAMIDE
PRIMER
MIL-PRF-85582 Type I,
Class C 1 or C2
(44-GN-7)
Paint Products
ALUMIGRIP U.S. Paint 831 S. 21st Street
URETHANE PAINT Corporation St. Louis, Missouri 63103-3092
("Conventional-Solids")
Matterhorn White Telephone: 314-621-0525
Catalog No. G8003 www.uspaint.com
and
ALUMIGRIP CATALYST
AWL-CAT#2
Catalog No. G3010
or
Assembly Product
ANTISEIZE COMPOUND Armite Laboratories 1560 Superior Avenue
SAE-AMS-2518 Costa Mesa, California 92627
(MIL-T-5544 optional)
Telephone: 949-646-9035
Fax: 949-646-8319
Bearing Grease
MOBIL AVIATION Mobil Oil Company Billingsport Road
GREASE SHC 100 Paulsboro, New Jersey 08066
Product No. 530063
(This is the recommended www.exxon.mobil.com
grease)
or
MOBILGREASE 28
or
www.aeroshell.com
Lubricant
Silicone Grease
DOW CORNING 55, Commercially www.escopro.com
DOW CORNING 33, Available
DOW CORNING 4
SAE-AS8660
Lubricant
PETROLATUM Commercially
VV-P-236 (Vaseline) Available
Inflation Gas
DRY NITROGEN Commercially
Available
INTRODUCTION
This manual gives the function of parts and the maintenance data that is necessary for full shop
repair.
Refer to the TABLE OF CONTENTS for the page location of sections and subsections.
The Introduction in the ILLUSTRATED PARTS LIST section tells how to use that section.
All weights and measurements in the manual are in U.S. English units followed by the S.l.
(International System of Units) metric units in parentheses. English units are shown with a period
for the decimal point and metric units are shown with a comma for the decimal point.
Verification:
Verified by simulation.
Federal and MIL Specifications referenced in this manual can be ordered from:
Telephone: 215-697-6257
http://astimage. daps.dla.mil/onIine
SAE INTERNATIONAL
400 COMMONWEALTH DRIVE
WARRENDALE, PENNSYLVANIA 15096-0001
Telephone: 724-776-4841
www.sae.org
Telephone: 610-832-9500
www.astm.org
INTRODUCTION
NOTICE!
This manual gives maintenance procedures that will keep the wheel assembly in an airworthy
condition. These procedures are recommended, but are not necessary. The overhaul facility is
responsible for careful analysis of procedures that are different from Goodrich procedures, to
make sure that the wheel assembly stays in an airworthy condition.
NOTICE!
Carefully read and obey CAUTION and WARNING statements in this manual.
Refer to the descriptions of these statements that follow:
NOTE: Refer to IPL Figure 1 on page 1006 and Figure 1 for identification of the parts.
1. The 3-1341-1 (RAYTHEON P/N 101-8001-47) main wheel assembly is a two piece (inner
and outer wheel halves) assembly. The wheel halves are made of forged aluminum. The
wheel assembly uses a 18 X 5.5, Type VII, 8-ply or 10-ply rated tubeless tire; or a 19.50
X 6. 75-8, 1 0-ply high-flotation tubeless tire.
The wheel assembly can be converted from a tubeless type tire to a tube type assembly (refer
to Figure 611, REPAIR section).
2. A tubeless-tire is inflated through a valve assembly (15) installed in the web of the outer
wheel half assembly (65). The valve assembly is not required if a tube is installed in the
wheel and tire assembly.
3. Eight equally-spaced tie bolts (50), sixteen washers (45), and eight nuts (40) hold the
inner and outer wheel half assemblies together.
4. A preformed packing (55), mounted on the mating surface of the inner wheel half
assembly (85), prevents air leakage from between the outer and inner wheel half
assemblies (65, 85).
5. Eight keys (100) are installed in slots in the flange area of the inner wheel half assembly
(85). The keys engage the drive lugs on the brake disk and turn the brake disk as the
wheel turns. The keys are attached to the inner wheel half flange with machine screws
(95) and nuts (90).
6. A sleeve (60) is installed between the inner and outer wheel half assemblies (85, 65) to
protect the bearing cups (75, 105), bearing cone and seal assemblies (10), and axle from
contamination.
32-45-23 Page 1
Feb 06/02
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1341-1
7. Bearing cups (75, 105) and cone and seal assemblies (10) hold the wheel and tire
assembly on the axle. A seal on each cone and seal assembly protects the bearings from
dirt and moisture contamination.
Performance code 629 bearing parts are recommended for use in aircraft wheels (for
improved bearing reliability). The inspection code, which includes the performance code, is a
number that follows the base part number.
Example: Item 1 OB, part number 13600LA902A3 - The "base part number" is 13600LA.
The "inspection code" is 902A3. Because this part is a cone and seal assembly,
the part number cannot be seen on the part, but only on the shipping box or
shipping documents.
The first digit of the inspection code can be a "2" or a "9". A "2" identifies the bearing class for
bearing cups. A "9" identifies the bearing class as class "2" for cone and seal assemblies.
The second digit is assigned by Timken and has no effect on the fit, function, or quality of the
part. Because this second digit can randomly change, it is shown as:
A A dash (-) or other digit on the bearing cup or on the shipping box for a cone and
seal assembly.
The 3rd - 5th digits "629" or "2A3" show the performance code that identifies bearing cups and
cone and seal assemblies that are manufactured to a higher standard.
8. A hub cap (125) and gasket (120) are installed on the wheel assembly with machine
screws (115) to protect the bearings.
9. The outer and inner wheel half assemblies (65, 85) are balanced to
3 ounce-inches (216 gram-centimeters) or less at the factory. An "L" is impression
stamped on the flange of each wheel half to show the light side. Assemble the wheel
halves with the "L" on each wheel half as near to 180° apart as possible.
32-45-23 Page 2
Feb 06/02
GOODRI CH CORPORATION
COMPONENT MAINTENAN CE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1341-1
INNER OUTER
WHEEL HALF WHEEL HALF
ASSEMBLY ASSE MBLY
(85) PREFORMED (85)
PAC KING
(55)
IDENTIFICATION
PLATE (130)
SLEEVE
0 (60)
MACHINE
SCREW
(115)
CONE AN D
SEAL ASSEMBLY
---1---0 --j., HUBCAP
(10) (125)
GASKET (120)
BEARING CUPS
(75, 105)
SCREW(95) NUT
(40)
KEY (100)
WASHERS
NUT (90) (45)
32-45-23 Page 3
Feb 06/02
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, PIN 3-1341-1
NOTE: Refer to IPL Figure 1 on page 1006 for identification of the parts.
NOTE: Equivalent replacements are permitted for items in the following list, but do not use
replacement for dry nitrogen.
Inflation cage
Dry nitrogen
Inflation gauge
Soap solution
Water
1. Put the wheel and tire assembly inside a metal inflation cage. Locate the inflation
pressure source, with a regulator valve and pressure gauge 30 feet (10 meters) away
from the inflation cage. Connect the inflation line to the inflation valve.
2. Inflate the tire with dry nitrogen to the specified operation pressure (refer to the
manufacturer's Aircraft Maintenance Manual (AMM)).
3. If a tube is installed in the wheel and tire assembly, fully deflate the tube and inflate again
to the correct pressure.
NOTE: The deflation and inflation of the tube will help remove wrinkles and pinched areas
of the tube, and prevent one section of the tube from being stretched more than the
other.
4. Put the wheel and tire assembly in storage for three hours. After the three hours,
measure the inflation pressure.
A. If the inflation pressure is 95% or more of the specified inflation pressure, inflate the
tire again to the specified inflation pressure. Put the wheel and tire assembly into
storage for 12 hours (go to paragraph 5).
B. If the inflation pressure is less than 95% of the specified inflation pressure, apply a
solution of soap and water around the tire beads and inflation valve assembly. Look
for bubbles as an indication of a leak (refer to Figure 101 ).
C. If a leak is found, repair the wheel and tire assembly and repeat paragraphs 1
through 4.
A. If the inflation pressure is 97.5% or more of the specified inflation pressure, inflate
the tire again to the specified inflation pressure. The wheel and tire assembly is
serviceable for aircraft use or storage as applicable (refer to the STORAGE section).
B. If the inflation pressure is less than 97 .5% of the specified inflation pressure, inflate
the tire again to the specified inflation pressure and put into storage again for a
minimum of 12 hours.
A. If the inflation pressure 97 .5% or more of the specified inflation pressure, inflate the
tire again to the specified inflation pressure. The wheel and tire assembly is
serviceable for aircraft use or storage as applicable (refer to the STORAGE section).
B. lf the inflation pressure is less than 97 .5% of the specified inflation pressure, repair
the wheel and tire assembly (refer to Figure 101) and repeat paragraphs 1 through 6.
Grommet (25) is damaged or the Examine for leaks with a soap solution.
inflation valve stem (35) is loose.
Dry torque a loose valve stem (15) to 50 - 75
pound-inches (5,6 - 8,5 Nm). Replace the rubber
g rommet (25) if it is damaged, and each time the valve
stem is removed.
Preformed packing (55) is damaged, Replace the preformed packing (55) if it is damaged,
or the sealing surface for the at each tire change, and when the wheel halves are
preformed packing is damaged. disassembled. Repair a damaged sealing surface
(refer to the REPAIR section).
Tubewell of the inner or outer wheel Penetrant or eddy current inspect wheel halves for
half (80, 110) is cracked. cracks. No repair is permitted. Discard a cracked
wheel half.
Leak in the inner tube (tube type Replace the inner tube.
wheel and tire assembly only).
DISASSEMBLY
NOTE: Refer to IPL Figure 1 on page 1006 for identification of the parts.
NOTE: Equivalent replacements are permitted for items in the following list.
A. Use correct procedures to lift the wheel and tire assembly off the ground (refer to the
Aircraft Maintenance Manual).
WARNING: MAKE SURE THAT THE TIRE IS FULLY DEFLATED. IF THE TIRE IS NOT
FULLY DEFLATED, WHEEL ASSEMBLY SEPARATION CAN OCCUR.
WARNING: MAKE SURE THAT THE TIRE IS FULLY DEFLATED. IF THE INSIDE
VALVE (30) IS REMOVED BEFORE THE TIRE IS DEFLATED, IT CAN BE
FORCEFULLY EJECTED.
B. Remove the valve cap (20) and deflate the tire with a deflation tool, or equivalent,
before the wheel and tire assembly is removed from the aircraft.
C. Remove the inside valve (30) from the valve stem (35).
Telephone: 330-253-5592
www.myersind.com
e-mail: sales@po.myersind.com
D. Remove the machine screws (115), hub cap (125), and gasket (120).
E. Remove the locking device, axle nut, washer, and the outer cone and seal assembly
(10) from the axle.
G. Remove the inner cone and seal assembly (10) from the axle.
DISASSEMBLY
2. TIRE CHANGE:
A. Remove cone and seal assemblies (10) from outer and inner wheel half assemblies
(65, 85) if installed.
B. Use a bead breaker to loosen the tire beads from the wheel half assembly (65, 85)
flanges. Apply pressure around the full circumference of each side wall.
WARNING: MAKE SURE THAT THE TIRE IS FULLY DEFLATED. IF NUTS (40) ARE
LOOSENED BEFORE THE TIRE IS FULLY DEFLATED, WHEEL
ASSEMBLY SEPERATION CAN OCCUR.
C. Remove each nut (40), washer (45) and bolt (50) from the wheel assembly. If an air
wrench is used, hold the bolt and remove the nut.
D. Remove the two wheel half assemblies (65, 85) from the tire.
F. Remove and discard the preformed packing (55) or inner tube as applicable.
NOTE: Replace the preformed packing (55) or inner tube, as app licable, at each tire
change and at each wheel assembly NOT inspection.
NOTE: No more disassembly is necessary to change the tire. If the wheel needs more
inspection, continue at OUTER WHEEL HALF DISASSEMBLY in this section.
DISASSEMBLY
A Remove the valve stem (35) from the outer wheel half assembly (65).
NOTE: The va lve stem (35) and rubber grommet (25) are not installed on a
tube-type wheel assembly.
B. R emove the rubber grommet (25) from the valve stem (35). Discard the rubber
grommet.
C. Do not remove the Heli-Coil inserts (70) unless the inserts are damaged. Refer to the
REPAIR section for Heli-Coil insert replacement.
D. Do not remove the identification plate (130) unless the plate is loose, damaged, or if
the wheel half is to be penetrant inspected.
NOTE: No more disassembly is usually necessary. If the bearing cup must be removed,
refer to the REPAIR section.
A. Remove each nut (90), screw (95), and key (100) from the inner wheel half assembly
(85).
NOTE: No more disassembly is usually necessary. If the bearing cup must be removed,
refer to the REPAIR section.
CLEANING
NOTE: Refer to IPL Figure 1 on page 1006 for identification of the parts.
NOTE: Equivalent replacements are permitted for items in the following list.
CAUTION: FULLY CLEAN THE BOLTS (50) AND THE NUTS (40). CONTAMINATION
IN THE THREADS OF THESE PARTS CAN PREVENT FULL INSPECTION
OF THESE PARTS AND CAN CAUSE INCORRECT TIE BOLT PRELOAD.
A. Clean the metal parts with MIL-PRF-680 Type 11 or Ill solvent, and a soft-bristle
brush. Make sure that bolt (50) and nut (40) threads are fully clean. Dry parts with
clean, dry compresse d air.
CLEANING
B. Apply oil to the bearings cups (75, 105) if they will not be examined and packed with
grease in less than 2 hours. Repeat paragraph 1.A. before inspection of the bearing
cups.
A. Clean preformed packings and rubber grommets with a clean cloth that is moist with
butyl alcohol, or a mild soap and water solution. Use kerosene (W-K-211) to clean
the rubber part on the cone and seal assemblies (10) (refer to CLEANING THE
BEARINGS in this section).
A. Soak cone and seal assemblies (10) in kerosene to remove grease. Flush the cone
and seal assemblies with kerosene (VV-K-211) and use clean, dry, compressed air to
remove all grease.
B. Flush the cone and seal assemblies in clean kerosene. Let the kerosene dry.
C. Apply oil to cone and seal assemblies to prevent rust if they will not be examined
and packed with grease in less than 2 hours. Repeat paragraph 3.8. before
inspection of the cone and seal assemblies.
4. PAINT REMOVAL (if necessary) by one of the two procedures that follow:
A. Abrasive Blast:
CLEANING
(2) Blast the parts (refer to MIL-STD-1504) with plastic media (MIL-P-85891)
(maximum media hardness of 3.5 MOH) or walnut hulls (A-A-1722 Type II) (grain
soft abrasive walnut hulls, Grade 20/30).
N.QI.E: This method will not remove the surface treatment layer and it is not
necessary to mask or remove the bearing cups.
(3) Apply surface treatment (MIL-C-5541 Class 1A) to the areas where the surface
treatment is damaged.
B. Chemical:
(1) Remove the bearing cups (75, 105) if the wheel halves will be put fully into the
paint remover (refer to the REPAIR section for cup removal).
(2) Apply the Cee-Bee E-1092T paint remover to the wheel half for the length of
time as recommended by the manufacturer of the paint remover.
(3) Rinse the wheel half with clean water to fully remove the paint remover. A stiff�
fiber bristle brush can also be used to help remove paint.
(4) Use clean, dry, compressed air to remove all water from the wheel half. Make
sure that air passages are cleaned and dry.
CHECK
NOTE: Refer to IPL Figure 1 on page 1006 for identification of the parts.
NOTE: Equivalent replacements are permitted for items in the following list.
A. TIRE CHANGE INSPECTION - inspections that are done at every tire change (refer
to paragraph 2)
Calculate the years from the initial date the wheel assembly was installed on
the aircraft. If the date of installation is not known for a wheel assembly in
service, use the "DATE MFD" impression stamped on the wheel assembly to
calculate the inspection interval.
PENETRANT OR MANDATORYPENETRANT
TIRE CHANGE
EDDY CURRENT INSPECTION OF FULL
NUMBER
INSPECTION WHEEL HALVES
5,8,11,14,17 X
20 and Thereafter
X
(Every Third Tire Change)
21 and Thereafter
X
(Every Tire Change)
CHECK
2,4, 6, 8 X
10 and Thereafter
X
(Every Two Years 12, 14, 16)
11 and Thereafter
X
(Every Two Years 13, 15, 17)
(1) Visually examine the wheel half assemblies (65, 85) for damage (nicks, dents,
and cracks). Repair damage (refer to the REPAIR section). Do not repair
polished areas that are worn by the tire. Discard a wheel half that shows signs of
rolling contact with the runway.
(2) Visually examine the wheel half assemblies for corrosion. Corrosion is most likely
to occur in the tubewell and beadseat areas (where the tire touches the wheel),
in holes, and other areas where moisture and contamination can collect. Repair
corroded areas (refer to the REPAIR section).
(3) Visually examine the wheel half assemblies for areas where the paint or surface
treatment is worn through to bare metal. If the wheel will not be repaired at this
time, apply surface treatment and paint to the worn areas (refer to SURFACE
TREATMENT in the REPAIR section).
B. Examine for a loose valve stem (35). Torque a loose valve stem (refer to FITS AND
CLEARANCES section, Page 801).
C. Visually examine each bolt (50) for cracks, surface damage, and thread damage.
Discard a defective bolt.
CHECK
D. Nut Inspection:
(1) Visually examine each nut (40, 90) for thread damage and cracks. Discard a
damaged nut.
(2) Examine nuts (40, 90) for self-locking function. Install a clean, dry nut on a
clean, dry bolt (50) or machine screw (95) as far as possible by hand. If the end
of the bolt or screw extends out of the top of the nut, measure the back-off
torque of the nut as follows (or discard the nut):
Turn the nut onto a bolt or screw two or three threads through the end of the
nut. Use a torque wrench to remove the nut and measure the back-off torque.
(a) Replace a tie bolt nut (40) nut if the back-off torque is less than
6.5 pound-inches (0, 73 Nm).
(b) Replace the key attachment nut (90) if the back-off torque is less than
2.0 pound-inches (0,23 Nm).
E. Bearing Inspection:
(1) Clean the cone and seal assemblies and bearing cups (refer to the CLEANING
section).
(2) Visually examine bearing surfaces of bearing cups (75, 105), and cone and seal
assemblies (10) for the defects (refer to Figure 502).
!:iQI.E,: Keep the work area clean during inspection of bearing cone and seal
assemblies and bearing cups. Hold bearing parts with rubber gloves.
NOTE: Incorrect bearing grease or axle nut torque can cause some of the defects
that follow:
(a) Spalled Surface - Discard a cone and seal assembly or a bearing cup with a
spalled surface (pieces of the surface are missing).
(b) Nicks or Dings - Discard a cone and seal assembly or a bearing cup with
damage that is deep enough to be felt with a fingernail or with a
single-edged razor blade. Small damage that cannot be felt with a fingernail
or razor blade is permitted.
(c) Incorrect Color - Discard a cone and seal assembly or a bearing cup that
has black, dark blue, and purple stains on the wear surface, which are signs
of overheat. Brown or yellow stains that can be removed easily with abrasive
cloth (400 grit or finer) are permitted.
(d) Etched Surface - Discard a cone and seal assembly or a bearing cup that
has water stains that have etched a wear surface. An etched surface is dull
and rough. Water stain discoloration without an etched surface is permitted.
CHECK
(e) Roller End Damage - Discard a cone and seal assembly if the thrust surface
on the large end of the rollers has chips, smears, scores, metal pick-up,
incorrect color, or other damage. This surface should be smooth, but not
shiny.
(f) Scored Bearing Cone - Discard a cone and seal assembly if it has turned
sufficiently on the axle to cause wear on the inner diameter of the bearing
cone.
(g) Cage Damage - Discard a cone and seal assembly if the cage is dented,
bent, has too much wear in the roller pockets, or has a polished or worn
surface on the cage arm. Do not straighten a bent cage.
...,_-� ---\_-
1 ---T-:_..--
_.)i.BACKFACE
INNER DIAMETER OF
INNER DIAMETER BEARING BURR OR WEAR AT
OF BEARING CUP OF BEARING CONE
CONE ROLLER POCKET ENDS
(3) If a cone and seal assembly is damaged while it is in service and is replaced,
also replace the mating bearing cup (refer to the REPAIR section).
N OTE: Replacement of the bearing cup is not necessary if the cone and seal
assembly was damaged or dented after it was removed from the wheel half.
(4) Inspect each bearing cup (75, 105) for movement in the wheel half assembly
(65, 85). If a 0.002 (0,051 mm) feeler gauge can be put into a clearance
between the bearing cup and the bottom of the bearing bore, remove the bearing
cup to permit inspection of the bearing bore (no repair is permitted).
CHECK
(5) Immediately fill serviceable cone and seal assemblies (10) with bearing grease
(Mobil Aviation Grease SHC 100 Product Code 530063, Mobilgrease 28, or
Aeroshell 5). When bearing parts are examined or filled with grease, use the
recommended procedures that follow:
(a) Keep a clean work area. Wrap clean cone and seal assemblies in new
oil-proof paper or plastic film to prevent the collection of contamination.
(c) Clean the cone and seal assemblies only with a clean cloth that has no lint.
(1) Visually examine the rubber seal on each cone and seal assembly (10). Discard
a cone and seal assembly if the seal is bent or has a rubber lip that is cracked,
nicked, gouged, damaged by heat, or is too hard or too worn to work correctly.
(2) Do a functional test of the rubber seal on each cone and seal assembly (10) as
follows:
NOTE: A cone and seal assembly needs time (8 hours) after it is removed from the
aircraft axle for the rubber seal to return to its correct shape.
(a) Put the cone and seal assembly on a flat surface (refer to Figure 503).
(b) Put a bearing cup (75, 105) onto the cone and seal assembly and turn it
side to side. The rubber seal is satisfactory if it touches the bearing cup and
causes resistance to the turning action. Discard the cone and seal assembly
if no resistance is felt.
CHECK
BEARING_...
CUP CONE & SEAL
(75, 105) ,.,.-
� ASSEMBLY
(10)
Figure 503. Inspection of the Rubber Seal for Contact with the Bearing Cup
G. Visually inspect the preformed packing (55) and the rubber grommet (25) for cracks,
gouges, and cuts. Discard a defective preformed packing or rubber grommet.
Satisfactory preformed packings and rubber grommets must have a slight stretch to
be installed.
NOTE: Preformed packings are compressed during use and need time (48 hours)
after they are removed to return to their correct shape.
H. Visually examine the sleeve (60) for cracks, d amage, or incorrect d imensions (refer
to Figure 504). Discard a sleeve that is cracked or damaged, or is worn to less than
minimum dimensions.
CHECK
0.0 18 ( 0, 46) l_
MIN.
t•'=z==='
I. Key Inspection:
(1) Visually examine each key (100) for wear and loss of nickel plating on the
non-wear surfaces. If the plating is gone, replace the key.
(2) Examine each key in the area where the brake disk lugs contact the key.
Replace a key that is cracked, broken, or worn to less than the minimum
thickness of 0.030 inch (0,76 mm) (refer to Figure 505).
0.030 (0,76)
,/1'
\\ / MIN.
J. Examine the internal threads on Heli-Coil inserts (7 0) installed in the outer wheel half
assemblies (65). Examine for thread damage and thread-locking performance by
installation of a new, dry machine screw (115) into each Heli-Coil insert. If the screw
can be turned into the Heli-Coil insert more than 3 full turns with hand force, replace
the Heli-Coil insert (refer to the REPAIR section).
CHECK
NOTE: It is necessary to remove the paint and primer for penetrant inspection.
(1) Penetrant (ASTM E1417 Type I) examine the wheel halves (80, 110).
bl.QIE,: It is not necessary to remove the paint or primer for eddy current inspection.
(b) Calibrate the eddy-current equipment to detect a 0.030 inch (0,76 mm) deep
by 0.004 - 0.005 inch (0,13 - 0,20 mm) wide by 0.060 inch (1,52 mm) long
inspection notch in the direction of the circumference. An inspection notch is
produced by electrical discharge machining .
Telephone: 937-440-2336
Fax: 937-440-2003
CHECK
(d) If contoured differential-coil beadseat probe is used, the same probe can be
used for eddy-current inspection of bead seats of the inner and outer wheel
halves. Use an inner or outer wheel half as a guide to make the probe.
(e) Examine the beadseat area (refer to Figure 506). Inspection of all other
areas is recommended.
NOTE: The inner and outer wheel halves have the same beadseat contour.
EDDY CURRENT
INSPECTION AREA 0.209 - 0.229 R.
1 .250 (31,75) --t-\----1 (5,31 - 5,82)
MIN. �
!
ON THE TWO
WHEEL HALVES
Figure 506. Eddy Current Inspection Area for Inner and Outer Wheel Halves
CHECK
NOTE: The hardness inspections are only for wheels that have been overheated. The paint
on an overheated wheel will be light brown in color.
A. Measure the hardness on a flat surface between the mounting bolt holes on the
mating surface of the inner wheel half (110) (refer to Figure 507). Replace the wheel
half if the hardness is less than 120 BH N (Rockwell B 75).
B. If the inner wheel half is replaced, measure the hardness of the outer wheel half (80).
Measure the hardness on a flat surface between the mounting bolt holes on the
mating surface (refer to Figure 507). Replace the wheel half if the hardness is less
than 120 BHN (Rockwell B 75).
Inspect wheels that have rolled with a flat tire and caused damage to the tire body:
A. Inspect each wheel half (BO, 110) for an out-of-round condition. Measure around the
outer diameter of each flange. If the difference between the largest and smallest
diameter value is more than 0.030 inch (0, 76 mm), discard the wheel half.
B. Penetrant or eddy current examine each wheel half. Discard a cracked wheel half.
C. Examine the flange area on the two wheel halves for damage on the outer diameter
(refer to Figure 507). Replace a wheel half that cannot be repaired to the limits (refer
to Figures 602 and 603 in the REPAIR section).
HAR DNESS
MEASUREME NT
AREA
INNER OUTER
VVHEEL HALF WHEEL HALF
(110) (80)
32-45-23 Page510
Feb 06/02
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1341-1
REPAIR
NOTE: Refer to IPL Figure 1 on page 1006 for identification of the parts.
NOTE: The approved repairs given in this section will extend the life of the parts, but will not put
the parts back to a new condition. Replace all parts that are cracked, worn, distorted, or
damaged too much to be repaired.
NOTE: Equivalent replacements are permitted for items in the following list.
- Machining facilities
- Abrasive cloth
- Surface treatment (MIL-C-5541 Class 1A)
- Bearing press
- Hub support tools (Figures 901 and 902)
- Bearing cup removal and installation tools (Figures 901 and 902)
- Freezer that can coot to 0 °F (-18 °C)
- Oven that can heat wheel halves to 250 "'F (121 "'C)
- Feeler gauges
- Spray paint equipment
- Paint materials (Figure 608)
- Solvent, toluol
- Solvent, butyl alcohol
- Solvent, degreasing, MIL-PRF-680 Type II or Ill
- Solvent, thinner (MIL-T-81772 Type I or II)
™
- Scotch-Brite surface-conditioning (abrasive) pads
- Defect filler material, Metalset A-4 or Devcon F
- Penetrant inspection equipment and fluids (ASTM E1417 Type I)
-Alkyd primer (TT-P-17578 Type I or II, Class N)
REPAIR
NOTE: A "blend" repair is done with hand tools to remove damaged material. The repair is
done with a very slow and continuous change in contour from the repaired surface
to the adjacent initial surface(s).
NOTE: A "local-blend" is repair of damage in a small area that does not extend around the
full circumference of a wheel half. Repair with a lathe is not p ermitted for a
"local-blend" repair unless it is included in a specified procedure.
A. Local-Blend Procedures:
Calculate the diameter of the repair area that is necessary to give this recommended
"diameter-to-depth" ratio.
(1) Measure the depth of the damaged area. If the depth is more than the permitted
limit, reject the wheel half.
(2) Multiply the depth of the damaged area by 50 to get the recommended repair
diameter that is necessary to get a slow and continuous change in contour from
the bottom of the repaired area to the adjacent initial surfaces. Refer to Figure
601.
DIAMETER "D"
MEASUREMENT F REPAIRED ARE A
�
FOR C ALCULATION AGED
_\ J ___
OF REPAIR AREA \
f'D" = SO X "d'J • EA
7 --V+------�
,,_ =-'--
REPAIR
(1) Remove surface contamination (tire residue, etc.) with a Scotch•Brite TM abrasive
pad.
(2) Locally blend surface damage with #320 abrasive cloth. The blend must not be
more than the maximum limits that are given in Figures 602 and 603. Use #400
or finer abrasive cloth to make the repaired surface very smooth.
(3) Penetrant examine (ASTM E1417 Type I) the repaired areas to be sure that the
areas have no cracks, nicks, or tool marks.
(4) Apply surface treatment and paint to the repaired areas (refer to SURFACE
TREATMENT and PAINT WHEEL HALVES in this section).
REPAIR
+==�H
0.665 (16,69)
MAX.
0.654 - 0.658 KEY SLOT
(16,61 - 16,71)
INITIAL SIZE
C
A SEALING
SURFACE
'.___t_
0 .75 F
0
G -
(19,05)
D .J,'
o.657 (16,69)
I MIN.
D
l .. i •14 /E
NO REPAIR IS
PERMITTED
REPAIR
NOTE: Repairs can be made on opposite sides of an area if the total depth of removed metal is
not more than the "MAX. REPAIR DEPTH" limit.
REPAIR
WASHER
CONTACT
B
SURFACE
E
C
SEALING
SURFACE
19,05)
0.657 (16,69)
MIN. 'o
�
\C.1.,.1. j
NO REPAIR IS
PERMITTED
REPAIR
NOTE: Repairs can be made on opposite sides of an area if the total depth of removed
metal is not more than the "MAX. REPAIR DEPTH" limit.
REPAIR
C. Repair the Key Slot, and the Sealing Surfaces for the Preformed Packing:
(1) Clean the areas under the ends of the keys (100) that are worn to a depth of
0.020 inch (0,51 mm) or more with #320 abrasive cloth. The surface must stay
rough.
(2) Blend seating surface damage to 0.020 inch (0,51 mm) maximum depth in the
areas shown in Figures 602 and 603 (area "C"), and in Figure 604 with #320
abrasive cloth. Remove enough metal around a repaired area to give a minimum
repair area of 1/16 inch square (1,59 mm sq.). Do not make the repaired area
wider than the sealing surface or more than 2 inches (50,8 mm) in length as
shown in Figure 604. Refer to Figure 601 for "local-blend"repair procedures.
(3) Clean all contamination from the repaired area with toluol or butyl alcohol.
(4) Fully mix Metalset A-4 or Devcon F (refer to the manufacturer's label) and apply
it to the repaired areas. Permit the patching material to harden.
NOTE: Metalset A-4 or Devcon F can be heated to harden it more quickly. Do not
heat to more than 250 "'F (121 °C), or not longer than 20 minutes. Refer to
the instructions on the manufacturer's label. Use disposable equipment to
mix and apply the material.
2.00
(50,8)
MAX.
INNER OLJfER
WHEEL HALF WHEEL HALF
SEALING
SURFACES
REPAIR
(5) Hand file the material, after it is hard, to the initial shape of the surface. Use
#400 or finer abrasive cloth to make the material very smooth
(6) Penetrant examine (ASTM E1417 Type I) the repaired areas to be sure that the
areas have no cracks, nicks, or tool marks.
(7) Apply surface treatment and paint to the repaired areas (refer to paragraph 5,
SURFACE TREATMENT, and paragraph 6, WHEEL HALF PAINT).
(1) If a mating surface is damaged - blend to remove only raised metal on the
mating face (refer to F igure 605). Remove as little material as possible.
(2) If a mating face is fretted - clean the fretted areas with MIL-PRF-680 Type 11 or
111 solvent.
NOTE: These areas can also be abrasive blasted if necessary to make them fully
clean (refer to the CLEANING section).
(3) Apply surface treatment (MIL-C-5541 Class 1A) and primer to the repaired areas
(refer to paragraph 5, SURFACE TREATMENT, and paragraph 6, WHEEL HALF
PAINT).
REPAIR
TANGENT
LINE OF
THE HOLE
RADIUS
MATING
FACE
(1) Use needle nose pliers or a Heli-Coil extraction tool, P/N 1227-6, to remove a
damaged Heli-Coil insert.
(2) Install a new Heli-Coil insert with a Heli-Coil installation tool P/N 7552-3. Install
the Heli-Coil insert 1/4 - 1/2 turn below the top surface. Break off the tang with a
He!i-Coil tang break-off tool, P/N 3695-3.
(1) Use needle nose pliers or a Heli-Coil extraction tool, P/N 1227-6, to remove a
damaged Heli-Coil insert.
REPAIR
A. Heat the wheel half (80, 110) to 240 - 250 °F (115 - 121 °C) for no longer than 20
minutes.
B. Put the hub support tool on a press table. Put the wheel half assembly on the hub
support tool (refer to Figure 606).
C. Put the cup removal plate in the bearing bore (refer to Figure 606). Push the bearing
cup out of the wheel half assembly.
BEARING CUP
HUB SUPPORT
TOOL
(FIGURE 901)
REPAIR
A. Heat the wheel half (BO, 110) to 240 - 250 °F (115 - 121 °C) for no longer than 20
minutes.
C. Spray the bearing bore with a thin layer of alkyd primer (TT-P-1757B Type I or II,
Class C or N).
D. Put the wheel half on the arbor press and the cooled bearing cup in the bearing bore
(refer to Figure 607). Use care to align the bearing cup for correct installation.
E. Put the cup installation tool (refer to Figure 902) on the bearing cup and apply
pressure to install the bearing cup in the bearing bore.
NOTE: If the bearing cup does not enter the bearing bore straight or does not fully
come in contact with the bottom of the bearing bore, remove the bearing cup
immediately from the bore and repeat paragraphs A, B, D, and E to install
the bearing cup.
BEARING CUP
WHEEL HALF
MEASURE
CLEARANCE
WITH A
0.02 (0,05)
FEELER GAUGE
REPAIR
F. After the bearing cup is installed, try to put a 0.002 (0,05 mm) feeler gauge between
the bearing cup and the bottom of the bearing bore in three equally-spaced places. If
the feeler gauge can be put into the clearance below the bearing cup, the bearing
cup is not installed correctly. Repeat the installation procedure.
A. Use MIL-PRF-680 Type II or Ill solvent to clean the areas where surface treatment
will be applied.
B. Apply surface treatment (Mll-C-5541, Class 1A) to repaired areas and other areas
where the anodize layer could possibly be damaged. Immersion or brush application
can be used. Obey the manufacturer's instructions to apply the surface treatment.
C. Fully air dry the parts after application of surface treatment. Do not touch treated
surfaces until they are fully dry.
A For touch-up surface repairs, use #320 abrasive cloth. Complete the touch-up with
#400 abrasive cloth to make the surface very smooth.
B. Apply surface treatment (MIL-C-5541 Class 1A) to all bare aluminum and let it dry.
REPAIR
C. Clean all surfaces to be painted with a no-lint cloth that is moist with thinner
(MIL-T-81772 Type I or II).
D. Mask all areas where epoxy primer is not wanted (refer to Figure 609).
F. Mask all areas where urethane paint is not wanted (refer to Figure 609).
G. Apply two layers of urethane paint. Permit the first layer to dry for 15 minutes before
application of the second layer.
REPAIR
TIME TO DRY
NOMENCLATURE MATERIAL DRY LAYER MIXTURE
MIX DATA BETWEEN
MATERIAL NAME IDENTIFICATION THICKNESS
LAYERS
POT LIFE
Alumigrip R efer to
Catalyst AWL-CAT #2 NOTE 5. & 6.
Catalogue Number
G3010
*(High-Solids) Matterhorn White Refer to 0.0015 inch 0.25 - 36 12 - 16
Urethane Paint Color Number NOTE 4. (0,038 mm) Hours Hours
K 8006 Two Layers
Refer to
Urethane HI. Cat #85 NOTE 5.
Converter K 3002
Refer to
NOTE 6.
Activated A0001 Fast Dry
Activator A0003 S low Dry
*** Thinner, D-385: Ashland Chemical Co. Refer to LIST OF SPECIAL MATERIALS
REPAIR
NOTE 1: Mix the water reducible primer as instructed by the manufacturer of the primer.
NOTE 2 Mix one part by volume of Component Number 1 to one part by volume of
Component Number 2. Let catalyzed material set for 30 minutes before
application. Reduce to spraying viscosity with thinner (MIL-T-81772 Type II).
NOTE� Mix one part by volume Alumigrip urethane paint to one part by volume Alumigrip
catalyst. Reduce to spraying viscosity with urethane reducer (Catalog Number
T0003).
NOTE 4: Mix two parts color base K-line (K 8006) with one part of urethane converter HI.
CAT #85 (K 3002), with one part activated activator (A0001 Fast Dry or A0003
Slow Dry) to make a four part mixture.
NOTE fi After painted part(s) has set for 30 minutes, bake for two (2) hours at
130 - 150 °F (54 - 66 °C).
Alternate Method: Air dry at room temperature for two weeks.
NOTE e If parts set more than 36 hours before the second layer of urethane paint is
applied, clean the area to be painted with a no-lint cloth that is made moist with
T0003 or thinner (MIL-T-81772 Type I or 11).
REPAIR
0 PT
L i.----------,,'
+-1-{IPO
PT PT
l,_ --
0.603- 0.720
(15,32- 18,29)
DIA.
----®- - - - - ------®- - -0.603 J
_· 0.720
(15,32- 18,29)
DIA.
@ PRIMER ONLY.
REPAIR
Initially the key (100) was attached to the inner wheel half (11 O) with one screw (95) and one
nut (90). A new design of the key permits installation of the key with three screws and nuts.
If desired, an operator can rework an older inner wheel half (110) to permit installation of each
key with three machine screws and nuts. Rework the inner wheel half as follows:
A. Install all keys (three-hole) on the inner wheel half with one machine screw and nut
in the center hole of each key.
B. Use a 9/64 inch drill bit to match drill the holes in the keys through the flange of the
inner wheel half (refer to Figure 610).
C. Remove the nuts, machine screws, and keys from the inner wheel half.
D. Countersink each hole in the inner diameter of the flange of the inner wheel half
(refer to Figure 610). Break sharp edges on the drilled holes.
E. Apply surface treatment and paint to bare aluminum at each drilled hole (refer to
SURFACE TREA TMENT and WH EEL HALF PAINT in this section)
KEY
(100) INNER WHEEL HALF
(110)
32-45-23 Page 61 B
Feb 06/02
GOOD RICH CORPORATION
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1341-1
REPAIR
A. Straighten a small bend in the flange of the hub cap (125) if the flange can be made
flat enough to permit the flange to functio n correctly.
A Machine the outer wheel half assembly (80) to accept an inner-tube (refer to Figure
611 ).
B. Apply surface treatment (MIL-C-5541, Class 1A) and primer to all bare aluminum and
let it dry (refer to SURFACE T REATMENT and WHEEL HALF PAINT in this section)
0.040 - 0.060
(1,02 - 1,52)
OUTER
0.302 - 0.322 WHEEL HALF 0.302 _ 0.322
f/,67 - 8 ,18 ) CHAMFER r (7,67- 8, 18)
X45 °
I _
(195,53- 196,04)
7.698 - 7.718
DIA (REF.)
88 , 11 88 , 62)
3.469 - 3.489
2.777 - 2. 797
(70,54 - 71,04)
---+l---+--4----l- � 1
Page 619
32-45-23 Feb 06/02
GOODRICH CORPORATION
COMPONENT MAINTENANCE MANUAL
MAIN WHEEL ASSEMBLY, P/N 3-1341-1
ASSEMBLY
NOTE: Refer to IPL Figure 1 on page 1006 for identification of the parts.
NOTE: Equivalent replacements are permitted for items in the following list, but not for antiseize
compound or dry nitrogen.
1. GENERAL INSTRUCTIONS:
NOTE: Replace the inner tube or the preformed packing ( 55) at each tire change, or when
the wheel assembly is disassembled for inspection. The rubber grommet (25) should
be replaced if the valve assembly (15) is removed.
A. Apply a thin layer of lubricant (Dow Corning 55, Dow Corning 33, Dow Corning 4, or
equivalent) to the preformed packing (55) and petrolatum to the rubber grommet (25)
before installation.
B. Install bearing cup (75, 105) (refer to the REPAIR section) in the outer or inner wheel
half assembly (65, 85) if a cup was removed.
A. Put a key (100) onto each lug on the flange of the inner wheel half (110). If a key fits
loosely on the lug, remove the key and bend the end tabs of the key until the key is
not loose on the lug. Refer to Figure 701.
B. Install each key (100) on wheel half flange with one screw (95) and nut (90) in center
hole on the key.
NOTE: The new key design permits installation with three machine screws and nuts.
If desired, rework wheels that have only one hole to attach each key (refer
to the REPAIR section) to use three machine screws and nuts for each key.
ASSEMBLY
NUT(90)
INNER �
WHEEL HALF K EY (100)
THAT PERMITS
ONLY ONE
MACHINE SCREW
MACHINE
SCREW
( 95)
NUTS (90)
,.._--
�
9 9'
9' I
0
A. Install a lubricated rubber grommet (25) on the valve stem (35) . Install the valve stem
in the port in the outer wheel half assembly (65). Dry torque the valve stem to
45 - 55 pound-inches (5, 1 - 6,2 Nm).
8. Install the inside valve (valve core) (30) in the valve stem (35). Dry torque inside
valve to 3 - 5 pound-inches (0,3 - 0,6 Nm).
(1) Apply a thin layer of tire talc or soapstone on the outer surface the inner tube
and the insides of the tire. Install the inner tube inside the tire. Inflate the inner
tube with dry nitrogen just enough to fill the inside of the tire.
(2) Install the tire (with inner tube) over the inner wheel half assembly (85).
ASSEMBLY
(3) Put the sleeve (60) into the hub of the inner wheel half assembly.
(4) Put the outer wheel half assembly (65) on the inner wheel half assembly (85)
and tire and make sure:
( a) To insert the inner tube inflation valve through the valve hole in the outer
wheel half assembly (65).
(b) The inside valve (valve core) (30) is installed in the inflation valve. Dry
torque the inside valve to 3 - 5 pound-inches (0,3 - 0,6 Nm).
(c) The sleeve (60) is not damaged when the two wheel halves are brought
together.
(d) The impression stamped "L" on the wheel half flanges are as close to 180
degrees apart as possible when the wheel halves are assembled. The
light side of a wheel half is impression stamped with a "L" on the flange.
(e) The red dot (or mark) on tire bead will be adjacent to the wheel inflation
valve hole.
(1) Install a lubricated preformed packing (55) in the packing groove of the inner
wheel half assembly (85). Make sure that the preformed packing is not twisted
and is fully seated.
(2) Install the tire on the inner wheel half assembly (85).
(3) Put the sleeve (60) into the hub of the inner wheel half assembly.
(4) Put the outer wheel half assembly (65) on the inner wheel half assembly (85)
and tire and make sure:
(b) The sleeve (60) is not damaged when the two wheel halves are brought
together.
(c) The impression stamped "L" on the flange of each wheel half assembly is
as close to 180 degrees apart as possible when the wheel halves are
assembled. The light side of a wheel half assembly is impression stamped
with a "L" on the flange.
(d) The red dot (or mark) on the tire bead is 2 inches (50,8 mm) or less from
the wheel inflation valve assembly (15).
ASSEMBLY
NOTE: New wheel assemblies that are shipped from the factory without the tires
can have a thin layer of LPS3 lubricant or antiseize compound on the bolts
and nuts. Clean the bolts and nuts to remove the lubricant or antiseize
compound before application of antiseize compound (refer to the
CLEANING section).
COUNTERSUNK SIDE
OF WASHER
(2) Install a washer (45) on each bolt (50) with the countersunk side of the washer
to point toward the bolt head. Install the bolts and washers through the inner
wheel half assembly (65) and outer wheel half assembly (65). Install a washer on
each bolt with the countersunk side of the washer to point toward the nut (40)
and install the nuts.
ASSEMBLY
( 3) Preliminary torque each nut to 125 - 130 pound-inches (14,1 - 14,7 Nm) in a
crisscross sequence (refer to Figure 703).
NOTE: The manual torque wrench and automated wrenching machine must be
accurate to 4% or better.
(4) Final torque each nut (40) to 250 - 260 pound-inches (28,2 - 29,4 Nm) in a
clockwise sequence (refer to Figure 703). Torque the nuts #1 and #2 again to
make sure that the torque has not been decreased by ap plication of torque to
the other nuts.
7 8
4 7 1
6.428 -6.446
6 (163,27 -163,78) 5 6 2
DIA. (REF.)
2 5
3 3
6 4
Torque nuts (50) to 125 -130 pound-inches Torque nuts (50) to 250 - 260 pound-inches
(14,1 -14,7 Nm) in a crisscross sequence. (28,2 - 29,4 Nm) in a clockwise sequence.
ASSEMBLY
D. Put the wheel and tire assembly inside a metal inflation cage that is located 30 feet
(9 meters) or more away from the pressure source. The pressure source must have
a regulator and a pressure gauge that can measure the inflation pressure to the tire.
E. Inflate the tire with dry nitrogen to the necessary pressure for service. Do a test for
leaks (refer to the TESTING AND FAULT ISOLATION section). Install the valve cap
and dry torque it to 5 - 10 pound-inches (0,6 - 1, 1 Nm).
If the identification plate (130) is loose or has been removed, install a new one as follows:
(1) Use solvent (MIL-PRF-680 Type II or Ill) to clean the side rim of the outer wheel
half assembly (65) where the instruction plate (130) will be installed.
(2) Hold instruction plate (130) on a flat surface and remove the paper from the
back. Do not bend the plate and hold it only at the edges.
(3) Install the ins truction plate (130). Push first at the center of the plate and than
toward the outer edges. Use a hand roller and roll over the full surface o f the
plate.
ASSEMBLY
5. WHEEL INSTALLATION:
CAUTION: DO NOT MIX GREASES THAT HAVE DIF FERENT BRAND NAMES OR
DIFFERENT IDENT IFICATION NUMBERS. DO NOT APPLY GREASE
THAT IS NOT A SPECIF IED GREASE. APPLICATION OF A MIXTURE OF
GREASES OR APPLICATION OF GREASE T H AT IS NOT A SPECIFIED
GREASE CAN CAUSE DECREASED BEARING LIFE.
A. Fill the cone and seal assemblies (10) with grease fytobil Aviation Grease SHC 100,
Mobilgrease 28, or Aeroshell 5). Apply a thin layer of grease to the rubber lip of the
seal.
C. Apply a thin layer of bearing grease to the bearing cups (75, 105)
D. Clean the axle threads and lubricate the threads with bearing grease fvlobil Aviation
Grease SHC 100, Mobilgrease 28, or Aeroshell 5).
G. Install the other cone & seal assembly (10) on the axle.
(1) Turn the wheel in the direction the axle nut is tightened and torque the axle nut
to 25 pound-feet (33,9 Nm) to correctly set the bearings.
(3) Turn the wheel in the direction the nut is tightened. While the wheel is turning,
torque the axle nut, with one continuous turn of the nut, to 12 pound-feet
(16,3 Nm). If locking holes are not aligned, continue to tighten the nut to the
closest locking hole.
(4) Install the axle nut lock device (refer to the Aircraft Maintenance Manual).
J. Install the hub cap (125) and gasket with three machine screws (115) on the outer
wheel half assembly (65). Dry torque each machine screw to 5 - 10 pound-inches
(0,6 - 1,1 Nm).
ASSEMBLY
6. STORAGE INSTRUCTIONS:
A. If the wheel is to be put into storage, lubricate the bearing cups (75, 105) and
cones & seal assemblies (10) with bearing grease (Mobil Aviation Grease SHC 100,
Mobilgrease 28, or Aeroshell 5).
B. Install the cone & seal assem blies in the bearing bore of the inner wheel half
assembly (85) and into the outer wheel half assembly (65). Put a moisture-proof disk
(paper, plastic, etc.) over the end of the hub of the inner and outer wheel half
assemblies. Use tape to hold the moisture-proof disk and the cone & seal assemblies
in place.
C. Keep rubber parts in a dark and dry area that is no more than 104 °F (40 °C). keep
the parts away from: flow of air, radiation, ozone (made by electric arcs, fluorescent
lamps, and other electrical equipment), and other contamination.
NOTE: There is no limit on storage life of grommets (25) or preformed packings (55)
that are not installed (reference: SAE ARP5316).
D. If the wheel and tire assemblies are in storage for long periods of time, decrease the
inflation pressure to 25% (1/4) of the usual operation pressure or 40 p.s.i. (2,8 bars),
whichever is less. Install the valve cap (20) and dry torque it to 5 - 10 pound-inches
(0,6 - 1,1 Nm).
and
FINAL TORQUE
250 - 260 pound-lnches
(28,2 - 29,4 Nm)
(Refer to Figure 704)
Standard tools and equipment are usually available. The special tools that are given here, or their
equivalent replacements, are necessary.
Use the drawings in this section to locally make special tools, fixtures, and equipment. Special
tools, fixtures, and equipment are not available from Goodrich Aerospace.
0.97 - 1.03
�/41]"
1. --l 2.355 - 2.375
(59,82 - 60,32)
DIA.
1.97- 2.10
1-- 2.720 - 2.740
(69,09 - 69,60) --1 (50,0 - 53,3)
I DIA.
I
VZZ2f1/h11
0.97 - 1.03
(24,6 - 26,2)
1.47-1.53
(37,3- 38,9)
0.03 - 0.09 R.
(0,8 - 2, 3)
1. PURPOSE:
This section identifies the parts of the assembly or assemblies in this manual that can be
disassembled, repaired or replaced, and assembled.
Any modification, addition, or deletion in the parts list table is shown by an "R� to the left
of the item number.
A. Item Numbers
An item number identifies a part in all sections of the manual. The item number for a
part usually does not change, but alpha variants of the item number can be added
(refer to paragraph 2.B.). Service parts are identified with a "900" series item number.
NOTE: An "Alpha Variant" is an alphabetic letter which follows the item number, and
which "varies" (changes) each time that the item number is repeated in the
parts list.
The letters "A" through "Z" (but not I and 0) follow copies of item numbers when it is
necessary to show:
( 1) Added items
Alpha variant letters are shown in the figures only to identify parts that have a
different appearance or location than the initial parts.
Parts that are not illustrated have a dash (-) before the item number.
The parts list shows how parts are related to other parts in each assembly or
subassembly. The number of spaces that the part name is indented in the
NOMENCLATURE column is shown by periods before the part name. Refer to the
example that follows, which shows how each part or subassembly is related to the
next higher subassembly or assembly.
Parts can be interchanged only as permitted by the terms that follow. These terms
are given, when necessary, in the NOMENCLATURE (part name) column of the parts
list.
(1) The "EFF. CODE" column clearly shows the pre- or post-Service Bulletin
condition of the assemblies, subassemblies, or detail parts.
(2) The end-item assembly is modified by a Service Bulletin and has no change to
its part number (with no production equivalent of the modified assembly).
"PRE SB XXX" is not shown, and "POST SB XXX" is shown, when a subassembly or
detail part is modified by a Service Bulletin and has no change to its part number. An
alpha variant letter is also added to the item number.
G. Effectivity Code
If more than one end-item assembly is shown in the parts list, a reference letter
(A,B,C, etc.) is given in the EFF. CODE column for each end-item assembly. This
reference letter is also shown in the EFF. CODE column for each detail part or
subassembly that can be used only in the end-item assembly with the same
reference letter. D etail parts and subassemblies can be used in all end-item
assemblies if no reference letter is shown.
The UNITS FOR EACH ASSY column usually shows the full number of parts that are
necessary for each assembly, subassembly, or sub-subassembly.
The letters "AR" identify parts that are used "as required" (for bulk quantity parts
such as lockwire).
The letters "RF" identify parts that are given only for reference purposes.
NOTE: If a part has a vendor code (CAGE) number (V01556, for example) in the
"NOMENCLATURE" column of the ILLUSTRATED PARTS LIST, that part is
FAA approved as part of the BF Goodrich Quality Assurance System.
Sources of these parts, other than BFGoodrich, must have alternate FAA
approval under Federal Aviation Regulations (14 CFR Part 21).
85
95 110
90
55 60
_J
65
80
70
115
·r
;
45 40 130
UNITS
FIG.& AIRLINE FOR
ITEM PART STOCK NOMENCLATURE EFF. EACH
NO. NUMBER NO. 1 2 3 4 5 6 7 CODE ASSY.
UNITS
FIG.& AIRLINE FOR
ITEM PART STOCK NOMENCLATURE EFF. EACH
NO. NUMBER NO. 1234567 CODE ASSY.
R 85 300-466 . Wheel Half Assembly, Inner ... 1
R 90 MS21045-06 .. Nut, Self-Locking (Repld by Item
90A) ..................... 8
R 90A MS21045C06 .. Nut, Self-Locking (Repls Item
90) ...................... 8
R 95 MS24693S28 .. Screw, Machine (Repld by Item
95A) ..................... 8
R 95A MS24693C28 .. Screw, Machine (Repls Item
95) ...................... 8
R 100 259-80 .. Key ...................... 8
R *-105 13621 .. Cup, Bearing, Outer
(Opt to Item 1058) ..(V60038) 1
R *-105A 13621-2_024 . . Cup, Bearing, Outer
(Opt to Item 1058) .. (V60038) 1
R '1058 13621-2_629 .. Cup, Bearing, Outer
(Repls Item 105A) .. .(V60038) 1
R 110 10-1266 .. Wheel Half, Inner
(Non-procurable) .......... RF
R 115 MS35207-263 . Screw, Machine .... . . . . . . . . . 3
R 120 68-1032 . Gasket .................... 1
R 125 32-485 . Cap, Hub .................. 1
R 130 50-661 . Identification Plate ........... 1
R -900 13626 . Cup, Bearing, Oversize (Deleted) RF