Professional Documents
Culture Documents
Implementation
Process Safety Management
of a Safety
System is Key to
Management System
a Safer
is Key
Chemical
to a Safer Industry
Chemical Industry
U.S. Chemical Safety and Hazard Investigation Board
The CSB investigation found that Airgas did not have an Rapid and Comprehensive Implementation of
effective safety management system that identifies, evaluates, PSM Components
and controls process safety-related hazards like those that Airgas embraced the challenge and aggressively pursued
led to the explosion. Following the incident, the company actions to close out the CSB recommendation. These actions
quickly began a comprehensive initiative to review the safety resulted in an approach that now exceeds the quality of a
programs for its nitrous oxide production facilities, trucking number of similar company safety programs where such
fleet, and cylinder-filling operations. The scope of this safety operations are covered by the OSHA PSM standard.
initiative, which includes 17 different areas for process safety
improvements (e.g. inherently safer design, hazard analysis, Airgas developed and implemented recommended PSM
and management of change (MOC), etc.), and Airgas’s status components for its nitrous oxide business by creating a new
of implementation at the time the recommendation was issued Industrial Risk Management Program, a process hazard analysis
is provided here. methodology, a management of change procedure, and a
Page 1
CSB Safety Spotlight:
Implementation of a Safety
Management System is Key
to a Safer Chemical Industry
U.S. Chemical Safety and Hazard Investigation Board
project design authority within the company, and by initiating Airgas also strengthened its facility operations by implementing
a project risk identification process. These are all now included the following improvements:
in written programs that have been added to the company’s
safety manual and incorporated into company operations. • adding technical and hourly staffing,
• applying more appropriate transfer pumps for nitrous
Some of the company’s most significant actions focused on oxide service,
initiatives typically associated with the most effective and • upgrading maintenance requirements for flame arrestors
preventive efforts found in (this followed a significant technical review of existing
flame arrestor technology),
• the hierarchy of controls, • updating procedures and training for drivers and
• inherently safer design, operators during transfer operations, and
• engineering solutions, • issuing personal gas monitors to personnel to help
• hazard evaluation, and eliminate or mitigate potential exposure to nitrous
• improved audit practices. oxide.
Page 2
CSB Safety Spotlight:
Implementation of a Safety
Management System is Key
to a Safer Chemical Industry
U.S. Chemical Safety and Hazard Investigation Board
Post-incident photo of the administrative and operations building at the Airgas nitrous oxide manufacturing facility in Cantonment, Florida
nitrous oxide manufacturing facility.
Closing out the Recommendation, Improving In a little more than two and a half years, Airgas reengineered
Airgas Safety and Helping Industry its entire approach to managing process safety in its nitrous
The volume, depth, and pace of Airgas’s actions in response oxide business. Airgas also increased its efforts aimed at
to the CSB investigation and recommendation are laudable. sharing lessons learned and good safety practices, both inside
Several components of the CSB’s recommendation required the company and with the broader compressed gas industry.
literature reviews, third-party engineering assessments, In addition, Airgas implemented new information-sharing
policy development, senior level hiring, audits, training practices internally, which connected to ongoing engineering
for operations personnel, and the application of new assessments, audits, and training for operations personnel.
approaches. Despite the scope and breadth of these
activities, Airgas met with the CSB investigation team Conclusion
and members of the CSB Office of Recommendations in The CSB acknowledges Airgas’s actions to advance chemical
March 2019 to discuss status of the recommendation and safety by identifying and implementing important safety changes
then provided a formal written presentation. In May 2019, even before the CSB investigation concluded. As a result, Airgas
Airgas responded formally to the CSB documenting the exceeded the CSB’s recommended actions by developing and
successful close-out of the actions taken in response to rapidly executing comprehensive process safety changes that have
the CSB’s recommendation. broadly applicable lessons for the entire compressed gas industry.
Page 3