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Construction and Building Materials 157 (2017) 829–838

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Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Thermal and mechanical properties of high-performance fiber-


reinforced cementitious composites after exposure to high temperatures
Xiuling Li a,b, Yi Bao b,⇑, Lele Wu a, Qingxi Yan a, Hongyan Ma b, Genda Chen b, Huining Zhang c
a
School of Civil Engineering, Shandong Jianzhu University, Jinan, Shandong 250101, China
b
Department of Civil, Architectural and Environmental Engineering, Missouri University of Science and Technology, Rolla, MO 65409, USA
c
School of Engineering & IT, University of Melbourne, Melbourne, Victoria 3010, Australia

h i g h l i g h t s

 Thermal properties of HPFRCCs after exposure to high temperatures.


 Mechanical properties of HPFRCCs after exposure to high temperatures.
 Effects of mix proportions on thermal properties of HPFRCCs.
 Effects of mix proportions on mechanical properties of HPFRCCs.

a r t i c l e i n f o a b s t r a c t

Article history: This paper investigates residual thermal and mechanical properties of high-performance fiber-reinforced
Received 27 May 2016 cementitious composites (HPFRCCs) proportioned with high-volume fly ash after exposure to 200, 400,
Received in revised form 3 July 2017 600, and 800 °C. The investigated thermal and mechanical properties include the thermal conductivity,
Accepted 21 September 2017
specific heat, compressive strength, tensile strength, tensile ductility, and density. The effects of five
mix proportioning variables on the material properties are evaluated, which include the water-to-
binder ratio (0.24–0.36 by mass), sand-to-binder ratio (0.36–0.66 by mass), fly ash content (60%–75%
Keywords:
by mass), polyvinyl alcohol fiber content (1.5%–2.2% by volume), and superplasticizer content
High-performance fiber-reinforced
cementitious composites (HPFRCCs)
(0.10%–0.15% by mass). Experimental results reveal significant dependence of the residual thermal and
High temperature mechanical properties on temperature and the mix proportion, which can be attributed to a series of
Thermal properties chemical and physical reactions that occur at elevated temperatures. This study can facilitate optimiza-
Mechanical properties tion of mix proportions of HPFRCCs for enhanced thermal and mechanical performance in fire or high
Mix proportions temperature applications.
Ó 2017 Elsevier Ltd. All rights reserved.

1. Background and objectives reduced, compromising the durability and fire resistance of rein-
forcement concrete structures [4].
Besides the load bearing functions, concrete serves as thermal High-performance fiber-reinforced cementitious composites
and chemical barriers that insulate steel from fire impingement (HPFRCCs) have been developed to provide high cracking resis-
and exposure to corrosive matters, thus substantially delaying tance and durability. Ultra-high-performance concrete (UHPC)
the degradation of reinforced concrete structures [1,2]. In addition, was developed with a low water-to-binder ratio (w/b < 0.25 by
concrete has better heat preservation performance than steel, due mass) and superior mechanical strength and durability [5–7].
to the low thermal conductivity of concrete, which is beneficial for Recently, eco-friendly UHPCs have been proposed, which are pro-
the development of sustainable buildings with low energy con- portioned with high-volume supplementary cementitious materi-
sumption [3]. However, conventional concretes are brittle and als such as fly ash and ground granulated blast slag [8–12], and
prone to cracking. Once cracked, the barrier effects are significantly implemented to fabricate structural elements [13–16]. However,
some researchers reported that the low permeability of cementi-
tious matrix could lead to explosive spalling at elevated tempera-
tures, due to buildup of vapor pressure, which can be attributed to
⇑ Corresponding author.
the vaporization of water and a series of physicochemical reactions
E-mail address: ybc86@mst.edu (Y. Bao).

https://doi.org/10.1016/j.conbuildmat.2017.09.125
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
830 X. Li et al. / Construction and Building Materials 157 (2017) 829–838

of concrete [17]. In the meanwhile, engineered cementitious com- 2. Physicochemical reactions of concrete at normal and
posites (ECCs) have been developed to provide high tensile ductil- elevated temperatures
ity by incorporating polymer fibers as reinforcement, such as
polyvinyl alcohol (PVA) fibers [18]. At normal temperature, the The thermal and mechanical properties of concrete depend on
fibers can bridge and restrain cracks, thus enhancing the tension the microstructure, which forms as a result of a series of chemical
resistance [19]. At elevated temperatures, the fibers melt and/or and physical reactions. In the presence of water, cement particles
decompose, creating channels to relieve vapor pressure, which hydrate and produce calcium silicate hydrate (C-S-H) gels, calcium
benefits preventing the occurrence of explosive spalling [20–27]. hydroxide (CH), AFt/AFm phases, and small amounts of other
Recently, eco-friendly HPFRCCs have been developed with the hydrates [35]. With the growth of the hydrates, voids or pores
use of high-volume supplementary cementitious materials, and are partially filled. The hydration products are bound together
implemented to repair civil structures [28–30]. The HPFRCCs have and form an integrated part that gradually hardens and possesses
shown superior mechanical properties, and are promising for fire- mechanical strengths. The reduction in porosity and development
resistant or other high temperature applications. of binding force provide the basis for growth of mechanical
In structural fire engineering, the fire resistance or load- strengths. When pozzolanic materials are incorporated, reactive
carrying capacity of structures during and after fire hazards are silica in pozzolanic materials can react with CH, forming secondary
evaluated through thermo-mechanical analyses [31–33]. In a typi- C-S-H, namely pozzolanic reaction. Pozzolanic reaction benefits
cal thermo-mechanical coupled analysis of a structure subjected to reducing the porosity and enhancing the durability of cement
elevated temperatures, detailed temperature distributions in the based materials.
structure are predicted based on the thermal properties [33]; then, As temperature increases, a series of vaporization, dehydration,
mechanical properties of materials, which are generally dependent dehydroxylation, and decomposition reactions occur, altering the
on temperature, are applied according to the predicted tempera- microstructure of the hardened matrix of concrete [17–25]. At
ture distributions to evaluate the mechanical behaviors of the 30–105 °C, evaporable water and a part of the bound water vapor-
structure. The mechanical properties of ECCs after exposure to high izes; at 110–170 °C, gypsum and AFt/AFm phases decompose; at
temperature have been investigated in the literature [20–27]. The 180–300 °C, a part of C-S-H dehydrates; at 450–550 °C, dehydrox-
residual compressive strength, stress-strain curves, and stiffness ylation of CH undergoes; at 700–900 °C, calcium carbonate decom-
of an ECC mixture after exposure to high temperatures up to poses. In the presence of PVA fibers, thermal pyrolysis of PVA fibers
800 °C were studied [20]. The mechanical properties did not signif- starts at about 180 °C and accelerates at about 250 °C [36,37]. The
icantly change at temperatures up to 400 °C, and decreased as the dehydration and decomposition reactions increase the total poros-
exposure temperature was further increased. The effects of fly ash ity and the average pore diameter and deteriorate the binding
contents (55% and 70% by mass) and PVA fibers (0 and 2% by vol- effect, thus, resulting in reduction in mechanical strengths and
ume) on the residual mechanical properties of ECC were studied stiffness. In the case of fast heating scenarios or concretes with
[21]. The inclusions of fly ash and PVA fibers improved the fire low permeability, the existence of thermal gradient and the
resistance of the ECC mixture. Coupled strain rate and temperature buildup of vapor pressure can cause increased internal stresses,
effects on tensile properties of a mixture were investigated at tem- resulting in cracking and/or explosive spalling. With adequate
peratures up to 150 °C [22]. Increasing the specimen size was use of PVA fibers that provide percolated pathway to relieve vapor
found to decrease the residual mechanical properties of ECC after pressure, spalling can be prevented.
exposure to temperatures up to 800 °C [23]. After exposure to tem-
perature at 200 °C, an ECC mixture with 2% PVA fibers lost its ten-
3. Experimental program
sile strain-hardening behavior but the tensile strength did not
change significantly [24]; the ECC became brittle after exposure
3.1. Raw materials and mixing procedure
to 300 °C. Water cooling was reported to partially recover the
residual mechanical properties of an ECC mixture after exposure
The mixtures were proportioned with ASTM Type I ordinary
to temperatures up to 800 °C [25,26]. The residual tensile strength
Portland cement (OPC), Class F fly ash (FA), finely ground quartz
and crack pattern were investigated for an ECC mixture after expo-
sand, PVA fibers, and water. The chemical composition and physi-
sure to temperatures up to 200 °C [27]. So far, the effects of mix
cal properties of the cement and the fly ash are listed in Table 1.
proportioning variables, such as the w/b, sand-to-binder ratio (s/
The quartz sand has a mean particle size (d50) of 115 lm, a density
b), and fiber content, on the material properties of ECC after expo-
of 2.63 g/cm3, and a SiO2 content of 98.9%. The material properties
sure to high temperature have not been presented in detail. On the
of the PVA fibers are listed in Table 2. Thermal pyrolysis of the PVA
other hand, the thermal conductivity of ECC before exposure to
fibers occurs rapidly above 250 °C [36,37]. A polycarboxylic acid
high temperature, rather than during or after the exposure, was
superplasticizer (SP) was incorporated to enhance the flowability
studied [34]. Very limited investigations have been available on
of mixtures [38].
the thermal properties of ECC after exposure to elevated tempera-
The mixtures were mixed using a 19-L mortar mixer. The
tures, which are essential for the evaluation of fire resistance of
cement, fly ash, and quartz sand were first mixed in dry condition
ECC structures [31].
This research aims to investigate the thermal and mechanical
Table 1
properties of HPFRCCs before and after exposure to elevated tem-
Chemical composition and physical properties of cement and fly ash.
peratures (200, 400, 600, and 800 °C). The investigated properties
include the thermal conductivity, specific heat, compressive OPC FA

strength, tensile strength, ductility, and density. Particular SiO2 (%) 18.9 46.9
emphases are placed on evaluating the residual thermal and Al2O3 (%) 4.9 28.5
Fe2O3 (%) 3.6 6.2
mechanical properties after exposure to elevated temperatures.
CaO (%) 64.1 2.3
The effects of the w/b, s/b, fly ash content, PVA fiber content, and MgO (%) 0.8 1.2
superplasticizer content on the thermal and mechanical properties SO3 (%) 1.7 0.9
are investigated. This study is a part of a systematical research on Loss of ignition (%) 3.2 2.8
development and evaluation of HPFRCC buildings subjected to Specific surface area (m2/kg) 350 460
Specific gravity (g/cm3) 3.15 2.38
seismic and/or fire hazards.
X. Li et al. / Construction and Building Materials 157 (2017) 829–838 831

Table 2 temperature in air for testing. For each mixture, the specimens
Material properties of the PVA fibers. were divided into five groups: one group of specimens were tested
Properties Values at room temperature immediately after oven drying; the other four
Length (mm) 12.0 groups of specimens were respectively heated in a computer-
Diameter (mm) 0.04 controlled, electrically heated furnace (chamber dimensions:
Density (g/cm3) 1.31 300  500  200 mm), at a heating rate of 5 °C/min until reaching
Tensile strength (GPa) 1.62 target temperatures (200, 400, 600, and 800 °C). Once reached, the
Elastic modulus (GPa) 42.8
Poisson’s ratio 0.42
target temperatures were sustained for 2 h to achieve thermal
Ultimate elongation (%) 6–8 steady state in the specimens, and then cooled to room tempera-
Specific heat (J/gK) 1.68 ture in air for testing. During the heating operation, explosive spal-
Melting point (°C) 225 ling did not occur. The specimens were kept in sealed plastic bags
immediately after taken from the oven, in order to prevent ingress
of moisture. For each test, three specimens were tested, and their
at 60 rpm for 2 min. The superplasticizer was dissolved in water, average results are reported.
and then added into the mixer and mixed at 120 rpm for 8 min.
Finally, the PVA fibers were gradually added within 2 min, fol- 3.4. Scanning electron microscopy
lowed by mixing for 2 min.
The microstructures of specimens after heat treatment were
3.2. Mix designs examined using a Hitachi S-4700 scanning electron microscope
(SEM). Pieces from fractured specimens were taken as samples. A
The effects of five mix proportioning variables on material prop- thin gold layer was coated on the surface of each sample before
erties were evaluated using 16 mixtures designed with an orthog- it was put in the microscope. SEM images were taken at 30
onal method [39]. Table 3 lists the investigated mixtures in a magnification.
L16(45) table, including five variables at four levels. The five vari-
ables are the w/b at 0.24, 0.28, 0.32, and 0.36 by mass, the s/b at 3.5. Mass loss test
0.36, 0.46, 0.56, and 0.66 by mass, the fly ash (FA) content at
60%, 65%, 70%, and 75% by mass, the PVA fiber content at 1.5%, The mass loss of specimen is used as an index to evaluate the
1.7%, 2.0%, and 2.2% by volume, and the superplasticizer (SP) con- effect of high temperature exposure. For this purpose, the mass
tent at 0.10%, 0.15%, 0.20%, and 0.25% by mass. Each variable is con- of each specimen was measured using a laboratory balance scale
sidered independent, and interactions between different variables before and after exposure to elevated temperatures. The weighing
are not considered. The investigated levels of each variable are uni- capacity and readability are 2.2 kg and 10 mg, respectively.
formly distributed in the L16(45) table. Each level corresponds to
four mixtures, of which the average result is calculated to repre- 3.6. Thermal property tests
sent the corresponding level. For instance, the average result of
the mixtures M1 to M4 in Table 3 represents the result correspond- Thermal properties of specimens were evaluated before and
ing to the w/b at 0.24. The flowability of mixtures was evaluated by after exposure to high temperatures using a Thermal Property Ana-
slump flow in accordance with GB/T 2419-2005 [40]. lyzer (Hot Disk TPS 2500S) and Kapton sensors, as shown in Fig. 1
(a)–(c). The measurement ranges of thermal conductivity and
3.3. Curing and heating of specimens specific heat are 0.005–1800 W/mK and up to 5 MJ/m3K, respec-
tively. The measurement reproducibility and accuracy were within
All specimens were covered with wet burlap and plastic sheet 1% and 5%, respectively. During the measurement, the sensor tem-
immediately after casting. They were stored at room temperature perature is increased through electric effects, and heat dissipates
(22 ± 2 °C) for 24 h, and then demolded and cured in an environ- into the sample on both sides of the sensor at a rate depending
mental chamber at room temperature and a relative humidity of on the thermal properties of the specimen. The thermal properties
95 ± 5% until the age of 28 days. Then, the specimens were dried are determined by analyzing the sensor’s temperature history. The
in an oven at 100 °C for 24 h and naturally cooled to room surface roughness of the specimen plays an important role in
ensuring accurate measurement results, so before thermal tests,
the surfaces of the specimens were polished using a sand paper,
Table 3 as shown in Fig. 1(b).
Mix proportions.

Mixture w/b s/b FA content (%) Fiber content (%) SP content (%) 3.7. Mechanical property tests
M1 0.24 0.36 60 1.5 0.10
M2 0.24 0.46 65 1.7 0.15 The compressive strengths of the mixtures were evaluated
M3 0.24 0.56 70 2.0 0.20
using 70.7 mm standard cube specimens in accordance with JGJ/
M4 0.24 0.66 75 2.2 0.25
M5 0.28 0.36 70 1.7 0.25 T70-2009 [41]. The specimens were tested using a load frame (load
M6 0.28 0.46 75 1.5 0.20 capacity: 100 kN) at a rate of 500 N/s. The tensile behaviors were
M7 0.28 0.56 60 2.2 0.15 tested using dog-bone specimens with a cross section of
M8 0.28 0.66 65 2.0 0.10 30  15 mm, as depicted in Fig. 2(a). The specimens were tested
M9 0.32 0.36 75 2.0 0.15
M10 0.32 0.46 70 2.2 0.10
using a low capacity load frame at a rate of 0.15 mm/min. The load
M11 0.32 0.56 65 1.5 0.25 and elongation were respectively measured using a 10 kN load cell
M12 0.32 0.66 60 1.7 0.20 embedded in the load frame and a clip-on gauge. The measuring
M13 0.36 0.36 65 2.2 0.20 range of the clip-on gauge is ±12.5 mm. Fig. 2(b) plots the stress-
M14 0.36 0.46 60 2.0 0.25
strain curves for the mixtures M10 and M11. The tensile strength
M15 0.36 0.56 75 1.7 0.10
M16 0.36 0.66 70 1.5 0.15 and ductility are defined as the peak tensile stress and ultimate
strain, respectively.
832 X. Li et al. / Construction and Building Materials 157 (2017) 829–838

Fig. 1. Photographs of the instrument and specimen for evaluation of thermal properties: (a) the Hot Disk instrument; (b) a specimen polished using sand paper; (c)
measurement operation.

Tensile stress (MPa)


4

1 M11 M10
0
0 1 2 3 4
Strain (%)
(a) ( b)
Fig. 2. Tensile test: (a) setup and specimen (unit: mm); (b) tensile stress-strain curves at 22 °C.

4. Experimental results and discussions the average bulk density of the investigated mixtures is reduced
by 13%.
4.1. Density The effects of mix proportions on the density of mixtures are
shown in Fig. 4. As the w/b is increased from 0.24 to 0.36, the den-
After exposure to elevated temperatures, the volumes of speci- sity is reduced by 3% at 22 °C and 9% at 800 °C, which can be attrib-
mens slightly shrink due to water loss. However, since the volume uted to the porosity that increases with the w/b. As the s/b is
shrinkage is relatively small compared with the mass loss, the vol- increased from 0.36 to 0.66, the density is increased by 5% at
ume change is negligible for the evaluation of density change. The 22 °C and 7% at 800 °C, due to the fact that the quartz sand is den-
density results (average ± standard variation at 95% confident ser and more stable than the cement hydrates. The density
level) of all mixtures are summarized in Fig. 3. The density decreases with the fiber content, likely due to the fact that more
decreases with temperature, likely due to water loss, dehydration, air may be introduced to the mixture during mixing when more
dehydroxylation, and decomposition of hydration products of the PVA fibers are added. The density reduction at high temperature
cementitious materials, and thermal pyrolysis of PVA fibers [37]. can be partially attributed to the low thermal stability of the PVA
As the maximum heating temperature is increased up to 800 °C, fibers. However, since the fiber content was low, the reduction
due to the fiber content was less than 3%. The FA and the SP con-
tents do not demonstrate significant effect on the density.
2
4.2. Thermal conductivity
1.9
The thermal conductivities (average ± standard variation at 95%
Density (g/cm3)

1.8 confident level) vs. the heating temperature are plotted in Fig. 5(a).
As the heating temperature is increased from 22 to 800 °C, the
1.7 average thermal conductivity is reduced by 42%. The temperature
dependence of the average thermal conductivities can be linearly
1.6 fitted, with a coefficient of determination of 0.99, indicating a good
correlation. The thermal conductivities of the test specimens can
1.5 also be correlated with the density, as plotted in Fig. 5(b). Overall,
0 200 400 600 800 the thermal conductivity increases with density at a rate of
2.21 Wcm3/gmK.
Temperature (°C)
Fig. 6 shows the thermal conductivity associated with mix pro-
Fig. 3. Density vs. the highest heating temperature (T). Each error bar represents ±r portions. As the w/b is increased from 0.24 to 0.36, the thermal
(standard deviation) at 95% confident level. conductivity does not change significantly at 22 °C, but it decreases
X. Li et al. / Construction and Building Materials 157 (2017) 829–838 833

Fig. 4. Density vs. mix proportions.

1.6 1.6

Thermal conductivity
Thermal conductivity

1.4 k = -7.41×10-4T + 1.35 1.4


R² = 0.99

(W/mK)
(W/mK)

1.2 1.2

1 1
k = 2.21 - 2.77
0.8 0.8 R² = 0.92

0.6 0.6
0 200 400 600 800 1.5 1.6 1.7 1.8 1.9 2
(a) Temperature (°C) (b) Density (g/cm3)

Fig. 5. (a) Thermal conductivity (k) vs. the highest heating temperature, error bars at 95% confident level. (b) Thermal conductivity vs. density (q).

Fig. 6. Thermal conductivity vs. mix proportions.

with the w/b at 200–800 °C. At 800 °C, as the w/b is increased from of free electrons. In non-metal materials such as HPFRCCs that are
0.24 to 0.36, the thermal conductivity is reduced by 15%. As the s/b poor in free electrons, the thermal conductivity is primarily rely on
is increased from 0.36 to 0.66, the thermal conductivity is the lattice vibrations (phonons), and the thermal conductivity is
increased by 16% at 22 °C and 18% at 800 °C. As the FA content is proportional to the mean free path of phonon, which represents
increased from 60% to 75%, the thermal conductivity is reduced the average distance between two consecutive collisions [42]. In
by 7% at 22 °C and 6% at 800 °C. As the PVA fiber content is the presence of defects, boundaries, or other phonons, phonon
increased from 1.5% to 2.3%, the thermal conductivity is reduced scatterings take place and shorten the mean free path of phonon,
by 7% at 22 °C and 16% at 800 °C. As the SP content is increased thus reducing the thermal conductivity [43]. The defects include
from 0.1% to 0.25%, the thermal conductivity is increased by 3% crystal defects, impurities, and discontinuities such as voids and
at 22 °C and 5% at 800 °C. cracks.
Solid state physics related to the thermal conductivity is With increases in temperature, the porosity of specimen is
reviewed to understand the experimental results. The primary heat increased [17] and the connectivity between solid particles is dete-
transfer mode in solids is thermal conduction that occurs as free riorated, which means more defects and boundaries are created,
electrons or neighboring atoms or molecules interact and exchange thus, reducing the thermal conductivity. Overall, increasing the
energies with each other [42]. Internal energy in solids can be w/b and the fiber content tends to increase the porosity, and,
transferred by vibrations and collisions of molecules or atoms, hence, reducing the thermal conductivity. The increase in s/b leads
propagation and collisions of phonons, and diffusion and collisions to higher thermal conductivities, which can be attributed to the
834 X. Li et al. / Construction and Building Materials 157 (2017) 829–838

2 2
1.9 1.9

Specific heat (MJ/m3K)

Specific heat (MJ/m3K)


1.8 1.8
1.7 1.7
1.6 1.6 c = 1.31 - 0.57
R² = 0.84
1.5 1.5
1.4 1.4
0 200 400 600 800 1.5 1.6 1.7 1.8 1.9 2
(a) Temperature (°C) (b) Density (g/cm3)

Fig. 7. (a) Specific heat (c) vs. the heating temperature, error bars at 95% confident level. (b) Specific heat vs. density.

relatively high thermal conductivity of quartz sand, due to its high Besides, as temperature is increased up to 800 °C, dehydration of
crystallinity, thermal stability, and less defects [43]. The slight C-S-H and release of non-evaporable water lead to reduction in
increases in thermal conductivity owing to the SP content are hydrogen bonds and increases in porosity, reducing the specific
likely due to the enhanced homogeneity of mixtures. As the fly heat. Since the specific heat is related to the loss of water and
ash content is increased from 60% to 75%, the thermal conductivity the dehydration, hydroxylation, and decomposition reactions, it
slightly deceases; however, the change is not significant. can be related to the density, as plotted in Fig. 7(b). The data can
The reduction in thermal conductivity implies more thermal be regressed using a linear equation with a coefficient of determi-
insulation. Although a reduced thermal conductivity tends to nation of 0.84.
increase thermal gradient, resulting in internal stresses and Fig. 8 shows the results of specific heat associated with mix pro-
increases the risk of spalling, the incorporation of PVA fibers can portions. There are two competing effects of the w/b. On one hand,
partially or completely compensate the thermal gradient effect increasing the w/b tends to increase the porosity, reducing the heat
by relieving the vapor pressure. capacity. On the other hand, particularly for mixtures with low
w/b, increasing the w/b tends to increase the degree of hydration
4.3. Specific heat [44], producing more hydrates that contains more bound water,
increasing the heat capacity [45]. The combination of these two
Significant reduction in the volumetric specific heat of the mix- mechanisms leads to a maximum specific heat at a particular
tures after exposure to elevated temperatures is revealed in Fig. 7 w/b. As shown in Fig. 10, increasing the w/b from 0.24 to 0.28
(a). As the heating temperature is increased from 22 to 800 °C, the increases the specific heat. However, increasing the w/b from
average thermal conductivity of the mixtures is reduced by about 0.32 to 0.36 reduces the specific heat. A w/b in the range of
20%. Such reduction may be attributable to the migration of water 0.28–0.32 gives the highest specific heat. As for the s/b increasing
molecules and hydroxyl groups at elevated temperatures, which from 0.36 to 0.66, the specific heat is reduced by 4% at 22 °C; how-
reduces the hydrogen bonds in the mixtures. Thus, the specific heat ever, it is increased by 8% at 800 °C, demonstrating an opposite
is reduced after high temperature treatment [44]. Moreover, the trend. At normal temperature, increasing s/b leads to a reduction
dehydration, hydroxylation, and decomposition reactions increase in water content and the amount of hydrates, thus, reducing the
the porosity and reduce the density, making the specimens become specific heat. However, at high temperatures, the relatively high
easier to warm up with the same heat energy input [45]. From 22 thermal stability of quartz sand helps retain the specific heat. Thus,
to 200 °C, reduction in hydrogen bonds and increase in porosity increasing the s/b results in a higher specific heat. As the FA
can be attributed to vaporization of free water, decomposition of content is increased from 60% to 75%, the specific heat is reduced
AFt/AFm, and dehydration of a part of C-S-H. From 200 to 400 °C, by 4% at 22 °C and 6% at 800 °C. As the PVA fiber content is
the loss of PVA fibers increases the porosity of specimens. From increased from 1.5% to 2.3%, the specific heat is reduced by 3% at
400 to 600 °C, dehydroxylation of CH tends to reduce hydrogen 22 °C and 6% at 800 °C, likely due to the increase in porosity by
bonds and increase the porosity. From 600 to 800 °C, decomposi- the addition of PVA fibers. The SP content appears to have less
tion of limestone leads to further reduction in specific heat. effect on the specific heat.

Fig. 8. Specific heat vs. mix proportions.


X. Li et al. / Construction and Building Materials 157 (2017) 829–838 835

4.4. Compressive strength and failure mode Increasing fly ash content leads to reduction in cement content,
hence, forming less cement hydrates during hydration. Since the
As temperature increases, the difference in coefficients of ther- binding effect relies on the amount of hydrates, increasing the FA
mal expansion of matrix and aggregates causes internal stresses in content reduces the connectivity between particles. As the FA con-
specimen. In addition, as temperature increases up to 200 °C, water tent is increased from 60% to 75%, the compressive strength is
vaporization and AFt/AFm decomposition increase the porosity reduced from by 8% at 22 °C. However, after the temperature is
and vapor pressure, causing microcracks in specimen. When the beyond 400 °C, the compressive increases with the FA content,
temperature is no more than 200 °C, the vapor pressure is rela- revealing that the use of high-volume fly ash can improve the com-
tively low and cracks are not substantially developed. On the other pressive strength at high temperature, perhaps due to the poz-
hand, water vaporization leads to drying shrinkage, which tents to zolanic reaction which lowers the CH content. As the FA content
reduce the porosity. Polymerization of the PVA fibers partially fills is increased from 60% to 75%, the compressive strength is increased
the voids in the matrix [37]. Moreover, the high temperature steam by 16% at 800 °C. The SP content does not demonstrate significant
accelerates the hydration of unhydrated cement and pozzolanic effect on the compressive strength.
reaction of fly ash. Therefore, the compressive strength can be The compressive failure mode also changes with temperature,
slightly increased, as shown in Fig. 9(a). As the maximum temper- as shown in Fig. 11. No significant change in failure mode is
ature is increased from 22 to 200 °C, the average compressive observed up to 200 °C. However, after exposure to 400 °C or higher
strength is increased by 6%. After that, further increasing tempera- temperatures, the specimens become more susceptible to localized
ture reduces the compressive strength, due to the dehydration, failure such as corner cracks and surface flaking, demonstrating
dehydroxylation, and decomposition of hydrates and the pyrolysis deteriorated structural integrity in compression.
of PVA fibers. The average compressive strength is reduced by 68%
after exposure to 800 °C. The compressive strength can be corre- 4.5. Tensile strength and ductility
lated with the density, as plotted in Fig. 9(b). Overall, the compres-
sive strength increases with density at a rate of 174 MPacm3/g. The tensile strength decreases at elevated temperatures, as
Fig. 10 shows the compressive strength associated with the mix shown in Fig.12(a). After exposure to 800 °C for 2 h, the specimens
proportions. The compressive strength decreases with the w/b and were broken at installation for tensile test. Therefore, the tensile
PVA fiber content, likely due to the fact that the porosity increases strength for 800 °C was not tested. Different from the compressive
with the w/b and PVA fiber content. As the w/b is increased from strength, as the maximum heating temperature is increased up to
0.24 to 0.36, the compressive strength is reduced by 24% at 22 °C 200 °C, the average tensile is reduced by about 8%. As temperature
and 38% at 800 °C. As the PVA fiber content is increased from is increased up to 600 °C, the average tensile strength is reduced by
1.5% to 2.3%, the compressive strength is reduced by 1% at 22 °C around 56%. The tensile strength can be correlated with the den-
and by 18% at 800 °C. Increasing s/b brings more ITZs, i.e. more sity, as plotted in Fig. 12(b). Overall, the tensile strength increases
defects into the material, which tends to reduce the compressive with density at a rate of 10 MPa cm3/g.
strength. As the s/b is increased from 0.36 to 0.66, the compressive Fig. 13 shows the tensile strength associated with the mix pro-
strength is reduced by 15% at 22 °C and by 21% at 800 °C. portions. As the w/b is increased from 0.24 to 0.36, the tensile

80 80
Compressive strength (MPa)
Compressive strengtht (MPa)

60 60

40 40
fc = 174 - 254
20 20 R² = 0.74

0 0
0 200 400 600 800 1.5 1.6 1.7 1.8 1.9 2
(a) Temperature (°C) (b) Density (g/cm3)

Fig. 9. (a) Compressive strength (fc) vs. the heating temperature, error bars at 95% confident level. (b) Compressive strength vs. density.

Fig. 10. Compressive strength vs. mix proportions.


836 X. Li et al. / Construction and Building Materials 157 (2017) 829–838

Ductility (%)
2

0
0 200 400 600 800
Temperature (°C)
Fig. 14. Tensile ductility (d) vs. the highest temperature, error bars at 95% confident
level.

is increased by 18% at 22 °C. However, after exposure to 400 °C,


the PVA fibers disappear and leave voids in matrix. Further increas-
ing the fiber content reduces the tensile strength. As the PVA fiber
content is increased from 1.5% to 2.3%, the tensile strength is
reduced by 38% at 600 °C. The SP content has negligible effect on
the tensile strength.
Fig. 11. Failure modes of cube specimens in compressive test. Before exposure to elevated temperatures, at onset of a crack in
a specimen, the randomly distributed PVA fibers crossing the crack
can bridge the crack and enables the specimen to carry higher
strength is reduced by 21% at 22 °C and 42% at 600 °C. As the s/b is loads. With the increase in the load, the fibers can transfer the load
increased from 0.36 to 0.66, the tensile strength is decreased by away from the crack faces, developing more cracks and enhancing
12% at 22 °C and 37% at 600 °C. As the FA content is increased from the ductility (i.e. ultimate strain) [18,19]. After exposure to ele-
60% to 75%, the tensile strength is reduced by 18% at 22 °C and vated temperatures, the PVA fibers are degraded, resulting in
increased by 15% at 600 °C. The tensile strength increases with reduction in ductility [24], as shown in Fig. 14. After exposure to
the PVA fiber content at temperatures up to 200 °C. As the PVA 200 °C for 2 h, the average ductility of all mixtures is reduced by
fiber content is increased from 1.5% to 2.3%, the tensile strength 76%. After the temperature increases to 400 °C, the specimens

5 5
Tenile strength (MPa)
Tensile strengtht (MPa)

4 4

3 3

2 2 ft = 10 - 14
R² = 0.74
1 1

0 0
0 200 400 600 800 1.5 1.6 1.7 1.8 1.9 2
(a) Temperature (°C) (b) Density (g/cm3)

Fig. 12. (a) Tensile strength (ft) vs. heating temperature, error bars at 95% confident level. (b) Tensile strength vs. density.

Fig. 13. Tensile strength vs. mix proportions.


X. Li et al. / Construction and Building Materials 157 (2017) 829–838 837

Fig. 15. Tensile ductility vs. mix proportions.

become brittle due to the absence of PVA fibers. Changes in the revealing that the use of high-volume fly ash can improve the
stress-strain curves were reported in [24]. high temperature strength. The SP content does not demon-
Fig. 15 shows the results of tensile ductility associated with mix strate significant effect on the compressive strength.
proportions. The ductility decreases with the w/b and s/b, likely  As the heating temperature increases from 22 to 200 °C, the
due to the bond between PVA fibers and matrix, which decreases average tensile strength is reduced by 8%. As temperature is
with the w/b and s/b. As the w/b is increased from 0.24 to 0.36, increased up to 600 °C, the average tensile strength is reduced
the ductility is reduced from 3.3% to 2.7% (by 18%) at 22 °C and by 56%. The tensile strength decreases with the w/b and the
from 1.1% to 0.8% (by 26%) at 200 °C. As the s/b is increased from s/b. Increases in the FA content slightly reduce the tensile
0.36 to 0.66, the ductility is reduced from 3.3% to 2.7% (by 20%) strength at 22 °C. At 600 °C the tensile strength increases with
at 22 °C, and from 1.1% to 0.8% (by 26%) at 200 °C. As the fly ash the FA content, revealing that the use of high-volume fly ash
content is increased from 60% to 75%, the tensile ductility is can improve the high temperature tensile strength. The tensile
increased by 10% at 22 °C and 30% at 200 °C, possibly due to the strength increases with the PVA fiber content at 22 and 200 °C,
modification of interfacial bond between the PVA fiber and matrix. while it decreases with the PVA fiber content at 400 and 600 °C.
The ductility increases with the PVA fiber content, likely due to the The SP content does not demonstrate significant effect on the
enhanced bridging effect for cracks. As the PVA fiber content is tensile strength.
increased from 1.5% to 2.3%, the ductility is increased by about  The average tensile ductility of all mixtures is reduced by 68%
20% at 22 °C and 40% at 200 °C. As the SP content is increased from after exposure to 200 °C. After the heating temperature is
0.10% to 0.25%, the ductility is increased by about 15% at 22 °C and increased to 400 °C, the specimens become brittle. The tensile
35% at 200 °C, which can be attributed to the improved homogene- ductility decreases with the w/b and the s/b, and it increases
ity due to the use of SP. with the PVA fiber, FA content, and the SP contents.

5. Conclusions

Acknowledgement
Based on the above research, conclusions are summarized as
follows.
This study was funded by the Natural Science Foundation of
China [grant numbers 51278290 and 51108253]; the Project of
 As the heating temperature increases from 22 to 800 °C, the
Shandong Province Higher Educational Science and Technology
average thermal conductivity is reduced by 42%. Within the
Program [grant number J11LE09]; the Program of Changjiang
investigated ranges, the thermal conductivity decreases with
Scholars and Innovative Research Team [grant number
the w/b and fiber content, and increases with the s/b and SP
IRT13075]. The first author was funded by the China Scholarship
content. The fly ash content appears to have limited effect on
Council [grant number 201409995014] to visit Missouri University
the thermal conductivity.
of Science and Technology for one year.
 As the heating temperature increases from 22 to 800 °C, the
average volumetric specific heat is reduced by 19%. Within
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