Professional Documents
Culture Documents
What's HOT?: Gemba Blog
What's HOT?: Gemba Blog
Page 1 of 2
• home
• About Us
• CONSULTING
• TRAINING
• BENCHMARKING TRIPS
• SHOP
• News
• Contact
What's HOT?
Registration for Japan Kaikaku Experience
Gemba Blog
What is TPS? The Toyota Production System 'house' structure was named because with a roof, pillars and foundation it represented a familiar shape that also represented stability.
http://www.gemba.com/Consulting.cfm?id=144 2/23/2011
Kaizen and Lean Manufacturing Consulting | Gemba Research | TPS - Toyota Production Syst... Page 2 of 2
TPS continues to evolve today. Toyota people are beginning to call TPS the "Thinking People System" instead of the Toyota Production System. TPS is always improving.
The organizations that have implemented Lean most successfully have adopted TPS as their operational blueprint. They have studied and understood the system, renamed it to take
ownership of it as their own system, and adopted as pure a form of TPS as possible
• Make what the customer needs, when it is needed, and in the right amount
• Minimize inventories
• Separate machine work from human work and fully utilize both
• Build quality into the process and prevent errors from happening
• Reduce lead-times to allow for rapid, flexible scheduling
• Produce a high mix of low volume products efficiently
The GRPS house shows how to build a world class production system that continuously improves by eliminating waste.
Just-in-Time (Takt-Flow-Pull)
Left Pillar Eliminate the 7 Wastes of Production
Create a smooth flow of product and
information, minimize inventory and space.
Jidoka (Autonomation)
Right Pillar Build quality into the process, separate man &
machine using intelligent automation.
Implement low-cost automation, error-proofing,
equipment upgrades and reliability
improvement.
Heijunka (Leveling)
Foundation Stabilize production schedule variability
Reduce total Lead-time, coordinate sales,
scheduling, and customer needs
Consulting
• Assessment & Diagnostic
• Kaizen
• TPS - Toyota Production System
• Current Condition Assessment
• Kaizen Instruction
• Toyota Production System Implementation
• Facility Layout
• Six Sigma
http://www.gemba.com/Consulting.cfm?id=144 2/23/2011