TUTORIAL

INDUSTRIAL AUTOMATION-TE A
SUBMISSION DATE:- 24/03/2020
Prof. Priyanka Deshmukh
(Mention Name, Roll No., Class and Division when you send the Pdf)

1) Analyze the above sketch and design PLC Ladder Program

2) Refer above figure. A start pushbutton (NO) is used to start the conveyor and a stop
pushbutton (NC) is used to stop. Sensor B detects product on the conveyor belt and
sensor A will detect if it is too large and needs to be rejected. The product is tracked
along the conveyor belt and when under the reject station the Reject Blow Off will expel
the bad product. Product is randomly placed on the conveyor belt, counter is used to stop
the conveyor movement. The reset pushbutton to reset the counter
3) Refer above figure. Paint spraying system where boxes are fed by gravity through a
feeder magazine one at a time onto a moving conveyor belt. Upon the start signal, boxes
are pushed towards the conveyor by valve 1. This is a cylinder which extends and retracts
which operates on switches S1 and S2 respectfully. A spraying nozzle paints each box as
it passes under the paint spray controlled by valve 2. A sensor (S3) counts each box being
sprayed. When 6 boxes have been painted the valve 2 shuts off (paint spray) and valve 1
(cylinder) stops moving boxes onto the conveyor. Three seconds later the conveyor stops
moving and the hopper with its load moves forward (valve 3) where it is emptied. Ten
seconds later the hopper stops. The cycle is then complete and waits for a start signal
again.

4) Assuming all the contacts

available are of Normally
Open type. Push Buttons to
Start and Stop the process in
case of malfunctioning. Use of
Level Switches to detect the
positions 1, 2 and 3 as shown
as LS1, LS2 and LS3
respectively. Conveyor Motor
to move the part from position
1 to 2 and after stamping, 2 to 3. When part reaches position 3, conveyor stops

5) Analyze the above sketch

and design a PLC program

6). When the START button

is pressed, solenoids A and B
energize. This permits the
two liquids to begin filling
the tank.
When the tank is filled, the
float switch trips. This de-
energizes solenoids A and B
and starts the motor used to
mix the liquids together. The
motor is permitted to run for 1 minute. After 1 minute has elapsed, the motor turns off and
solenoid C energizes to drain the tank. When the tank is empty, the float switch de- energizes
solenoid C. A STOP button can be used to stop the process at any point. If the motor becomes
overloaded, the action of the entire circuit will stop.. Once the circuit has been energized, it will
continue to operate until it is manually stopped.

7) To detect level of Material A and Material B, two separate level switches are used.
And to detect low level, one more level switch is used at the bottom of the tank.
These give output in digital terms that is when corresponding levels are detected.
To control mixing, agitator is used which is connected with Motor shaft.
Particular time delay is generated to mix the materials for a definite time.
Control inlet valves on the basis of Level Material switches A and B.
Outlet valve is then operated to drain the mixed product till LLS reached
8) Two level sensors are used for detecting the level of material A ‘LLA’ and material B
‘LLB’. Also one bottom level sensor used for detecting the bottom level.
Material flow of both A and B starts if the level reached below LLS
Particular mixer is provided to mix the material A and material B in a tank. We can use on
delay timer this function.
After successfully completion of mixing, outlet valve is operated to drain the mixed
material for 1 minute
When mixing process is completed, buzzer will be activated and it will remain ON and
after 5sec it will be automatically OFF.
9)
 10) M1 moves box on conveyor
PS detects box
Spray painting is done by valve 1 for 1 minute
M2 reverses the motion of conveyor
box falls in material hamdling box which counts six boxes