The specialist in refrigerator and

freezer demanufacturing

SEG Umwelt-Service GmbH

New Step 1 - 2019

Derichebourg FRICOM
in Bernes sur Oise
A) Current situation

 Step 1 was build up in Beginning of 2007

 Today, Step 1 in Bernes treated approx 2.9 Million Fridges

 In defiance of continnously maintenance, the Step 1 has

been worn over 12 years, that a re-installation is strongly
necessary to secure all standards and requirements of the
ECO-ORGANISMES and safety and health regulations in
front of the Authorities and the Employee for the next 12
years

 For quality reasons, some small adaption of the Step 2 is

necessary
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B) Drawing

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C) 3 - Dimensional Plan (1)

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C) 3 - Dimensional Plan (2)

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D) Advantages of the new Step 1 (1)

1.) Floor of Step 1

Today‘s Problem Solution with new Step 1 Advantage with the new Step 1

Today no oil resistant floor Oil Resistant floor - easy to keep it clean
- Safety as not slippery
- Less time for cleaning up
- Looks clean for marketing

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D) Advantages of the new Step 1 (2)

2.) Rollconveyor too low

Today‘s Problem Solution with new Step 1 Advantage with the new Step 1

- Back pain of employees Bringing up the roll conveyors in an - Better working conditions
- A lot of sick leaves optimal position - Reduction of sick leaves and cost therefore
- Low working motivation - better Motivation
- Less productivity - Optimal health conditions
- Better productivity

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D) Advantages of the new Step 1 (3)
3.) Induction heating by robotic system (225 degrees Celsius)
Today‘s Problem
- High resistant of Oil after
treatment
- Not optimal Quality results
- Long de-gassing time by
temperature less then 20 C
- Oil pollution around the step 1
area
- not optimal selling price of
compressors
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Solution with new Step 1
Induction heating by robotic system
(225 degrees Celsius)
Advantage with the new Step 1
- Optimal draining without resisting oil
- Optimal and safe heating by robotic system
- No pollution of oil around step 1
- Good quality results in front of the
“Ecoorganismes”
- higher selling prices possible
- Optimal Marketing tool to show industrial
scale Fridge DE-Manufacturing by FRICOM
and Derichebourg Group
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D) Advantages of the new Step 1 (4)

4.) Step -Line production

Today‘s Problem Solution with new Step 1 Advantage with the new Step 1
- 2 lines are difficult to handle Only 1 production line - No overstressing of the employees and a
by the worker and to realize better motivation
and optimal Material stream

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D) Advantages of the new Step 1 (5)

5.) Production panel

Today‘s Problem
- Workers have no feeling for
productivity and throughput
Solution with new Step 1
Production panel shows every hour
and shift throughput
Advantage with the new Step 1
- better feeling for productivity
- motivation for the employees to be proud of
the good results
- Optimal marketing tool for the
Ecoorganismes to show high quality

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D) Advantages of the new Step 1 (6)

6.) Material flow balances

Today‘s Problem Solution with new Step 1 Advantage with the new Step 1
- No control of weight during the Scale on Step 1 entry, step 2 entry - Optimal Material flow controlling
process and beside the step 1 with - Continuously Monitoring
- Difficult measurement of recycelt automatic takeover in the IT - Necessary for WEEELABEX certification
material flow System

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D) Advantages of the new Step 1 (7)

7.) Marketing Panels with description of the machine

Today‘s Problem
- No optimal marketing
presentation is available
Solution with new Step 1
New Marketing panel with
description in several languages
Advantage with the new Step 1
- Good looking panels with descriptions
- Easy to understand for visitors.
- Clear concept and demonstration of high
quality Fridge De-Manufacturing

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D) Advantages of the new Step 1 (8-9)
8.) Increasing of productivity
- Throughput by unit/h
- Annual Capacity
(approx 20 % Typ 1
approx 80% Typ 2,3,4)
8,000 h/year
9.) WEEELABEX
Today‘s Problem
- Test only possible by
attending of Executive
workers of FRICOM to secure
good results
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Before the new Phase 1 With new Step 1 Advantage
with the new Step 1
- 37 units/h - 45 units/h - approx 20 % increasing
of capacity
- approx 296.000 units - 360.000 units
Solution with new Step 1 Advantage with the new Step 1
- -Every day WEEELABEX - Working according industrial scale quality
compliance and productivity
- Easy handling and work for
the employees of all levels
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E) Optimisation of Step 2

1.) Exhaust values

Today‘s Problem
- only 4 active carbon filters
- sometimes Exhaust values
exceeded (5 mg/cm VFC and
20 mg/cm VHC)
Solution with new Step 2 Advantage with the new Step 2
2 more active carbon filters - No exceeding of exhaust values also by
high production
- Higher throughput possible

2.) VIP Filter

Today‘s Problem Solution with new Step 2 Advantage with the new Step 2
- Machines today are not SEG VIP Filter Typ 1 and 2 - All VIP dust will be covered and safety
prepared for VIP Fridges handled for destruction or recycling
- Exhaust filter are blocked
- Dangerous dust exposure of
workers
- Dangerous to health
- Stop of the production and
reduction of the productivity

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