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PRODUCT

GUIDE
Electronic edition – power generation
Take control of your gen-set or engine using the
free remote monitoring feature

“Smart and easy”


made possible by ComAp unique technology.
24
HOURS

TE
C
H
N
IC
A
L
S
page 122

U
P
P
O
R
T

Simply connected Simply here ComAp WSV

R E M O T E C O M M S M A D E E A S Y
InteliNanoNT InteliPro
GEN-SET
CONTROLLER
… more on page 8
InteliGenNTC BaseBox
& InteliVision 5
COMPLEX PARALLEL GEN-SET CONTROLLER
WITH DETACHABLE COLOUR DISPLAY

Get more info about new


controller on page 24 and new
colour display on page 58

InteliDrive Nano
UTILITY ENGINE CONTROLLER
PROTECTION FOR PUMPS AND
RELAY COMPRESSORS

… more on page 37 … more on page 40


F
O
O
R
P
R
TE
A
W

page 41
Battery chargers

WELCOME TO OUR
PRODUCT GUIDE CONTENT

The ComAp Product Guide is more than


just an overview of ComAp products –
it’s an illustration of the continued Power Generation 7
commitment of the many dedicated
people at ComAp who continually develop
Gen-set controllers 8
new ways to support an ever-growing
range of solutions for an ever-increasing
global customer base. Generator controllers 30
As a result the guide is bigger and better
than ever. It promises a flexible approach ATS controllers 32
to engine and generator management
through solutions deeply embedded with Mains Protections 35
the latest web based communication
technology to bring unrivalled efficiency,
convenience and cost saving to standard Drive Power 39
operations. We’ve also extended our
range and capability further with updated Bifuel Products 53
software, touch screen technology, bi-fuel
packages and a family of compact and
cost-effective control units. Associated Products 57
Beyond innovative products, ComAp
customers can be sure of outstanding Accessories 58
service. Our global distribution network
is dedicated to delivering an excellent PC tools 72
experience with fully trained and
knowledgeable partners providing
responsive technical support where and Battery chargers 78
when it’s needed anywhere in the world.

We hope you find the guide useful and


Electronic potentiometers 78
continue to be an important part of our
future. Hearing what you think is very Applications 79
important to us, so if you would like
to share your experience of using our
products please let us know by emailing
About ComAp 117
your story to info@comap.cz.

Regards
Libor Mertl – Managing Director
Power Generation

P OW E R G E N E R AT I O N

8 Gen-set controllers

30 Generator controllers

32 ATS controllers

7
GEN-SET CONTROLLERS / PRIME MOVER / STANDBY

InteliNanoNT MRS,
InteliNano MRS, InteliNano AMF
InteliNanoNT AMF
SUPERCOMPACT AMF OR MRS GEN-SET CONTROLLERS

The InteliNanoNT MRS and the InteliNanoNT


NT

AMF generating-set controllers deliver


a cost-effective solution offering
outstanding protection, monitoring
and control for small-medium sized
generator sets.

Different controller options are


available depending upon application
and requirements:

zz InteliNanoNT AMF start controller for


Auto Mains Failure functionality

zz InteliNanoNT MRS for Manual and


Remote Start control capability

This supercompact controller range


boasts a large and powerful graphic
display and is simple to configure and use.
The symbol-number display conveniently
means information is conveyed without
the need for language translation.
Benefits
Both InteliNanoNT MRS and InteliNanoNT
AMF generating-set controllers
communicate with license-free PC software
zz Supercompact and attractive design
via the integrated USB port. This software zz Integrated solution – less wiring and external components
allows users simply configure all the zz Standard industrial cutout dimensions
inputs, outputs and important parameters zz The biggest graphical display in its class
zz Language free, on display only symbols and numbers, no translation needed
– as well as update the controller’s zz USB communication interface and CAN for outstanding support
firmware to suit individual requirements. of EFI engines
zz “Zero” power consumption, i.e. extended battery life
InteliNanoNT controllers can communicate zz Weak battery genset starting
via standard and proprietary CAN J1939 zz Event Log (10 events)
zz Easy and user-friendly installation / operation
communication protocols and are zz Perfect price / performance ratio
compatible with wide range of EFI engines zz USB one cord programming
NT

that includes Caterpillar, Cummins, Detroit zz ComAp’s uncompromised quality and performance
zz AMF and MRS in one model 1), i.e. one stock only
Diesel, Deutz, GM, Isuzu, Iveco, John zz High speed engine support
Deere, MAN, MTU, Perkins, Scania, Volvo zz Dedicated for diesel and gasoline engines
and many others. zz Shorter commisioning time – USB
one-cord power supply and programming
zz All setpoints and I/O’s configurable via front panel

Features

zz 3 analog inputs (shared with binary inputs)


zz COM terminal for analog measurement
zz 6 binary inputs (1 binary input is shared with binary output)
zz 2 high side – high current outputs
T YPICAL APPLICATION: zz 2 / 4 1) high side binary outputs
zz Automatic GCB / control manual
zz CAN J1939
zz USB
zz Big graphical LCD
zz D+ pre-excitation terminal
Standby system zz “Zero” power consumption
see page 81 zz 3 phase mains measurement

1) Only for AMF model


8
GND

PC
PLY
R SUP

ALA
POWE 6 VDC
5 to 3 - USB

RM
+

STO
S
RY O UTPUT
A BINA

P
1/ 2
SIDE)
(HIGH
6
UP TO INPUTS
Y
BINAR

NT
o
In teliNan MAINS

MEA
TOR J1939
G ENERA CAN -

VOL

SUR
MEA AGE
VOL

TAG

EME
SUR
T
3
UP TO

E
E
ENGIN

NT
EME
G
RY
2 BINA S ANALO
T S
OUTPU
T INPU

NT
(HIGH
NT –
CU E IDE)
R R

GEN

MAI
S
D+ – HIGH

ER

NS
ATO

C.B
Coo
Fue
Oil P

3ph
RC
Star

. CO
lant
Fue

l Le

.B. C
3ph
ress
Aux xcitatio

ter
Pre

NTR
MAINS
l So

Tem
vel
ure
e

ONT
Alte

leno

OL
pera
rnat

ROL
id

ture
or
n

LOAD

11
odes
+ Fault C
Values

GEN-SET CONTROLLERS
ATOR
GENER quest Fo nly
eed Re no AM
top - Sp J1939
NT
INE Start/S teliNa
A S ENG A In
D IESEL/G

1 ECU

Integrated fixed and configurable protections Communication interfaces PC tools

zz Binary / analog input configurable protections zz CAN zz NanoEdit see web pages
zz Engine underspeed and overspeed protection zz USB on board
zz 3 phase generator protections
• Over / under voltage
• Over / under frequency EFI engine support
zz Battery over / under voltage protection
zz Maintenance counter
zz Cummins Modbus
zz Engine specific J1939 for all
major manufacturers
zz Diagnostic messages in plain text

Slovenia Stubelj is a Slovenian company with 25 years


experience of producing and selling 2.0 – 2000 kVA
generating sets, and providing all services
Stubelj connected with this business.

„Our company has been using ComAp


controllers for many years. We have had a
good long-term experience with InteliLiteNT and
InteliGenNT controllers. We are now using the new
InteliNanoNT controllers on our smaller generating
sets, which we are very happy with.

The InteliNanoNT gen-set controllers provide


protection, monitoring and control to small-to-
medium sized generator sets and pack plenty of
power into a small unit at a very good price.”

Marko Stubelj
Purchasing Manager
www.stubelj.si

9
GEN-SET CONTROLLERS / PRIME MOVER / STANDBY

InteliNanoNT Plus
SUPREME MODEL FROM INTELINANO NT FAMILY. AMF AND MRS CONTROLLER
WITH CURRENT MEASUREMENT AND SUPPORT OF EFI ENGINE.

The InteliNanoNT Plus generating-set


controller delivers a cost effective
solution offering outstanding protection,
monitoring and control for small-medium
sized generator sets.

This supercompact controller range boasts


a large and powerful graphic display
and is simple to configure and use. The
symbol-number display conveniently
means information is conveyed without
the need for language translation.

The InteliNanoNT Plus brings additional


functionality to the InteliNanoNT range,
conveniently providing Manual and
Remote Start capability (MRS) and
Automatic Mains Failure capability (AMF)
within the one controller, as well as
offering a current measurement feature.

The controller can communicate with


license-free PC software via the integrated
Plus

Benefits
USB port. This software allows users to
simply configure all the inputs, outputs
and important parameters – as well as
zz Supercompact and attractive design
update the controller’s firmware to suit zz Integrated solution – less wiring and external components
individual requirements. zz Standard industrial cutout dimensions
zz The biggest graphical display in its class
The InteliNanoNT Plus can communicate zz Language free, on display only symbols and numbers, no translation needed
via standard and proprietary CAN zz USB communication interface and CAN for outstanding support of
EFI engines
J1939 communication protocols and zz “Zero” power consumption, i.e. extended battery life
is compatible with a wide range of zz Weak battery genset starting
EFI engines that includes Caterpillar, zz Event Log (10 events)
NT

zz Easy and user-friendly installation / operation


Cummins, Detroit Diesel, Deutz, GM, Isuzu, zz Perfect price / performance ratio
Iveco, John Deere, MAN, MTU, Perkins, zz USB one cord programming
Scania, Volvo and many others. zz ComAp’s uncompromised quality and performance
zz AMF and MRS in one model, i.e. one stock only
InteliNano

zz High speed engine support


zz Dedicated for diesel and gasoline engines
zz Shorter commisioning time – USB
one-cord power supply and programming
zz All setpoints and I/O’s configurable via front panel

Features

zz Current measurement
zz 3 analog inputs (shared with binary inputs)
zz COM terminal for analog measurement
zz 6 binary inputs (1 binary input is shared with binary output)
zz 2 high side – high current outputs
zz 4 high side binary outputs
zz MCB
T YPICAL APPLICATION: zz Automatic GCB / control manual
zz CAN J1939
zz USB
zz Big graphical LCD
zz D+ pre-excitation terminal
zz “Zero” power consumption
Prime mover system zz 3 phase mains measurement
see page 80 zz AMF and MRS in one model

10
GND

PC
PLY
R SUP

ALA
POWE 6 VDC
5 to 3 - USB

RM
+

STO
S
RY O UTPUT
A BINA

P
3/ 2
SIDE)
(HIGH
6
UP TO INPUTS
Y
BINAR

NT Plus
a n o
InteliN MAINS

MEA
TOR J1939
G ENERA CAN -

VOL

SUR
MEA AGE
VOL
CUR

TAG

EME
SUR
T
3

REN
UP TO

E
E
ENGIN

NT
EME
G
RY
2 BINA S ANALO

T
T S
OUTPU
T INPU

NT
(HIGH
NT –
CU E IDE)
R R

GEN

MAI
S
D+ – HIGH

ER

NS
ATO

C.B
Coo
Fue

3ph
Oil P

3ph
RC
Star

. CO
lant
Fue

l Le

/ 1

.B. C
r
Aux xcitatio

ter

ess
Pre

NTR
1ph
MAINS
l So

Tem
vel

ph
ure
e

ONT
Alte

A
leno

OL
pera
rnat

ROL
id

ture
or
n

LOAD

11
odes
+ Fault C
Values

GEN-SET CONTROLLERS
ATOR
GENER quest configu
ration
eed Re r AMF
INE top - Sp J1939 nly fo
A S ENG Start/S A O
D IESEL/G

1 ECU

Integrated fixed and configurable protections Communication interfaces PC tools

zz Binary / analog input configurable protections zz CAN zz NanoEdit see web pages
zz Engine underspeed and overspeed protection zz USB on board
zz 3 phase generator protections
• Over / under voltage
• Over / under frequency EFI engine support
• Overcurrent
• Battery over / under voltage protection
zz Maintenance counter zz Cummins Modbus
zz Engine specific J1939 for all
major manufacturers
zz Diagnostic messages in plain text

Lebanon
InteliNanoNT – Small and powerful controller

“InteliNanoNT is the latest controller introduced by ComAp – and


the smallest! It is simple to install, easy to configure and low in price – all
with the same ComAp features and performance you have come to expect.
InteliNano has been designed with different models suitable for different
applications. There are models which have the ability to operate the genset
in manual, automatic, and AMF mode. Save time, money and space with
InteliNanoNT!”

Antoine Jabbour
Managing Director
www.jabbourpower.com

11
GEN-SET CONTROLLERS / PRIME MOVER

InteliLiteNT MRS
SINGLE SET GEN-SET CONTROLLER

InteliLiteNT MRS models are integrated


controllers for single engine control in
manual and remote start applications,
featuring full gen-set monitoring and
protection. In other words making them
ideal for primer mover applications.

The controller is intuitive to handle,


easy to configure and spare costs for
commissioning and maintenance.

Like all ComAp products, InteliLiteNT MRS


models feature a powerful graphic display
providing user-friendly information in an
easy to understand format.

The three standard MRS models are


identified by a number, (10, 15 or 16) which
defines model the model’s capabilities. Simply connected

Detailed feature overviews of the


InteliLiteNT MRS models are available at
www.comap.cz.

InteliLiteNT can communicate via CAN Benefits


J1939 or Modbus communication
protocols to a wide range of EFI engines,
MRS

which include Caterpillar, Cummins, zz Less wiring and components


zz Less engineering and programming
Detroit Diesel, Deutz, GM, Isuzu, Iveco,
zz Remote monitoring reduced call-out costs of service engineers
John Deere, MAN, MTU, Perkins, Scania, zz DC analog gauge outputs – simple connection to standard panel meters
Sisu, VM Motori, Volvo Penta and others. zz Active SMS / E-mails
zz Direct communication with EFI engines
A special low temperature version zz Perfect price / performance ratio
zz History log – easy troubleshooting and warranty claim handling (15, 16) 1
(InteliLiteNT MRS 16 LT) is also available,
zz Web based monitoring and control
allowing the unit to work up to -40 °C. zz Wide range of remote communications
zz Customer screen – fully customizable promotion initial screen
zz Multilanguage support of user interface – Chinese, Dutch, English, French,
German, Hebrew, Italian, Portuguese, Russian and Spain
NT

Features
InteliLite

zz Support of engines equipped with Electronic Control Unit – J1939 interface


(15, 16) 1
zz Comprehensive diagnostic messages; SPN / FMI codes; KWP2000 support
zz Automatic or manual start / stop of the gen-set
zz Push buttons and LEDs for simple control
zz Graphic back-lit LCD display 128 × 64 pixels
zz Parameters adjustable via keyboard or PC
zz 3 phase generator protections
zz Generator measurements (50 / 60 Hz): V, A (3 phase), Hz, kW, kVAr, kWh
zz Selectable protections alarm / shutdown
zz Configurable analog inputs and outputs
zz Battery voltage, engine speed (pickup) measurement
zz Configurable programmable binary inputs and outputs
T YPICAL APPLICATION: zz Event based history file
zz Warm-up and cooling functions
zz Generator C.B. control (16) 1
zz Power and temperature switching binary output
Prime mover system zz Wide range of communication interfaces – GPRS, GSM/Analog modem,
– remote monitoring Ethernet, USB, RS232, RS485
zz Modbus and SNMP
via Internet zz Dimensions 180 × 120 mm (front panel)
see page 82 zz Sealed to IP65

1) Stated feature available on this model


12
or

or -USB
IL-NT S
or
+24V S232- 485
IL-NT R
S232
IL-NT R or

PRS B
IL-NT G
PLY IB-Lite
R SUP

ALA
POWE VDC
8 to 36 TION
- UNICA LE

RM
+ COMM MODU

STO
Y PLUG-IN
BINAR

P
4
UP TO
TS )
OUTPU OLLECTOR
RY C
6 BINA (OPEN or
UP TO
INPUTS IGS-PTM

MRS
SION
EXTEN MODULE IG-IOM
PLUG-IN
NT
te
IL-NT A
OUT8
InteliLi GENER
ATOR CAN -
J1939
TENSIO
N A
I/O EX

MEA
or 15
IGL-RA

VOL
CUR

SUR
G
E ANALO
ENGIN

TAG
INPUTS

REN

EME
Y
BINAR
TS
OUTPU

E
T

NT
16
(OPEN TOR) , MRS
MRS 15
IO8 E C Models
IL-NT B O LL
Only on

GEN
C
D+ A
or

E
nnect:

RAT
),
e to co D (SW
Possibl EM, IL-NT R T
D

OR
E
RPM
B PC, MO LC, INTERN
Oil P

2
Start

/P
SCADA
Fue

C.B
ress
Aux xcitatio
Pre

er
l So

3ph

. CO
3ph
ure
e

7
Alte

CT-BIO
leno

IC-NT

NTR
rnato

id

O
n

L
r

LOAD

1
Codes
+ Fault
Values
OR
GENERAT uest
ed Req
E top - Spe J1939
ENGIN Start/S
L/GAS
DIESE

1 ECU

GEN-SET CONTROLLERS
Integrated fixed and configurable protections Communication interfaces Communication modules and PC tools

zz Binary / analog input configurable protections zz Optional RS232, RS485 (including zz IB-Lite see page 62
zz Engine underspeed and overspeed protection Modem support) or USB plug-in zz IL-NT GPRS see page 62
zz 3 phase generator protections interface zz IL-NT RS232 see page 63
• Over / Under voltage zz Modbus RTU/ TCP (requires RS485 zz IL-NT RS232-485 see page 63
• Over / Under frequency interface/IB-Lite) zz IL-NT S-USB see page 63
• Current / Voltage asymmetry zz SNMP (requires IB-Lite) zz WinScope see page 72
• Overcurrent / Overload zz Optional Internet/Ethernet via IB-Lite zz LiteEdit see page 72
zz Battery over/under voltage protection zz On-line control and monitoring over zz WebSupervisor see page 73
zz Maintenance counter web pages (embedded web server) zz InteliMonitor see page 76
via IB-Lite

Extension modules and rem. displ. EFI engine support

zz IG-IOM see page 63 zz Cummins Modbus


zz IGL-RA15 see page 63 zz Engine specific J1939 for all
zz IC-NT CT-BIO7 see page 63 major manufacturers
zz IL-NT AOUT8 see page 63 zz Diagnostic messages in plain text
zz IL-NT BIO8 see page 63
zz IGS-PTM see web pages
zz IL-NT RD (SW) see web pages

USA
Stand-by Power for
Manufacturing Facility
“Our customer’s site had more than 10 gensets of various
makes and vintages spread out over as many buildings. As
we were commissioning a new genset on their campus, we
identified an opportunity to retrofit their existing fleet with
InteliLiteNT, giving them the ability to monitor all their sets
remotely. The remote communications flexibility has allowed
our service department to respond to our customer’s needs in
an instant and provide them with great service. This has saved
our customer an incredible amount of time and money.“

Larry Davis
Sales Manager
www.acfstandbysystems.com

13
GEN-SET CONTROLLERS / STANDBY

InteliLiteNT AMF
SINGLE SET GEN-SET CONTROLLER

InteliLiteNT AMF models are integrated


controllers for gen-sets operating in single
standby mode. They meet all possible
requirements for AMF applications,
including modem control, user
configuration and full gen-set monitoring
and protection.

AMF models enable the combination of


manual and remote start application with
auto mains fail function.

The controller is intuitive to handle,


easy to configure and spare costs for
commissioning and maintenance.

Like all ComAp products, InteliLiteNT AMF


models feature a powerful graphic display
providing user-friendly information in an Simply connected

easy to understand format.

The two standard AMF models are


identified by a number that defines
model capability (20, 25). Detailed feature Benefits
overviews of the InteliLiteNT AMF models
are available at www.comap.cz.
AMF

zz Less wiring and components


InteliLiteNT can communicate via CAN
zz Less engineering and programming
J1939 or Modbus communication zz Remote monitoring reduced call-out costs of service engineers
protocols to a wide range of EFI engines, zz DC analog gauge outputs – simple connection to standard panel meters
zz Active SMS / E-mails
which include Caterpillar, Cummins,
zz Direct communication with EFI engines
Detroit Diesel, Deutz, GM, Isuzu, Iveco, zz Perfect price / performance ratio
John Deere, MAN, MTU, Perkins, Scania, zz History log – easy troubleshooting and warranty claim handling (25) 1
zz Web based monitoring and control
Sisu, VM Motori, Volvo Penta and others.
zz Wide range of remote communications
zz Customer screen – fully customizable promotion initial screen
A special low temperature version
zz Multilanguage support of user interface – Chinese, Dutch, English, French,
(InteliLiteNT AMF 25 LT) is also available, German, Hebrew, Italian, Portuguese, Russian and Spain
allowing the unit to work up to -40 °C.
NT

Features
InteliLite

zz Support of engines equipped with Electronic Control Unit J1939


interface (25) 1
zz Comprehensive diagnostic messages; SPN / FMI codes; KWP2000 support
zz Automatic or manual start / stop of the gen-set
zz Push buttons and LEDs for simple control
zz Graphic back-lit LCD display 128 × 64 pixels
zz Parameters adjustable via keyboard or PC
zz Mains measurements (50 / 60 Hz): V (3 phase), Hz
zz Generator measurements (50 / 60 Hz): V, A (3 phase), Hz, kW, kVAr, kWh
zz Selectable protections alarm / shutdown
zz Configurable analog inputs and outputs
zz Battery voltage, engine speed (pickup) measurement
zz Configurable programmable binary inputs and outputs
T YPICAL APPLICATION: zz Event based history file
zz Warm-up and cooling functions
zz Generator C.B. and Mains C.B. control with feedback and return timer
zz Power and temperature switching binary output
Standby system zz Wide range of communication interfaces – GPRS, GSM/Analog modem,
– remote monitoring Ethernet, USB, RS232, RS485
zz Modbus and SNMP
via Internet zz Dimensions 180 × 120 mm (front panel)
see page 83 zz Sealed to IP65

1) Stated feature available on this model


14
or

or -USB
IL-NT S
or
+24V S23 2-485
IL-NT R
S232
IL-NT R or

PRS B
IL-NT G
PLY IB-Lite
R SUP

ALA
POWE VDC
8 to 36 TION
- UNICA LE

RM
+ COMM MODU

STO
RY PLUG-IN
5 BINA

P
UP TO
TS )
OUTPU OLLECTOR
C
7 BINA
RY (OPEN or
UP TO
IGS-PTM
INPUTS

AMF
SION
EXTEN MODULE IG-IOM
PLUG-IN
NT
te
InteliLi MAINS

MEA
ATOR CAN -
J1939
IL-NT A
OUT8
GENER TENSIO
N A

VOL

SUR
I/O EX

MEA

TAG
or 15
IGL-RA

EME
VOL
CUR

SUR
G
ANALO

E
E
ENGIN

NT
TAG
INPUTS

REN

EME
Y
BINAR
TS
OUTPU

E
T

NT
(OPEN TOR) AMF 25
IO8 E C Model
IL-NT B O LL
Only on

GEN
C

MAIN
D+ A
nnect: ),
or e to co D (SW

E
Possibl EM, IL-NT R T

RAT

SC
D E
PC, MO LC, INTERN
/P

OR
RPM

.B. C
B A
Oil P

SCAD

3ph
2
Start
Fue

C.B

ONT
ress
Aux xcitatio
Pre

er

MAINS
l So

3ph

. CO
3ph
ure

ROL
e

7
Alte

CT-BIO
leno

IC-NT

NTR
rnato

id

O
n

L
r

LOAD

1
Codes
+ Fault
Values
OR
GENERAT uest
ed Req
E top - Spe J1939
ENGIN Start/S
L/GAS
DIESE

1 ECU

GEN-SET CONTROLLERS
Integrated fixed and configurable protections Communication interfaces Communication modules and PC tools

zz Binary / analog input configurable protections zz Optional RS232, RS485 (including zz IB-Lite see page 62
zz Engine underspeed and overspeed protection Modem support) or USB plug-in zz IL-NT GPRS see page 62
zz 3 phase generator protections interface zz IL-NT RS232 see page 63
• Over / Under voltage zz Modbus RTU/ TCP (requires RS485 zz IL-NT RS232-485 see page 63
• Over / Under frequency interface/IB-Lite) zz IL-NT S-USB see page 63
• Current / Voltage asymmetry zz SNMP (requires IB-Lite) zz LiteEdit see page 72
• Overcurrent / Overload zz Optional Internet/Ethernet via IB-Lite zz WinScope see page 72
zz 3 phase AMF function zz On-line control and monitoring over zz WebSupervisor see page 73
• Over / Under frequency web pages (embedded web server) zz InteliMonitor see page 76
• Over / Under voltage via IB-Lite
• Voltage asymmetry
zz Battery over/under voltage protection
Extension modules and rem. displ. EFI engine support
zz Maintenance counter

zz IG-IOM see page 63 zz Cummins Modbus


zz IGL-RA15 see page 63 zz Engine specific J1939 for all
zz IC-NT CT-BIO7 see page 63 major manufacturers
zz IL-NT AOUT8 see page 63 zz Diagnostic messages in plain text
zz IL-NT BIO8 see page 63
zz IGS-PTM see web pages
zz IL-NT RD (SW) see web pages

Poland
Using ComAp power controllers is a huge advantage

EPS SYSTEM produces power generators in Poland, using mostly IVECO, VOLVO-PENTA,
PERKINS and MTU engines. Besides the production of generators, company provides and
integrates power supply systems, including installation.
“During 12 years of service, we have been handling various tasks in monitoring and control
of power supply systems and generators. The technologies in this branch are continuously
evolving which makes us resolve new and unusual requirements given by our clients. Using
ComAp power controllers is a huge advantage not only for typical applications, but also in
executing individual requests and demands. The vast majority of power generators we produce
is equipped with an electronically controlled fuel injection combined with ComAp controllers
and CAN interface. This simplifies production and maintenance and also helps with diagnostics.”
Norbert Szymon Broniek
Sales Manager
www.epssystem.pl

15
GEN-SET CONTROLLERS / SIMPLE

InteliCompactNT SPtM
SINGLE GEN-SET IN PARALLEL TO MAINS CONTROLLER

InteliCompactNT SPtM controllers are


integrated controllers combining AMF and
paralleling functions for single gen-sets.

This combination allows the gen-set


to be operated as an AMF gen-set with
interrupt-free transfers as well as in
continuous parallel-to-mains mode.

Functionality, optimized for ease of


use, installation and configuration,
includes built-in synchronizer and
SPtM

mains protections. InteliCompactNT can


communicate via standard and proprietary
CAN J1939 or Modbus communication
protocols to a wide range of EFI engines,
which include Caterpillar, Cummins,
Simply connected
Detroit Diesel, Deutz, GM, Isuzu, Iveco,
John Deere, MAN, MTU, Perkins, Scania,
Sisu, VM Motori, Volvo Penta and others.

The controller comes with PC software,


which enables the user to configure the
inputs and outputs to adapt the controller
to individual requirements.
Benefits
NT

Like all ComAp products, InteliCompactNT


features a powerful graphic display
providing user-friendly information in an zz Simple paralleling (easy wiring, installation and configuration)
zz Remote monitoring helps reduce call-out costs of service engineers
InteliCompact

easy to understand format.


zz Optional Internet with control and monitoring via LiteEdit, InteliMonitor or
WebSupervisor (web-based)
The real time clock and event and
zz Support of wireless Internet
performance history log are priceless zz DC analog gauge outputs – simple connection to standard panel meters
when it comes to troubleshooting. Remote zz Optional extension I/O modules
zz Optional 1 mains phase current measurement
control and monitoring is possible via
zz Protections – Loss of excitation, Earth fault current protection and others
analog/GSM/GPRS modem or the Internet zz Support of High Voltage and monophase applications
(including Web server) supporting our new zz Direct communication with EFI engines
zz History log – easy troubleshooting and warranty claim handling
AirGate technology and WebSupervisor for
fleet management monitoring.

Optional instrumentation of internal values Features

on analog gauge makes use easy even for


untrained personnel.
zz Generator measurements: V, A, kW, kVAr (3 phase, true RMS), Hz
zz Mains measurements: V, A 1) (3 phase, true RMS), Hz
zz Generator protections
zz Engine protections
zz Mains protections (A, Hz, Vector Shift)
zz AMF function
zz Peak shaving, peak lopping
T YPICAL APPLICATION: zz Energy counters
zz High tariff avoidance
zz Mains export/import
Standby system with soft zz Automatic synchronization and load control (via speed governor or ECU)
zz Synchronization of MCB (reverse synchronization)
return – remote monitoring zz AVR control (Volt and PF control)
and control via Internet zz Wide range of communication interfaces – RS232, RS485, USB,
see page 84 GSM/Analog modem, GPRS, Ethernet
zz Modbus
zz Support of electronic controlled engines (J1939, Modbus) including
Rental standby system diagnostic information in plain text.
zz Event based history with capacity for nearby 200 records. Date, time and
with soft return system snapshot (freeze frame) in each record.
see page 85 zz 2 languages, user modifiable

1) Module IC-NT CT-BIO7 needed measuring on 1 phase


16
or

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MODEM GENER Reque st
PC E top - Speed
ENGIN Start/S J1939

GEN-SET CONTROLLERS
L/GAS
DIESE
3 AVR
NOR
D GOVER
2 SPEE
1 ECU

Basic technical specification Extension modules and rem. displ. Communication modules and PC tools

zz Power supply 8–36 V zz IGL-RA15 see page 65 zz IB-Lite see page 64


zz 3 resistive analog inputs zz IGS-PTM see page 65 zz IL-NT GPRS see page 64
zz 9 binary inputs zz IL-NT AOUT8 see page 65 zz IL-NT RS232 see page 65
zz 8 open collector binary outputs zz IC-NT CT-BIO7* see page 65 zz IL-NT S-USB see page 65
(low side switches) zz IG-IOM see web pages zz InternetBridge-NT see web pages
zz Dimensions 180 × 120 mm zz IL-NT BIO8 see web pages zz I-LB+ see web pages
zz Sealed to IP65 zz IC-NT RD (SW) see web pages zz IL-NT RS232-485 see web pages
zz Operation temperature: zz WinScope see page 72
• -20°C to +70°C standard version zz LiteEdit see page 72
• -40°C to +70°C low temperature version zz WebSupervisor see page 73
zz InteliMonitor see page 76
EFI engine support

zz Cummins Modbus
zz Engine specific J1939 for all
major manufacturers
* IC-NT CT-BIO7 is already included in the controller zz Diagnostic messages in plain text

Italy
Elettrosystem

Elettrosystem Snc di Vittadello Sergio & C is an Italian company with 30 years experience of
developing power control packages, and supplies control panels featuring ComAp controllers
to a number of high profile manufacturers including Green Power Systems, one of Italy’s top 5
gen-set manufacturers.
Mr. Vittadello Sergio, Managing Director of Elettrosystem explains the reason for selecting
ComAp products:
“We use InteliCompactNT controllers for parallel control panels with gen-sets and/or with the
mains. Because our customers are looking for simple and reliable equipment for gen-sets
in continuous use or emergency applications, we’ve found the intuitive programming helps
customers gain a quick understanding of operational features. The InteliCompactNT controller
has proved to be very stable during operation and highly durable. It offers a well-designed
interface and a menu of easy reference and understanding – perfect for those who want to
create a parallel service without any unnecessary complications.”

17
GEN-SET CONTROLLERS / SIMPLE

InteliCompactNT MINT
MULTIPLE PARALLELING GEN-SETS WITH INTERNAL LOAD-SHARING CONTROLLER

InteliCompactNT MINT controllers


are integrated controllers for gen-sets
operating in groups parallel to each other
and with or without the mains.

Functionality, optimized for ease of


use, installation and configuration,
includes built-in synchronizer and digital
isochronous active and reactive load
sharer. Native co-operation of up to
32 gen-sets is a standard feature.

The new InteliCompactNT MINT models


MINT

come with MainsCompactNT controller,


which is a mains controller, in order to
extend the functionality of InteliCompactNT
MINT by functions needed for parallel
to mains operation. InteliCompactNT can Simply connected

communicate via standard and proprietary


CAN J1939 or Modbus communication
Try InteliCompactNT MINT – the
protocols to a wide range of EFI engines, easy way to move from a ‘classic‘
which include Caterpillar, Cummins, solution with analog load sharers
Detroit Diesel, Deutz, GM, Isuzu, Iveco, and synchronizers

John Deere, MAN, MTU, Perkins, Scania,


Sisu, VM Motori, Volvo Penta and others.
NT

The controller comes with PC software,


which enables the user to configure the
inputs and outputs to adapt the controller
Benefits
to individual requirements.
InteliCompact

Like all ComAp products, InteliCompactNT


features a powerful graphic display zz Simple paralleling (easy wiring, installation and configuration)
providing user-friendly information in an zz Remote monitoring helps reduce call-out costs of service engineers
zz Optional Internet with control and monitoring via LiteEdit, InteliMonitor or
easy to understand format. WebSupervisor (web-based)
zz Support of wireless Internet
The real time clock and event and zz DC analog gauge outputs – simple connection to standard panel meters
performance history log are priceless zz Optional extension I/O modules
when it comes to troubleshooting. Remote zz Protections – Loss of excitation, Earth fault current protection and others
control and monitoring is possible via zz Support of High Voltage and monophase applications
zz Direct communication with EFI engines
analog/GSM/GPRS modem or the Internet zz History log – easy troubleshooting and warranty claim handling
(including Web server) supporting our new
AirGate technology and WebSupervisor for
fleet management monitoring. Features

Optional instrumentation of internal values


on analog gauge makes it easy to use,
zz Generator measurements: V, A, kW, kVAr (3 phase, true RMS), Hz
even for untrained personnel.
zz Bus measurements: V (3 phase, true RMS), Hz
zz Generator protections (incl. Vector Shift)
zz Engine protections
T YPICAL APPLICATION: zz Energy counters
zz Automatic synchronizing and load control (via speed governor or ECU)
zz AVR control (Volt and PF control)
zz Digital active and reactive load sharing
Multiple gen-sets in island zz Load dependent automatic start / stop (power management)
see page 86 zz Wide range of communication interfaces – RS232, RS485, USB,
GSM/Analog modem, GPRS, Ethernet
zz Modbus
Multiple gen-sets in zz Running Hours Equalization
parallel to grid – remote zz Support of electronic controlled engines (J1939, Modbus) including
monitoring and control via diagnostic information in plain text.
Internet zz Event based history with capacity for nearby 200 records. Date, time and
system snapshot (freeze frame) in each record.
see page 87 zz 2 languages, user modifiable

18
or

or USB
+24V or IL-NT S-
85
S232-4
IL-NT R
S232
IL-NT R
or

or or PRS
SUPPLY IL-NT G

ALA
POWER VDC A
or UT8 8 to 36 ION IB-Lite
IL-NT AO -

RM
+ UNICAT LE
COMM MODU
O8 UTS PLUG-IN
IL-NT BI

STO
Y OUTP )
4 BINAR OLLECTOR
C

P
CT-BIO
7 (OPEN
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InteliC
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ssible to -NT

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Oil P

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Start

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3ph

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Codes
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Values
or SHARED ENERAT
OR
G uest
MODEM eed Req
PC E top - Sp
ENGIN Start/S J1939

GEN-SET CONTROLLERS
L/GAS
DIESE +24V
ALA
3 AVR RM
RN OR
D GOVE
2 SPEE
1 ECU

Basic technical specification Extension modules and rem. displ. Communication modules and PC tools

zz Power supply 8–36 V zz IGL-RA15 see page 65 zz IB-Lite see page 64


zz 3 resistive analog inputs zz IGS-PTM see page 65 zz IL-NT GPRS see page 64
zz 9 binary inputs zz IL-NT AOUT8 see page 65 zz IL-NT RS232 see page 65
zz 8 open collector binary outputs (low zz IC-NT CT-BIO7 see page 65 zz IL-NT S-USB see page 65
side switches) zz IG-IOM see web pages zz InternetBridge-NT see web pages
zz Dimensions 180 × 120mm zz IL-NT BIO8 see web pages zz I-LB+ see web pages
zz Sealed to IP65 zz IC-NT RD (SW) see web pages zz IL-NT RS232-485 see web pages
zz Operation temperature: zz WinScope see page 72
• -20°C to +70°C standard version zz LiteEdit see page 72
• -40°C to +70°C low temperature version EFI engine support zz WebSupervisor see page 73
zz InteliMonitor see page 76

zz Cummins Modbus
zz Engine specific J1939 for all
major manufacturers
zz Diagnostic messages in plain text

Ecuador
Petroamazonas EP

Petroamazonas EP, the Ecuadorian state owned petroleum company, is currently operating
a number of major oil wells deep within the Amazon forest and relies on Caterpillar gen-sets for
the only means of power in these remote locations. In most situations, each oil well needs a load
demand of 300 kW, with only one gen-set works at a time, performing a closed transition between
gen-sets every seven days.
The company specifies Caterpillar powered gen-sets for most of their oil fields, and they select
ComAp controllers such as InteliCompactNT because synchronism between gen-sets has proven to
be very reliable and simple – a key purchasing criteria in product selection.
Another major advantage of using ComAp InteliCompactNT is the user friendly history log that
collects key operating values and makes them accessible via LiteEdit software. Petroamazonas EP
routinely use this function to download history activity from each of their operational gen-sets.

19
GEN-SET CONTROLLERS / SIMPLE

MainsCompactNT
MAINS SUPERVISION CONTROLLER

The MainsCompactNT controller is


a member of the InteliCompact family
designed for the control of up to
31 InteliCompactNT MINT controllers in
parallel to mains operation or multiple
AMF operation.

It evaluates mains conditions, controls


the mains breaker, controls the master
generator breaker, starts the gen-set group
and reverse-synchronizes the group to
the mains.

The unit automatically starts a gen-set


group and provides peak load shaving
from the mains.
Simply connected
NT

Benefits
MainsCompact

zz Easy solution, less wiring, less components


zz Synchronizing of the gen-set group to the mains
zz Wide range of communication capabilities
zz Perfect price / performance ratio

Features

zz Mains measurements: V, A, Hz, kW, kVA, PF, kWh, kVArh


zz Mains protections:
• Undervoltage, overvoltage
• Underfrequency, overfrequency
• Vector shift
• Binary input for external mains decoupling relay
zz Bus measurements: V, Hz
zz Basic functions:
• Mains failure detection using integrated mains protections (voltage,
frequency, phase shift)
• Peak shaving, peak lopping
• High tariff avoidance
• Mains export limit
• MCB control
• Optional MGCB control
• Test of the Multi-AMF function (with or without load)
• Soft loading / unloading
T YPICAL APPLICATION: zz Event-driven history file
zz Configurable inputs and outputs
zz Wide range of communication interfaces – RS232, RS485, USB,
GSM/Analog modem, GPRS 1), Ethernet
Multiple gen-sets in zz Modbus
parallel to grid – remote zz Event based history with capacity for nearby 200 records. Date, time and
monitoring and control via system snapshot (freeze frame) in each record.
zz 2 languages, user modifiable
Internet zz Dimensions 180 × 120 mm
see page 87 zz IP65 front panel sealing

1) Available since MC-NT version 1.3


20
3x
G1
LOAD

GCB1
3x S AVR
i-TRAN
MGCB IG-AVR
OUT

3 xI G
3 xU G
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3 xU B
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MC
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MAINS NOR
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Remot
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om
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3xU G
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MC
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switch K
STA

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MCB FE AVRi
B
BF

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IG-AVR
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S
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NT MINT
pact
InteliCom

PEN
CAN

GEN-SET CONTROLLERS
Extension modules Communication modules PC tools

zz IGL-RA15 see page 65 zz IB-Lite see page 64 zz WinScope see page 72


zz IGS-PTM see page 65 zz IL-NT GPRS see page 64 zz LiteEdit see page 72
zz IL-NT AOUT8 see page 65 zz IL-NT RS232 see page 65 zz WebSupervisor see page 73
zz IC-NT CT-BIO7 see page 65 zz IL-NT S-USB see page 65 zz InteliMonitor see page 76
zz IG-IOM see web pages zz I-LB+ see web pages
zz IL-NT BIO8 see web pages zz IL-NT RS232-485 see web pages
zz InternetBridge-NT see web pages

Germany When you’re a respected German company with international operations power failures are
not an option. However, when one of your business territories includes Sierra Leone and its
imperfect mains infrastructure (averages 2–3 power failures daily) guaranteeing power from
Pro-Credit Bank the grid becomes an impossible task. This is why Pro-Credit, a bank that believes access to
financial services are one of the basic requirements for economic development, relies on two
Headquarters 60 kVA Deutz gen-sets controlled by 2 × InteliCompactNT MINT controllers, working with the
MainsCompactNT, controller to provide reliable power to its headquarters.
During opening hours the gensets work non-stop in Island load Share mode, and then,
when the bank is closed, the gen-sets function as an Auto Mains Failure (AMF) system.
MainsCompactNT and InteliCompactNT MINT feature advanced mains protections, as well as
a system flexibility that’s easy to configure, monitor and control – whatever the challenges.
We’re pleased Pro-Credit Headquarters now has stable, secure power it (and its customers) can
bank on. Bern Kappler, of Trading service and Planning, installed the system in Germany:
“This genset system provides the stability a large international bank needs. We run the gensets
nonstop during opening hours because the power from the gensets is more stable and secure
than the mains: The ComAp MainsCompactNT and InteliCompactNT MINT controllers provide the
integrated reliability, ease-of-use and protections we need.”

Bern Kappler, CEO, www.generator-de.de

21
GEN-SET CONTROLLERS / HIGH-END

InteliGenNT
GENERAL PURPOSE HIGH-END GEN–SET CONTROLLER

InteliGenNT is a comprehensive
controller for both single and multiple
gen-sets operating in standby or
parallel modes. Compact construction
is optimized for these purposes and
various HW modifications allow
customers to select the optimum type for
a particular application.

A built-in synchronizer and digital


isochronous load sharer allow a total
integrated solution for gen-sets in standby,
island parallel or mains parallel. Native
cooperation of up to 32 gen-sets is
a standard feature.

InteliGenNT supports many standard ECU Simply connected


types and is specially designed to easily
integrate new ones.

A powerful graphic display with


user-friendly controls allows any
user whatever their ability to find the
information they need.

ComAp is able to offer customized


firmware solutions.

ComAp also has a marine version of the


InteliGenNT available for use in maritime
applications. The InteliGenNT Marine has Benefits
the same features as the InteliGenNT, but is
approved for use in marine environments
by DNV, GL, Lloyds Register and CRS zz Support of engines with ECU (Electronic Control Unit)
zz Excellent configurability to match customers’ needs exactly
classification and registration bodies.
zz Complete integrated gen-set solution and signal sharing via CAN bus –
minimum external components needed
zz Many communication options – easy remote supervising and servicing
NT

zz Perfect price / performance ratio


zz Gen-set performance log for easy problem tracing
zz Built-in PLC functions
InteliGen

Features

zz Support of engines with ECU (J1939, Modbus and other proprietary


interfaces); alarm codes displayed in text form
zz AMF function
zz Automatic synchronizing and power control (via speed governor or ECU)
zz Baseload, Import / Export
zz Peak shaving
zz Voltage and PF control (AVR)
zz Generator measurement: U, I, Hz, kW, kVAr, kVA, PF, kWh, kVAhr
zz Mains measurement: U, I, Hz, kW, kVAr, PF
zz Inputs and outputs configurable for various customer needs
zz Controller redundancy
zz RS232 / RS485 interface with Modbus support; Analog / GSM / ISDN / CDMA
modem support; SMS messages; ECU Modbus interface
zz Event-based history (up to 500 records) with customer-selectable list of stored
values; RTC; statistic values
zz Integrated PLC programmable functions
zz Interface to remote display unit (IG-Display LT GC)
zz Dimensions 180 × 120 mm (front panel)
zz Sealed to IP65

22
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Integrated fixed and configurable protections Comm. modules and PC tools Extension modules and rem. displ.

GEN-SET CONTROLLERS
zz 3 phase integrated generator protections zz InternetBridge-NT see page 66 zz up to 4× I-AOUT8 see page 67
(U + f) zz I-LB+ see page 66 zz up to 4× IGL-RA15 see page 67
zz IDMT overcurrent + Shortcurrent protection zz I-CR see page 67 zz up to 4× IGS-PTM see page 67
zz Overload protection zz I-CB see page 67 zz up to 10× IS-AIN8 see page 67
zz Reverse power protection zz WebSupervisor see page 73 zz up to 6× IS-BIN16/8 see page 67
zz Instantaneous and IDMT earth fault current zz WinScope see page 72 zz up to 10× IS-AIN8TC see web pages
zz 3 phase integrated mains protections (U + f) zz GenConfig see page 74 zz up to 2× InteliVision 5 see page 58
zz Vector shift and ROCOF protection zz InteliMonitor see page 76 zz up to 2× InteliVision 5 RD see page 58
zz All binary / analog inputs free configurable for zz up to 5× InteliVision 8 see page 60
various protection types: HistRecOnly / Alarm zz InteliVision 17Touch see page 61
Only / Alarm + History indication / Warning / zz IG-Display LT GC see web pages
Off load / Slow stop / BreakerOpen&Cooldown
/ Shutdown / Shutdown override / Mains
protect / Sensor fail Upgrade kit HW modification codes
zz Phase rotation and phase sequence protection
zz Additional 160 programmable protections
configurable for any measured value to create zz IGS-NT-LSM + PMS dongle: zz Order code IG-NT (LT) (GC) (Marine)
customer-specific protections • Enables Multiple isolated parallel
zz Application security or multiple parallel with mains LT = Low Temperature; display equipped with heating
• Optimizing number of running foil for operation down to –40 °C
engines: Power management; GC = Graphical Characters; one additional font
kW, kVA or % load based (12 × 12, e.g. Chinese or Korean) can be used on
• Digital Load Sharing the display
• Digital VAr Sharing Marine = Type approved version for Marine

Peru
Minera Lincuna

Minera Lincuna is an isolated metal ore mining operation, near the top of
the Sierra Negra Mountain (5000 m above sea level). Due to the remote
location and resulting weak local electricity supply, the system features
three gen-sets working in parallel with the mains incorporating three
InteliGenNTs, one InteliMainsNT and remote monitoring across the internet
via WebSupervisor.

23
GEN-SET CONTROLLERS / HIGH-END

InteliGenNTC BaseBox
GENERAL PURPOSE GEN-SET CONTROLLER WITH DETACHABLE COLOUR DISPLAY

InteliGenNTC BaseBox is a comprehensive


controller for both single and multiple
gen-sets operating in standby or parallel
modes. The detachable modular
construction allows easy installation with
the potential for many different extension
modules designed to suit individual
customer requirements.

A built-in synchronizer and digital


isochronous load sharer allow a total
integrated solution for gen-sets in standby,
island parallel or mains parallel with native
cooperation of up to 32 gen-sets.
BaseBox

InteliGenNTC BaseBox supports many


standard ECU types and is specially
designed to easily integrate new versions. Simply connected

New ethernet connections together with


AirGate make remote internet connection
to new InteliGenNTC BaseBox easy.

After registration of InteliGenNTC BaseBox


on our website you can simply monitor the Benefits
site on the internet using WebSupervisor.

The controller is available in two models:


zz Support of engines with ECU (Electronic Control Unit)
InteliGenNT BaseBox and InteliGenNTC
zz Excellent configurability to match customers’ needs exactly
BaseBox zz Complete integrated gen-set solution and signal sharing via CAN bus –
minimum external components needed
InteliGenNTC BaseBox or InteliGenNT zz Many communication options – easy remote supervising and servicing
BaseBox can be connected zz Gen-set performance log for easy problem tracing
zz Built-in PLC functions
with InteliVision 5 and/or other
zz 5,7” colour TFT display 1)
ComAp displays. zz Active buttons – fast access to important data 1)
zz Backlit buttons 2)
NTC

Features

zz Support of engines with ECU (J1939, Modbus and other proprietary


InteliGen

interfaces); alarm codes displayed in text form


zz AMF function
zz Automatic synchronizing and power control (via speed governor or ECU)
zz Baseload, Import / Export
zz Peak shaving
zz Voltage and PF control (AVR)
T YPICAL APPLICATION: zz Generator measurement: U, I, Hz, kW, kVAr, kVA, PF, kWh, kVAhr
zz Mains measurement: U, I, Hz, kW, kVAr, PF
zz Selectable measurement ranges for AC voltages and currents – 120 / 277 V,
0–1 / 0–5 A 3)
Rental sets zz Inputs and outputs configurable for various customer needs
see page 88 zz Bipolar binary outputs – possibility to use BO as High or Low side switch
zz RS232 / RS485 interface with Modbus support; Analog / GSM / ISDN / CDMA
modem support; SMS messages; ECU Modbus interface
Standby system with zz Secondary isolated RS485 interface 3)
load shedding – advanced zz Ethernet connection (RJ45) 3)
displays zz USB 2.0 slave interface 3)
zz Controller redundancy
see page 90 zz Event-based history (up to 1000 records) with customer-selectable list of
stored values; RTC; statistic values
zz Integrated PLC programmable functions
Power station zz Interface to remote display unit (InteliVision 5 RD)
see page 96 zz DIN-Rail mount

1) It is concerned in connection with InteliVision 5


2) It is concerned in connection with InteliVision 5 RD 24
3) Available only for InteliGenNTC BaseBox model
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GEN-SET CONTROLLERS
Integrated fixed and configurable protections Comm. modules and PC tools Extension modules

zz 3 phase integrated generator protections zz InternetBridge-NT see page 66 zz up to 4× I-AOUT8 see page 67
(U + f) zz I-LB+ see page 66 zz up to 2× IGL-RA15 see page 67
zz IDMT overcurrent + Shortcurrent protection zz I-CB see page 67 zz up to 4× IGS-PTM see page 67
zz Overload protection zz WinScope see page 72 zz up to 10× IS-AIN8 see page 67
zz Reverse power protection zz WebSupervisor see page 73 zz up to 6× IS-BIN16/8 see page 67
zz Instantaneous and IDMT earth fault current zz GenConfig see page 74 zz up to 10× IS-AIN8TC see web pages
zz 3 phase integrated mains protections (U + f) zz InteliMonitor see page 76
zz Vector shift and ROCOF protection
zz All binary / analog inputs free configurable for
various protection types: HistRecOnly / Alarm Upgrade kit Remote displays
Only / Alarm + History indication / Warning /
Off load / Slow stop / BreakerOpen&Cooldown
/ Shutdown / Shutdown override / Mains zz IGS-NT-LSM + PMS dongle: zz up to 2× InteliVision 5 see page 58
protect / Sensor fail • Enables Multiple isolated parallel zz up to 2× InteliVision 5 RD see page 58
zz Phase rotation and phase sequence protection or multiple parallel with mains zz up to 6× InteliVision 8 see page 60
zz Additional 160 programmable protections • Optimizing number of running zz InteliVision 17Touch see page 61
configurable for any measured value to create engines: Power management;
customer-specific protections kW, kVA or % load based
zz Application security • Digital Load Sharing
• Digital VAr Sharing

Singapore The race was illuminated by twenty-four individual 500 kVA GENPOWER
F1 Singapore Grand Prix generators, powering 1500 special lighting rigs. To control all this power
GENPOWER with their event experienced team carefully considered all
available systems on the market and chose ComAp’s InteliGenNTC BaseBox
and InteliVision 8 combination. An event of this magnitude doesn’t just need
lighting. Beyond the track 12 further 50 kVA, InteliLiteNT AMF25 controlled
GENPOWER generators were used to supply monitoring system along the
track while the 500 kVA generators were not running during the day-time.
As Mr. Celim, the Managing Director at GENPOWER Generators explained
the importance of reliability:
“When the world’s spotlight is on us we need to be certain the lights stayed
on! ComAp provides a complete and reliable service so that we’re always
in control of the power being generated. The reliability of the paralleling
capability and the overall controller flexibility, including the ability to
customize screen information are invaluable tools in the successful delivery
of key infrastructure for one of the most logistically challenging events in the
world of sport.”

25
GEN-SET CONTROLLERS / PREMIUM AND COGENERATION

InteliSysNTC BaseBox
PREMIUM AND COGENERATION GEN–SET CONTROLLER WITH DETACHABLE COLOUR DISPLAY

However complex the


installation, InteliSysNTC BaseBox
is the flexible and powerful
solution you are looking for.

InteliSysNTC BaseBox is an expandable


controller for both single and multiple
gen-sets operating in standby or parallel
modes, especially in cogeneration (CHP)
and other complex applications.

The detachable modular construction


allows easy installation with the
BaseBox

potential for many different extension


modules designed to suit individual Simply connected

customer requirements.

A built-in synchronizer and digital


isochronous load sharer allow a total
integrated solution for gen-sets in standby,
island parallel or mains parallel. Native Benefits
cooperation of up to 32 gen-sets is
a standard feature.
zz Support of engines with ECU (Electronic Control Unit)
InteliSysNTC BaseBox supports many zz Excellent configurability to match customers’ needs exactly
standard ECU types and is specially zz Complete integrated gen-set solution and signal sharing via CAN bus –
minimum external components needed
designed to easily integrate to
zz Many communication options – easy remote supervising and servicing
new versions. zz Gen-set performance log for easy problem tracing
zz Built-in PLC 
New ethernet connections together with zz 8” colour TFT display 1)
AirGate make remote internet connection zz Active buttons – fast access to important data 1)
zz Trends 1)
to new InteliSysNTC BaseBox easy. After
zz Plug and play system 1)
registration of InteliSysNTC BaseBox on our
NTC

website you can simply monitor the site


on the internet using WebSupervisor.
Features
InteliSysNTC BaseBox can be connected
with InteliVision 8 and/or other
ComAp displays. zz CHP support (programmable PID loops and other built-in PLC functions)
InteliSys

zz Support of engines with ECU (J1939, Modbus and other proprietary


interfaces); alarm codes displayed in text form
zz Automatic synchronizing and power control (via speed governor or ECU)
zz Baseload, Import / Export, TempByPower
zz Peak shaving
zz Voltage and PF control (AVR)
zz Generator measurement: U, I, Hz, kW, kVAr, kVA, PF, kWh, kVAhr
T YPICAL APPLICATION: zz Mains measurement: U, I, Hz, kW, kVAr, PF
zz Selectable measurement ranges for AC voltages and currents – 120 / 277 V,
0–1 / 0–5 A
zz Inputs and outputs configurable for various customer needs
More loads – multiple grids zz 1× RS232 / 2× RS485 interface with Modbus protocol support; Analog / GSM /
ISDN / CDMA modem communication support; SMS messages; ECU Modbus
see page 91
interface; secondary RS485 converter is isolated
zz Event-based history (up to 4000 records) with customer-selectable list of
Combined heat and power stored values; RTC; statistic values
(CHP) – cogeneration zz Integrated PLC programmable functions
zz Interface to remote display units (InteliVision 8, InteliVision 5 RD)
see page 94
zz USB 2.0 slave interface
zz Ethernet connection (RJ45)
Power station zz Bipolar binary output – possibility to use BO as High or Low side switch
see page 96 zz Pre mortem history (50 records)

1) It is concerned in connection with InteliVision 8


26
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GEN-SET CONTROLLERS
Integrated fixed and configurable protections Comm. modules and PC tools Extension modules

zz 3 phase integrated generator protections zz InternetBridge-NT see page 66 zz up to 4× I-AOUT8 see page 67
(U + f) zz I-LB+ see page 66 zz up to 2× IGL-RA15 see page 67
zz IDMT overcurrent + Shortcurrent protection zz I-CB see page 67 zz up to 4× IGS-PTM see page 67
zz Overload protection zz I-CR see page 67 zz up to 10× IS-AIN8 see page 67
zz Reverse power protection zz WinScope see page 72 zz up to 6× IS-BIN16/8 see page 67
zz Earth fault protection zz WebSupervisor see page 73 zz up to 10× IS-AIN8TC see web pages
zz 3 phase integrated mains protections (U + f) zz GenConfig see page 74
zz Vector shift protection zz InteliMonitor see page 76
zz All binary / analog inputs free configurable for
various protection types: HistRecOnly / Alarm
Only / Alarm + History indication / Warning / Upgrade kit Remote displays
Off load / Slow stop / BreakerOpen&Cooldown
/ Shutdown / Shutdown override / Mains
protect / Sensor fail zz IGS-NT-LSM + PMS dongle: zz up to 3× InteliVision 5 see page 58
zz Phase rotation and phase sequence protection • Enables multiple isolated parallel zz up to 3× InteliVision 5 RD see page 58
zz Additional 160 programmable protections or multiple parallel with mains zz up to 6× InteliVision 8 see page 60
configurable for any measured value to create operation (with CAN bus) zz InteliVision 17Touch see page 61
customer specific protections • Digital load sharing zz up to 3× IS-Display see web pages
zz Application security • Digital VAr sharing
• Optimizing number of running
engines: Power management;
kW, kVA or % load based

United Kingdom
Shirebrook site

Alkane Energy is a clean tech ‘Gas to Power’ energy company that uses
methane to generate electricity in more than 20 operational sites located
across the UK, running power plant ranging between 0,5 MW and 10 MW.

Alkane’s model uses standard scalable plant with modular containerised engine units, which are managed
by mobile maintenance engineers using web based remote monitoring of engine performance data to
maximise operating effectiveness across the engine fleet.

A key component towards making this achievable has been the adoption and upgrade to the latest web
based engine monitoring and control systems, often replacing aging control systems with ComAp’s
InteliSysNTC BaseBox and InteliVision 8.

Alkane also made full use of the latest pc software, ScreenEditor, to fully personalise the screen content.
By using the simple toolbox maintenance engineers were able to alter factory default settings by changing
screen content, background images, selecting colours and choosing engine data graphics.

27
GEN-SET CONTROLLERS / PARALLEL

InteliMainsNTC BaseBox
MAINS SUPERVISION CONTROLLER BASE UNIT FOR USE WITH DETACHABLE COLOUR DISPLAY

InteliMainsNTC BaseBox is designed for


multiple (up to 31) gen-sets operating in
parallel to Mains. The controller connects
the group of gen-sets to the mains. It can
serve as a bus-tie synchronizing controller
between two groups of gen-sets or as
a feeder controller.

InteliMainsNTC BaseBox provides


4 applications for different site topology
BaseBox

selectable by software:

zz with MCB (Mains Circuit Breaker)


zz with MCB and MGCB (Master Generator
Circuit Breaker)
zz with BTB (Bus-tie Breaker)
zz with LCB (Local Circuit Breaker)
Simply connected
According to the type of application, it
controls MCB, MCB and MGCB, BTB or Benefits

LCB and it allows reverse synchronizing


of the gen-set group operating in
multi-island mode to the mains (MCB zz Easy solution even for complex systems with groups of gen-sets – less wiring
and components
application), to another group of gen-sets zz Can be used as bus-tie synchronizer or feeder controller
(BTB application) or reverse and forward zz Graphical site schematic for easy site overview – aggregates in one place all
synchronizing of the gen-sets (MGCB important system parameters
zz Many types of communication – easy supervision and servicing
application). The controller measures
mains power, power factor, reactive and
apparent power and 3-phase system
Features
import / export.

The addition of a new large colour


NTC

display brings easy to read and improved zz Integrated PLC programmable functions (same size as InteliSysNTC BaseBox)
presentation of critical information. zz Selectable measurement ranges for AC voltages and currents 120 / 277 V,
0–1 / 0–5 A = High voltage applications support
zz Inputs and outputs configurable for various customer needs
Comm. modules and PC tools zz Controller redundancy
zz RS232 / RS485 interface with Modbus support; Analog / GSM / ISDN / CDMA
zz InternetBridge-NT see page 66
InteliMains

modem support; SMS messages


zz I-LB+ see page 66 zz The RS232 / RS485 interface can serve as a bridge to all other controllers at
zz I-CR see page 67 the site (via CAN bus)
zz Event-based history (up to 1000 records) with customer-selectable list of
zz WebSupervisor see page 73 stored values; RTC; statistic values
zz GenConfig see page 74 zz Interface to remote colour display unit InteliVision 5 or InteliVision 8
zz InteliMonitor see page 76 zz DIN-Rail mount
zz Bipolar binary outputs – possibility to use BO as High or Low side switch
zz Secondary isolated RS485 interface
Extension modules and rem. displ. zz Ethernet connection (RJ45)
zz USB 2.0 slave interface
zz IGS-PTM see page 67
zz I-AOUT8 see page 67
zz IS-BIN16/8 see page 67
Integrated fixed and configurable protections
zz IS-AIN8 see page 67
zz InteliVision 5 see page 58
zz InteliVision 8 see page 60 zz 3 phase integrated mains protections (U + f), voltage unbalance
zz InteliVision 17Touch see page 61 zz Mains IDMT overcurrent + Shortcurrent protection, current unbalance, Mains
Import / Export
zz Vector shift & ROCOF protection
T YPICAL APPLICATION: zz All binary inputs free configurable for various protection types:
• Yellow level: Warning (i.e. Alarm and Write to history), Alarm only, Write
History Only, Notification only (called Alarm Indication), Notification and
write history (called Alarm + History Indication)
• Red level: Mains Protect with AutoReset, Mains Protect with Fault Reset
required
Power station zz Phase rotation and phase sequence supervision
see page 96 zz Application security

28
MCB

LOAD 2
Ko2

5
eliVision
B) + Int LOAD 3
x (MGC
ins
NTC BaseBo Ko3
InteliMa
MGCB
MAINS

LOAD 1
MCB (Mains Circuit Breaker) and MGCB MCB
Ko1

GCB3

(Master Generator Circuit Breaker) applications GCB1


GCB2

LOAD 2
Ko2

Features G2eliVision 5
G3

B) + Int LOAD 3
G1 seBox (MGC Ko3
Ba
NTC
InteliMains
MGCB

zz AMF function based on mains failure, outputs


GCB3
a signal to start the gen-set group GCB2
GCB1
zz Many SPtM-equivalent mains parallel modes
(SysBaseload, Analog Extern SysBaseload,
Import / Export, Analog Extern Import / Export, Temp G3

By Power) MAINS
G1
G2

zz Peak shaving
MCB
zz Test mode (Test on load for the complete
gen-set group)
zz Two application layouts – MCB only or MCB+MGCB LOAD

control (see schematics)


zz Mains measurement: U, I, Hz, kW, kVAr, kVA, PF, eliVision
5
B) + Int
x (MGC
kWh exp., kWh imp., kVAhr exp., kVAhr imp. InteliMa
ins
NTC BaseBo
MGCB
zz Bus measurement: U, Hz MAINS

zz Sum gen-sets kWh and kVAhr


zz Selectable partial or full MCB and / or MGCB control MCB
GCB3

zz Load Shedding – 3 steps; selectable based on GCB1


GCB2

gen-sets power or mains import LOAD

zz High voltage application support – AC voltage


measurement range selectable 277 / 120V G2 ion 5
G3

+ InteliVis
G1 seBox (MGCB)
ins
NTC Ba
InteliMa
MGCB

BTB (Bus-tie Breaker) application GCB3

GEN-SET CONTROLLERS
GCB2
GCB1

MAINS2

Features MAINS1
G3
G2
G1
Vision 5
) + Inteli
x #2(MCB
ins
NTC BaseBo
InteliMa

zz Bus Left measurement: U, I, Hz, kW, kVAr, kVA, PF, MCB2


MCB1
kWh exp., kWh imp., kVAhr exp., kVAhr imp. InteliVis
ion 5
(MCB) +
zz Bus Right measurement: U, Hz InteliMa
ins
NTC BaseBo
x #1
LOAD 2
zz Manual or automatic selection of the gen-set group
(side) to be influenced during synchronizing BTB1

zz Selectable partial or full BTB control


GCB4
GCB3
LOAD 1

GCB2
GCB1
ion 8 G4
+ InteliVis
x (BTB) G3
ins
NTC BaseBo
InteliMa

G2
G1

FDR (Feeder) application

Features + InteliVis
ion 5
x (FDR)
ins
NTC BaseBo
InteliMa

MAINS
LOAD 1

LCB1
zz Manual or automatic connection of the load to the
bus bar
zz Load prioritization MCB

zz Load shedding on each feeder x (FDR)


+ InteliVis
ion 5

ins
NTC BaseBo
zz LCB (Local Circuit Breaker) closing supervision InteliMa

zz Possibility to monitor remotely status of each feeder LOAD 2

(connection to other InteliMainsNTC BaseBox and LCB2

gen-set controllers on site) x (MGC


B) + Int
eliVision
5

ins
NTC BaseBo
InteliMa

MGCB
ion 5
+ InteliVis
x (FDR)
ins
NTC BaseBo
InteliMa

LOAD 3

LCB3

GCB3
GCB2
GCB1

G3
G2
G1

29
GENERATOR CONTROLLERS

InteliGenNT GeCon,
InteliGen GeCon, InteliSys GeCon
InteliSysNT GeCon
GENERATOR CONTROLLERS FOR LAND-BASED AND MARINE APPLICATIONS

GeCon controllers provide comprehensive


generator protection and control for single
or multiple gen-sets based on field proven
InteliGenNT and InteliSysNT platforms.
With GeCon software installed the primary
NT

function of the controller is to manage and


protect the generator in preference to the
engine, which is not a direct concern, and
as such, can be used in applications where
engine management or protection is not
required or in cases where the generator
is powered by another source such as
a turbine controlled by an external PLC.
Two versions of the GeCon software
are available (land-based or marine
applications) allowing customers to select
a tailored solution for their application.
There is also the option to modify certain
parameters for critical applications.
A built-in synchronizer and digital
isochronous load sharer allows for a total Land-based applications
integrated solution for gen-sets in standby,
island parallel or mains parallel. The
GeCon allows parallel operation of up
to 32 gen-sets in one group with power
management and load sharing.
For critical applications, it is possible to
arrange the controllers so a ‘hot-standby’
controller takes over the generator
protection and control in case of failure of
the main controller.
A powerful graphic display with user-
friendly controls allows any user, whatever
their ability to find the information
they need.
GeCon software can be installed on the
Marine applications
NT

following controllers:
zz InteliGenNT
zz InteliGenNT Marine
Benefits
zz InteliGenNT BaseBox
zz InteliGenNTC BaseBox
zz InteliSysNT BaseBox
zz InteliSysNT BaseBox Marine zz Excellent configurability enables users to customise to the needs of
their application
zz InteliSysNTC BaseBox
zz Option to read information from ECU (via CAN bus only)
zz Power management over various engines from different producers
zz Configurable protections
T YPICAL APPLICATION: zz Optional set the frequency by step 0,1 Hz
zz Choice of communication options ensures easy remote supervising
and servicing
Land-based application
zz Optional redundant ´hot standby´ controller guarantees uninterrupted
see page 100 generator control in case of failure of the primary controller
zz Built-in PLC functions remove the need for an external PLC
Ship power management zz Perfect price/performance ratio
zz Gen-set performance log for easy problem tracing
system zz Blackout start of engines1)
see page 102 zz Running of SPI and SPtM applications without dongle2)

30
Generator monitoring and control Communication and PC tools Extension modules and rem. displ.

zz Independent engine controller zz RS232/RS485 interface with zz up to 4× I-AOUT8 see web pages
(e.g. InteliDrive DCU) is required Modbus support zz up to 4× IGL-RA15 see web pages
zz Generator measurement: U, I, Hz, kW, kVAr, zz Analog/GSM/ISDN/CDMA zz up to 4× IGS-PTM see web pages
kVA, PF, kWh, kVAhr modem support zz up to 10× IS-AIN8 see web pages
zz Bus/Mains measurement: U, I, Hz, kW, kVAr, zz Ethernet/Internet interface via zz up to 6× IS-BIN16/8 see web pages
kVA, PF I-LB+/InternetBridge-NT module or zz various remote display units see web pages
zz Manual, Semi-auto1), Auto and Test directly on InteliGenNTC BaseBox or
operational modes InteliSysNTC BaseBox controller
zz Automatic Load sharing and Power zz WinScope see page 72
management in MINT applications3) zz GenConfig see page 74
zz Automatic synchronizing and Voltage control in zz InteliMonitor see page 76
Auto mode
zz Automatic synchronizing and Voltage control in
Semi-auto mode 1)
zz Power management: kW, kVA or % load based Generator protections Upgrade kits
– in Auto mode
zz Baseload, Import/Export 4), Peak shaving 4)
zz All binary/analog inputs are configurable for zz 3 phase generator over/ zz IGS-NT-LSM+PMS dongle or
various protection types under voltage IGS-NT-GECON-LSM+PMS dongle for sw
zz 3 phase generator over/ version IGS-NT-GeCon-Marine 3.0 and higher
under frequency or IGS-NT-GeCon-LandBased 3.0 and higher
zz Generator overload, Short current • Load Sharing and Power Management for
and IDMT overcurrent MINT and Combi applications
zz Voltage and current unbalance4), zz IGS-NT-GECON-LSM+PMS dongle for sw

G E N E R AT O R C O N T R O L L E R S
Bus voltage unbalance4), Reverse version IGS-NT-GeCon 2.1 and lower
power4), Earth fault current • Load Sharing and Power Management for
protection4), ROCOF4) MINT and Combi applications
Key: zz Additional 160 user zz IGS-NT-GECON-PCM dongle for sw version
configurable generator and bus/ IGS-NT-GeCon 2.1 and lower
1)
for Marine version only
2)
for sw version 3.0 and higher
mains protections • Enables GeCon sw to run on the controller
3)
with LSM+PMS dongle only single parallel with mains in SPI, SPtM and
4)
for Land-based version only
PROT 1) applications

Order instructions

To run the GeCon software you need to order one


Controller Order code
of the standard InteliGen or InteliSys controllers
listed below, and then install the GeCon software
InteliGenNT IG-NT GC
which is available on the ComAp website. It is
important to install the correct software for the InteliGenNT BaseBox IG-NT-BB
type of installation you have – either land-based InteliGen NTC
BaseBox IG-NTC-BB
or marine.
InteliSysNT BaseBox IS-NT-BB
InteliSysNTC BaseBox IS-NTC-BB
InteliGenNT Marine IG-NT MARINE
InteliSysNT BaseBox Marine IS-NT MARINE

Poland
Reedbuck

The US Anchor Handling Tug Supply (AHTS) vessel, build in Gdansk,


Poland by Northern Shipyard (Stocznia Północna SA), member of
REMONTOWA Group, is equipped with ComAp PMS systems and
independent generator protection units.

The AHTS vessel is equipped with total of 4 generators, 2 of them Shaft


generators running in parallel and Load sharing. All the generators are
controlled by ComAp InteliSysNT BaseBox GeCon units, providing the
generator protections in case of diesel generators, and synchronizing,
load control and load sharing in case of shaft generators.

The generators are linked together via bus tie, controlled by ComAp
InteliMainsNT Marine control unit.

31
ATS CONTROLLERS

InteliATSNT
AUTO TRANSFER SWITCH CONTROLLER

The InteliATSNT controllers are designed


to monitor the incoming AC mains supply
(1 or 3 phases) for under voltage, over
voltage, under frequency, over frequency
and voltage unbalance. In the case of
any mains supply disproportion it will
send a remote start command to the
generating set and make change over for
both generator and mains contactors.
The gen-set requires a remote start type
control unit (e.g. the ComAp InteliLiteNT
MRS 10 controller).

The products belong to the new family of


controllers that fulfills every requirement
from simple to complex applications –
with specific models providing modem Simply connected

and internet control, user configuration


and complete gen-set monitoring
and protection.

Both InteliATSNT controllers are easy to Benefits


use with an intuitive user interface and
graphic display. The PWR model also
features a built-in event and performance zz Transfer between mains and generator power
zz Open delayed transition
log with backed-up real time clock making zz Open in phase transition (passive synchronization)
troubleshooting even simpler. zz Closed transition (short time parallel, passive synchronization)
zz On-site controller configuration
zz Less wiring and components
zz Less engineering and programming
zz Remote monitoring reduced call-out costs of service engineers
zz Active SMS / E-mails
zz Perfect price / performance ratio
zz History log – easy troubleshooting and warranty claim handling

Features
NT

c InteliATSNT STD
zz 3 phase true RMS voltage measurement: generator & mains nominal voltage
InteliATS

up to 277 V ph-n, 480 V ph-ph, max. measured voltage 300 V ph-n, PT ratio
range 0.1–500
zz 3 phase ATS function: <V, >V, <f, >f, V asymmetry
zz 3 phase generator protections: <V, >V, <f, >f, V asymmetry
zz Test Run scheduler
zz User interface: 128 × 64 pixels display, 2 languages, user changeable from PC,
setpoints adjustable via controller buttons or PC, buttons with mechanical
feedback
zz Inputs and outputs: 4 binary inputs, 4 binary outputs
zz Backup battery: ATS function works with backup battery or in reduced mode
without backup battery

c InteliATSNT PWR
 – All items from InteliATSNT STD plus:
zz 3 phase true RMS current measurements: generator current up to 5 A,
maximal measured current 10 A, CT ratio range 1–5000
T YPICAL APPLICATION: zz 3 >c, c asymmetry
zz Power measurement: active / reactive power and power factor per phase.
Active / reactive energy counter. Apparent power
zz Event and performance log + RTC: Event based history with 119 events,
Open / delayed transition Reason, Date and Time + all important values are stored, battery
backed-up RTC
– auto/manual transfer zz Inputs and outputs: 7 binary inputs, 7 binary outputs
see page 103 zz Active calls: 2 channels, SMS or E-mails

32
or
-USB
IL-NT S
or
+24V or
485
IL-NT RS232-

S232
IL-NT R
or
PRS
PLY IL-NT G B
R SUP

ALA
POWE VDC IB-Lite
8 to 36 TION
- UNICA LE

RM
+ COMM U
N MOD

STO
PLUG-I
PUTS
Y OUT

P
)
BINAR OLLECTOR
C
(OPEN
Y INPU
TS 1× STD
BINAR 4× PWR
3× STD
SION
EXTEN MODULE 6x PWR
NT
TS
N
PLUG-I

InteliA MAINS

MEA
ATOR
GENER

VOL

SUR
MEA

TAG

EME
IL-NT B
IO8 LER
NTROL

VOL
CUR

SUR
Y
ET CO BINAR

E
GEN-S

NT
TAG
INPUT

REN

EME
Y
BINAR
T
OUTPU

E
T

NT
(O N TOR)
P E
C
COLLE model

GEN
r PWR

MAIN
A Only fo

E
nnect:

RAT
),

SC
e to co D (SW
Possibl EM, IL-NT R T
B

.B. C
OR
D E
PC, MO LC, INTERN
Gen

3ph
/P
SCADA
Gen

ONT
R

.B. C
ead

MAINS

3ph
3ph
S
tart/

R
ONT
y To

OL
Stop

Loa

OLR
d

LOAD

GINE
GAS EN
DIESEL/

AT S C O N T R O L L E R S
ER
NTROLL 10) )
ET CO NTMMRRSS10
GEN-S T
.g . In teliLite
(e

ATOR
GENER

Mechanical and operation parameters Communication interfaces Accessories and PC tools

zz Unit dimension 120 × 180 mm zz Optional RS232 (including Modem zz IL-NT GPRS see page 62
zz Sealed front face rated for IP65 support), RS485 or USB plug-in zz IB-Lite see page 62
zz Hard plexiglass LCD cover interface zz IL-NT BIO8 see page 63
zz Operation temperature: zz Modbus RTU / TCP (requires RS485 zz IL-NT RS232 see page 63
• -20°C to +70°C interface / IB-Lite) zz IL-NT RS232-485 see page 63
zz Power supply voltage 8–36 V zz Optional Internet / Ethernet via zz IL-NT S-USB see page 63
zz Voltage drops shorter than 50 ms do not IB-Lite zz IL-NT RD (SW) see web pages
affect operation zz On-line control and monitoring over zz WinScope see page 72
web pages via IB-Lite (embedded zz LiteEdit see page 72
Web server) zz WebSupervisor see page 73
zz Optional GSM modem/wireless zz InteliMonitor see page 76
Internet via IL-NT GPRS 1)

United Kingdom
Silverwood Business Park

This project is equipped with two gen-sets and one incoming mains supply. The site
uses the ComAp InteliLiteNT AJP3200 controllers and the ComAp InteliATSNT, there are
2 × IL-NT AJP3200 remote display panels and an InteliATSNT PWR on the switchboard.
The 2 gen-sets also have 2 × IL-NT AJP3200 panels fitted on them. The InteliATSNT has
an IB-Lite fitted allow it to be connected into MITIE’s local network via an Ethernet
connection, and provides the facility to monitor and test the system via PC monitoring
and control software.

1) Available from 2.3 or a more recent SW version


33
APPLICATION OVERVIEW OF GEN-SET CONTROLLERS

PRIME MOVER

STANDBY

SIMPLE

HIGH-END

PREMIUM AND
COGENERATION
InteliSys NT
Engine size / Application

InteliGen NT

InteliCompact NT

InteliLite NT InteliLite NT
MRS AMF
InteliNano NT InteliNano NT
MRS AMF

Single Gen–set Paralleling Gen–sets

ANSI CODES

InteliNanoNT InteliLiteNT InteliCompactNT InteliGenNT InteliGenNTC BaseBox InteliSysNTC BaseBox InteliMainsNTC BaseBox
ANSI ANSI ANSI ANSI ANSI ANSI ANSI
Protection Protection Protection Protection Protection Protection Protection
code code code code code code code

27 Undervoltage 27 Undervoltage 12 Engine overspeed 25 Synchronism check 25 Synchronism check 25 Synchronism check 25 Synchronism check

47 Phase rotation* 32 Overload 14 Underspeed 27 Undervoltage 27 Undervoltage 27 Undervoltage 27 Undervoltage

59 Overvoltage 46 Current unbalance 25 Synchronism check 32 Overload 32 Overload 32 Overload 32 Overload


Generator
71 Gas (fuel) level 47 Voltage asymmetry 27 32P Load shedding 32P Load shedding 32P Load shedding 32P Load shedding
overvoltage
81H Overfrequency 47 Phase rotation** 32 Generator overload 32R Reverse power 32R Reverse power 32R Reverse power 37 Undercurrent*
Generator Generator reverse
81L Underfrequency 50 32R 37 Undercurrent* 37 Undercurrent* 37 Undercurrent* 46 Current unbalance
overcurrent* power
* Fixed setting Voltage asymmetry
50N + 64 Earth fault current 40 Excitation loss 40 Excitation loss 40 Excitation loss 40 Excitation loss 47
and phase sequence
Generator Generator current Generator current Generator current Generator current Temperature
51 46 46 46 46 49T
overcurrent, IDMT* unbalance unbalance unbalance unbalance monitoring*
Generator voltage
Voltage asymmetry Voltage asymmetry Voltage asymmetry
59 Overvoltage 47 unbalance and 47 47 47 50 Overcurrent
and phase sequence and phase sequence and phase sequence
phase sequence
Generator short Temperature Temperature Temperature
71 Gas (fuel) level 50 49T 49T 49T 51 Overcurrent, IDMT
current monitoring* monitoring* monitoring*
Generator Generator short Generator short
81H Overfrequency 50N + 64 Earth fault current 50 50 50 55 Power factor*
overcurrent current current
Generator
81L Underfrequency 51 50N + 64 Earth fault current* 50N + 64 Earth fault current* 50N + 64 Earth fault current* 59 Overvoltage
overcurrent, IDMT
* For MRS 10 and AMF 20
Generator Generator Generator Generator
models Shortcurrent only 59 51 51 51 78 Vectorshift
undervoltage overcurrent, IDMT overcurrent, IDMT overcurrent, IDMT
** Fixed setting
Earth fault current, Earth fault current, Earth fault current,
71 Gas (fuel) level 51N + 64 51N + 64 51N + 64 79 AC Reclosing
IDMT IDMT IDMT
78 Vector shift 55 Power factor* 55 Power factor* 55 Power factor* 81H Overfrequency
Generator
81H 59 Overvoltage 59 Overvoltage 59 Overvoltage 81L Underfrequency
overfrequency
Generator
81L 71 Gas (fuel) level 71 Gas (fuel) level 71 Gas (fuel) level 81R ROCOF
overfrequency
* can be created using
78 Vectorshift 78 Vectorshift 78 Vectorshift
universal protections
79 AC Reclosing 79 AC Reclosing 79 AC Reclosing
Generator Generator Generator
81H 81H 81H
overfrequency overfrequency overfrequency
Generator Generator Generator
81L 81L 81L
overfrequency overfrequency overfrequency
81R ROCOF 81R ROCOF 81R ROCOF
* can be created using * can be created using * can be created using
universal protections universal protections universal protections

34
About ComAp

117
ComAp
ComAp is a dynamic international company
with a solid reputation for delivering
innovative electronic solutions to the power
generation, industrial engine and equipment
markets. By providing customers with
state-of-the-art products, ComAp has built
a name for delivering excellent reliability
and good value.

Excellent and reliable product solutions 2012 UEFA European Football Championship (National stadium in Warsaw)

ComAp specializes in creating electronic control and


management solutions for use in the power generation
industries and drive power markets. Our portfolio of
products, software and accessories is designed to support
emergency power, standby power generation and engine
driven applications all over the world. We also work closely
with our customers to develop unique customized and turn
key solutions for ordinary and extraordinary applications
delivering high standards of excellence on every project.

ComAp products
represent some of the
most reliable solutions
on the market today.
Every component and
product undergoes the
most rigorous standards
during manufacture, at the highest-level breeds confidence, and every ComAp
with every stage being product is supplied with an appropriate warranty and
undertaken in accordance after-sales support for complete peace of mind.
with international ISO
9001 certification. Our
products are backed People make the difference
with the approvals from
major Marine Certification ComAp‘s key strengths are flexibility, experience, knowledge
Societies. Accreditation and enthusiasm. This blend of values defines our personality
and gives you the assurance of a truly honest and positive
relationship. By supporting our people, investing in their
development and encouraging creativity, our teams work
hard to find new opportunities, technologies and solutions
F1 Singapore GrandPrix 2012 that enable us to successfully help our customers solve their
problems effectively.

At ComAp, we believe passionately in the importance of


continuously developing new technology along with forward
thinking software and hardware to maintain the enviable
position as worldwide leader in communication and control
for power generation and drive power applications.

At the heart of this process is a strong desire to exceed our


customers’ expectations by finding outstanding solutions
for them and drawing upon the company’s most valuable

118
Key Milestones

1991
ComAp is established.

1993
Successful commissioning of four Gen-set
Control Systems made by ComAp on several
islands in the Mediterranean.

1994
MX controller, the second generation of
ComAp’s gen-set control systems, is launched.
asset – people. Over 80 %
of ComAp employees are 1996
graduates with specialized PX, the revolutionary gen-set controller with
electronic and programming configurable input and outputs, is developed.
knowledge appropriate to
the innovative development 2000
of market-orientated engine InteliGen, the first member of the Inteli family
management systems. and flagship of their gen-set control systems,
This unique know-how is released.
is matched by ComAp’s
significant investment 2001
at every stage of the
ComAp Ltd. – The first foreign ComAp
research and development
subsidiary is established close to Bristol.
process, resulting in the
creation of leading edge
2002
modern development
InteliSys, a top end product dedicated
facilities. ComAp is proud
to continue being one of to CHP and large engine control applications,
the top companies in the is released. New mid-range product InteliLite
world, an achievement which is challenging to sustain, but is launched for AMF and – InteliDrive
something we endeavour to preserve. We consistently set controllers for non gen-sets, engine driven
high standards, and try to be the best, something which is applications is released.
reflected by our achievement in the ‘Best Employers Study in
the Czech Republic‘ (conducted by Hewitt Associates), where 2006
we were awarded first place in 2009. ComAp LLC – ComAp subsidiary to promote
products in the USA and Canada is established.
And, amidst fierce competition, in 2011 we were delighted
to be amongst the top five companies in the Czech Republic 2007
once again. Our passion for excellence pushes us ever InteliVision 8 – the first color display unit in
forward, and you can be sure that whatever the future brings, the power generation field.
we will be there.
2008
InteliCompact – controller for simple
Putting customers first paralleling gensets is launched.

ComAp’s expertise extends beyond innovative controllers,


2010
our key strengths are flexibility, experience, knowledge and
InteliVision 5 and InteliGenNT BaseBox
enthusiasm, enabling us to successfully help our customers
controller concept are released.
solve their problems quickly and effectively. Using our vast
global distribution network with 24 hour technical support,
and a free dedicated training centre in Prague, we are able to
2012
work closely with our clients, maintaining the highest level Application for Apple iOS devices and Google
of satisfaction, something we are very passionate about, and Android devices is launched allowing product
constantly strive to achieve. control via smartphones and tablets.

119
Professional partnerships

ComAp‘s extensive global distributor


network means that products are locally
available in more than 100 countries,
spanning every continent in the world.
Through our professional and highly
dedicated global distributor network
we can satisfy customers’ needs,
however challenging.
Each ComAp distributor is carefully
selected for their professionalism,
product expertise and recognized
quality standards and accreditation, and
as such can advise customers on any
matter relating to ComAp products and
their applications.

Afghanistan Bulgaria Estonia Iraq


ComAp ComAp CEE Tapimec OY ComAp
www.comap.cz www.comap.cz/cee www.tapimec.fi www.comap.cz

Algeria Cambodia Faroe Islands Ireland


H-T-F ComAp SE Asia Pte. Ltd. PTECH Industrial Power Units Ltd.
www.h-t-f.fr www.comap.cz www.ptech.dk www.ipu.co.uk

Argentina Canada Finland Israel


Servintel International S.A. ComAp LLC Tapimec OY Generkal Industries Ltd.
www.servintel.com www.comapllc.com www.tapimec.fi www.generkal.co.il

Australia Chile France Italy


Greenbird Technology Servintel International S.A. H-T-F ComAp S.r.l.
www.greenbird.com.au www.servintel.com www.h-t-f.fr www.comap.cz/it

Austria China Georgia Japan


ComAp GmbH Jones Engineering Co., Ltd. ComAp CEE Security Japan Inc.
www.comap.cz/de www.jones.com.hk www.comap.cz/cee www.secjapan.jp

Bangladesh Colombia Germany Jordan


Reverie Power & Automation Engineering Ltd. Soluciones Productivas ComAp GmbH Jabbour Datakom S.A.R.L.
www.reverie-bd.com www.solucionesproductivas.com www.comap.cz/de www.jabbourpower.com

Belarus Costa Rica Greece Kazakhstan


ComAp CEE Propace Ingenieria, S.A. A. Sapounas S.A. ComAp
www.comap.cz/cee www.propace.net www.sapounas.gr www.comap-russia.ru

Belgium Croatia Greenland Kuwait


Controlin BV Koch D.O.O. PTECH ComAp
www.controlin.nl www.koch.ba www.ptech.dk www.comap.cz

Bolivia Czech Republic Hong Kong Laos


ComAp ComAp CEE Jones Engineering Co., Ltd. ComAp SE Asia Pte. Ltd.
www.comap.cz www.comap.cz/cee www.jones.com.hk www.comap.cz

Bosnia and Herzegovina Denmark Hungary Latvia


Koch D.O.O. PTECH ComAp CEE ComAp CEE
www.koch.ba www.ptech.dk www.comap.cz/cee www.comap.cz/cee

Botswana East Timor India Lebanon


FAR Diesel Power Services Greenbird Technology Madhura International Jabbour Datakom S.A.R.L.
www.fardiesel.com www.greenbird.com.au www.madhura.net www.jabbourpower.com

Brazil Ecuador Indonesia Lesotho


Servintel International S.A. SVF Ecuador PT. FS Power Control FAR Diesel Power Services
www.servintel.com pcarmigniani@svf-ecuador.com www.fspowercontrol.co.id www.fardiesel.com

Brunei Darussalam Egypt Iran Libya


ComAp SE Asia Pte. Ltd. Power For Contracting & Electromech. Sup. Dorna Mehr Power For Contracting & Electromech. Sup.
www.comap.cz www.elmotahdagroup.com www.dornamehr.com www.elmotahdagroup.com

120
Lithuania New Zealand Saudi Arabia Taiwan
ComAp CEE Greenbird Technology ComAp Arith Company Ltd.
www.comap.cz/cee www.greenbird.com.au www.comap.cz www.arith.com.tw

Luxembourg Nigeria Serbia Thailand


Controlin BV Mikano International Limited Koch D.O.O. Bangkok Controller Ltd.
www.controlin.nl www.mikano-intl.com www.koch.ba www.bangkokcontroller.com

Macedonia Norway Singapore Tunisia


Koch D.O.O. Industrimarin AS ComAp SE Asia Pte. Ltd. H-T-F
www.koch.ba www.industrimarin.com www.comap.cz www.h-t-f.fr

Malaysia Oman Slovakia Turkey


Sunpower Engineering & Ent. ComAp ComAp CEE Beteks Engineering Co. Ltd
sunpower.ee@gmail.com www.comap.cz www.comap.cz/cee www.betex.com.tr

Mexico Pakistan Slovenia Ukraine


Dupont Elektric Mexico, SA DE CV R.A. Engineering & Services ComAp CEE ComAp CEE
www.dwppon.com www.raeng.com www.comap.cz/cee www.comap.cz/cee

Moldova Papua New Guinea South Africa United Arab Emirates


ComAp CEE Greenbird Technology FAR Diesel Power Services ComAp
www.comap.cz/cee www.greenbird.com.au www.fardiesel.com www.comap.cz

Mongolia Peru South Korea United Kingdom


ComAp CEE ComAp Boo Young Corporation Industrial Power Units Ltd.
www.comap.cz/cee www.comap.cz www.boo-young.com www.ipu.co.uk

Morocco Philippines Spain United States


H-T-F Static Power Philippines, Inc. Gencontrol Systems, S.A. ComAp LLC
www.h-t-f.fr hajji.isyte@gmail.com www.gencontrol.es www.comapllc.com

Mozambique Poland Sri Lanka Uruguay


FAR Diesel Power Services ComAp CEE ComAp Servintel International S.A.
www.fardiesel.com www.comap.cz/cee www.comap.cz www.servintel.com

Myanmar Portugal Swaziland Venezuela


ComAp SE Asia Pte. Ltd. Gencontrol Systems, S.A. FAR Diesel Power Services ComAp
www.comap.cz www.gencontrol.es www.fardiesel.com www.comap.cz

Namibia Qatar Sweden Vietnam


FAR Diesel Power Services ComAp Industrimarin Sverige AS DP Consulting
www.fardiesel.com www.comap.cz www.industrimarin.com www.dp-consulting.com.vn

Nepal Romania Switzerland Yemen


ComAp ComAp CEE ComAp GmbH ComAp
www.comap.cz www.comap.cz/cee www.comap.cz/de www.comap.cz

Netherlands Russia Syria Zimbabwe


Controlin BV ComAp Jabbour Datakom S.A.R.L. FAR Diesel Power Services
www.controlin.nl www.comap-russia.ru www.jabbourpower.com www.fardiesel.com

121
TRAINING CENTRE
Learn more about our products

The ComAp state-of-the-art Training Centre in Prague, many other scenarios without risking damage to expensive
Czech Republic allows ComAp customers unrivalled use equipment, as the demonstration machines have been
and access to ComAp products in a modern purpose built specifically designed for training purposes.
facility. The centre has been designed for both theoretical
classroom-based training sessions, and also practical For the price of travel and a hotel, you can learn at your own
experience based training using the latest ComAp products speed, without risking damage to expensive equipment.
on operational gen-sets. Hands-on training helps lower downtime, which helps keep
costs down, through users enjoying and understanding the
The group of installed gen-sets are able to simulate full benefits of their systems, taught by product specialists
real-world conditions to allow customers to understand selected for their expertise.
the practical application of ComAp products. This practical
experience is invaluable in creating a learning environment Our programme of training includes the following courses:
and was a key consideration when building the new facility.
cc Standard A
The embedded control systems allow users to simulate any cc Standard B
application from simple applications with just cc Advanced
basic controllers to complex (multiple Mains/gen-set) cc Advanced Plus
applications with bus tie breakers and feeders. Users can cc Engine
experience simulated drops in power, load shedding and cc Bi-fuel

For details of each course refer to the ComAp website

www.comap.cz/support/training/hands-on/

24
HOURS
TECHNICAL SUPPORT
Call us on +420 246 012 666
Our technical support specialists will help you to solve your
requests. Detail info at www.comap.cz/support/technicalsupport

Available Monday to Friday (excluding national holidays).

122
A-Z Page Index
Product name Page Product name Page

DriveConfig 77 InteliDrive Lite FPC 45


DriveMonitor 77 InteliDrive Mobile 50
EP250 78 InteliDrive Mobile Logger 52
EP300 78 InteliDrive Nano 40
GenConfig 74 InteliDrive Nano WP 41
I-AOUT8 67 InteliGenNT 22
IB-Lite 62 InteliGenNTC BaseBox 24
I-CB 67 InteliCharger 12V 78
IC-NT CT-BIO7 63 InteliCharger 24V 78
I-CR 67 InteliCharger 500 78
ID-COM 71 InteliLiteNT AMF 14
ID-RPU 70 InteliLiteNT MRS 12
ID-SCM 70 InteliMainsNTC BaseBox 28
ID-SCM1 71 InteliMonitor 76
IG-AVRi 65 InteliNanoNT AMF 8
IG-IOM 63 InteliNanoNT MRS 8
IGL-RA15 63 InteliNanoNT Plus 10
IGS-PTM 65 InteliPro 37
I-LB+ 66 InteliSysNTC BaseBox 26
IL-NT AIO 68 InteliVision 5 58
IL-NT AOUT8 63 InteliVision 5 CAN 59
IL-NT BIO8 63 InteliVision 5 CAN Backlit 59
IL-NT GPRS 62 InteliVision 5 RD 58
IL-NT IO1 69 InteliVision 8 60
IL-NT RS232 63 InteliVision 8 Marine 60
IL-NT RS232-485 63 InteliVision 17Touch 61
IL-NT S-USB 63 InternetBridge-NT 66
InteliATSNT 32 IS-AIN8 67
InteliBifuel 2 54 IS-BIN16/8 67
InteliBifuel 20 54 LiteEdit 72
InteliCompactNT MINT 18 MainsCompactNT 20
InteliCompactNT SPtM 16 MainsPro 36
InteliDrive DCU Industrial 46 NT-Converter 67
InteliDrive DCU Marine 48 RemoteCommGuide 75
InteliDrive Lite 42 WebSupervisor 73
InteliDrive Lite DC 44 WinScope 72
InteliDrive Lite EM 45

Order codes (The overview of selected products and their order codes)

Product name Order code Product name Order code


InteliNanoNT MRS IN-NT MRS InteliPro INTELIPRO
InteliNanoNT AMF IN-NT AMF MainsPro MAINSPRO
InteliNanoNT Plus IN-NT PLUS InteliDrive Nano ID-NANO
InteliLiteNT MRS 10 IL-NT MRS10 InteliDrive Nano WP ID-NANO WP
InteliLiteNT MRS 15 IL-NT MRS15 InteliDrive Lite ID-FLX-LITE
InteliLiteNT MRS 16 IL-NT MRS16 InteliDrive Lite DC ID-FLX-DC
InteliLiteNT AMF 20 IL-NT AMF20 InteliDrive Lite EM INTELIDRIVE EM
InteliLiteNT AMF 25 IL-NT AMF25 InteliDrive Lite FPC ID-FLX FPC
InteliCompactNT SPtM IC-NT SPTM InteliDrive DCU Industrial ID-DCU
InteliCompactNT MINT IC-NT MINT InteliDrive DCU Marine ID-DCU MARINE
MainsCompactNT MC-NT InteliDrive Mobile ID-MOBILE
InteliGenNT IG-NT GC InteliDrive Mobile Logger ID-MOBILE LOGGER
InteliGenNTC BaseBox IG-NTC-BB InteliBifuel 2 IBF-2
InteliSysNTC BaseBox IS-NTC-BB InteliBifuel 20 IBF-20
InteliMainsNTC BaseBox IM-NTC-BB InteliVision 5 INTELIVISION 5
InteliATSNT STD IA-NT STD InteliVision 8 INTELIVISION 8
InteliATSNT PWR IA-NT PWR InternetBridge-NT IB-NT

123
MANUFACTURER LOCAL DISTRIBUTOR / PARTNER

ComAp a.s.
Kundratka 2359/17, 180 00 Prague 8
Czech Republic
Phone: + 420 246 012 111
Fax: + 420 266 316 647
info@comap.cz • www.comap.cz

Customer satisfaction is our mission. We continuously develop our people to be the best to succeed in our mission.

© ComAp. 2013-04/CPCEPRGU. All rights reserved.


Specifications in this Product Guide are subject to change without notice.

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