Spot Welding Dressing Equipment

INSTRUCTION MANUAL
FOR ROBOT TYPE: MH600

Upon receipt of this product and prior to initial operation, read

these instructions thoroughly, and retain for future reference.

© 2017 Yaskawa Italia

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INDEX
GENERAL ____________________________________________________________________ 4
About this manual ____________________________________________________________ 4
Copyright ___________________________________________________________________ 4
GENERAL SAFETY RECOMMENDATIONS _________________________________________ 4
Requirements for the operating personnel _________________________________________ 4
General __________________________________________________________________ 4
Qualified personnel _________________________________________________________ 4
Personal Protective Equipment ________________________________________________ 5
Installation safety_____________________________________________________________ 5
Decommissioning, storage, and disposal __________________________________________ 5
INSTRUCTIONS _______________________________________________________________ 6
Presupposition_______________________________________________________________ 6
Dresspack Assembly Instructions ________________________________________________ 6
Axis “S-L-U” _______________________________________________________________ 6
Axis “U-R-T” ______________________________________________________________ 17
Transportation ______________________________________________________________ 21
Location ___________________________________________________________________ 21
Maintenance _______________________________________________________________ 21
SPARE PARTS LIST __________________________________________________________ 22

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GENERAL
About this manual
This manual is valid for Spot Welding Dressing Equipment. It is relevant for personnel who at some
stage are effected of the Spot Welding Dressing Equipment or its functions and shall be kept nearby
the Robot.

Copyright
This manual may not be copied without our written permission and the contents thereof must not be
imparted to a third party nor be used for any unauthorized purpose.

It is forbidden to use or copy the manual contents, or any part thereof, without prior authorization.
The prohibition refers in particular to trademarks, model denominations, documents and drawings.

GENERAL SAFETY RECOMMENDATIONS

In order to ensure that maintenance operations are correctly and safely carried out, the operator
must be properly instructed.

This equipment is constructed, produced and tested according to the laws of the Member States
relating to Machinery directive 2006/42/EEC.

Install the equipment with the robot in a location so that the installation into which it is incorporated
comply to the regulations of the Machinery directive 2006/42/EEC. Failure to observe this warning
may result in injury or damage.

Requirements for the operating personnel

Spot Welding Dressing Equipment must only be operated by specially trained persons.

General
The operating personnel must not be under influence of alcohol, drugs, or similar substances. The
operating personnel must not have a restricted field of vision or be restricted in another way that
could lead to risks. The operating personnel must be in a suitable state of health to operate the
system/component (in particular, attention must be paid to medical aids, such as cardiac
pacemakers, etc..).

Qualified personnel
Persons involved in commissioning, operation, maintenance, and repair of the system/component
must be familiar with the system/component and trained accordingly. They must have read and
understood the operating manuals. Furthermore, they must be instructed and must be able to avoid
possible residual risks to themselves and to third persons while working on the system/component
or to reduce such risks as far as possible. To maintain the qualification, the safety instruction must
be repeated at least every year.

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Personal Protective Equipment

WARNING
Use Personal Protective Equipment (PPE), such as safety-shoes, helmet, goggles,
hearing protectors, and gloves, appropriate to the type of operation being carried out.
Otherwise severe injuries can easily occur!

Installation safety

WARNING
Do not install or operate an Spot Welding Dressing Equipment which is damaged or
lacks parts.
Failure to observe this caution may cause injury or damage.

READ
When installing, it is necessary to observe the requirements of environmental
conditions.

Decommissioning, storage, and disposal

Destruction must comply with all applicable local and national standards at the time of destruction.
The unit must be decommissioned, stored and disposed of in accordance with the applicable
national laws, regulations and standards.

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INSTRUCTIONS
Presupposition
Be sure to read and understand this instruction manual thoroughly before transporting and operating
the Spot Welding Dressing Equipment.

When using, check that there is no anomaly, such as vibration, unusual anomalies, etc. In case of
such anomalies, immediately stop the use of the Spot Welding Dressing Equipment and contact your
service YASKAWA Italy at email: service@motoman.it .

Dresspack Assembly Instructions

Axis “S-L-U”

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 Remove the plate

Mount the support bracket and

reassemble the plate

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 Air and Power section, installed to
the left side of “S” Axis of the Robot

Water in/out and signal section,

installed to the right side of the “S”
Axis of the Robot

Pass the Water/signal section

through the “L” Axis

View from left side

Pass the Water/signal section

through the “L” Axis

View from right side

Mount the little bracket with the

spacer

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 Mount the little bracket with the
spacer

Fix the Water/signal section to the

little bracket by plastic clamp

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 Fix the end of Water/signal section
to the bracket by plastic clamp

Connect the water hoses as shown

in figure.

Water in (Green)

Water out (Blue)

Fix the signal connector to the plate

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 Fix the plate to the right side of “S”
Axis.

Fix the end of Air/Power section to

the left side of the support bracket

Fix the power connector to the plate

Connect the air hoses

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 Fix the plate to the left
side of “S” Axis.

Mount the little bracket with the

spacer

Fix the Air/Power section to the little

bracket by plastic clamp

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 Mount the cover plate

Front view of the

corrugated twist
passage

Mount the right

protection carter

Be careful to the passage

of a bundle of cables.
There must be NO point of
contact between the
cables and the protection
carter. “S” Axis rotation
could cause serious
damage to dresspack.

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 Mount the left protection
carter

Be careful to the passage

of a bundle of cables.
There must be NO point of
contact between the
cables and the protection
carter. “S” Axis rotation
could cause serious
damage to dresspack.

Front view of mounted

carter protection

View of a bundle of cables

passage

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 Mount the support brackets with
plastic clamp to the left side of the
Robot (“L” Axis)

Mount the top cover of Power/Air

Box (Left side, detail view).

Mount the top cover of Water/Signal

Box (Right side, detail view).

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 Mount the support brackets with
rotary plate and plastic clamp to the
left side of the Robot (“L” Axis)

Mount the support bracket on the

“U” Axis of the Robot

Fix the end section of the “S-L-U”

Axis dresspack by the plastic clamp
mounted on the support bracket
(“U” Axis).

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Axis “U-R-T”

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 Mount the dresspack on the support
bracket (“U” Axis).

View from left side.

Detail of connection plate.

View from right side.

View of a bundle of
cables passage

View from right side.

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 Connect the cables and
water/air hoses like
shown in figure.

View from right side.

Power cable connection

Water in/out connection

Air connection

Air connection

Signal connection

Mount the support

bracket of “R” Axis.

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 Mount the support
bracket of “T” Axis.

The bracket can rotate

of 360 degrees around
the “T” Axis flange
diameter.

The right position

depend by the work
cycle and can be found
through the Robot cycle
programming.

Fix the end of

dresspack by the plastic
clamp

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Transportation
The complete welding dresspack is packed in a 1180x780x400 [mm] box.

The weight of each box is approximately 80 kg.

N. 8 welding dresspacks are packed in eight boxes positioned on four Euro-pallet of two box each.

WARNING
A forklift may only be operated by authorized personnel. The same applies to the use
of slings.
Avoid strong vibrations or impacts during transportation.
Never place any part of your body under a suspended load or move a suspended load
over any part of another person’s body.
Careless handling may result in severe personal injury or death.

Lifting instruction: Use load carrying devices strong enough to withstand the weight. When lifting
the Spot Welding Dressing Equipment use a forklift. When using a forklift, Spot Welding Dressing
Equipment need to be placed on a pallet. Transport Spot Welding Dressing Equipment slowly with
due caution in order to avoid overturning or slippage.

Location
It is necessary to satisfy the undermentioned environmental conditions:

AMBIENT TEMPERATURE 0° C to + 40ºC

AIR HUMIDITY 20% to 80% relative humidity (non-condensing)
OTHERS • Must be as dust-free, clean and dry as possible.
• Free from corrosive gas or liquid, or explosive gas or liquid
• Free from excessive vibration
(Vibration acceleration: 4.9m/s² [0.5 G] or less).
• Free from large electrical noise (plasma).

Maintenance
Spot Welding Dressing Equipment Maintenance should be handled only by authorized personnel or
YASKAWA Service, who are thoroughly familiar with the design and construction of the system.

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SPARE PARTS LIST
Spot Welding Dressing Equipment

It is recommended to use original spare parts. Using inappropriate parts may result in severe incidents.

When ordering spare parts, always state:

• Project number: 400381

• Part number: 510

• Name of part: Spot Welding Dressing Equipment

For recommended listed components, please refer to the table:

PART NO NAME OF PART Q.TY

RC 5-0020-13-085 Axis S-L-U MH 600 Welding Dresspack 2
RC 5-0020-36-085 Axis U-R-T MH 600 Welding Dresspack 2

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 YASKAWA Company group:

AT YASKAWA Europe GmbH NL YASKAWA Benelux B.V

Am Concorde Park 1/B6/108-110, Science Park Eindhoven 5031, Industrieterre in

AT-2320 Schwechat-Wien, Austria Ekkersrijt
Phone +43-1-707-9324-15 NL-5692 EB Son, The Netherlands
Phone : +31-40-2895500
CZ YASKAWA Czech s .r.o.
PT YASKAWA Iberica S.L.
West Business Center Chrášt’any, Chrášt’any 206
CZ-252 19 Rudná u Prahy, Czech Republic Z. Ind. Aveiro Sul, lote 21 N. S. Fátima, PT-3810
Phone +420-257-941-718 Aveiro,
Portugal
DE YASKAWA Europe GmbH Phone : +351-234-943-900

Kammerfe ldstras se 1, DE-85391 Allershausen, RU YASKAWA Nordic AB

Germany
Phone : +49-8166-90-0 2B Otradnaya Building 2
RU-127237 Moscow, Russia
DK YASKAWA Nordic AB Phone :+7 495 6442409

Robotcenter Danmark SE YASKAWA Nordic AB

Helge Nielsens Allé 7, 2E, DK-8723 Løsning,
Denmark P.O. Box 504, Verkstadsga tan 2, SE-3 85 25 Tors å
Phone : +45-7022-2477 s , Sweden
Phone : +46-480-417800
ES YASKAWA Ibe rica S.L.
SI YASKAWA Slovenia d.o.o.
Avenida Marina 56 b, Parcela 90, ES-08830
St. Boi de Llobrega t (Barcelona ), Spain Lepovce 23, Parce la 90, SI-1310 Ribnica , Slovenia
Phone : +34-93-6303478 Phone : +386-1-8372410

FI YASKAWA Finland OY SL YASKAWA GmbH, o.z.

Messinkikatu 2, F I-20380 Turku, Finland Kutlikova 17 821

Phone : +358-403000600 SK-02 Bratislava , Slovakia
Phone : +421 2 6828 6535
FR YASKAWA S.A.R.L
UK YASKAWA UK Ltd
Rue Nungesseret Coli, D2A Nantes -Atlantique ,
FR-44860 Saint-Aignan-de -Grand-Lieu, France Johnson Park, Wildmere Road, Banbury,
Phone : +33-2-40131919 Oxon OX16 3JU, United Kingdom
Phone : +44-1295-272755
IT YASKAWA Italia SRL

Via Don Pietro Giordano10, IT-10043 Orbassano

(TO) Italy
Phone : +39-011-9005833

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