You are on page 1of 5

MULTIPHASE PUMPS

PACKAGE
SPECIFICATION SHEETS

PAGE 1 OF 5
Doc. N°: Project No. PURCH ORDER NO.

1 APPLICABLE TO: PROPOSALS PURCHASE AS BUILT


2 CLIENT PDVSA-PETRODELTA UNIT PROJECT MULTIPHASE PUMPING, ISLEÑO FIELD
3 SITE ISLEÑO FIELD SERVICE TRANSFER OF WET OIL AND GAS
4 NO. REQ ONE (01) PUMP SIZE TYPE TWIN SCREW MULTIPHASE PUMPS

TWIN SCREW MW 8.5 OR


5 MANUFACTURER MODEL SIMILAR SERIAL NO.

6 NOTES: INFORMATION BELOW TO BE COMPLETED: BY PURCHASER BY MANUFACTURER


7 GENERAL
8 NO. MOTOR DRIVEN ONE (01) OTHER DRIVER TYPE N/A
9 PUMP ITEM NO. PUMP ITEM NO. N/A
10 MOTOR ITEM NO. DRIVER ITEM NO. N/A GEAR ITEM NO. N/A
11 MOTOR PROVIDED BY PUMP MANUFACTURER DRIVER PROVIDED BY N/A GEAR PROVIDED BY N/A
12 MOTOR MOUNTED BY PUMP MANUFACTURER DRIVER MOUNTED BY N/A GEAR MOUNTED BY N/A
13 MOTOR DATA SHT. NO. N/A DRIVER DATA SHT. NO. N/A GEAR DATA SHT. NO. N/A

14 OPERATING CONDITIONS LIQUID


15 X CAPACITY @ PT: NORMAL: 9 MBOPD / 32 MBWPD / 0,46 MMSCFPD X TYPE OR NAME OF LIQUID HEAVY WET OIL
16 @ MAXIMUM VISCOSITY @ MINIIMUM VISCOSITY X PUMPING TEMPERATURE (°F): COMPRESSIBILITY%
17 X DISCHARGE PRESSURE (PSIG): NORMAL 170 MAX. 200 MIN. 120
18 MAXIMUM 510 MINIMUM 485 X SPECIFIC GRAVITY @ PT 0.893 MAX. 0.92 MIN. 0.85
19 X SUCTION PRESSURE (PSIG): X VAPOR PRESSURE (PSIA) 5 Cp (BTU/lb°F)
20 MAXIMUM 125 MINIMUM 100 VISCOSITY (CP) 484 MIN. 302 @ 140 ºF MAX.1029 @ 106 ºF
21 DIFFERENTIAL PRESSURE (PSI) CORROSIVE/EROSIVE AGENT
22 MAXIMUM 385 MINIMUM 385 X CHLORIDE CONCENTRATION (PPM)
23 NPSH AVAILABLE (FT.) WITHOUT ACCELERATION HEAD X H2S CONCENTRATION (PPM)
24 ACCELERATION HEAD (APP. G) NET LIQUID TOXIC FLAMMABLE OTHER

25 PERFORMANCE SITE AND UTILITY DATA


26 RATED CAPACITY (GPM) LOCATION: INDOOR OUTDOOR
27 NPSH REQUIRED (FT.) HEATED UNHEATED UNDER ROOF
28 PISTON SPEED (RPM) ELECTRIC AREA CLASS 1 GROUP D DIV 2
29 DISPLACEMENT (GPM) WINTERIZATION REQ'D TROPICALIZATION REQ'D.
30 VOLUMETRIC EFFICIENCY (%) SITE DATA
31 MECHANICAL EFFICIENCY (%) RANGE OF AMBIENT TEMPS: MIN/MAX. 70 / 90 (°F)
32 BHP @ MAXIMUM VISCOSITY UNUSUAL CONDITIONS:
33 BHP @ RELIEF VALVE SETTING DUST FUMES SALT ATMOSPHERE
34 MAXIMUM ALLOWED SPEED (RPM) X OTHER CORROSIVE ATMOSPHERE AND TROPICAL AMBIENT
35 MINIMUM ALLOWED SPEED (RPM) UTILITY CONDITIONS:
36 PINION SHAFT (RPM) ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN
37 HYDRAULIC HP BHP VOLTAGE 4160 V
38 FOR DIRECT. ACTING PUMPS: HERTZ 60 HZ
39 DRIVE GAS N/A PHASE 3
40 GOVERNOR TYPE N/A COOLING WATER: INLET RETURN DESING MAX
41 INLET PRESSURE (psig) N/A TEMP °F MAX
42 INLET TEMPERATURE (psig) N/A PRESS. (PSIG) MIN
43 EXHAUST PRESSURE (psig) N/A SOURCE
44 STALL PRESSURE (psig) N/A INSTRUMENT AIR: MAX MIN
45 GAS CONSUMPTION (lb/hhp-hr) N/A PRESSURE (PSIG)

46 APPLICABLE SPECIFICATIONS:
47 API 674 POSITIVE DISPLACEMENT PUMPS - RECIPROCATING
48 GOVERNING SPECIFICATION (IF DIFFERENT)
49 REMARKS: ELECTRIC MOTORS SHALL BE ACCORDING WITH STANDARD PDVSA N-251 AND NB-212. S
50
51 REVISION LOG
52 REVISION ISSUE STATUS DATE BY CHK'D APP'D
53
54
55
RECIPROCATING PUMPS
PACKAGE
SPECIFICATION SHEETS

PAGE 2 OF 5
Doc. N°: Project No. PURCH ORDER NO.

1 CONSTRUCTION
2 LIQUID END: (2.7.1.1 THROUGH 2.7.1.4) Information to be verified by Manufacturer
3 SIMPLEX MULTIPLEX PLUNGER NOZZLES SIZE RATING FACING LOCATION
4 DUPLEX NO. OF CILINDERS PISTON LIQUID SUCTION 12" 300 # RF SIDE
5 SINGLE ACTING HORIZONTAL REMOVABLE LINERS LIQUID DISCHARGE 12" 300 # RF SIDE
6 DOUBLE ACTING VERTICAL NO LINERS GAS INLET N/A N/A N/A N/A
7 VALVES PER CORNER: GAS EXHAUST N/A N/A N/A N/A
8 NUMBER AREA(in2) VELOCITY(fpm) GLAND FLUSH N/A N/A N/A N/A
9 SUCTION DRAINS
10 DISCHARGE OTHER
11 VALVE TYPE: DISC WING DOUBLE PORTED BALL OTHER

12 MATERIALS
13 PART LIQUID END ASTM N° GAS END
14 CYLINDER N/A
15 LINER N/A
16 PISTON OR PLUNGER N/A
17 PISTON RINGS N/A
18 PISTON ROD N/A
19 VALVES / VALVE SEATS N/A
20 GLAND N/A
21 TROAT BUSHING N/A
22 PACKING N/A
23 LANTERN RING N/A
24 BOLTING N/A
25 OTHER BY MANUFACTURER N/A
26 OTHER N/A
27 LIQUID END LUBRICATION PACKING
28 PACKING LUBE LIQUID END GAS END VALVE ROD
29 FLUSH SOURCE NO OF RINGS N/A
30 LUBRICATOR MAKE SIZE OF RINGS N/A
31 SIZE NO OF FEEDS OTHER N/A
32 PRESSURE RATING QA INSPECTION AND TEST
33 LIQUID GAS COMPLIANCE WITH INSPECTORS CHECK LIST
34 CYLINDER CYLINDER CERTIFICATION OF MATERIALS
35 MAXIMUM PRESSURE (psig) N/A FINAL ASSEMBLY CLEARANCES
36 MAXIMUM TEMPERATURE (F) N/A SURFACES AND SUBSURFACE EXAMINATIONS
37 HYDROSTATIC TEST PRESSURE (psig) N/A RADIOGRAPHY
38 OTHER ULTRASONIC

39 DRIVE MECHANISM MAGNETIC PARTICLE


40 DIRECT-COUPLED V-BELT OR COG GEAR LIQUID PENETRANT
41 COUPLING MANUFACTURER CLEANLINESS PRIOR TO FINAL ASSEMBLY

42 SOLEPLATES BASEPLATE SKID HARDNESS OF PARTS, WELD & HEAT AFFECTED ZONES
43 BY PUMP MANUFACTURER SUITABLE FOR EPOXY GROUT FURNISH PROCEDURES FOR OPTIONAL TESTS
44 EXTENDED FOR ELECTRIC MOTOR TESTS REQ'D WIT OBS
45 SUBPLATES BY PUMP MANUFACTURER HYDROSTATIC
46 DRAIN-RIM DRAIN-PAN PERFORMANCE
47 LEVELING PADS SUITABLE FOR COLUMN MOUNTING NPSH
48 OTHER
49 REMARKS MANUFACTURER SHALL SUPPLY ROUTINE TEST REPORT FOR ELECTRIC MOTORS.
50
RECIPROCATING PUMPS
PACKAGE
SPECIFICATION SHEETS

PAGE 3 OF 5
Doc. N°: Project No. PURCH ORDER NO.

1 POWER FRAME CONTROLS


2 MAXIMUM FRAME RATING: TYPE: SIGNAL:
3 hp @ rpm MANUAL REMOTE PNEUMATIC
4 MAXIMUM PRESSURE RATING (psig) AUTOMATIC LOCAL ELECTRONIC
5 CRANKSHAFT MATERIAL CAPACITY CONTROL:
6 NO. OF MAIN BEARING FLOW BYPASS VARIABLE SPEED COMBINATION
7 TYPE OF MAIN BEARING ONLY ONLY
8 INTERNAL GEARS? YES NO VENDOR FURNISHES CS GOVERNOR & VALVE
9 GEAR RATIO VENDOR TO FURNISH CONTROL PANEL
10 GEAR SERVICE RATIO FREESTANDING ON UNIT OTHER
11 POWER END LUBRICATION: TACHOMETER REQUIRED TYPE

12 TYPE SPLASH POSITIVE PRESSURE GRAVITY OTHER PURCHASE REQUIREMENTS


13 OIL PUMP: REQUIRED NAMEPLATE UNITS CUSTOMARY SI
14 MAIN VENDOR FURNISHED PROCESS PIPING
15 AUXILIARY REQUIRED
16 DRIVEN BY ELECTRIC MOTOR VENDOR REVIEW PIPING DRAWINGS
17 OIL FILTER: VENDOR FURNISHED PULSATION SUPPRESSION DEVICES
18 TYPE MAKE VENDOR FURNISHED RELIEF VALVE
19 FILTRATION SIZE MODEL INTERNAL EXTERNAL
20 OIL COOLER RELIEF VALVE SETTING (psig)
21 TYPE LIQUID-FILLED PRESSURE GAUGES REQUIRED
22 SIZE TECHNICAL DATA MANUAL REQUIRED

23 DRIVERS MAXIMUM SOUND PRESSURE LEVEL


24 MOTOR @ 3 FT 85 DBA
25 MANUFACTURER OVERSIZE NOZZLE MATING PARTS BY VENDOR
26 TYPE QUENCH-TYPE GLANDS REQUIRED
27 FRAME NO. PROVIDE PACKING COLLECTION CHAMBER
28 CONSTANT SPEED PROVIDE LANTERN RING PURGE
29 VARIABLE SPEED SIZE
30 HP 630 RPM. 1682 OIL HEATER CONNECTION REQUIRED
31 VOLTS 4160 PHASE 3 DISTANCE PIECE COVERS
32 HERTZ 60 SERVICE FACTOR 1.15 SAFETY LOUVERED SOLID
33 ENCLOSURE TEFC GUARDS WEATHER COVERS
34 Electric Motor Power to be verified by Manufacturer COVERS
35 Space Heater required (120 V, 1 PH, 60 Hz) ADDITIONAL OIL SYSTEM ITEMS
36 STEAM TURBINE FLOW PRESSURE TEMPERATURE

37 GEAR REDUCER INDICATOR GAUGES GAUGES


38 REQUIRED STRAINER OTHER
39 MANUFACTURER
40 MODEL OIL HEATER REQUIRED
41 TYPE STEAM ELECTRIC
42 SERVICE FACTOR MECHANICAL LUBRICATOR REQUIRED
43 RATING MINIMUM DESIGN METAL TEMERATURE OF

44 V-BELT OR CHAIN DRIVE GEARS COMPLY WITH API 613 API 677
45 REQUIRED N/A API 671 COUPLINGS AND GAUGES REQUIRED
46 NO. OF BELTS N/A PREPARATION FOR SHIPMENT
47 SIZE OF BELTS N/A DOMESTIC EXPORT EXPORT BOXING
48 CHAIN SETAILS N/A OUTDOOR STORAGE MORE THAN 6 MONTHS
49 TOTALLY ENCLOSED GUARD N/A WEIGHTS (LBS)
50 SLIDE RAILS FOR ADJUSTMENT N/A PUMP BASE GEAR DRIVER
RECIPROCATING PUMPS
PACKAGE
SPECIFICATION SHEETS

PAGE 4 OF 5
Doc. N°: Project No. PURCH ORDER NO.

1 PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONTD) SERVICE


2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND / OR STAGE STAGE NO.

3 APPLICABLE TO: PROPOSALS PURCHASE AS BUILT


4 FOR / USER PDVSA - PETRODELTA
5 SITE / LOCATION ISLEÑO FIELD AMBIENTE TEMPERATURE MIN / MAX 70 / 90 O
F
6 PUMP SERVICE MULTIPHASE PUMP SIZE NUMBER OF PUMP ONE (01)

7 PUMP MFG. MODEL / TYPE TWIN SCREW MW 8.5 OR SIMILAR


8 SUPPRESSOR MFG.
9 NOTES: INFORMATION BELOW TO BE COMPLETED: By Purchase By Pump / Supp. Mfg.w/Proposal after order
10 By Mfg(s) after order By Mfg(s) / Purchaser as Applicable
11 GENERAL INFORMATION APPLICABLE TO ALL SUPRESSORS

12 TOTAL NUMBER OF SERVICES AND / OR STAGE


13 ASME CODE STAMP STATE / COUNTRY / PROVINCE OF CODE REGULATIONS APPLY
14 OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE
15 RADIOGRAPHY (X-RAY OF WELDS): NONE SPOT 100% IMPACT TEST SPECIAL WELDING REQUIREMENTS
16 SHOP INSPECTION OUTDOOR STORAGE OVER 6 MONTHS SPECIAL PAINT SPEC
17
18 DESING APPROACH: 1 W / SIMPLIFIED MANUAL ANALYSIS OF PIPING SYSTEM
19 HYDROTEST WITNESS 2 ACOUSTIC SIMULATION STUDY
20 OBSERVE STUDY TO BE WITNESSED: YES NO
21
22 OPERATING AND SUPPRESSOR DESIGN DATA

23 PUMP DATA, THIS SERVICE OR STAGE ONLY NUMBER OF CYL. INTERNAL PASSAGES
24 NOTES:
25 BORE DIA IN. STROKE IN. RPM
26 PUMP VALVE DATA
27 TYPE LIFT IN. WEIGHT OZ.
28 SPRING PRELOAD LB. SPRING RATE LIFT AREA
29 FULL PROJECTED AREA EFF. FULL LIFT AREA

30 LIQUID HANDLED-SEE DATA SHT PG. 1 NORMAL OPERATING


31 CORR. PRESENT (DESCRIBE)
32 SPECIFIC GRAVITY
33 COMPRESSIBILITY %
34 OPERATION IN PARALLEL W

35 PUMP MANUFACTURER'S RATED CAPACITY GPM

36 LINE SIDE OPERATING PRESSURE INLET PSIG DISCHARGE PSIG


37 OPERATING TEMP WITHIN SUPPRESSORS INLET O
F DISCHARGE O
F
38 ALLOWABLE PRESSURE DROP THROUGH SUPRESSORS DP PSI / % DP PSI / %

39 INLET SUPPRESSOR DISCHARGE SUPPRESSOR


40 COMBINATION INLET SUPP SEPARATOR / INTERNALS YES NO / YES NO / YES NO
41 NO. (QTY) OF INLET & DISCH. SUPP. PER STAGE
42 ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE PSI / % PSI / %
43 ALLOWABLE PEAK-PEAK PULSE @ CYL FLANGE NOZZLE PSI / % PSI / %
44 MIN. REQ'D WORKING PRESSURE & TEMPERATURE
45 NOTE: After design, the actual Mawp & temp are to determined PSI G. @ O
F PSI G. @ O
F
46 based on the weakest component and stamped on the vessel.

47 The actual Mawp is to be shown on pg. 5 line 11 and on the U1A

48 Forms.

49
50
RECIPROCATING PUMPS
PACKAGE
SPECIFICATION SHEETS

PAGE 5 OF 5
Doc. N°: Project No. PURCH ORDER NO.

1 PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONTD) SERVICE


2 THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND / OR STAGE STAGE NO.

3 CONTRUCTION REQUIREMENTS & DATA INLET SUPPRESSOR DISCHARGE SUPPRESSOR


4 BASIC MATERIAL REQUIRED, CS, SS, ETC. CARBON STEEL CARBON STEEL
5 ACT. MAT., ASTM OR SA DESIGNATION SHELL / HEAD / /
6 SPECIAL HARDNESS LIMITATION Rc YES NO SHELL & HEAD WELDS SHELL & HEAD WELDS
7 CORROSION ALLOW. (INCHES) REQUIRED 0.125 IN. 0.125 IN.
8 WALL THICKNESS, (INCHES) SHELL / HEAD IN./ IN. IN./ IN.
9 NOM. SHELL DIA x OVERALL LGTH. INCH / VOL. FT3 IN./ FT3. IN./ FT3.
10 PIPE OR ROLLED PLATE CONSTRUCTION PIPE ROLLED PLATE PIPE ROLLED PLATE
11 ACT MAX ALLOW. WORKING PRESS AND TEMPERATURE PSI @ O
F PSI @ O
F
12 MAX EXPECTED PRESSURE DROP DP, PSI % LINE PRESS DP PSI / % DP PSI / %
13 WEIGHT, LBS EACH LBS LBS
14 INSUL NUTS & ALLOW. FOR INSULATION REQUIRED YES NO YES NO
15 EXPECTED P-P PULSE @ LINE SIDE CYL FLG, % LINE PRESS %/ % %/ %
16 BASED ON FINAL SUPPRESSOR DESIGN
17
18 SUPPORTS, TYPE / QUANTITY REQUIRED REQUIRED
19 CONNECTION REQUIREMENTS & DATA
20 LINE SIDE FLANGE, SIZE RATING / FACING / TYPE
21 PUMP FLANGE (S), QTY: SIZE RATING / FACING / TYPE
22 FLANGE FINISH, SPECIAL (SPECIFY)
23 PER ASME 16.5
24 INSPECTION OPENINGS REQUIRED YES NO BLINDED YES NO BLINDED
25 SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
26 *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
27 VENT CONNECTIONS REQUIRED YES NO YES NO
28 SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING QTY: ONE (1), FLG QTY: ONE (1), FLG
29 *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
30 DRAIN CONNECTIONS REQUIRED YES NO YES NO
31 SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING QTY: ONE (1), FLG QTY: ONE (1), FLG
32 *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
33 PRESSURE CONNECTIONS REQUIRED YES NO YES NO
34 SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING QTY: ONE (1), FLG QTY: ONE (1), FLG
35 *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
36 TEMPERATURE CONNECTIONS REQUIRED YES NO YES NO
37 SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING QTY: ONE (1), FLG QTY: ONE (1), FLG
38 CYL NOZZLE MAIN BODY
39 *QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
40
41
42 OTHER DATA AND NOTES
43 PUMP MFG'S SUPP. OUTLINE OR DRAWING NO

44 SUPPRESSOR MFG'S OUTLINE OR DRAWING NO


45 NOTES* = AS BUILT

46

47

48

49

50

You might also like