Schisto Industrial Park ( VIPAS ),

Block 13, Keratsiniou–Skaramagas Ave,

188 63, Perama, Greece

Tel: (+30) 2104093000 / Fax: (+30) 2104617423

[1X ERMA FIRST FIT 400]

Technical offer

2-900-0401-BS151HVT
Rev 06
2-900-0401-BS151HVT
1x ERMA FIRST FIT 400
Table 1: Abbreviations

Abbreviation Description

BWTS Ballast Water Treatment System

BWMC Ballast Water Management Convention

IMO International Maritime Organization

% Percentage

oC Celsius Degree

LR Lloyd’s Register

USCG United States Coast Guard

PSU Practical Salinity Unit ( gr/lit)

mg/L Milligrams per liter

TRO Total Residual Oxidant

MADC Maximum Allowable Discharge Concentration

T/R Transformer Rectifier

DC Direct Current

DN Diameter Nominal ( mm)

mA Milliamperes

Hz Herz

CSD Cell Shutter Drain Valve

ASV Air Shutter Valve

SSV Sampling Shutter Valve

SGV Sampling Gate Valve

ECR Engine Control Room

NA Not Applicable

Page| 1
General Conditions of Sale
2-900-0401-BS151HVT
1x ERMA FIRST FIT 400
Dear Sirs,

ERMA FIRST ESK ENGINEERING SOLUTIONS SA would like to thank you for your interest in our ERMA
FIRST Ballast Water Treatment System. The system is considered as an autonomous reliable system
with low operational and maintenance cost, easy in installation and operation.

Our present offer consists of our technical and commercial proposal for supplying ERMA FIRST FIT
unit at suitable capacities to serve each Ballast water pump on board, according to the technical
specification as provided.

System Specifications
Table 2: System Specifications

Capacity 495 m3/h

Pressure loss 0.5 bar
Design Pressure 6 bars
Power supply 3/1 Ph-380/440V/110/230V-50/60 Hz
Average Power consumption1 7.9 kW
Instrument air supply 6-10 bar
Cooling water supply per T/R unit 0.8 m3/h
Installed power 2 60.71 kW for 0.9 PSU water treatment configuration
Treatment method Advanced mechanical separation and electrolysis
System requirements Salinity> 0.9 PSU, T>-2 °C
Control system ERMA FIRST FIT Control Board
Data logging system Included (24 months)

Technical Description - System components

The system consists of two different stages and operates during the uptake of the ballast water. In
the first stage, an automatic self –cleaning backwashing filter with 40 microns basket which ensures
separation efficiency of particles and organisms with 40 μm is used. The remaining viable organisms
are eliminated with in situ production of chlorine up to 6 mg/L (TRO) from advanced electrolytic
cells.

Certification

3.1 IMO type & Class approval

The system holds IMO Type Approval from the Greek Administration since January 2015 and LR
Class Type Approval.

3.2 USCG
On October 18th 2017, ERMAFIRST FIT system received USCG approval, for which it filed an
application in April 2017.

1At sea water conditions

2Auxiliary equipment power consumption (control panels, suction pump, motor starter panel, FW
module) is included in system’s total required power
Page| 2
General Conditions of Sale
2-900-0401-BS151HVT
1x ERMA FIRST FIT 400

System Components

4.1 Filter
This is an automatic backwashing filter with nominal filtration capacity down 40μm.
Table 3: Specifications of Filter

Filter Insert/filtration degree 40 microns

Model BS-151 H/V-T
Capacity Up to 410/495 m3/hr (at 1.6/2.2 bar inlet pressure)
Temperature -10-65 °C
Design Pressure 6 bar
Body Carbon Steel
Electrical elements Installation in non-hazardous areas
Control Panel Non Explosion proof
Suction Pump Non Explosion proof

4.2 Electrolyzers
Electrolyzer unit is able to produce free active chlorine (TRO), used for the disinfection of ballast
water, by electrolysis of sea water. A TRO concentration of up to 6 mg/L as Cl2 is produced for the
sufficient disinfection of ballast water according to D2 standards of the BWMC. The electrolyzers
consist of a set of special coated electrodes which are mounted in cylindrical housing. The cells’
electrodes are supplied with low voltage direct current by a sufficient power supply. The power
applied on the electrodes is driven by the concentration of TRO measured by the TRO sensors
installed downstream of them.
Table 4: Specifications of Electrolyzer

Model ECF 500

Capacity Up to 600 m3/hr
Design operating pressure 0-6 bar
Design operating temperature -2 – 45 °C
Maximum ambient temperature 55 °C
Minimum operating salinity 0.9 PSU
Electrical connections Installation in non-hazardous areas

4.3 Transformer/ Rectifier (T/R) Unit

It’s the direct current power supply of the electrolyzers. The device transforms alternating current to
low voltage direct current and is controllable via communication interface. It consists of one (1) or
additional power modules, up to ten (10), which together with a control module form a complete
Transformer Rectifier unit.

The connection of the unit with the cells is being achieved with adequate capacity cables or bus
bars. The electrical connection could be either parallel or in series.

Page| 3
General Conditions of Sale
2-900-0401-BS151HVT
1x ERMA FIRST FIT 400
Table 5: T/R Unit type

T/R Configuration One (1) T/R unit of five (5) power modules
Max. Voltage (V) 0-50
Max. Current (Amperes) 1000
Cooling water supply (m3/h) 0.8
Cooling media Fresh Water, temperature range: 20-45o C
Max. water raise 10 °C, 1-5 bar

4.4 TRO sensors

The purpose of the Total Residual Oxidants or TRO sensors (TRO1, TRO2) is to constantly measure Cl2
(TRO) in the ballast water during treatment and also during discharge. During ballasting the reading
regulates the applied current on the electrodes. At the de- ballasting the reading drives the dosing
rate of the neutralizing agent to maintain the MADC of 0.1 mg/L. For accurate measurements, the
water being analysed should be free of coarse material, which in the case of ERMA FIRST FIT treated
water, is free of particles larger than 40 microns.

TRO1 measures TRO during ballasting and during de-ballasting, before neutralization stage.

TRO2 measures TRO after the neutralization stage, prior but close to the overboard discharge point
for ballast pumps and prior to discharge G2 Sampling port to ensure 0.1 mg/l MADC.

Table 6: Specifications for Chlorine Monitor Device

Standard outputs 4-20 mA and RS-485 with Modbus

User alarms 2 user selectable alarms for sample concentration

operating temperature 0-55 C (32 to 131 F)

Input pressure 0.3 bar-10.3 bar (5-150 psi)
Ingress protection IP55 (except fan IP54)
Power 100-240 VAC Auto switchable 47-63hz
Certifications CE, UL, CSA, (ETL, ETL c); Tested to IMO MEPC. 174(58) Part 3

Shipping weight 11.8 Kg (26 lbs) Reagents are shipped separately

Actual weight 9.5 Kg (21 lbs)

Installed dimensions 15.7” x 18.3” x 8.5” (40cm x 46,5cm x 21,6cm)

Flow rate to waste 200-400 ml/min

Installation location In non-Hazardous Area

4.5 Flow meter

The flow meter (F) is the device which measures the flow rate of liquid medium at the outlet of the
BWTS. The flow meter (F) used is of electromagnetic type. This is the most reliable device for sea-
water applications and installation on board of vessels where special conditions, like vibrations,
exist.

The electromagnetic flow meter consists of a non-ferromagnetic measuring tube with an

electrically insulating inner surface, and magnetic coils and electrodes that are arranged on the
periphery of the tube and are in contact with the process liquid through the tube wall.

Page| 4
General Conditions of Sale
2-900-0401-BS151HVT
1x ERMA FIRST FIT 400
Table 7: Specifications for Flow meter

Flow range 0 to 500 m³/h

Diameter DN250

Protection class IP67

Supply voltage 85 to 250 V AC, 45 to 65 Hz

Output signal 4-20 mA

Connection Cable entry M20 x 1.5

Thread for cable entries, ½ NPT, G ½”

Electrical Equipment Installation in non-hazardous areas

4.6 Monitoring and control auxiliary equipment

The BWTS incorporates a number of auxiliary equipment used for the monitoring and control of its
operation. During ballasting the following auxiliary equipment are used.

• Flow switch (FS) installed on the electrolyzers’ outlet. The flow switch is used as a safety
measure for the operation of the electrolyzers. This switch sends analog 4-20 mA signal to
the BWTS control which regulates the power supply on the cells and prevent damage of the
electrodes.

• Temperature sensor (T) installed on the electrolyzers’ outlet. The temperature sensor is used
either as an additional safety measure of the electrolyser when the high temperature limit is
reached or as an indication of possible electrode coatings wear.

• Pressure sensors (PI) installed prior to filter inlet and after electrolyzer’s outlet. The pressure
sensors which transmit an analog 4-20 mA signal, are used as an additional safety measure
in order to indicate out of range pressure.

4.7 Fresh water Module

In cases where the Salinity Meter (SMD) detects salinity at the intake water lower than 0.9 PSU then
an attention alarm is activated and the operator should activate the fresh water operation. During
this operation a dedicated Sea Water Dosing Pump (SWP) is automatically activated for seeding
sea water from APT at the ballast pump intake. The flow rate of the SWP ensures BWTS intake water
salinity > 0.9 PSU. This mode is automatically deactivated when the SMD detects uptake water
salinity > 0.9 PSU.

4.8 Clean-In-Place Module (Optional item)

This is installed in cases where low flow operation is conducted frequently in order to avoid
calcareous deposits on the electrodes and keep the efficiency. Electrolytic cell is isolated via
relevant valves and citric acid recirculates from a dedicated plastic tank for about 2.5 hours. This is
conducted every 250 hrs or one year, whichever comes first.

Page| 5
General Conditions of Sale
2-900-0401-BS151HVT
1x ERMA FIRST FIT 400
4.9 Electrical connections and wiring
The BWTS components that require electricity for their operation are the following

Table 8: BWTS electrically operated components

Component Power supply Input signal Output signal Installation zone

Filter Control Board 3PH 4-20mA 4-20mA Non Hazardous
380V/50HZ Potential free
or contacts
440V/60HZ
ERMA FIRST FIT 1PH 4-20mA 4-20mA Non Hazardous
Control Board 230V Digital inputs: 24V Power Output:
50/60HZ 230V
Potential free
contacts
Relay Outputs

ERMA FIRST FIT 24V DC Digital Potential free Non Hazardous

repeater panel contact
T/R 3PH 4-20mA 2 Outputs: Non Hazardous
380V/50HZ Digital input: 24V 4-20mA
or
440V/60HZ
Suction pump 3PH 4-20mA Potential free Non hazardous
starter panel 380V/50HZ Digital input: 24V contact
or
440V/60HZ
Mixer starter panel 3PH 4-20mA Potential free Non hazardous
380V/50HZ Digital input: 24V contact
or
440V/60HZ

Page| 6
General Conditions of Sale
2-900-0401-BS151HVT
1x ERMA FIRST FIT 400
Scope of Supply
Table 9: ERMA FIRST SCOPE OF SUPPLY

TAG Nr. Description Quantity

F Filter 1
C Electrolytic Cell 1
T/R (3) Transformer Rectifier 1
CP Control Panel 1
RP Repeater panel 1
TRO Chlorine sensor 2
DAP (4) Diaphragm Air Pump 3
SMD Salinity Measuring Device 1
FM (1) Flow meter DN200 1
DP (5) Dosing Pump 1
PRV Pressure regulating shutter valve DN25 1
MBV Mini ball valve DN15 10
T Temperature sensor 1
FS Flow sensor 1
PI Pressure Indicator 2
V1-01 (1) Remotely operated valve (ON-OFF) DN250, system bypass 1
V1-02 (1) Remotely operated valve (ON-OFF) DN250, system inlet 1
V1-03 (1) Flow control valve DN200, system outlet 1
V3-01 (1)
Gear box Valve with open/ close limit switch DN250 2
V3-02 (1)
G2S (4) G2 sampling port 1
TRO S (4) TRO sampling port (Multiple) 3
TRO R (4) TRO return port (Single) 2
PS Pressure switch 1
TS Temperature switch 1
LS Level sensor 2
BIS (4) Bisulfite injection port 1
NAT (5) Neutralizing agent plastic 200lt drum 1
MS Motor Starter 1

Page| 7
General Conditions of Sale
2-900-0401-BS151HVT
1x ERMA FIRST FIT 400

Fresh water module

TAG Nr. Description Quantity

SWP (2) (5) Sea water pump 1
VG Pressure gauge, -1+5 bar 1
HPG Pressure gauge, 0-10 bar 1
V6-01 (2)3 Flow control valve, sea water feeding 1
SWPSP Sea water pump Starter panel 1

Clean-in-Place module (Optional Supply)

TAG Nr. Description Quantity

F-CIP-M Clean-in-place module 1

Documentation

Included in our offer are below documentation:

1. 1x ERMA FIRST FIT 400 Process Flow Diagram

2. 1x ERMA FIRST FIT 400 Filter BS-151 H/V-T

3. 1x ERMA FIRST FIT 400 Electrolytic cell ECF 500

4. 1x ERMA FIRST FIT 400 T/R unit

5. 1x ERMA FIRST FIT 400 TRO Sensor

6. 1x ERMA FIRST FIT 400 Control Board

7. 1x ERMA FIRST FIT 400 Repeater Panel

8. 1x ERMA FIRST FIT 400 Flow meter DN250

9. 1x ERMA FIRST FIT 400 Dosing pump

10. 1x ERMA FIRST FIT 400 Neutralizing Agent Tank

(1) Size of these components may defer depending on the size of ballast pipes of each individual vessel
(2) Size of these components is to be decided according to BT volume and Sea water storage tank volume
(3) In case of 3 PSU water salinity treatment configuration, less Transformer power modules will be used
4) Additional items shall be supplied depending on the installation
(5) Size of these components is to be decided according to each installation
Page| 8
General Conditions of Sale
 FM PI2
TS
TRO1 R PG TRO1 S1
DNxx DNxx
WATER BALLAST TANKS
X1xX2 V1-03 X1xX2

S SEE DETAIL 1

GV4

GV1
SEE DETAIL 5

SEE DETAIL 3
PRV TRO1

SSV-1
SNRV1

T
B

FS
DN15

Max. = 1xD
DAP1 MBV1 MBV2 Manual
sampling PS
VG2 HPG4

V1-01
LS
HPG2

V3-02
LS
MBV6 MBV5
SS316 TUBE

A
Ø10
ARF1 DAPS1 IBV
DN15 DN15

DNxx
B
C

A C Page 2/2

Page 2/2
DAP3 DN25
HPG6 VG4
DN15
LSH
MBV9 MBV10 V3

P
DN40
TGDT

DN15
150L
DAPS3

V3-01
ARF3 Chemical cleaning spool

LS
DN15 LSL SEE DETAIL 6

V2

NRV1
V1
SMD LS PI1
BP
HPG1
DNxx DNxx DNxx
FROM SEA CHEST F
V1-02

V5-01
LS
VG5 HGP7

SWP

DNxx
DNxx
FROM APT
V4 V6-01

V5
Optional for operation in fresh water

HPG3

VG1
Filter Flushing line DNxx

NRV2 V6

SP

ERMA FIRST
Powered by EPE
Title: ERMA FIRST FIT 1xXX Revision
The Essential Ballast Solution -
Schisto Industrial Park (VIPAS) Block 13
Keratsiniou - Skaramaga ave.
188 63 Perama, Greece
Description: Process flow diagram during ballasting PFD
Detail 1: TRO1,2 Sensor Sampling Pipes Arrangement Detail 2: G2 Sampling port Detail 3: TRO Sensor Sampling Port Detail 4: Bisulfite Injection Point Detail 5: TRO Return port Detail 6: Chemical cleaning spool Tel: (+30)210 4093000, Fax: (+30)210 4015503
http:// www.ermafirst.com Status
SEE NOTE 5 FOR REVIEW
Project: ...... Drawing Nr: 2-1110-G-XX-PFD
Min. = 800mm

TRO MANUAL
SAMPLING Max. = 1xD Hull Nr: ..... Shipyard: ....... Model:
SDV SNRV
VS SSV
VS-B GV ERMA FIRST
GV Drawn: D.Lagoudaki Date: 08/01/2018 Scale: BWTS
SHIPYARD MBV FIT 1xXX m³/h
SUPPLY Checked: A.Gkinosatis Date: 08/01/2018
FLEX. HOSE MBV
INLET
Size: Sheet number:
TRO
DN40
Approved: Nick Kyritsis Date: 08/01/2018 A3 1/2
DRAIN
FLOW DIRECTION FLOW DIRECTION FLOW DIRECTION FLOW DIRECTION
 46 TGDT TRO gravity drain tank 150lt SHIPYARD
45 V1...6 Isolation valve SHIPYARD
44 NRV1, NRV2 Non-Return Valve SHIPYARD

SEE DETAIL 2
43 G2S G2 sampling port ERMA FIRST
SEE DETAIL 1

VS
42 VS G2 sampling valve ERMA FIRST

TRO2 41 NAT Neutralizing agent plastic 200lt drum ERMA FIRST

DNxx
40 NAM Neutralizing agent mixer ERMA FIRST
39 DTV Dip tray brass ball valve DN25 ERMA FIRST
G2S
SEE DETAIL 5
38 VS-B1, VS-B2 Neutralizing Agent inlet valve SS316 DNxx ERMA FIRST
Page 1/2 C
37 BIS Bisulfite injection port ERMA FIRST
DN15
MBV3 MBV4 Manual 36 TRO1 S1, TRO1S2 TRO1 sampling port ERMA FIRST
FROM W.B.Ts GV5 SNRV2
sampling
TRO2 R 35 TRO2 S TRO2 sampling port ERMA FIRST

DAP2 34 TRO1R, TRO2R TRO sample return port ERMA FIRST

SEE DETAIL 3
VG3 HPG5 33 SWP Sea water pump [OPTIONAL SUPPLY] ERMA FIRST
FROM W.B.Ts
S
DN15 32 LSH, LSL Level sensor (High) ERMA FIRST

GV2 SSV-2 MBV8 MBV7 31 TS Temperature switch ERMA FIRST

A
TRO2 S 30 PS Pressure switch ERMA FIRST
ARF2 DAPS2 SNRV1, SNRV2 Sampling Non-Return Valve
29 ERMA FIRST

MIN=5*D
28 DAPS1...3 Diaphragm air pump solenoid valve ERMA FIRST
27 ARF1...3 Air regulator filter ERMA FIRST
HPG8 NAM 26 DAP1...3 Diaphragm Air Pump ERMA FIRST
SEE DETAIL 4
Fresh water
S supply 25 SMD Salinity Measuring device ERMA FIRST
DNxx NAT 24 T Temperature sensor ERMA FIRST
SS316
VS-B1 SDV VS-B2
23 HPG1...8 High Pressure gauge, 0-10 bar ERMA FIRST
BIS DP
22 VG1...5 Vacuum gauge, -1 +5 bar ERMA FIRST
DTV To the nearest bilge
well 21 PG Pressure gauge, 0-2.5 bar ERMA FIRST
20 PI1, PI2 Pressure indicator ERMA FIRST
19 FS Cell Flow switch ERMA FIRST
18 GV1...5 Globe valves DN15 ERMA FIRST
SEE DETAIL 3 17 IBV Isolation ball valve DN8 ERMA FIRST
S 16 MBV1...10 Mini ball valve DN15 ERMA FIRST
DN15
Page 1/2 A 15 PRV Pressure regulator shutter valve DN25 ERMA FIRST
GV3 SSV-3
BP 14 SDV Shutter dosing valve DN15 ERMA FIRST
TRO1 S2
13 SSV-1...3 Shutter Sampling valve DN15 ERMA FIRST
Flow control Valve DNxx, sea water feeding [OPTIONAL
12 V6-01 ERMA FIRST
SUPPLY]
DNxx

Driving Water 11 V5-01 Filter's Flushing Valve DNxx ERMA FIRST

DNxx 10 V3-01, V3-02 Gear box Valve with open/close limit switch DNxx ERMA FIRST
DNxx
9 V1-03 Flow control Valve DNxx, system outlet ERMA FIRST
Stripping 8 V1-02 Remotely operated Valve DNxx, system inlet ERMA FIRST
Eductor
7 V1-01 Remotely operated Valve DNxx, system bypass ERMA FIRST
6 DP Dosing pump ERMA FIRST
5 FM Flow meter ERMA FIRST
4 TRO1,2 Chlorine sensor ERMA FIRST
3 C Electrolytic Cells Fit ERMA FIRST
2 SP Suction pump ERMA FIRST
1 F Filter ERMA FIRST

Index TAG Nr DESCRIPTION SUPPLIER

COMPONENT IDENTIFICATION TABLE

ERMA FIRST
Powered by EPE
Title: ERMA FIRST FIT 1xXX Revision
The Essential Ballast Solution -
Note 1: Flowmeter to be installed in straight line of 3xD=3xXX=XXmm and 2xD=2xXX=XXmm prior and after it respectively. Schisto Industrial Park (VIPAS) Block 13
Note 2: TRO sensor to be installed in the lowest level inside E/R, close to the ballast pumps, and a pipe loop to be constructed Keratsiniou - Skaramaga ave.
188 63 Perama, Greece
Description: Process flow diagram during PFD
reaching at least the top of the sensor panel.
Note 3: Sample and return lines to TRO sensors to be galvanized steel DN15.
Tel: (+30)210 4093000, Fax: (+30)210 4015503 de-ballasting
Note 4: Bisulfite injection line to be stainless steel SS316.
http:// www.ermafirst.com Status
Note 5: Chemical cleaning spools to be installed prior and after every cell FOR REVIEW
LINE SYMBOLS Project: ...... Drawing Nr: 2-1110-G-XX-PFD
Chemical cleaning spool painting specs: Air Line
Hull Nr: ..... Shipyard: ....... Model:
Pipe material: Steel mild, epoxy coated Electrical Signal
ERMA FIRST
Epoxy supplier: Hempel Flexible Hose Drawn: D.Lagoudaki Date: 08/01/2018 Scale: BWTS
Additional treatment FIT 1xXX m³/h
Inner pipe: 35870, hempadur multi-strength
Erma First Scope of Supply Checked: A.Gkinosatis Date: 08/01/2018
17360 epoxy zinc, 45880 hempadur mastic, 55210 polyourethane Optional Equipment
Size: Sheet number:
Approved: Nick Kyritsis Date: 08/01/2018 A3 2/2
Outer pipe colour: Munsell 7.5 BG 7/2
Note 6: TRO1 R should be placed on a line that allows water flow both during ballasting and de-ballasting
 6 5 4 3 2 1
3138
2640
1746
438 900
D 36 D
605
(12x) 22

506
350

395

362
455
190

428 1590 (service space) 209

1045
C 418 C
1548
322 465

395
(12x) 22
350

46
255
B B
Bottom View
Inlet
DN250 (10") FF
Air Release Valve Note:
-The stated service spaces is a net minimum dimensions, additional operation space
Air Connection for lifting/hanging equipment etc. must be taken in consideration.
1/4" BSP -FOOTPRINT 2.1 sq.m
Powered by EPE
Title: Filter Filtersafe BS151HB-T Revision
Inlet Gauge ERMA FIRST
The Essential Ballast Solution
-
Schisto Industrial Park (VIPAS) Block 13
DP Gauge Keratsiniou - Skaramaga ave.
188 63 Perama, Greece
Description: BS151 horizontal with outlet on bottom
Tel: (+30)210 4093000, Fax: (+30)210 4015503 with DN250 flanges
http:// www.ermafirst.com Status
For Review
Project: Drawing Nr: 1307HB-DN250-G
Drain Flange Hull Nr: Shipyard: Model:
A ERMA FIRST A
Drawn: Manolis Gkithonas Date: 14/1/2015 Scale: BWTS
Outlet
m /h
DN250 (10") FF Checked: Nick Kyritsis Date: 14/1/2015
Flush Outlet Control Size: Sheet number:
DN80 (3") FF Junction Box Approved: Konstantinos Stampedakis Date: 14/1/2015 A3 1 /1

6 5 4 3 2 1
 6 5 4 3 2 1
3293
690
2795
1746 600,0

438 900
D D
36

510
(12x) 22

350

362
395

455
Inlet Gauge 155 215

DP Gauge 1590 (service space) 209

428
Control 1045 418
C C
Junction Box
1548 465

Flush Outlet
DN80 (3") FF

Air Connection 395

1/4" BSP (12x) 22
350

46
Air Release

255
Valve

B B

Bottom View (Cropped)

Note:
-The stated service spaces is a net minimum dimensions, additional operation space
for lifting/hanging equipment etc. must be taken in consideration.
Outlet -FOOTPRINT 0.8 sq.m
DN250 (10") FF
Powered by EPE
Title: Filter Filtersafe BS151V-T Revision
ERMA FIRST
The Essential Ballast Solution
-
Schisto Industrial Park (VIPAS) Block 13
Keratsiniou - Skaramaga ave.
188 63 Perama, Greece
Description: BS151 vertical with DN250 flanges
Tel: (+30)210 4093000, Fax: (+30)210 4015503
http:// www.ermafirst.com Status
For Review
Project: Drawing Nr: 1307V-DN250-G
Hull Nr: Shipyard: Model:
A ERMA FIRST A
Drawn: Manolis Gkithonas Date: 14/1/2015 Scale: BWTS
m /h
Checked: Nick Kyritsis Date: 14/1/2015
Drain Flange Size: Sheet number:
Inlet Approved: Konstantinos Stampedakis Date: 14/1/2015 A3 1 /1
DN250 (10") FF

6 5 4 3 2 1
 6 5 4 3 2 1
Revision history
Rev Description Date Revised by Approved by
01 Updated model 30/11/2016 k.sotiropoulou Konstantinos Stampedakis

761
Connecting flanges, Connecting flanges,
ISO DN250 PN10 ISO DN250 PN10 395

471
D D

471
Loose rotating type Loose rotating type 330
291
395

291

80

202
187
65
320

320

15
12x 22

43
21 21 350 95 65 95
47 20 615 254
20 47
Detail A
785 880 785

2450
C C
425
Technical specifications
Data Value Unit
Operating temperature (min-max) 5-55 Degree celcius
Power Supply 34.4 kW
Design operating pressure 0-6 Bar
100 100

Weight empty 210 Kgr

200

Weight during operation 445 Kgr Connection flange

745
Note:
495

Arrangement of 4 cables (1x95 mm2)

per connection box
Tightening Torque
425
A Region Torque (min-max) Nm
Electrical Housing 9-10
Electrical connection 63-69

200
Connection flange 72-80
B Main flange 211-233 B
818 815 818
C

Flow direction Main flange

B
Connection flange
15
20 Cabler lug KRF 95-10
ERMA FIRST
Powered by EPE
Title: Electrolytic Cell Fit ECF500 Revision
The Essential Ballast Solution 01
Schisto Industrial Park (VIPAS) Block 13
Keratsiniou - Skaramaga ave.
188 63 Perama, Greece
Description: Electrolytic Cell Fit ECF500 with DN250 C
28 5 Tel: (+30)210 4093000, Fax: (+30)210 4015503 PN10 flanges
http:// www.ermafirst.com Status
11 For Review
Project: Drawing Nr: 1272G2-G-PN10
17

Hull Nr: Shipyard: Model:

Cable lugs KRF 95-10
A ERMA FIRST A
for cable connections Drawn: k.sotiropoulou Date: 30/11/2016 Scale:
69

BWTS
4 items per connection box m /h
50

Cable glands PG21 (cable 9X19.5) 8 items per electrolytic cell Checked: Nick Kyritsis Date: 30/11/2016
4 items per connection box Size: Sheet number:
Approved: Konstantinos Stampedakis Date: 30/11/2016
20

8 items per electrolytic cell Detail C A3 1 /1

Detail B
6 5 4 3 2 1
 6 5 4 3 2 1

Control Inlet
105 25 455 25 294 4xPG13.5

B
32

D D

Touch protection
DC Bar (-)
Control Panel Load connection
1008

1008

915
827
DC Bar (+)
Load connection
A
A

66
C
C 504 74 550 406 C
338 705
Cooling water outlet connection
ISO PN10 DN20
Cooling water shutter DN20
19 Cooling water inlet connection
550 ISO PN10 DN20
335

R7

34
25 500 25

22
34
90

Protection degree: IP 44

34
Weight: About 177 Kgr
1039

Cooling water connection type: ISO 7005-1 PN10 DN20

408

324
504

436
Detail D Installation recommendation: Cable length from T/R to
Electrolytic Cell should be less than 40m.

Note: The Transformer/Rectifier should be placed on a base with

90

34
B minimum height of 70mm. B
D Section A-A Water Requirements
Parameter Value
Water pressure 1-5 bar
Water temperature 20-42 C
Water quality low conductivity, not acid water
Detail B Flanged Connection Water flow 0.8 m /h
Cable lug 95-10 Detail C
Mains and signal connection ISO 7005-1 PN10 DN20
DC load connections Powered by EPE
Title: Transformer / Rectifier Revision
Earth connection, M8 75 ERMA FIRST
-
The Essential Ballast Solution 0.9 PSU configuration
13

15 Signal cables Schisto Industrial Park (VIPAS) Block 13

Cable gland PG13.5 (x4) Keratsiniou - Skaramaga ave. Description: T/R - 1120A/40V - 5 modules T/R
29
45

188 63 Perama, Greece

Tel: (+30)210 4093000, Fax: (+30)210 4015503
http:// www.ermafirst.com Status
11 For review
5 28 Project: Drawing Nr: 1334-G-PN10
4x 14 Shipyard: Model:
Hull Nr:
19

A ERMA FIRST A
Drawn: L. Xagoraris Date: 30/10/2017 Scale:
69

BWTS
105
50

m /h
Power supply Checked: A. Gkinosatis Date: 30/10/2017
Size: Sheet number:
16

Cable gland PG36 Approved: K. Stampedakis Date: 30/10/2017

20 A3 1 /3

6 5 4 3 2 1
 6 5 4 3 2 1

Minimum required maintenance space

D D

1113

C C

600 705 600

B 600 705 600 B

Title: Transformer / Rectifier Revision

600

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ERMA FIRST
The Essential Ballast Solution 0.9 PSU configuration -
Schisto Industrial Park (VIPAS) Block 13
Keratsiniou - Skaramaga ave.
188 63 Perama, Greece
Description: T/R - 1120A/40V - 5 modules T/R
Tel: (+30)210 4093000, Fax: (+30)210 4015503
http:// www.ermafirst.com Status
For review
Project: Drawing Nr: 1334-G-PN10
Free space - Rear side Free space - Front side Model:
Hull Nr: Shipyard:
600x600mm 600x600mm
A ERMA FIRST A
Drawn: L. Xagoraris Date: 30/10/2017 Scale: BWTS
m /h
Checked: A. Gkinosatis Date: 30/10/2017
Size: Sheet number:
Approved: K. Stampedakis Date: 30/10/2017 A3 3 /3

6 5 4 3 2 1
 6 5 4 3 2 1

Optical block vent 364

D D
9
20 303 20
214

15
21
Reagent vent-indicator

Exhaust air chiller

Reagent vent-buffer

462
432
Air intake chiller
ON/OFF signal

555
Alarm output
250
212

Signal input
174

C C
21

15
114
94

94
89 Earth connection
To the nearest bilge well
ISO 7005-1 PN 6 DN15 Instrument water inlet
ISO 7005-1 PN 6 DN15

Instrument water drain, connection type: DN15 nozzle Power supply

B B
45
45
214

ISO 7005-1 PN6 DN15

88

Power supply: 250VA

52

22
Eclosure protection: IP66
Weight: 11.8 Kgr
63
32

62 11 80
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Title: TRO sensor with ISO PN6 flanges Revision
146 ERMA FIRST
The Essential Ballast Solution
-
198 Schisto Industrial Park (VIPAS) Block 13

55
Keratsiniou - Skaramaga ave.
188 63 Perama, Greece
Description: TRO sensor with flange connection ISO TRO
Tel: (+30)210 4093000, Fax: (+30)210 4015503 PN6
363 http:// www.ermafirst.com Status
FOR REVIEW
Project: Drawing Nr: 1360-G-PN6
TRO cable specifications 90 Hull Nr: Shipyard: Model:
A ERMA FIRST A
Input signal for ON/OFF: UFM 3x1.5 mm2 cable type, Cable gland type: Drawn: K.Sotiropoulou Date: 4/12/2014 Scale: BWTS
PG13.5 m /h
Power supply: UFM 3x1.5 mm2 cable type, Cable gland type: PG13.5 Checked: Nick Kyritsis Date: 4/12/2014
Signal input: UFM 3x1.0 mm2 cable type, Cable gland type: PG13.5 Size: Sheet number:
Signal output: UFM 2x1.0 mm2 cable type, Cable gland type: PG13.5 Approved: Konstantinos Stampedakis Date: 4/12/2014 A3 1 /1
12

6 5 4 3 2 1
 6 5 4 3 2 1

(4x) Fixing lugs

35 600
300 526 37
37
R5 526
C

20
R7
51

D D
34
26

8
A

37

Detail C

700
668

652

600

560
B

C C

20
Control panel power input, 1x230V
Cable gland, PG21

Detail A

B B
Weight: About 50 Kgr
IP Class: 54

Main Switch: 3x25A

Control Panel power input: 4x2./5mm cable type, external diameter about 18mm
Control Signal Cables: 2x1.5mm cabe type, external diameter about 8mm
3x1.5mm cabe type, external diameter about 9mm
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Title: System control panel Revision
Detail B
ERMA FIRST
The Essential Ballast Solution
-
Schisto Industrial Park (VIPAS) Block 13
Keratsiniou - Skaramaga ave.
188 63 Perama, Greece
Description: Control panel Type A CP
Tel: (+30)210 4093000, Fax: (+30)210 4015503
http:// www.ermafirst.com Status
FOR REVIEW
Project: Drawing Nr: 1340-G

Hull Nr: Shipyard: Model:

A ERMA FIRST A
Drawn: K.Sotiropoulou Date: 9/12/2014 Scale: BWTS
m /h
Checked: Nick Kyritsis Date: 9/12/2014
Size: Sheet number:
Approved: Konstantinos Stampedakis Date: 9/12/2014 A3 1 /1

6 5 4 3 2 1
 6 5 4 3 2 1

D D
400 210 25 350 25

25
300

300

250
C C

25
PG 9 cable gland

PG 13,5 cable gland Weight: approx. 7.5kg

IP Class: 54
Color: RAL 7035
B B

- -
Power required 24V DC/ 4A
Repeater panel power input PG 13,5 cable gland
Ethernet PG 13,5 cable gland
Signal cables PG 9 cable gland
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Title: Repeater Panel Revision
ERMA FIRST
The Essential Ballast Solution
-
Schisto Industrial Park (VIPAS) Block 13
Keratsiniou - Skaramaga ave.
188 63 Perama, Greece
Description: Repeater Panel RP
Tel: (+30)210 4093000, Fax: (+30)210 4015503
http:// www.ermafirst.com Status
For review
Project: Drawing Nr: 1346-G

Hull Nr: Shipyard: Model:

A ERMA FIRST A
Drawn: K.Sotiropoulou Date: 16/2/2015 Scale: BWTS
m /h
Checked: Nick Kyritsis Date: 16/2/2015
Size: Sheet number:
Approved: Konstantinos Stampedakis Date: 16/2/2015 A3 1 /1

6 5 4 3 2 1
 6 5 4 3 2 1
170,5 Revision history
167,9 Description Revised by Approved by
Rev Date
103
01 Revised power supply to 24V DC 08/11/2017 D.Lagoudaki A.Gkinosatis

45

134
D Cable Gland M20x1.5 D

187

45
A

120

75
395
350

346
226
611

15
424

395

395

25
5
198
C C

(12x) 22
167,9

83,2 84,7
30 235 34,8
444

134

187
165
Flanged connection
B Cable Gland M20x1.5 B

120
ISO DN250 PN10

75
80

Flanged connection
ISO DN250 PN10 Detail A

ERMA FIRST
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Title: Flow meter ISO DN250 PN10 Revision
The Essential Ballast Solution 01
Schisto Industrial Park (VIPAS) Block 13
Keratsiniou - Skaramaga ave.
188 63 Perama, Greece
Description: ABB ProcessMaster FEP311 DN250
Tel: (+30)210 4093000, Fax: (+30)210 4015503 PN10
http:// www.ermafirst.com Status
For Review
Project: Drawing Nr: 1374-G-DN250 PN10
Specifications
Hull Nr: Shipyard: Model:
A Flange: ISO 7005 DN250 PN10 ERMA FIRST A
Drawn: Manolis Gkithonas Date: 2/6/2015 Scale: BWTS
Power Supply: 24V DC
Supply frequency: 47 ... 64 Hz 1 m /h
Checked: Nick Kyritsis Date: 1/6/2015
IP degree: IP 67 Size: Sheet number:
Weight: 106 kg Approved: Konstantinos Stampedakis Date: 1/6/2015 A3 1 /1
Recomended flow: 36 to 1800 m3/h

6 5 4 3 2 1
 6 5 4 3 2 1
294
60

D D

205

201
19

29

36
C C
120
110 39

8 8
7

8
56

Pump delivery 12
B B
Weight: 9 kg
Maximum Power consumption: 24 W
178

IP class: 65

NOTE: To be placed as close to

6
4* neutralizating injection point as possible.
11
7

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Title: Dosing pump DDA 30-4 Revision
ERMA FIRST
The Essential Ballast Solution
-
11

Schisto Industrial Park (VIPAS) Block 13

Keratsiniou - Skaramaga ave. Description: Dosing pump DDA 30-4 DP
8 188 63 Perama, Greece
29

Tel: (+30)210 4093000, Fax: (+30)210 4015503

8
7

http:// www.ermafirst.com Status

FOR REVIEW
Project: Drawing Nr: 1380-G

Hull Nr: Shipyard: Model:

A ERMA FIRST A
Drawn: K.Sotiropoulou Date: 24/11/2014 Scale:
BWTS m /h
Checked: Nick Kyritsis Date: 24/11/2014
Pump suction 12 Size: Sheet number:
Approved: Konstantinos Stampedakis Date: 24/11/2014 A3 1 /1

6 5 4 3 2 1
 6 5 4 3 2 1

D D

Dosing pump DME 150-4 (DP)

(ERMA FIRST supply) Mixing device for bisulfite-water mixing (NAM)
(ERMA FIRST supply)

Baffle Assembly
(SHIPYARD supply)

C C

Motor Starter (MS)

(ERMA FIRST supply) Neutralizing agent tank 600lt (NAT)
Drip tray 600L capacity (ERMA FIRST supply)
(SHIPYARD supply)

Ball valve 1" (DTV Valve) for drip tray drainage

To be directed to the nearest bilge well

B B

Pressure Gauge (HPG...)

ERMA FIRST supply

Isolation Valve (VS-B...)

INOX Ball Valve DN20
ERMA FIRST supply

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Title: Neutralizing agent tank 600L with drip tray Revision
ERMA FIRST
The Essential Ballast Solution
-
Schisto Industrial Park (VIPAS) Block 13
Keratsiniou - Skaramaga ave.
188 63 Perama, Greece
Description: Neutralizing agent tank with mixing NAT
Tel: (+30)210 4093000, Fax: (+30)210 4015503 device and dosing pump
http:// www.ermafirst.com Status
Flanged connection DN20 ISO PN10 For review
ERMA FIRST supply Project: - Drawing Nr: 1613-G

Detail A Hull Nr: Shipyard: - Model:

A Mixing device datasheet ERMA FIRST A
Drawn: L. Xagoraris Date: 15/5/2018 Scale: BWTS
IP class: IP65 - m /h
Checked: A. Gkinosatis Date: 15/5/2018
Working voltage: 440V / 60Hz Size: Sheet number:
Power consumption: 0.21 kW Approved: A. Gkinosatis Date: 15/5/2018
Cable connection: Cable gland M20x1.5
A3 1 /8

6 5 4 3 2 1
 6 5 4 3 2 1

884
D D

25
120

120
C C
2x 22

2480
55 147
327 120 327

30 85
1715

1455
1455
B B
35

150
774 974 774 110 100 774 100

1060

1174

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Title: Neutralizing agent tank 600L with drip tray Revision
ERMA FIRST
The Essential Ballast Solution
-
Schisto Industrial Park (VIPAS) Block 13
Keratsiniou - Skaramaga ave.
188 63 Perama, Greece
Description: Neutralizing agent tank with mixing NAT
Tel: (+30)210 4093000, Fax: (+30)210 4015503 device and dosing pump
http:// www.ermafirst.com Status
For review
Project: - Drawing Nr: 1613-G
1059

Hull Nr: Shipyard: - Model:

A ERMA FIRST A
Drawn: L. Xagoraris Date: 15/5/2018 Scale: BWTS
- m /h
Checked: A. Gkinosatis Date: 15/5/2018
Size: Sheet number:
Approved: A. Gkinosatis Date: 15/5/2018 A3 3 /8

6 5 4 3 2 1