PIPING MATERIAL SPECIFICATION

PIPING MATERIAL SPECIFICATION

DOCUMENT NO. : HITPL/146/08/D 14

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 PIPING MATERIAL SPECIFICATION

TABLE OF CONTENTS

1.0 Scope

2.0 List of Piping Material Specifications

3.0 Piping Class Identification

4.0 Piping Material Specifications

4.1 A1A

4.2 C1A

4.3 C1C

4.4 D1A

5.0 Vents and Drain sizes

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 PIPING MATERIAL SPECIFICATION

1.0 Scope
This section covers the material requirements for piping work in the project facility.

2.0 List of Piping Material Specifications

The following scheme shall be applicable to pipeline systems within the storage facility.

Piping Pressure Rating , Facing , Fluid

Services
Class Design Conditions Code
Hydrocarbons (Gasoline, Diesel etc) P
150, RF, 17 bar (g), 80ºC Slop S
A1A
Nitrogen N
150, RF, 17 bar (g), 260ºC Hot Oil HO
Foam Solution (A/G) & (U/G) FS
C1A 150, RF, 17 bar (g), 80ºC
Fire Water (A/G) & (U/G) WF
C1C 150, RF, 17 bar (g), 80ºC Fresh Water WP
D1A 150, RF, 17 bar (g), 80ºC Foam Concentrate FC

3.0 Piping Class Identification

a) The first letter indicates the type of material:
A - Carbon Steel
C - Carbon Steel (Galvanised)
D - Stainless Steel (316 L)

b) The second letter indicates pressure rating:

1 - Class 150 lbs

c) The third letter indicates the type of facing:

A - RF (Raised Face)
B - FF (Flat Face)
C - Threaded NPT Ends

4.0 Piping Specifications

4.1 Piping Class: A1A

4.2 Piping Class: C1A

4.3 Piping Class: C1C

4.4 Piping Class: D1A

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 PIPING MATERIAL SPECIFICATION

4.1 Piping Class: A1A

Rating: ANSI 150 #
Service: As per Clause 2.0
Fluid Code: As per Clause 2.0
Corrosion Allowance: 1.6 mm

Dimensional Material
Item Size Description Remark
Standard Standard

½" - 2" SEAMLESS, Sch 80, PE ANSI B 36.10 A 106 Gr. B

3" - 10" ERW, Sch. 40, BE ANSI B 36.10 API 5L Gr. B

Pipe

12" - 18" ERW, Sch. Standard, BE ANSI B 36.10 API 5L Gr. B

20" - 32" ERW, Sch. 20, BE ANSI B 36.10 API 5L Gr. B

½" - 1½" SW, 3000 lbs ANSI B 16.11 A 105

Elbow (45° & 90°)

2" R=1.5D, Sch. 80, Welded, BE ANSI B 16.9 A 234 WPB-W

Refer
3" - 10" R=1.5D, Sch. 40, Welded, BE ANSI B 16.9 A 234 WPB-W Note 9

12" - 18" R=1.5D, Sch. Std, Welded, BE ANSI B 16.9 A 234 WPB-W

20" - 32" R=1.5D, Sch. 20, Welded, BE ANSI B 16.9 A 234 WPB-W

½" - 1½" Swage nipple, PE, 3000 lbs BS 3799 A 105

Eccentric Reducer
Concentric &

2" Sch. 80, Welded, BE ANSI B16.9 A 234 WPB-W

3" - 10" Sch. 40, Welded, BE ANSI B 16.9 A 234 WPB-W

12" - 18" Sch. Std, Welded, BE ANSI B 16.9 A 234 WPB-W

20" - 32" Sch. 20, Welded, BE ANSI B 16.9 A 234 WPB-W

½" - 1½" SW, 3000 lbs ANSI B 16.11 A 105

Equal and Unequal

2" Sch. 80, Welded, BE ANSI B 16.9 A 234 WPB-W

Tees

3" - 10" Sch. 40, Welded, BE ANSI B 16.9 A 234 WPB-W

12" - 18" Sch. Std, Welded, BE ANSI B 16.9 A 234 WPB-W

20" - 32" Sch. 20, Welded, BE ANSI B 16.9 A 234 WPB-W

Weldolet Above 2" Full and Reducing, Sch. Std or Sch. 40 MFR. STD A 105

Cap ½" - 1½" Screwed NPT, 3000 lbs ANSI B 16.11 A 105

2" Sch. 80, BE ANSI B 16.9 A 234 WPB-W

3" - 10" Sch. 40, BE ANSI B 16.9 A 234 WPB-W
12” - 18” Sch. Std, BE ANSI B 16.9 A 234 WPB-W

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 PIPING MATERIAL SPECIFICATION

Dimensional Material
Item Size Description Remark
Standard Standard

20" - 32" Sch. 20, BE ANSI B 16.9 A 234 WPB-W

Union ½" - 1½" Screwed NPT, 3000 lbs ANSI B 16.11 A 105

Coupling ½" - 1½" Half / Full, SW, 3000 lbs ANSI B 16.11 A 105

Spacer & Blind, 150#, RF, Serrated,

3" - 24" with 2 Nos jack-screws, 180 0 apart. A 105
ASME B16.48 /
Spectacle ANSI B 16.5
Spacer & Blind ,150#, RF, Serrated,
Blind Above 26” A 516 Gr.70
with 2 Nos jack-screws,180 0 apart
Hammer Hammer Line blind, 150#, RF, flanged, ASME B16.48 /
Line Blind 10” – 32” A 105
PTFE seats for positive shutoff ANSI B 16.5

½" - 1½" SW, 150#, RF, Serrated Ra = 125 - 250 ANSI B 16.5 A 105

WN/SO, 150 lbs, RF, Conc. Serration, Refer

Flange 2" - 24" ANSI B 16.5 A 105 Note 15 &
Ra = 125 - 250
16
WN/SO, 150 lbs, RF, Conc. Serration,
26” – 36” ANSI B 16.47 A 105
Ra = 125 - 250
Blind 150 lbs, RF, Conc. Serration, Ra = 125
½" - 32" ANSI B 16.5 A 105
Flange - 250
Oil Resistant,
Gasket ½" - 32" For 150 lbs, RF Flanges ANSI B 16.21
Asbestos Free
To suit all Stud Bolt with two heavy hexagonal
Fastener ANSI B Nuts + Washers. A 193 Gr. B7
ANSI B 18.2
16.5, RF, Fasteners to be Hot Dip Galvanised A 194 Gr. 2H
150 lbs. to BS 7371 Part 6, 1998
Solid Wedge, 800 lbs, SW, RF, OS&Y,
½" - 1½" Bolted Bonnet & Gland, Hand wheel API 602 Body A 105
operated
Gate Flexible Wedge, 150 lbs, RF, OS&Y, Refer
Body Notes 4,
valve 2" - 8" Bolted Bonnet & Gland, Hand wheel API 600
operated A216 WCB & 17

Flexible Wedge, 150 lbs, RF, OS&Y, Body

10" - 30" API 600
Bolted Bonnet & Gland, Gear operated A216 WCB
3" - 32" Wafer / Lug type, 150 lbs, RF Body Refer
Butterfly MSS SP-67 &
Notes 5, 6
Valve 3" - 32" Flanged type, 150 lbs, RF 68 A 216 WCB &8
Solid, Floating ball, Reduced bore,
½" - 1½" Teflon Seat, SW, 150#, RF, Lever Body A 105
operated, Fire safe design Refer
Ball Valve BS 5351
Solid, Floating ball, Reduced bore, Note 10
Body
2” – 24” Teflon Seat, Flanged, 150 lbs, RF,
Lever operated, Fire safe design A 216 WCB

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 PIPING MATERIAL SPECIFICATION

Dimensional Material
Item Size Description Remark
Standard Standard

½" - 1½" Regulating disc, 800 lbs, SW, RF BS 5352 Body A 105 Directional
Globe arrow
Valve Regulating disc, 150 lbs, RF, Flanged, Body marked on
2" - 8" BS 1873 body
Hand wheel operated A 216 WCB

Spring loaded piston lift, SW, RF, 800

½" - 1½" BS 5352 Body A 105
lbs
Directional
Check Body arrow
Valve 2" - 8" Swing disc, 150 lbs, RF, flanged BS 1868 marked on
A 216 WCB
body
Wafer type, Spring loaded, Double Body
10" - 32" ANSI B16.34
swing disc, to suit ANSI 150 lbs, RF A 216 WCB

Twin Seal Double Block & Bleed Valve, ‘Seut Body

2" - 24" API 600
Valve type’, 150 lbs, RF A 216 WCB
Vertical 150#, RF, Flanged to B16.5, SS 304 Body Refer
ANSI/FCI 78-1-
Basket 3” – 24” Mesh, with Differential Pressure Note 18 &
1998 A 216 WCB
strainer Indicator Directional
arrow
SS304 Mesh, 150#, RF, Flanged to ANSI/FCI 73-1- Body marked on
Y-Strainer ½" - 2"
B16.5 1998 A 216 WCB body

Notes:
1. Isolation valves for vents and drains shall be ball valve. Process requirement of vents and drains shall
be as shown in P & ID.
2. Teflon / Soft seated valves shall not be used for temperature above 230°C.
3. Pipe 1" NB and below to be bend to R = 5D, wherever possible.
4. Gate valves 10" NB and above to be gear operated, unless motor operation is identified in the P & I
Diagrams.
5. The inlet / outlet valves of tanks, shall have provision for future installation of actuators if
needed.
6. Butterfly valves above 10" NB to be gear operated, unless motor operation is identified in the P & I
Diagrams.
7. Motor operated actuators for the valves shall be installed if any specified in the P & I Diagrams.
8. Manually operated valves shall have microswitch provision for signal transmission to Control room.
9. Butterfly Valves for Petroleum Product piping system to be metal seated, triple eccentric type, Zero
Leak, high performance type (Vanessa make or equal) as per P&ID’s.
10. Requirement for long radius elbows shall be taken into consideration for lines identified for pig
operation.
11. SW Ball Valves shall be provided with extension nipple on either ends, 200 mm long
12. PE - Plain End, SW - Socket Welded, BE - Bevelled End, ERW - Electric Resistance Welding, OS&Y –
Outside screw & Yoke, Sch – Pipe Schedule
13. Requirement for special valve spindles, for eg. Extended spindle, chain wheel, etc. to be considered
as required during detail engineering by the contractor..

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 PIPING MATERIAL SPECIFICATION
14. Material for Valves seat/trim is ASTM A182 Gr F6A.
15. Barred tee shall be provided for the branch connections in the pig operated pipeline header from berth
to tank farm, if applicable.
16. Piping Flange mating with Rotating equipment flanges shall be Weld Neck Raised Face type flanges.
16 WN flange butt weld end dimension to suit pipe schedule.
17 Gate Valves for pigged lines shall be full bore.
18 Strainers shall have drain connection with flanged ball valve at the bottom of the strainers. The size
of the drain shall be 1” dia. Mesh size to be designed to suit flow requirements.
19 Underground portion of piping shall be provided with coating and wrapping as per specification,
isolating flanges and cathodic protection using sacrificial anodes designed for 25 years of life.

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 PIPING MATERIAL SPECIFICATION

Branch Table (A1A):

HEADER SIZE
21/2 11/2 3 1
24 20 18 16 14 12 10 8 6 4 3 2 1 /4 /2
1
/2 HC HC HC HC HC HC HC HC HC HC HC HC HC RT RT RT ET
3
/4 HC HC HC HC HC HC HC HC HC HC HC HC RT RT RT ET

1 HC HC HC HC HC HC HC HC HC HC HC HC RT RT ET

11/2 HC HC HC HC HC HC HC HC HC HC HC RT RT ET

2 RF RF RF RF RF RF RF RF RF RF RT RT ET

21/2 RF RF RF RF RF RF RF RF RT RT RT ET

3 RF RF RF RF RF RF RF RF RT RT ET
BRANCH SIZE

RF/
4 RF RF RF RF RF RF RT RT ET
RT
RF/ RF/ RF/
6 RF RF RF RT RT ET
RT RT RT
RF/ RF/ RF/ RF/
8 RT RT RT ET
RT RT RT RT
RF/ RF/ RF/
10 RT RT RT ET
RT RT RT
RF/
12 RT RT RT RT ET
RT
14 RT RT RT RT ET

16 RT RT RT ET

18 RT RT ET

20 RT ET

24 ET

Legend:
ET → EQUAL TEE RT → REDUCING TEE
RF → Stub-in with Reinforcement Pad * HC → HALF COUPLING
* - Reinforcement Pad requirement to be checked by contractor
Tee shall be butt welded or socket welded as per the sizes of the branch.

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4.2 Piping Class: C1A

Rating: ANSI 150 #
Service: As per Clause 2.0
Fluid Code: As per Clause 2.0
Corrosion Allowance: 1.6 mm

Dimensional
Item Size Description Material Remark
Std
½" - 2" SEAMLESS, Sch 80, PE ANSI B 36.10 A 106 Gr. B
3" - 10" ERW, Sch. 40, BE ANSI B 36.10 API 5L Gr. B
Pipe
12" - 18" ERW, Sch. Standard, BE ANSI B 36.10 API 5L Gr. B
20" - 24" ERW, Sch. 20, BE ANSI B 36.10 API 5L Gr. B
½" - 1½" SW, 3000 lbs ANSI B 16.11 A 105
(45° & 90°)

2" R=1.5D, Sch. 80, Welded, BE ANSI B 16.9 A 234 WPB-W

Elbow

3" - 10" R=1.5D, Sch. 40, Welded, BE ANSI B 16.9 A 234 WPB-W
12" - 18" R=1.5D, Sch. Std, Welded, BE ANSI B 16.9 A 234 WPB-W
20" - 24" R=1.5D, Sch. 20, Welded, BE ANSI B 16.9 A 234 WPB-W
½" - 1½" Swage nipple, 3000 lbs, PE BS 3799 A 105
Concentric &

2" Sch. 80, Welded, BE ANSI B16.9 A 234 WPB-W

Eccentric
Reducer

3" - 10" Sch. 40, Welded, BE ANSI B 16.9 A 234 WPB-W

12" - 18" Sch. Std, Welded, BE ANSI B 16.9 A 234 WPB-W
20" - 24" Sch 20, Welded, BE ANSI B 16.9 A 234 WPB-W
½" - 1½" SW, 3000 lbs ANSI B 16.11 A 105
Unequal Tees

2" Sch. 80, Welded, BE ANSI B 16.9 A 234 WPB-W

Equal and

3" – 10" Sch. 40, Welded, BE ANSI B 16.9 A 234 WPB-W

12" - 18" Sch. Std, Welded, BE ANSI B 16.9 A 234 WPB-W
20" - 24" Sch.20, Welded, BE ANSI B 16.9 A 234 WPB-W
Weldolet Above 2" Full and Reducing, Sch. Std or Sch. 40 MFR. STD A 105
½" - 1½" Screwed NPT, 3000 lbs ANSI B 16.11 A 105
2" Sch. 80, BE ANSI B 16.9 A 234 WPB-W
Cap 3" - 10" Sch. 40, BE ANSI B 16.9 A 234 WPB-W
12” - 18” Sch. Std, BE ANSI B 16.9 A 234 WPB-W
20" - 24" Sch. 20, BE ANSI B 16.9 A 234 WPB-W
Union ½" - 1½" Screwed NPT, 3000 lbs ANSI B 16.11 A 105
Coupling ½" - 1½" SW, 3000 lbs ANSI B 16.11 A 105
Spectacl Spacer & Blind, 150#, RF, Serrated,
3" - 24" ANSI B 16.5 A 105
e Blind with 2 nos. jack-screws, 180 0 apart.

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 PIPING MATERIAL SPECIFICATION

Dimensional
Item Size Description Material Remark
Std

Spacer & Blind, 150#, RF, Serrated,

Above 26” A 516 Gr.70
with 2 nos. jack-screws, 180 0 apart.
½" - 1½" SW, 150 lbs, RF, Serrated Ra=125-250 ANSI B 16.5 A 105 Refer
Flange WN/SO, 150 lbs, RF, Conc. Serration, Note 14 &
2" - 24" ANSI B 16.5 A 105 15
Ra = 125 - 250
Blind 150 lbs, RF, Conc. Serration, Ra = 125
½" - 24" ANSI B 16.5 A 105
flange – 250.
Gasket ½" - 24" For 150 lbs, RF Flanges ANSI B 16.21 Asbestos Free
Stud Bolt with two heavy hexagonal A 193 Gr. B7
All sizes for B16.5,
Fastener Nuts + Washers. Hot Dip Galvanised ANSI B 18.2
150# A 194 Gr. 2H RF, flange
to BS 7371 Part 6, 1998
Solid Wedge, 800 lbs, SW, OS&Y, Hand
½" - 1½" wheel operated , Bolted Bonnet & API 602 Body A 105
Gland, Graphite packing
Flexible Wedge, 150 lbs, RF, OS&Y, Body Refer
Gate
2" - 8" Hand wheel operated, Bolted Bonnet & API 600 Note 5, 8
valve A216 WCB
Gland, Graphite packing &9
Flexible Wedge, 150 lbs, RF, OS&Y, Body
10" - 32" Gear operated, Bolted Bonnet & Gland, API 600
Graphite packing A216 WCB

SW, Solid, Floating Ball, Reduced Bore,

½"- 1½" BS 5351 A 105 Refer
Ball Teflon Seat, Lever Operated
Note:8, 9
valve Solid, Floating Ball, Reduced Bore,
2” - 6" BS 5351 A216 WCB & 10
Teflon Seat, Lever Operated, Flanged
½" - 1½" SW, Spring loaded piston lift, 800 lbs BS 5352 A 105 Refer
Check
Note:8, 9
valve 2" - 10" Swing disc, 150 lbs, RF, flanged BS 1868 A 216 WCB & 11
Vertical 150#, RF, Flanged to B16.5, SS 304 Body
ANSI/FCI 78-
Basket 3” – 24” Mesh, with Differential Pressure Refer
1-1998 A 216 WCB
strainer Indicator Note 8,9,
Y- SS304 Mesh, 150#, RF, Flanged to ANSI/FCI 73- Body 11 & 16
½" - 2"
Strainer B16.5 1-1998 A 216 WCB

Notes:
1. Screwed / Threaded pipe fitting of size ½" to 1½" shall be procured galvanised to BS/ISO 1461
2. Threaded connections shall be sealed using PTFE tape.
3. Isolation valves for vents and drains shall be ball valve. Process requirement of vents and drains shall be
as shown in P & ID.
4. Pipe 1" NB and smaller to be bend to R = 5D, wherever possible.
5. Motor operated actuators for the valves shall be installed as specified in the P & I Diagrams.
6. PE - Plain End, SW - Socket Welded, BE - Bevelled End, ERW - Electric Resistance Welding, OS&Y –
Outside screw & Yoke, Sch – Pipe Schedule

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 PIPING MATERIAL SPECIFICATION
7. Piping and all connected fittings etc shall be hot dip galvanized to BS-EN-ISO: 1461 after completion of
fabrication. No welding is permitted on pipe after galvanisation.
8. Valves shall be internal fusion bonded epoxy coated.
9. Material for Valves seat/trim shall be Monel.
10. SW Ball Valves shall be provided with extension nipple on either ends, 200 mm long
11. Valve shall have directional arrow marked on body
12. PE - Plain End, SW - Socket Welded, BE - Bevelled End, ERW - Electric Resistance Welding, OS&Y –
Outside screw & Yoke, Sch –Schedule
13. Requirement for special valve spindles, for eg. Extended spindle, chain wheel, etc. to be considered as
required during detailing.
14. Piping Flange mating with Rotating equipment flanges shall be Weld Neck Raised Face type flanges.
15. WN flange butt weld end dimension to suit pipe schedule.
16. Strainers shall have drain connection with flanged ball valve at the bottom of the strainers. The size of
the drain shall be 1” dia. Mesh size to be designed to suit flow requirements.
17. Underground portion of piping shall be provided with coating and wrapping as per specification, isolating
flanges and cathodic protection using sacrificial anodes designed for 25 years of life.

18. IN CASE OF OPTING FOR SEA WATER AS FIRE WATER ( OPTION 2) AS DESCRIBED IN
THE SCOPE OF WORKS FOLLOWING POINTS TO BE NOTED:
a. All pipes, fittings and flanges of size 3 inch and below shall be hot dip galvanised
and sizes above 3 inch shall be internally epoxy coated.
b. Wherever flanges are used on the galvanised piping, hot dip galvanising shall be
done after fabrication of flanged spools.

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 PIPING MATERIAL SPECIFICATION

Branch Table (C1A):

HEADER SIZE
21/2 11/2 3 1
24 20 18 16 14 12 10 8 6 4 3 2 1 /4 /2
1
/2 HC HC HC HC HC HC HC HC HC HC HC HC HC RT RT RT ET
3
/4 HC HC HC HC HC HC HC HC HC HC HC HC RT RT RT ET

1 HC HC HC HC HC HC HC HC HC HC HC HC RT RT ET

11/2 HC HC HC HC HC HC HC HC HC HC HC RT RT ET

2 RF RF RF RF RF RF RF RF RF RF RT RT ET

21/2 RF RF RF RF RF RF RF RF RT RT RT ET

3 RF RF RF RF RF RF RF RF RT RT ET
BRANCH SIZE

RF/
4 RF RF RF RF RF RF RT RT ET
RT
RF/ RF/ RF/
6 RF RF RF RT RT ET
RT RT RT
RF/ RF/ RF/ RF/
8 RT RT RT ET
RT RT RT RT
RF/ RF/ RF/
10 RT RT RT ET
RT RT RT
RF/
12 RT RT RT RT ET
RT
14 RT RT RT RT ET

16 RT RT RT ET

18 RT RT ET

20 RT ET

24 ET

Legend:
ET → EQUAL TEE RT → REDUCING TEE
RF → Stub-in with Reinforcement Pad * HC → HALF COUPLING
* - Reinforcement Pad requirement to be checked by contractor
Tee shall be butt welded or socket welded as per the sizes of the branch.

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4.3 Piping Class: C1C

Rating: ANSI 150 #
Service: As per Clause 2.0
Fluid Code: As per Clause 2.0
Corrosion Allowance: 1.6 mm
Dimensional
Item Size Description Material Remark
Std
½"- 2 " SEAMLESS, Sch 160, Threaded NPT ANSI B 36.10 A 106 Gr. B
Pipe
3" - 6" ERW, Sch. 80, Threaded NPT ANSI B 36.10 API 5L Gr. B

½" - 1½" Threaded NPT, 3000 lbs ANSI B 16.11 A 105

Elbow
2" R=1.5D, Sch. 160, Threaded NPT ANSI B 16.9 A 234 WPB-W
(45°& 90°)
3" - 6" R=1.5D, Sch. 80, Threaded NPT ANSI B 16.9 A 234 WPB-W

½" - 1½" Swage nipple, 3000lbs, Threaded NPT BS 3799 A 105

Concentric

Eccentric
Reducer

2" Sch. 160, Threaded NPT ANSI B16.9 A 234 WPB-W

&

3" - 6" Sch. 80, Threaded NPT ANSI B 16.9 A 234 WPB-W

½" - 1½" Threaded NPT, 3000 lbs ANSI B 16.11 A 105

Equal and
Unequal
Tees

2" Sch. 160, Threaded NPT ANSI B 16.9 A 234 WPB-W

3" - 6" Sch. 80, Threaded NPT ANSI B 16.9 A 234 WPB-W

½" - 1½" Screwed NPT, 3000 lbs ANSI B 16.11 A 105

Cap 2" Sch. 160, Threaded NPT ANSI B 16.9 A 234 WPB-W

3" - 6" Sch. 80, Threaded NPT ANSI B 16.9 A 234 WPB-W

Union ½" - 1½" Screwed, 3000 lbs ANSI B 16.11 A 105

Coupling ½" - 1½" Half / Full, Threaded NPT, 3000 lbs ANSI B 16.11 A 105
Screwed NPT, 150#, RF, Serrated Ra =
½" - 1½" ANSI B 16.5 A 105
125 - 250
Flange
Slip On, 150 lbs, RF, Conc. Serration,
2" - 6" ANSI B 16.5 A 105
Ra = 125 – 250, Screwed NPT
Blind 150 lbs, RF, Conc. Serration, Ra = 125 -
½" - 6" ANSI B 16.5 A 105
flange 250

Gasket ½" - 6" For 150 lbs, RF Flanges ANSI B 16.21 Asbestos Free

to suit
Stud Bolt with two heavy hexagonal Nuts A 193 Gr. B7 ANSI
Fasteners All sizes + Washers. Hot Dip Galvanised to BS ANSI B 18.2
A 194 Gr. 2H 16.5, RF,
7371 Part 6, 1998
150 lbs.
Solid Wedge, 800 lbs, Screwed NPT, Refer
Gate
½" - 1½" RF, hand wheel operated, Bolted Bonnet API 602 Body A 105 Note 3 &
valve
& Gland, OS&Y 6

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 PIPING MATERIAL SPECIFICATION

Dimensional
Item Size Description Material Remark
Std
Flexible Wedge, 150 lbs, RF, Flanged, Body
2" - 6" Hand wheel operated, Bolted Bonnet & API 600
Gland, OS&Y A216 WCB

Solid, Floating Ball, Reduced Bore,

½"- 1½" Teflon Seat, 150#, RF, Lever Operated, BS 5351 A 105
Screwed NPT Refer
Ball valve Note 3 &
Solid, Floating Ball, Reduced Bore, 6
2” - 6" Teflon Seat, 150#, RF, flanged, Lever BS 5351 A 216 WCB
Operated.
Spring loaded piston lift, 800 lbs, RF, Refer
Check ½" - 1½" BS 5352 A 105
Screwed NPT Note 3,6
valve
2" - 6" Swing disc, 150 lbs, RF, Flanged BS 1868 A 216 WCB &7

Body Refer
ANSI/FCI 73-
Y-Strainer ½" - 2" SS304 Mesh, 150#, RF, Screwed NPT Note 3,6,
1-1998 A 216 WCB 7 & 10

Notes:
1. All pipe and pipe fittings shall be galvanised to BS EN ISO 1461
2. Threaded connections shall be sealed using PTFE tape.
3. All Valves shall be galvanised to BS EN ISO 1461
4. Isolation valves for vents and drains shall be ball valve. Process requirement of vents and drains shall be
as shown in P & ID.
5. Seal welding is not permitted.
6. Material for Valves seat/trim is ASTM A 182 Gr F6A.
7. Valve shall have directional arrow marked on body
8. Pipe 1" NB and smaller to be bend to R = 5D, wherever possible.
9. Requirement for special valve spindles, for eg. Extended spindle, chain wheel, etc. to be considered.
10. Strainers shall have drain connection with flanged ball valve at the bottom of the strainers. The size of
the drain shall be 1” dia. Mesh size to be designed to suit flow requirements. Y-strainers 2” above shall
be flanged.

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 PIPING MATERIAL SPECIFICATION

Branch Table (C1C):

HEADER SIZE
21/2 11/2 3 1
6 4 3 2 1 /4 /2
BRANCH SIZE

1
/2 HC HC HC HC HC RT RT RT ET
3
/4 HC HC HC HC HC RT RT ET

1 HC HC HC HC HC RT ET

11/2 HC HC HC RT RT ET

2 RF RF HC RT ET

21/2 RT RT RT ET

3 RT RT ET

4 RT ET

6 ET

Legend:
ET → EQUAL TEE RT → REDUCING TEE
RF → Stub-in with Reinforcement Pad * HC → HALF COUPLING
* - Reinforcement Pad requirement to be checked by contractor
Tee shall be screwed as per the sizes of the branch.

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 PIPING MATERIAL SPECIFICATION

4.4 Piping Class: D1A

Rating: ANSI 150 #
Service: As per Clause 2.0
Fluid Code: As per Clause 2.0
Dimensional
Item Size Description Material Remark
Std

½" - 1½" SEAMLESS, Sch 40 S, PE ANSI B 36.19 A 312 TP316L

Pipe
2" - 4" EFW, Sch. 10 S, BE ANSI B 36.19 A 312 TP316L

½" - 1½" SW, , 3000 lbs ANSI B 16.11 A 182 F 316L

Elbow
45°/90° A 403 WP
2" - 4" R=1.5D, Sch. 10 S, Welded, BE ANSI B 16.9
316L - W

½" - 1½" Swage Nipple, PE, 3000 lbs BS 3799 A 182 F 316L
Reducer
Concentric / Eccentric, Sch. 10S, A 403 WP
2" - 4" ANSI B16.9
Welded, BE 316L - W

Equal & ½" - 1½" SW, 3000 lbs ANSI B 16.11 A 182 F 316L
Unequal
Tee A 403 WP
2" - 4" Sch. 10 S, Welded, BE ANSI B 16.9
316L - W

½" - 1½" SW, 3000 lbs ANSI B 16.11 A 182 F 316L

Cap
A 403 WP
2" - 4" Sch. 10 S, Welded, BE ANSI B 16.9
316L - W

Union ½" - 1½" Screwed, 3000 lbs ANSI B 16.11 A 182 F 316L

Coupling ½" - 1½" Half / Full, SW, 3000 lbs ANSI B 16.11 A 182 F 316L

½" - 1½" SW, 150#, RF, Serrated Ra=125-250 ANSI B 16.5 A 182 F 316L
Flange
Weld Neck, 150 lbs, RF, Conc.
2" - 4" ANSI B 16.5 A 182 F 316L
Serration, Ra = 125 - 250

Blind 150 lbs, RF, Conc. Serration, Ra = 125 -

flange ½" - 4" ANSI B 16.5 A 182 F 316L
250

Gasket Spiral Wound SS 316L for 150 lbs, RF

½" - 4" API 601 Asbestos Free
Flanges

to suit
All sizes Stud Bolt with two heavy hexagonal Nuts SS material to ANSI
Fasteners ANSI B 18.2
150 lbs. + Washers. A 193 & 16.5, RF,
A 194 150 lbs
Gate
valve
½" - 1½" Solid Wedge, 800 lbs, SW, OS&Y, API 602 A 182 F 316L
Bolted Bonnet & Gland, Hand wheel
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 PIPING MATERIAL SPECIFICATION

Dimensional
Item Size Description Material Remark
Std
operated,

Flexible Wedge, 150 lbs, RF, OS&Y,

2" - 4" Bolted Bonnet & Gland, Hand wheel API 600 A 351 CF 8M
operated,

Solid Ball, Reduced Bore, PTFE Seat,

½" - 1½" BS 5351 A 182 F 316L
SW, 150 lbs, RF, Lever Operated,
Ball valve
Solid, Floating Ball, Reduced Bore,
2" - 4" PTFE Seat, Flanged, 150 lbs, RF, Lever BS 5351 A 351 CF 8M
Operated

Spring loaded piston lift, 800 lbs, SW,

Check ½" - 1½" BS 5352 A 182 F 316L
RF Refer
Valve Note 1
2" - 4" Swing disc, Wafer, 150 lbs, RF, flanged API 594 A 351 CF 8M

SS304 Mesh, 150#, RF, Flanged to ANSI/FCI 73- Refer

Y-Strainer ½" - 2" A 351 CF 8M
B16.5 1-1998 Note:1& 2

Notes:
(1) Strainers shall have drain connection with flanged ball valve at the bottom of the strainers. The size
of the drain shall be 1” dia. Mesh size to be designed to suit flow requirements.
(2) Directional arrow to be marked on body

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 PIPING MATERIAL SPECIFICATION

Branch Table (D1A):

HEADER SIZE

21/2 11/2 3 1
24 20 18 16 14 12 10 8 6 4 3 2 1 /4 /2

1
/2 HC HC HC HC HC HC HC HC HC HC HC HC HC RT RT RT ET
3
/4 HC HC HC HC HC HC HC HC HC HC HC HC RT RT RT ET

1 HC HC HC HC HC HC HC HC HC HC HC HC RT RT ET

11/2 HC HC HC HC HC HC HC HC HC HC HC RT RT ET

2 RF RF RF RF RF RF RF RF RF RF RT RT ET

21/2 RF RF RF RF RF RF RF RF RT RT RT ET

3 RF RF RF RF RF RF RF RF RT RT ET
BRANCH SIZE

RF/
4 RF RF RF RF RF RF RT RT ET
RT
RF/ RF/ RF/
6 RF RF RF RT RT ET
RT RT RT
RF/ RF/ RF/ RF/
8 RT RT RT ET
RT RT RT RT
RF/ RF/ RF/
10 RT RT RT ET
RT RT RT
RF/
12 RT RT RT RT ET
RT
14 RT RT RT RT ET

16 RT RT RT ET

18 RT RT ET

20 RT ET

24 ET

Legend:
ET → EQUAL TEE RT → REDUCING TEE
RF → Stub-in with Reinforcement Pad * HC → HALF COUPLING
* - Reinforcement Pad requirement to be checked by contractor
Tee shall be butt welded or socket welded as per the sizes of the branch.

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 PIPING MATERIAL SPECIFICATION

5.0 Vent and Drain sizes

(unless other wise specified following sizes to be followed)

Header Size Vent/ Drain size

1”-8” ¾”

10”-16” 1”

18” and above 2”

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