You are on page 1of 14

Designation: C1175 − 99a (Reapproved 2010)

Standard Guide to
Test Methods and Standards for Nondestructive Testing of
Advanced Ceramics1
This standard is issued under the fixed designation C1175; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.

1. Scope without the Use of Electronic Measurement Instruments


1.1 This guide identifies and describes standard procedures E494 Practice for Measuring Ultrasonic Velocity in Materi-
and methods for nondestructive testing of advanced ceramics als
using radiology, ultrasonics, liquid penetrants, and acoustic E569 Practice for Acoustic Emission Monitoring of Struc-
emission. tures During Controlled Stimulation
E587 Practice for Ultrasonic Angle-Beam Contact Testing
1.2 This guide identifies existing standards for nondestruc-
E650 Guide for Mounting Piezoelectric Acoustic Emission
tive testing that have been determined to be (or have been
Sensors
modified to be) applicable to the examination of advanced
E664 Practice for the Measurement of the Apparent Attenu-
ceramics. These standards have been generated by, and are
ation of Longitudinal Ultrasonic Waves by Immersion
under the jurisdiction of, ASTM Committee E07 on Nonde-
Method
structive Testing. Selection and application of these standards
to be followed must be governed by experience and the specific E750 Practice for Characterizing Acoustic Emission Instru-
requirements in each individual case, together with agreement mentation
between producer and user. E797 Practice for Measuring Thickness by Manual Ultra-
sonic Pulse-Echo Contact Method
1.3 The values stated in SI units are to be regarded as the E976 Guide for Determining the Reproducibility of Acoustic
standard. The inch-pound units given in parentheses are for Emission Sensor Response
information only. E999 Guide for Controlling the Quality of Industrial Radio-
1.4 This standard does not purport to address all of the graphic Film Processing
safety concerns, if any, associated with its use. It is the E1000 Guide for Radioscopy
responsibility of the user of this standard to establish appro- E1065 Guide for Evaluating Characteristics of Ultrasonic
priate safety and health practices and determine the applica- Search Units
bility of regulatory limitations prior to use. E1079 Practice for Calibration of Transmission Densitom-
eters
2. Referenced Documents
E1106 Test Method for Primary Calibration of Acoustic
2.1 ASTM Standards:2 Emission Sensors
E94 Guide for Radiographic Examination E1165 Test Method for Measurement of Focal Spots of
E114 Practice for Ultrasonic Pulse-Echo Straight-Beam Industrial X-Ray Tubes by Pinhole Imaging
Contact Testing E1208 Practice for Fluorescent Liquid Penetrant Testing
E165 Practice for Liquid Penetrant Examination for General Using the Lipophilic Post-Emulsification Process
Industry E1209 Practice for Fluorescent Liquid Penetrant Testing
E317 Practice for Evaluating Performance Characteristics of Using the Water-Washable Process
Ultrasonic Pulse-Echo Testing Instruments and Systems E1210 Practice for Fluorescent Liquid Penetrant Testing
Using the Hydrophilic Post-Emulsification Process
1
This guide is under the jurisdiction of ASTM Committee C28 on Advanced E1219 Practice for Fluorescent Liquid Penetrant Testing
Ceramics and is the direct responsibility of Subcommittee C28.03 on Physical Using the Solvent-Removable Process
Properties and Non-Destructive Evaluation.
Current edition approved Dec. 1, 2010. Published January 2011. Originally
E1220 Practice for Visible Penetrant Testing Using Solvent-
approved in 1991. Last previous edition approved in 2004 as C1175 – 99a (2004). Removable Process
DOI: 10.1520/C1175-99AR10. E1254 Guide for Storage of Radiographs and Unexposed
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or Industrial Radiographic Films
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on E1255 Practice for Radioscopy
the ASTM website. E1316 Terminology for Nondestructive Examinations

Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States

1
C1175 − 99a (2010)
E1324 Guide for Measuring Some Electronic Characteristics transmission densitometers used for the measurement of radio-
of Ultrasonic Testing Instruments graphic film density. The test is not intended to qualify the
E1390 Specification for Illuminators Used for Viewing In- radiographs measured by transmission densitometers cali-
dustrial Radiographs brated in accordance with this practice.
E1411 Practice for Qualification of Radioscopic Systems
6.3 Guide E1000 is a guide for tutorial purposes only and
E1441 Guide for Computed Tomography (CT) Imaging
outlines the general principles of radioscopic imaging. This
E1453 Guide for Storage of Magnetic Tape Media that
Contains Analog or Digital Radioscopic Data guide describes practices and image quality measuring systems
E1570 Practice for Computed Tomographic (CT) Examina- for real-time and near real-time non-film detection, display, and
tion recording of radioscopic images. These images, used in mate-
E1647 Practice for Determining Contrast Sensitivity in Ra- rials inspection, are generated by penetrating radiation passing
diology through the subject material and producing an image on the
E1672 Guide for Computed Tomography (CT) System Se- detecting medium. The image detection and display techniques
lection are nonfilm, but the use of photographic film as a means for
E1695 Test Method for Measurement of Computed Tomog- permanent recording of the image is not precluded.
raphy (CT) System Performance 6.3.1 Summary of Guide—Guide E1000 outlines the prac-
E1781 Practice for Secondary Calibration of Acoustic Emis- tices for the use of radioscopic methods and techniques for
sion Sensors materials examinations. It is intended to provide a basic
E1817 Practice for Controlling Quality of Radiological Ex- understanding of the method and the techniques involved. The
amination by Using Representative Quality Indicators selection of an imaging device, radiation source, and radiologi-
(RQIs) cal and optical techniques to achieve a specified quality in
radioscopic images is described.
3. Terminology 6.3.2 Significance and Use—Radioscopy is a versatile non-
3.1 Definitions—For definitions of terms used in this guide, destructive means for examining an object. It provides imme-
refer to Terminology E1316, Section F for liquid penetrants, diate information regarding the nature, size, location, and
Section I for ultrasonics, Section D for radiology, and Section distribution of imperfections, both internal and external. It also
B for acoustic emission. provides a rapid check of the dimensions, mechanical configu-
ration, and the presence and positioning of components in a
4. Significance and Use mechanism. It indicates in real-time the presence of structural
4.1 This guide is a compilation of standards intended to or component imperfections anywhere in a mechanism or an
provide assistance in selecting appropriate nondestructive ex- assembly. Through manipulation, it may provide three-
amination for advanced ceramics, and in turn, to provide dimensional information regarding the nature, sizes, and rela-
guidance for performing the examination, as well as ensuring tive positioning of items of interest within an object, and can be
the proper performance of the equipment. further employed to check the functioning of internal mecha-
nisms. Radioscopy permits timely assessments of product
5. Apparatus integrity, and allows prompt disposition of the product based
5.1 Use the equipment as specified in each standard. on acceptance standards. Although closely related to the
radiographic method, it has much lower operating costs in
6. Radiology terms of time, manpower, and material. Long-term records of
6.1 Terminology: the radioscopic image may be obtained through motion-picture
6.1.1 Terminology E1316, Section D, covers the consensus recording (cinefluorography), video recording, or “still” pho-
definitions used to describe the various aspects of radiology of tographs using conventional cameras. The radioscopic image
materials. may be electronically enhanced, digitized, or otherwise pro-
6.1.2 Significance and Use—The identification and use of cessed for improved visual image analysis or automatic,
common terms and definitions are necessary to ensure proper computer-aided analysis, or both.
communication between producers, examiners, and users of 6.4 Practice E1255 provides application details for radio-
both nondestructive examination equipment and techniques scopic examination using penetrating radiation. This includes
and advanced ceramics. real-time radioscopy and, for the purposes of this standard,
6.2 Practice E1079 covers the calibration of transmission radioscopy where the motion of the test object must be limited
densitometers used to perform radiographic film density mea- (commonly referred to as near-real-time radioscopy). Since the
surements. techniques involved and the applications for radioscopic ex-
6.2.1 Summary of Practice—Practice E1079 describes the amination are diverse, this practice is not intended to be
necessary apparatus (film strips and instrument), measurement limiting or restrictive, but rather to address the general appli-
procedure, recording requirements, and periods of verification cations of the technology and thereby facilitate its use.
for calibrating transmission densitometers. 6.4.1 The general principles discussed in Practice E1255
6.2.2 Significance and Use—Attaining proper film density is apply broadly to penetrating radiation radioscopic systems.
important to the establishment of valid radiographic film. However, this document is written specifically for use with
Practice E1079 provides a means of evaluating the reliability of X-ray and gamma-ray systems.

2
C1175 − 99a (2010)
6.4.2 Summary of Practice—Manual evaluation as well as deterioration that may have occurred due to tube age, tube
computer-aided automated radioscopic examination systems overloading, and the like. This would entail the production of
are used in a wide variety of penetrating radiation examination a focal spot radiograph (with the pinhole method) and an
applications. A simple manual evaluation radioscopic exami- evaluation of the resultant image for pitting, cracking, and the
nation system might consist of a radiation source and a directly like.
viewed fluorescent screen, suitably enclosed in a radiation-
NOTE 2—The X-ray tube manufacturer may be contacted for nominal
protective enclosure. At the other extreme, a complex auto- focal spot dimensions.
mated radioscopic examination system might consist of an
X-ray source, a robotic test part manipulator, a radiation- 6.5.2 Significance and Use—One of the factors affecting the
protective enclosure, an electronic image detection system, a quality of a radiographic image is geometric unsharpness. The
closed circuit television image transmission system, a digital degree of geometric unsharpness is dependent upon the focal
image processor, a video display, and a digital image archiving size of the radiation source, the distance between the source
system. All system components are supervised by the host and the object to be radiographed, and the distance between the
computer, that incorporates the software necessary to not only object to be radiographed and the film. This test method allows
operate the system components, but to make accept/reject the user to determine the focal size of the X-ray source and to
decisions as well. Systems having a wide range of capabilities use this result to establish source-to-object and object-to-film
between these extremes can be assembled using available distances appropriate for maintaining the desired degree of
components. Guide E1000 lists many different system configu- geometric unsharpness.
rations. 6.6 Guide E999 establishes guidelines that may be used for
6.4.3 While Practice E1255 outlines the approach to be the control and maintenance of industrial radiographic film
taken in applying radioscopic real-time examination tech- processing equipment and materials. The provisions in this
niques, a supplemental document is required covering those guide are intended to control the reliability of the chemical
areas where agreement between the provider3 and user4 of process only and are not intended for controlling the accept-
radioscopic examination services is required. Generally, those ability or quality of industrial radiographic films or of the
areas are application-specific and performance-related, cover- materials or products radiographed.
ing such areas as system configuration, equipment qualifica- 6.6.1 Summary of Guide—Guide E999 provides instructions
tion, performance measurement, and interpretation of results. for the mixing of radiographic processing chemicals for both
6.4.4 Significance and Use—As with conventional radiog- manual and automatic processes and for their storage, replen-
raphy, radioscopic examination is broadly applicable to any ishment, and cautions about temperature, deterioration, and
material or test object through which a beam of penetrating contamination. Recommendations are provided for both
radiation may be passed and detected, including metals, manual and automated processing of film. Instructions are
plastics, ceramics, composites, and other nonmetallic materi- given for the activity testing of processing solutions and for
als. In addition to the benefits normally associated with maintenance of records.
radiography, radioscopic examination is a dynamic, filmless 6.6.2 Significance and Use—Effective use of these guide-
technique, allowing the test part to be manipulated and imaging lines aids in controlling the consistency and quality of indus-
parameters optimized while the test object is undergoing trial radiographic film processing. Improper processing can
examination. Recent technological advances in the area of obscure the desired radiographic detail even though the proper
projection imaging, detectors, and digital image processing radiographic procedure may have been used. The necessity of
provide acceptable sensitivity for a wide range of applications. applying specific control procedures such as those described in
6.5 Test Method E1165 provides instructions for determin- this guide is dependent, to a certain extent, on the degree to
ing the length and width dimensions of line focal spots in which a facility adheres to good processing practices as a
industrial X-ray tubes (see Note 1). This determination is based matter of routine procedure.
on the measurement of an image of a focal spot that has been 6.7 Guide E1254 covers the control and maintenance of
radiographically recorded with a “pinhole” projection/imaging industrial radiographs and unexposed films used for industrial
technique. radiography.
NOTE 1—Line focal spots are associated with vacuum X-ray tubes 6.7.1 Summary of Guide—Guide E1254 provides recom-
whose maximum voltage rating does not generally exceed 500 kV. mendations for storage of unexposed film including tempera-
6.5.1 Test Method E1165 may not yield meaningful results ture and humidity for both opened and unopened containers.
on focal spots whose nominal size is less than 0.3 mm (0.011 For completed radiographs, recommendations are relative to
in. (see Note 2)). This test method may also be used to testing for proper processing to minimize aging stain, to
determine the presence or extent of focal spot damage or enclosure (interleaving) materials, and to storage area condi-
tions including air impurities, temperature, humidity, and fire
resistance.
3
As used within this guide, the provider of radioscopic services refers to the 6.7.2 Significance and Use—Poor storage practice can ren-
entity that physically provides the radioscopic services. The provider may be a part der unexposed film unusable for radiography and exposed
of the same organization as the user, or an outside organization.
4
radiographs can become so degraded as to be uninterpretable
As used within this guide, the user of radioscopic services refers to the entity
that requires the radioscopic services. The user may be a part of the same for later reference. The provisions of Guide E1254 are intended
organization as the provider or an outside organization. to control the quality of industrial radiographs and unexposed

3
C1175 − 99a (2010)
films only and are not intended for controlling the acceptability the selected radioscopic system is capable of achieving in
of the materials or products radiographed. The necessity for specific applications. The manufacturer of the radioscopic
applying specific control procedures such as those described in system, as well as the user, require a common basis for
this guide is dependent to a certain extent, on the degree to determining the performance level of the radioscopic system.
which a user adheres to good processing and storage practices 6.9.4.2 Practice E1411 does not purport to provide a method
as matter of routine procedure. to measure the performance of individual radioscopic system
6.8 Guide E1390 provides the recommended requirements components which are manufactured according to a variety of
for illuminators used for viewing film radiographs using industry standards. Practice E1411 covers measurement of the
transmitted light. combined performance of the radioscopic system elements
6.8.1 Significance and Use—The function of the illuminator when operated together as a functional radioscopic system.
is to provide sufficient illumination and viewing capabilities to 6.9.4.3 Practice E1411 addresses the performance of radio-
visually review industrial film radiographs by light transmitted scopic systems in the static mode only. Radioscopy can also be
through them for the purpose of identification and interpreta- a dynamic, real-time or near real-time examination technique
tion of images. which can allow test-part motion as well as parameter changes
during the radioscopic examination process. The use of Prac-
6.9 Practice E1411 provides test and measurement details tice E1411 is not intended to be limiting concerning the use of
for measuring the performance of X-ray and Gamma ray the dynamic properties of radioscopy. Users of radioscopy are
radioscopic systems. Radioscopic examination applications are cautioned that the dynamic aspects of radioscopy can have
diverse. Therefore, system configurations are also diverse and beneficial as well as detrimental effects upon system perfor-
constantly changing as the technology advances. mance and must be evaluated on a case-by-case basis.
6.9.1 Practice E1411 is intended as a means of initially
6.9.4.4 The qualification procedures are intended to bench-
qualifying and requalifying a radioscopic system for a specified
mark radioscopic system performance under selected operating
application by determining its performance level when oper-
conditions to provide a measure of system performance.
ated in a static mode. System architecture including the means
Qualification shall not restrict operation of the radioscopic
of radioscopic examination record archiving and the method
system at other radioscopic examination parameter settings
for making the accept/reject decision are also unique system
which may provide improved performance on actual test
features and their effect upon system performance must be
objects.
evaluated.
6.9.4.5 Radioscopic system performance measured pursuant
6.9.2 The general principles, as stated in Practice E1411,
to Practice E1411 does not guarantee the level of performance
apply broadly to transmitted-beam penetrating radiation radios-
which may be realized in actual operation. The effects of test
copy systems. Other radioscopic systems, such as those em-
part-geometry and test part-generated scattered radiation can-
ploying neutrons and Compton back-scattered X-ray imaging
not be reliably predicted by a standardized test. All radioscopic
techniques, are not covered as they may involve equipment and
systems age and degrade in performance as a function of time.
application details unique to such systems.
Maintenance and operator adjustments, if not correctly made,
6.9.3 Summary of Practice:
can adversely affect the performance of radioscopic systems.
6.9.3.1 Practice E1411 provides a standardization procedure
for the initial qualification and requalification of a radioscopic 6.9.4.6 The performance of the radioscopic system operator
system to establish radioscopic examination capabilities for a in manual and semi-automatic radioscopic systems is not taken
specified range of applications. into account in Practice E1411 and can have a major effect
upon radioscopic system performance. Operator qualifications
6.9.3.2 Practice E1411 is intended for use in association
are an important aspect of system operation and should be
with a standard practice governing the use of radioscopic
covered in a separate written procedure.
examination, such as Practice E1255. (See 6.4.)
6.9.3.3 Practice E1411 specifies the procedures to be used in 6.10 Guide E1441 provides a tutorial introduction to the
determining the performance level of the radioscopic system. technology and terminology of CT. It deals extensively with
Unique system features, including component selection, sys- the physical and mathematical basis of CT, discusses the basic
tem architecture, programmability and image archiving capa- hardware configuration of all CT systems, defines a compre-
bilities are important factors and are taken into account in this hensive set of fundamental CT performance parameters, and
practice. The overall system performance level, as well as key presents a useful method of characterizing and predicting
system features, are to be recorded in a qualification document system performance. Also, extensive descriptions of terms and
which shall qualify the performance level of the total radio- references to publications relevant to the subject are provided.
scopic system. 6.10.1 Summary of Guide—Computed tomography (CT) is
6.9.4 Significance and Use: a radiographic method that provides an ideal examination
6.9.4.1 As with conventional radiography, radioscopic ex- technique whenever the primary goal is to locate and size
amination is broadly applicable to the many materials and test planar and volumetric detail in three dimensions. Because of
object configurations which may be penetrated with X-rays or the relatively good penetrability of X rays, as well as the
gamma rays. The high degree of variation in architecture and sensitivity of absorption cross sections to atomic chemistry, CT
performance among radioscopic systems due to component permits the nondestructive physical and, to a limited extent,
selection, physical arrangement and test object variables, chemical characterization of the internal structure of materials.
makes it necessary to establish the level of performance which Also, since the method is X-ray based, it applies equally well

4
C1175 − 99a (2010)
to metallic and non-metallic specimens, solid and fibrous diographic film selection, processing, viewing and storage; and
materials, and smooth and irregularly surfaced objects. When maintenance of inspection records.
used in conjunction with other nondestructive evaluation 6.12.2 Significance and Use—Guide E-94 is generally ap-
(NDE) methods, such as ultrasound, CT data can provide plicable to available materials, processes, and techniques
evaluations of material integrity that cannot currently be where industrial X-ray films are used as the recording media.
provided nondestructively by any other means. Radiography will be consistent in sensitivity and resolution
6.10.2 Significance and Use: only if the effects of all details of techniques such as geometry,
6.10.2.1 Guide E1441 provides a tutorial introduction to the film, filtration, viewing, etc., are properly established and
theory and use of computed tomography. Guide E1441 begins maintained.
with an overview intended for the interested reader with a
6.13 Practice E-1570 provides procedural information for
general technical background. Subsequent, more technical
performing computed tomographic examinations.
sections describe the physical and mathematical basis of CT
technology, the hardware and software requirements of CT 6.13.1 The CT systems addressed in this practice utilize a
equipment, and the fundamental measures of CT performance. set of X-ray transmission measurements made along a set of
Guide E1441 includes an extensive glossary (with discussion) paths through the test object for many different directions.
of CT terminology and an extensive list of references to more Each of the transmission measurements is digitized and stored
technical publications on the subject. Most importantly, Guide in a computer, where they are subsequently normalized,
E1441 establishes consensus definitions for basic measures of corrected, and reconstructed by one of a variety of techniques.
CT performance, enabling purchasers and suppliers of CT 6.13.2 Summary of Practice
systems and services to communicate unambiguously with 6.13.2.1 Practice E-1570 describes CT that can be used to
reference to a recognized standard. Guide E1441 also provides establish procedures for nondestructive testing and evaluation.
a few carefully selected equations relating measures of CT Requirements in this practice are intended to control the
performance to key system parameters. reliability and quality of the CT images.
6.10.2.2 Guide E1441 is intended to satisfy two general 6.13.2.2 CT systems are composed of a number of subsys-
needs for users of industrial CT equipment: (1) the need for a tems. The function served by each subsystem is common in
tutorial guide addressing the general principles of X-ray CT as almost all CT scanners. The practice describes the following
they apply to industrial imaging; and ( 2) the need for a subsystems: sources of penetrating radiation detector(s), me-
consistent set of CT performance parameter definitions, includ- chanical scanning system, and computer system. The computer
ing how these performance parameters relate to CT system system includes image reconstruction software/hardware, im-
specifications. Potential users and buyers, as well as experi- age display/analysis system, data storage system, and operator
enced CT inspectors, will find Guide E1441 a useful source of interface.
information for determining the suitability of CT for particular 6.13.2.3 The practice describes and defines the procedures
examination problems, for predicting CT system performance for establishing and maintaining quality control of CT exami-
in new situations, and for developing and prescribing new scan nation services.
procedures. 6.13.2.4 The extent to which a CT image faithfully repro-
6.11 Guide E1453 provides for the control and maintenance duces an object or a feature within an object is influenced by
of recorded and unrecorded media of analog or digital elec- spatial resolution, statistical noise, slice plane thickness, and
tronic data from industrial radioscopy. artifacts of the imaging system. Operating parameters should
6.11.1 Significance and Use: strike an overall balance between image quality, inspection
6.11.1.1 The provisions of Guide E1453 intended to control time, and cost. These parameters should be considered for CT
and maintain the quality of industrial electronic data from system configurations, components and procedures. The setting
radioscopy and unrecorded media only and are not intended for and optimization of CT system parameters are discussed in this
controlling the acceptability of the materials or products practice. Also, provided are methods for the measurement of
examined. It is further intended that Guide E1453 be used as an CT system performance.
adjunct to Guide E1000, Practice E1255, and Terminology 6.13.3 Significance and Use—Practice E-1570 is applicable
E1316. (See 6.1, 6.3, and 6.4, respectively.) for the systematic assessment of the internal structure of a
6.11.1.2 The necessity for applying specific control proce- material or assembly. It may be used to prescribe CT operating
dures such as those described in Guide E1453 is dependent to procedures. It provides a basis for the formation of a program
a certain extent on the degree to which the user adheres to good for quality control and its continuation through calibration,
recording and storage practices as a matter of routine proce- standardization, reference samples, inspection plans and pro-
dure. cedures. Typical applications of this practice are expected to be
for final acceptance examinations required by purchase order
6.12 Guide E-94 provides information for X-ray and
or specification.
gamma-ray radiographic examination as applied to industrial
radiographic film recording. 6.14 Practice E–1647 covers the design and materials
6.12.1 Summary of Guide—The guide discusses preferred selection of a contrast sensitivity measuring gage used to
practice and incorporates a bibliography for additional infor- determine the minimum change in material thickness of density
mation. It covers types of materials to be examined; radio- that may be imaged without regard to spatial resolution
graphic examination techniques and production methods; ra- limitations when using a radioscopic imaging system.

5
C1175 − 99a (2010)
6.14.1 Summary of Practice—E-1647 provides fabrication 6.16.1 Summary of Test Method—The determination of
details for the construction of contrast sensitivity measuring spatial resolution and contrast sensitivity is based on examina-
gages and a method for calculation of the resultant contrast tion of the CT image of a uniform disk of material. The spatial
sensitivity. resolution measurement is derived from an image analysis of
6.14.2 Significance ad Use—It is often useful to evaluate the the sharpness at the edge of the disk. The contrast sensitivity
contrast sensitivity of a penetrating radiation imaging system measurement is derived from an image analysis of the statis-
separately from spatial resolution measurements. Conventional tical noise at the center of the disk.
image quality indicators (IQIs) combine the contrast sensitivity 6.16.2 Significance and Use
and resolution measurements into an overall performance 6.16.2.1 Two factors affecting the quality of a CT image are
figure of merit that is often inadequate to detect subtle changes geometrical unsharpness and random noise. Geometrical un-
in imaging system and performance. For example, in a high- sharpness limits the spatial resolution of a CT system, i.e., its
contrast image, spatial resolution can degrade with almost no ability to image fine structural detail in an object. Random
noticeable effect upon overall image quality. Similarly, in a noise limits the contrast sensitivity of a CT system, i.e., its
application in which the imaging system provides a very sharp ability to detect the presence or absence of features in an
image, contrast can fade with little noticeable effect upon the object. E-1695 allows the purchaser or the provider of CT
overall image quality. These situations may develop and go systems or services to measure and specify spatial resolution
unnoticed until the system performance deteriorates below and contrast sensitivity.
acceptable image quality limits. The contrast sensitivity gage 6.16.2.2 E-1695 provides a method that is more quantitative
measures contrast sensitivity independent of the imaging and less susceptible to interpretation than alternative ap-
system spatial resolution limitations. The thickness recess proaches because the required disk is easy to fabricate and the
dimensions are large with respect to the spatial resolution analysis is immune to cupping artifacts. The method may not
limitations of most imaging systems. The measurements cited yield meaningful results if the disk image occupies less than a
in E-1647 are appropriate of the qualification and performance significant fraction of the field of view.
monitoring of radiographic and radioscopic imaging systems.
6.17 Practice E1817 describes methods of assessing the
For ceramics or other nonmetallic materials, it will be neces-
image quality for radiological examination of unique materials
sary to establish equivalence to the selected material used for
or processes, or both, for which conventional image quality
the gage.
indicators (IQIs), such as thin plaques containing holes or
6.15 E-1672 covers guidelines for translating application small-diameter wires, may be inadequate for controlling the
requirements into computed tomography (CT) system quality and repeatability of radiological images. Where appro-
requirements/specifications and establishes a common termi- priate, representative quality indicators (RQIs) also may rep-
nology to guide both purchaser and supplier in the CT system resent criteria levels for the acceptance or rejection of discon-
selection process. tinuities whose images are displayed.
6.15.1 Summary of Guide—E-1672 describes the capabili- 6.17.1 Summary of Practice—Practice E1817 provides ra-
ties and limitations of the various CT subsystems and identifies tionale for the use of RQIs as well as details for the design and
the typical purchaser’s examination requirements that must be use of RQIs.
met. These requirements factor into the system design. Some of 6.17.2 Significance and Use:
the requirements identified are the ability to support the size 6.17.2.1 The use of RQIs is a significant departure from
and weight of the object to be examined; detection capability standard practice in industrial radiology because the RQI is a
for size of flaws (both spatial resolution and contrast discrimi- custom design rather than a standard design and is dependent
nation); dimensioning precision; artifact level; throughput; on the application, material, and process, and therefore, cannot
ease of use; and archival procedures. The guide also describes be a simple plaque or wire. The use of an RQI provides
the tradeoff between the CT performance as required by the documented evidence that radiological images have the level of
purchaser and the choice of system components and subsys- quality necessary to reveal those nonconformances for which
tems. the parts are being examined by assuring adequate spatial
The guide also covers some management cost considerations resolution and contrast sensitivity in the areas of interest.
as well as other recommendations related to the procurement of 6.17.2.2 The designer also may use the RQI, when in
CT systems. compliance with the requirements of E1817, to set accept or
6.15.2 Significance and Use—Guide E-1672 will aid the reject criteria, as applicable to the part designed.
purchaser in generating a CT system specification through the
conversion of purchaser’s requirements (for specific or general 7. Ultrasonics
examination application) to system components for preparation
7.1 Terminology:
of a useful specification for a CT system.
7.1.1 See Terminology E1316, Section I.
The guide is applicable to purchasers seeking CT scan
7.1.2 Significance and Use—The identification and use of
services.
common terms and definitions are necessary to ensure proper
6.16 E-1695 provides instructions for determining the spa- communication between producers, examiners, and users of
tial and contrast sensitivity in X-ray and gamma-ray computed both nondestructive examination equipment and techniques
tomography (CT) images. and advanced ceramics.

6
C1175 − 99a (2010)
7.2 Guide E1065 describes measurement procedures for handling capability, breakdown voltage, wear properties of
evaluating certain characteristics of ultrasonic search units contact units, radio-frequency interference, and the like.
(also known as “transducers”) that are used with ultrasonic 7.2.5.7 Care must be taken to ensure that comparative
examination instrumentation. This guide describes means for measurements are made and that users follow like procedures.
obtaining performance data that may be used to define the These conditions specified or selected (if optional) may affect
acoustic and electric responses of ultrasonic search units. the test results and lead to apparent differences.
7.2.1 The procedures are designed to measure search units 7.2.5.8 Interpretation of some test results, such as the shape
as individual components (separate from the ultrasonic test of the frequency response curve, may be subjective. Small
instrument) using commercial search unit characterization irregularities may be significant. Interpretation of the test
systems or using laboratory signal generators, oscilloscopes, results is beyond the scope of Guide E1065.
and analyzers. 7.2.5.9 Certain results obtained using the procedures out-
7.2.2 The procedures are applicable to manufacturing ac- lined in Guide E1065 may differ from measurements made
ceptance and incoming inspection of new search units or to with ultrasonic test instruments. These differences may be
periodic performance evaluation of search units throughout attributed to differences in the nature of the experiment or the
their service life. electrical characteristics of the instrumentation.
7.2.3 The procedures in Annexes A1 through A6 of Guide 7.2.5.10 The pulse generator used to obtain the frequency
E1065 are generally applicable to ultrasonic search units response and time response of the search unit must have a rise
operating within the 0.4 to 10 MHz range. Annex A7 is time, duration, and spectral content sufficient to excite the
applicable to higher frequency immersion search unit evalua- search unit over its full bandwidth, otherwise time distortion
tion. Annexes under development will be added to Guide and erroneous results may result.
E1065 when approved and will apply to measurement of the 7.3 Practice E317 describes procedures for evaluating the
sound field patterns from angle-beam and contact straight beam following performance characteristics of ultrasonic pulse-echo
search units, alternative means for making measurements of testing systems: horizontal limit and linearity; vertical limit and
characteristics, and the like. linearity; resolution-entry surface and far surface; sensitivity
7.2.4 Summary of Guide—Guide E1065 defines equipment and noise; and accuracy of calibrated gain controls.
and procedures for measuring the acoustical and electrical 7.3.1 Ultrasonic test systems using pulsed-wave trains and
characteristics of ultrasonic search units. Frequency response A-scan presentation (radio frequency (rf or video)) may be
and bandwidth characteristics may be determined by one of evaluated. The procedures are applicable to shop or field
two procedures for shock excitation and sinusoidal burst. conditions; additional electronic measurement instrumentation
Procedures for other acoustical properties include relative is not required.
pulse-echo sensitivity, time response, and generated sound 7.3.2 Practice E317 establishes no performance limits for
field. Electrical characteristics include complex electrical im- test systems; if such acceptance criteria are required, these
pedance and d-c resistance. must be specified by the using parties.
7.2.5 Significance and Use: 7.3.3 The specific parameters to be evaluated, conditions
7.2.5.1 Guide E1065 is intended to provide standardized and frequency of test, and report data required, must also be
procedures evaluating ultrasonic search units. It is not intended determined by the user.
to define performance and acceptance criteria, but rather to 7.3.4 This practice is intended primarily for the evaluation
provide data from which such criteria may be established. of a complete testing system, including search unit, instrument,
interconnections, and fixtures. However, certain characteristics
7.2.5.2 These procedures are intended to evaluate the char-
of the instrument alone can be determined within the limita-
acteristics of single element piezoelectric search units designed
tions discussed.
for immersion, contact straight-beam, or contact angle-beam
7.3.5 Required test apparatus includes selected test blocks
examinations.
and a precision external attenuator (where specified) in addi-
7.2.5.3 Implementation may require more detailed proce- tion to the system to be evaluated.
dural instructions in a format of the using facility. 7.3.6 Precautions relating to the applicability of the proce-
7.2.5.4 The measurement data obtained may be employed dures and interpretation of the results are included.
by users of Guide E1065 to specify, describe, or provide a 7.3.7 Summary of Practice:
performance criteria for procurement and quality assurance, or 7.3.7.1 A testing system to be evaluated comprises an
service evaluation of the operating characteristics of ultrasonic ultrasonic pulse-echo instrument, search unit, interconnecting
search units. All or portions of the guide may be used as cables, and couplant; for immersion testing systems suitable
determined by the user. fixturing is required.
7.2.5.5 The measurements are made primarily under pulse- 7.3.7.2 Test conditions are selected that are consistent with
echo conditions. To determine the relative performance of a the intended end-use of the inspection system, as determined
search unit as either a transmitter or a receiver may require by the user.
additional tests. 7.3.7.3 The ultrasonic response from appropriate test blocks
7.2.5.6 While these procedures relate to many of the sig- is obtained, and presented in numerical or graphical form.
nificant parameters, others that may be important in specific 7.3.7.4 The test data can be used to characterize the related
applications may not be treated. These might include power system parameters in accordance with user requirements.

7
C1175 − 99a (2010)
7.3.8 Significance and Use: ultrasonic flaw detection equipment in which reflected indica-
7.3.8.1 Practice E317 describes procedures applicable to tions are displayed on a cathode-ray tube in an A-scan
both shop and field conditions. More comprehensive or precise presentation.
measurements of the characteristics of complete systems and 7.4.1 The measurement procedure in Practice E664 is read-
their components will generally require laboratory techniques ily adaptable for the determination of relative attenuation
and electronic equipment such as oscilloscopes and signal between materials. For absolute (true) attenuation measure-
generators. Substitution of these methods is not precluded ments, indicative of the intrinsic nature of the material, it is
where appropriate; however, their usage is not within the scope necessary to correct for specimen geometry, sound beam
of this practice. divergence, instrumentation, and procedural effects. These
7.3.8.2 Practice E317 does not establish system acceptance results can be obtained with more specialized ultrasonic
limits, nor is it intended as a comprehensive equipment equipment and techniques.
specification. 7.4.2 Summary of Practice—Practice E664 describes a pro-
cedure for determining apparent attenuation by measuring the
7.3.8.3 While several important characteristics are included,
decay of multiple back reflections of longitudinal ultrasonic
others of possible significance in some applications are not
waves introduced into specimens with flat, parallel surfaces by
covered.
the immersion technique.
7.3.8.4 Since the parameters to be evaluated and the appli- 7.4.3 Significance and Use:
cable test conditions must be specified, Practice E317 should
7.4.3.1 The measurement of apparent attenuation in materi-
be prescribed only by those familiar with ultrasonic NDT
als is useful in applications such as the comparison of heat
technology and the required tests should be performed either
treatments of different lots of material or the assessment of the
by such a qualified person or under his supervision.
degradation of materials due to environment.
7.3.8.5 Implementation may require more detailed proce- 7.4.3.2 Several different modes of wave vibration can be
dural instructions in the format of the using facility. propagated in solids. Practice E664 is concerned with the
7.3.8.6 Selection of the specific tests to be made should be attenuation associated with longitudinal waves introduced into
done cautiously; if the related parameters are not critical in the the specimen by the immersion method.
intended application, then their inclusion may be unjustified. 7.4.3.3 Practice E664 allows for the comparison of the
For example, vertical linearity may be irrelevant for a “go/no- apparent attenuations of geometrically similar specimens.
go” test with a flaw gate alarm, while horizontal linearity might 7.4.3.4 For the determination of apparent attenuation, the
be required only for accurate flaw-depth or thickness measure- procedures described herein are valid only for measurements in
ment from the CRT display. the far field of the ultrasonic beam.
7.3.8.7 No frequency of system evaluation or calibration is
recommended or implied. This is the prerogative of the using 7.5 Practice E494 covers a test procedure for measuring
parties and is dependent on application, environment, and ultrasonic velocities in materials with conventional ultrasonic
stability of equipment. pulse echo flaw detection equipment in which results are
displayed on an A-scan cathode ray tube. This practice de-
7.3.8.8 Certain sections are applicable only to instruments
scribes a method whereby unknown ultrasonic velocities in a
having receiver gain controls calibrated in decibels (dB). While
material sample are determined by comparative measurements
these may sometimes be designated “gain,” “attenuator,” or“
using a reference material whose ultrasonic velocities are
sensitivity” on various instruments, the term “gain controls” is
accurately known.
used in Practice E317 in referring to those that specifically
7.5.1 Summary of Practice—Several possible modes of
control instrument receiver gain but not including reject,
vibration can propagate in solids. The procedure in Practice
electronic distance-amplitude compensation, or automatic gain
E494 is concerned with two velocities of propagation, namely
control.
those associated with longitudinal (v1) and transverse (vt)
7.3.8.9 These procedures can generally be applied to any waves. The longitudinal velocity is independent of sample
combination of instrument and search unit of the commonly geometry when the dimensions at right angles to the beam are
used types and frequencies, and to most straight-beam testing, very large compared with beam area and wave length. The
either contact or immersed. Certain sections are also compat- transverse velocity is little affected by physical dimensions of
ible with angle-beam, wheel, delay-line, and dual-search unit the sample.
techniques. Their use, however, should be mutually agreed
7.5.2 Significance and Use:
upon and so identified in the test report.
7.5.2.1 Ultrasonic velocity measurements are useful for
7.3.8.10 The validity of the results obtained will depend on determining several important material properties. Young’s
the precision of the CRT readings. This is assumed to be 60.04 modulus of elasticity, Poisson’s ratio, acoustic impedance, and
in. (61 mm), yielding between 1 and 2 % of full scale (fs) several other useful properties and coefficients can be calcu-
readability for available instrumentation having suitable screen lated for solid materials with the ultrasonic velocities if the
graticules and display sharpness. density is known as shown in Appendix X2 of Practice E494.
7.4 Practice E664 describes a procedure for measuring the NOTE 3—Factors including techniques, equipment, types of material,
apparent attenuation of ultrasound in materials or components and operator variables will result in variations in absolute velocity
with flat, parallel surfaces using conventional pulse-echo readings, sometimes by as much as 5 %. Relative results with a single

8
C1175 − 99a (2010)
combination of the above factors can be expected to be much more exceeding temperatures of 200°F (94°C). Measurements are
accurate (probably within a 1 % tolerance). made from one side of the object, without requiring access to
7.5.2.2 More accurate results can be obtained with more the rear surface.
specialized ultrasonic equipment, auxiliary equipment, and 7.6.3.2 Ultrasonic thickness measurements are used exten-
specialized techniques. Some of the supplemental techniques sively on basic shapes and products of many materials, on
are described in Appendix X2 of Practice E494. precision machined parts, and to determine wall thinning in
process equipment caused by corrosion and erosion.
7.6 Practice E797 provides guidelines for measuring the
thickness of materials using the contact pulse-echo method at 7.7 Practice E114 covers ultrasonic examination of materi-
temperatures not to exceed 200°F (94°C). als by the pulse-echo method using straight-beam longitudinal
7.6.1 Practice E797 is applicable to any material in which waves introduced by direct contact of the search unit with the
ultrasonic waves will propagate at a constant velocity through- material being examined and is applicable for the development
out the part, and from which back reflections can be obtained of an examination procedure agreed upon by the users of this
and resolved. practice.
7.6.2 Summary of Practice: 7.7.1 Summary of Practice:
7.7.1.1 A series of electrical pulses is applied to a piezo-
7.6.2.1 Thickness (T) when measured by the pulse-echo
electric element (transducer) that converts these pulses to
ultrasonic method is a product of the velocity of sound in the
mechanical energy in the form of pulsed waves at a nominal
material and one-half of the transit time (round trip) through
frequency. This transducer is mounted in a holder so it can
the material:
transmit the waves into the material through a suitable wear
Vt surface and couplant. The assembly of transducer, holder,
T5
2 wearface, and electrical connector comprise the search unit.
7.7.1.2 Pulsed energy is transmitted into materials, travels in
where: a direction normal to the contacted surface, and is reflected
T = thickness, back to the search unit by discontinuity or boundary interfaces
V = velocity, and that are parallel or nearly parallel to the contacted surface.
t = transit time. These echoes return to the search unit, where they are
converted from mechanical to electrical energy and are ampli-
7.6.2.2 The pulse-echo ultrasonic instrument measures the fied by a receiver. The amplified echoes (signals) are usually
transit time of the ultrasonic pulse through the part. presented in an A-scan display on a cathode ray tube (CRT),
7.6.2.3 The velocity in the material under test is a function such that the entire round trip of pulsed energy within the
of the physical properties of the material. It is usually assumed resolution of the system may be indicated along the horizontal
to be a constant for a given class of materials. base line of a CRT by vertical deflections corresponding to
7.6.2.4 One or more reference blocks are required having echo amplitudes from each interface, including those from
known velocity, or of the same material to be tested and having intervening discontinuities. By adjustment of the sweep (range)
thicknesses accurately measured and in the range of thick- controls, this display can be expanded or contracted to obtain
nesses to be measured. It is generally desirable that the a designated relation between the CRT signals and the material
thicknesses be “round numbers” rather than miscellaneous odd reflectors from which the signal originates. Thus, a scaled
values. One block should have a thickness value near the distance to a discontinuity and its displayed signal becomes a
maximum of the range of interest and another block near the true relationship. By comparison of the displayed discontinuity
minimum thickness. signal amplitudes to those from a reference standard, both
7.6.2.5 The display element (CRT (cathode ray tube), meter, location and estimated discontinuity size may be determined.
or digital display) of the instrument must be adjusted to present Discontinuities having dimensions exceeding the size of the
convenient values of thickness dependent on the range being sound beam can also be estimated by determining the amount
used. The control for this function may have different names on of movement of a search unit over the examination surface
different instruments, including range, sweep, material cali- where a discontinuity signal is maintained.
brate, or velocity. 7.7.2 Significance and Use—Types of information that may
7.6.2.6 The timing circuits in different instruments use be obtained from the pulsed-echo straight-beam practice are as
various conversion schemes. A common method is the so- follows:
called time/analog conversion in which the time measured by 7.7.2.1 Apparent discontinuity size (see Note 4) by com-
the instrument is converted into a proportional d-c voltage parison of the signal amplitudes from the test piece to the
which is then applied to the readout device. Another technique amplitudes obtained from a reference standard.
uses a very high-frequency oscillator that is modulated or gated NOTE 4—The term “apparent” is emphasized since true size depends on
by the appropriate echo indications, the output being used orientation, composition, and geometry of the discontinuity and equip-
either directly to suitable digital readouts, or converted to a ment limitations.
voltage for other presentation. 7.7.2.2 Depth location of discontinuities by calibrating the
7.6.3 Significance and Use: horizontal scale of the CRT screen.
7.6.3.1 The techniques described in Practice E797 provide 7.7.2.3 Material properties as indicated by the relative
indirect measurement of thickness of sections of materials not sound attenuation or velocity changes of compared items.

9
C1175 − 99a (2010)
7.7.2.4 The extent of bond and unbond (or fusion and lack 7.9.3.1 Vertical linearity,
of fusion) between two ultrasonic conducting materials if 7.9.3.2 Frequency response,
geometry and materials permit. 7.9.3.3 Noise and sensitivity, and
7.8 Practice E587 covers ultrasonic examination of materi- 7.9.3.4 dB controls.
als by the pulse-echo technique, using continuous coupling of 7.9.4 Time Base Section:
angular incident ultrasonic vibrations. 7.9.4.1 Horizontal linearity, and
7.8.1 Summary of Practice: 7.9.4.2 Clock (pulse repetition rate).
7.8.1.1 An electrical pulse is applied to a piezoelectric 7.9.5 Gate/Alarm Section:
transducer that converts electrical to mechanical energy. In the 7.9.5.1 Delay and width,
angle-beam search unit, the transducer is generally a thickness 7.9.5.2 Resolution,
expander that creates compressions and rarefactions. This 7.9.5.3 Alarm level,
longitudinal (compressional) wave travels through a wedge 7.9.5.4 Gain uniformity,
(generally a plastic). The angle between the transducer face and 7.9.5.5 Analog output, and
the examination face of the wedge is equal to the angle 7.9.5.6 Back echo gate.
between the normal (perpendicular) to the examination surface 7.9.6 Practice E1324 complements Practice E317 (see 7.3),
and the incident beam. and is not intended for evaluating the performance character-
7.8.1.2 When the examination face of the angle-beam istics of ultrasonic examination instruments on the inspection/
search unit is coupled to a material, ultrasonic waves may production line. No access to internal circuitry is required.
travel in the material. The angle in the material (measured from 7.9.7 Summary of Guide—The electronic performance of
the normal to the examination surface) and mode of vibration each section is measured by identifying that portion of the
are dependent on the wedge angle, the ultrasonic velocity in the electrical circuit of the instrument which comprises the section,
wedge, and the velocity of the wave in the examined material. applying the recommended stimulus or load, or both, and
When the material is thicker than a few wavelengths, the waves performing the required measurements using commercially
traveling in the material may be longitudinal and shear, shear available electronic test equipment. These data are then sum-
alone, shear and Rayleigh, or Rayleigh alone. Total reflection marized in tabular or graphical form as performance-related
may occur at the interface. In thin materials (up to a few values which can be compared with corresponding values of
wavelengths thick), the waves from the angle-beam search unit other ultrasonic examination instruments or of values for the
traveling in the material may propagate in different Lamb wave same instrument obtained earlier.
modes. 7.9.8 Significance and Use:
7.8.1.3 Practice E587 describes the apparatus, calibration 7.9.8.1 The recommended measurement procedures de-
techniques, and examination techniques for generating and scribed in Guide E1324 are intended to provide performance-
applying angle-beam longitudinal waves, angle-beam shear related measurements that can be reproduced under the speci-
waves (transverse waves), surface waves, and Lamb waves. fied test conditions using commercially available test
7.8.2 Significance and Use: instrumentation. These measurements indicate capabilities of
7.8.2.1 All ultrasonic modes of vibration may be used for sections of the ultrasonic examination instrument independent
angle-beam examination of material. The material forms and of specific transducers or examination conditions. Measure-
the probable flaw locations and orientations determine selec- ments are made from normally available connectors or test
tion of beam directions and modes of vibration. The use of points so that no access to internal circuitry is required.
angle beams and the selection of the proper wave mode Further, Guide E1324 is not intended for service, calibration, or
presuppose a knowledge of the geometry of the object, the maintenance of circuitry for which the manufacturer’s instruc-
probable location, size, orientation, and reflectivity of the tions are available. It is intended primarily for pulse echo flaw
expected flaws; and the laws of physics governing the propa- detection instruments operating in the nominal frequency range
gation of ultrasonic waves. Characteristics of the examination of 100 kHz to 25 MHz. Measurements on instruments utilizing
system used and the ultrasonic properties of the material being significantly higher frequency components may require alter-
examined must be known or determined. nate techniques and instrumentation.
7.9 Guide E1324 covers procedures for electronically mea- 7.9.8.2 These procedures can be applied to the evaluation of
suring the following performance-related characteristics of any pulse-echo ultrasonic examination instrument which can
some sections of ultrasonic instruments: be described as a combination of the electronic sections
7.9.1 Power Supply Section: discussed in Guide E1324.
7.9.1.1 Line regulation, 7.9.8.3 An ultrasonic examination instrument that cannot be
7.9.1.2 Battery discharge time, and completely described as a combination of the electronic
7.9.1.3 Battery charge time. sections discussed in Guide E1324 can be partially evaluated.
7.9.2 Pulser Section: Each portion of the ultrasonic examination instrument that is
7.9.2.1 Pulse shape, evaluated must fit the description for the corresponding sec-
7.9.2.2 Pulse amplitude, tion.
7.9.2.3 Pulse rise time, pulse length, and 7.9.8.4 Guide E1324 is meant to be used by electronic
7.9.2.4 Pulse frequency spectrum. personnel to evaluate the electronic system components and
7.9.3 Receiver Section: not the ultrasonic system characteristics.

10
C1175 − 99a (2010)
8. Liquid Penetrants must be interpreted or classified and then evaluated. For this
8.1 Terminology: purpose there must be a separate code or specification or a
8.1.1 See Terminology E1316, Section F. specific agreement to define the type, size, location, and
8.1.2 Significance and Use—The identification and use of direction of indications considered acceptable, and those con-
common terms and definitions are necessary to ensure proper sidered unacceptable.
communication between producers, examiners, and users of 8.3 Five separate test methods for liquid penetrant exami-
both nondestructive examination equipment and techniques nation have been recognized and documented to provide
and advanced ceramics. specific instructions for procedures. Review of the individual
8.2 Practice E165 covers procedures for liquid penetrant test methods should provide guidance for the selection and
inspection of materials. performance of a test method for application to a given
8.2.1 Summary of Practice: advanced ceramic. The test methods also provide a reference
8.2.1.1 Liquid penetrant inspection methods provide a by which specific processes recommended or required by
means for the detection of discontinuities that are open to the individual organizations can be reviewed to ascertain applica-
surface. In general, a liquid penetrant is applied evenly over the bility and completeness and for use in preparation of process
surface of the part being tested and allowed to enter disconti- specifications.
nuities. After a suitable dwell time, the excess surface penetrant NOTE 5—Fluorescent penetrant examination should not follow a visible
is removed and the part dried. A developer is then applied that penetrant examination unless the procedure has been demonstrated and
draws the entrapped penetrant out of the discontinuity, staining qualified, because visible dyes may cause deterioration or quenching of
the developer. The test part is then inspected visually to fluorescent dyes.
NOTE 6—Requirements for the developer step in the various test
determine the presence or absence of indications. methods may be omitted by agreement between purchaser and supplier.
8.2.1.2 The selection of a particular method and type of
penetrant inspection procedure depends upon the nature of the 8.3.1 Test Method E1208 covers procedures for fluorescent
application, conditions under which the inspection is to be liquid penetrant examination using the lipophilic post-
performed, availability of processing equipment, and type of emulsification process.
materials to perform the inspection. 8.3.1.1 Summary of Test Method—A post-emulsifiable,
8.2.1.3 Processing parameters, such as precleaning, penetra- liquid fluorescent penetrant is applied evenly over the surface
tion time, etc., are determined by the specific materials used, being tested and allowed to enter open discontinuities. After a
the nature of the part under inspection (that is, size, shape, suitable dwell time, the excess surface penetrant is removed by
surface condition, alloy), type of discontinuities expected, etc. applying the lipophilic emulsifier and the part is water rinsed
Liquid penetrant inspection methods indicate the presence, and dried. If an aqueous developer is to be employed, the
location, and, to some extent, the nature and magnitude of the developer is applied prior to the drying step. A developer is
detected discontinuities. applied to draw the entrapped penetrant out of the discontinuity
8.2.2 Significance and Use—Liquid penetrant processes are and stain the developer. The test surface is then examined
nondestructive testing methods for detecting discontinuities visually using a black light in a darkened area to determine the
that are open to the surface. They are applicable to in-process, presence or absence of indications.
final, and maintenance inspection. They can be effectively used 8.3.1.2 Significance and Use—Liquid penetrant examina-
in the inspection of nonporous metallic materials, both ferrous tion methods indicate the presence, location, and, to a limited
and nonferrous, and of nonporous, nonmetallic materials such extent, the nature and magnitudes of the detected discontinui-
as ceramics, plastics, and glass. Discontinuities open to the ties. This test method is normally used for production exami-
surface such as cracks, seams, laps, cold shuts, laminations, nation of critical components or structures when removal of
through leaks, or lack of fusion are indicated by these methods. excessive amounts of penetrant from discontinuities using a
8.2.3 Practice E165 also provides a reference for the fol- water-washable process can be a problem and when the use of
lowing: a hydrophilic remover is impractical.
8.2.3.1 A reference by which the liquid penetrant inspection 8.3.2 Test Method E1209 covers procedures for water-
processes recommended or required by individual organiza- washable fluorescent penetrant examination of materials.
tions can be reviewed to ascertain their applicability and 8.3.2.1 Summary of Test Method—A liquid penetrant is
completeness. applied evenly over the surface being tested and allowed to
8.2.3.2 A reference for use in the preparation of process enter open discontinuities. After a suitable dwell time, the
specifications dealing with the liquid penetrant inspection of excess surface penetrant is removed with water and the surface
materials and parts. Agreement by the purchaser and the is dried prior to the application of a dry or nonaqueous
manufacturer regarding specific techniques is strongly recom- developer. A developer is then applied, drawing the entrapped
mended. penetrant out of the discontinuity and staining the developer. If
8.2.3.3 A reference for use in the organization of the an aqueous developer is to be employed, the developer is
facilities and personnel concerned in the liquid penetrant applied prior to the drying step. The test surface is then
inspection. examined visually under black light in a darkened area to
8.2.3.4 Practice E165 does not indicate or suggest standards determine the presence or absence of indications.
for evaluation of the indications obtained. It should be pointed 8.3.2.2 Significance and Use—Liquid penetrant examina-
out, however, that after indications have been produced, they tion methods indicate the presence, location, and, to a limited

11
C1175 − 99a (2010)
extent, the nature and magnitude of the detected discontinui- 8.3.5.1 Summary of Test Method—A liquid visible-dye
ties. This test method is normally used for production inspec- penetrant is applied evenly over the surface being tested and
tion of large volumes of parts or structures, where emphasis is allowed to enter open discontinuities. After a suitable dwell
on productivity. This test method has a wide latitude in time, the excess surface penetrant is removed by wiping with a
applicability when extensive and controlled conditions are solvent and the surface is dried. If an aqueous developer is to
available. Multiple levels of sensitivity can be achieved by be employed, the developer is applied prior to the drying step.
proper selection of materials and variations in process. A developer is then applied, drawing the entrapped penetrant
8.3.3 Test Method E1210 covers procedures for fluorescent out of the discontinuity, staining the developer. The test surface
penetrant examination using the hydrophilic post- is then examined visually to determine the presence or absence
emulsification process. of indications.
8.3.3.1 Summary of Test Method—A post-emulsifiable, 8.3.5.2 Processing parameters, such as precleaning, penetra-
liquid fluorescent penetrant is applied evenly over the surface tion time, etc., are determined by the specific materials used,
being tested and allowed to enter open discontinuities. After a the nature of the part under examination (that is, size, shape,
suitable dwell time and prerinse, the excess surface penetrant is surface condition), and type of discontinuities expected.
removed by applying a hydrophilic emulsifier, and the surface 8.3.5.3 Significance and Use—Liquid penetrant examina-
is rinsed and dried. A developer is then applied, drawing the tion methods indicate the presence, location, and, to a limited
entrapped penetrant out of the discontinuity and staining the extent, the nature and magnitude of the detected discontinui-
developer. If an aqueous developer is to be employed, the ties. This test method is intended primarily for portability and
developer is applied prior to the drying step. The test surface is for localized areas of examination using minimal equipment.
then examined visually under black light in a darkened area to Surface roughness may be a limiting factor. If so, an alternate
determine the presence or absence of indications. process, such as water-wash visible or post-emulsified pen-
8.3.3.2 Processing parameters such as precleaning, penetra- etrant, should be considered when grinding or machining is not
tion time, prerinsing, hydrophilic emulsifier concentration, etc., practical.
are determined by the specific materials used, the nature of the
part under examination (that is, size, shape, surface condition), 9. Acoustic Emission (AE)
type of discontinuities expected, etc. 9.1 Terminology:
8.3.3.3 Significance and Use—Liquid penetrant examina- 9.1.1 See Terminology E1316, Section B.
tion methods indicate the presence, location, and, to a limited 9.1.2 Significance and Use—The identification and use of
extent, the nature and magnitude of the detected discontinui- common terms and definitions are necessary to ensure proper
ties. This test method is normally used for production exami- communication between producers, examiners, and users of
nation of critical components, where reproducibility is essen- both advanced ceramics and nondestructive examination
tial. More procedural controls and processing steps are equipment and techniques.
required than with other processes.
8.3.4 Test Method E1219 covers procedures for fluorescent 9.2 Practice E569 provides guidelines for acoustic emission
penetrant examination using the solvent-removable process. examination or monitoring of structures that can be stressed by
mechanical or thermal methods.
8.3.4.1 Summary of Test Method—A liquid fluorescent
penetrant is applied evenly over the surface being tested and 9.2.1 Summary of Practice—Acoustic emission examina-
allowed to enter open discontinuities. After a suitable dwell tion of a structure usually requires application of a mechanical
time, the excess surface penetrant is removed with a solvent or thermal stimulus. Such stimulation produces changes in the
and the surface is dried prior to the application of a nonaque- stresses in the structure. During stimulation of a structure, AE
ous, wet, or liquid film developer. If an aqueous developer is to from discontinuities (such as cracks and inclusions) and from
be employed, the developer is applied prior to the drying step. other areas of stress concentration, or from other acoustic
The developer draws the entrapped penetrant out of the sources (such as leaks, loose parts, and structural motion) can
discontinuity, staining the developer. The surface is then be detected by an instrumentation system, using sensors which,
examined visually under black light to determine presence or when stimulated by stress waves, generate electrical signals.
absence of indications. 9.2.2 Significance and Use—The basic functions of an AE
8.3.4.2 Significance and Use—Liquid penetrant examina- monitoring system are to detect, locate, and classify emission
tion methods indicate the presence, location, and, to a limited sources. In addition to immediate evaluation of the emissions
extent, the nature and magnitude of the detected discontinui- detected during the application of the stimulus, a permanent
ties. This test method is intended primarily for portability and record of the number and location of emitting sources and the
for localized areas of examination, utilizing minimal equip- relative amount of AE detected from each source provides a
ment, when a higher level of sensitivity than can be achieved basis for comparison with sources detected during the test and
using visible penetrants is required. Surface roughness may be during subsequent stimulation.
a limiting factor. If so, an alternative process such as post- 9.3 Guide E650 provides guidelines for mounting piezo-
emulsified penetrant should be considered when grinding or electric acoustic emission (AE) sensors.
machining is not practical. 9.3.1 Summary of Guide—This guide provides guidance on
8.3.5 Test Method E1220 covers procedures for visible sensor selection, surface preparation, mounting fixtures, meth-
penetrant examination using the solvent-removable process. ods of ensuring adequate contact of the sensor with the

12
C1175 − 99a (2010)
interrogated surfaces (with pressure or coupling agents), and ing an absolute calibration of the sensor nor do they ensure
verification of response after mounting and activation of the transferability of data sets between organizations.
sensor. 9.6 Method E1106 covers the requirements for the absolute
9.3.2 Significance and Use—The methods and procedures calibration of AE sensors.
used in mounting AE sensors can have significant effects upon 9.6.1 Summary of Method—This method describes appara-
the performance of those sensors. Optimum and reproducible tus and procedures for measuring the frequency response of a
detection of AE requires both appropriate sensor-mounting sensor to waves, at a surface, of the type normally encountered
fixtures and consistent sensor-mounting procedures. in AE work. The transducer voltage response is determined at
9.4 Practice E750 is used for testing and measuring operat- discrete frequency intervals of approximately 10 kHz up to 1
ing characteristics of acoustic emission electronic components MHz. The input is a given, well–established displacement
or units. normal to the mounting surface.
9.4.1 Summary of Practice—This practice identifies the 9.6.2 Significance and Use:
electronic instruments and describes the procedures for deter- 9.6.2.1 Transfer Standards—One purpose of this method is
mining instrumentation bandwidth, frequency response, gain, for the direct calibration of displacement transducers for use as
noise level, threshold level, dynamic range, signal overload, secondary standards for the calibration of AE sensors for use in
dead time, and counter accuracy of AE equipment. nondestructive evaluation. For this purpose, the transfer stan-
dard should be high fidelity and very well-behaved and
9.4.2 Significance and Use—This practice is intended for
understood. If this can be established, the stated accuracy
application to periodic calibration or usage in the event of a
should apply over the full frequency range up to 1 MHz.
malfunction of AE instrumentation. It is not intended for
9.6.2.2 Application Sensors—This method may also be used
frequent, routine checks of the instrumentation.
for the calibration of AE sensors for use in nondestructive
9.5 Guide E976 is used for determining the reproducibility evaluation. Some of these sensors are less well-behaved than
of response of acoustic emission sensors. devices suitable for a transfer standard. The stated accuracy for
9.5.1 Summary of Guide—This guide defines simple eco- such devices applies in the range from 100 kHz to 1 MHz and
nomical procedures for testing or comparing the performance with less accuracy below 100 kHz.
of acoustic emission sensors. The procedures allow the user to 9.7 Practice E1781 covers requirements for the secondary
check for degradation of a sensor or to select sets of sensors calibration of AE sensors.
with nearly identical performances. 9.7.1 Summary of Test Method—The procedures in this
9.5.2 Significance and Use—Acoustic emission data is af- practice for secondary calibration yield the frequency response
fected by several characteristics of the instrumentation. The of a sensor to waves of the type normally encountered in
most obvious of these is the system sensitivity. Of all the acoustic emission work. The source producing the signal used
parameters and components contributing to the sensitivity, the for the calibration is mounted on the same surface of the test
acoustic emission sensor is the one most subject to variation. block as the sensor under testing (SUT). Rayleigh waves are
This variation can be a result of damage or aging, or there can dominant under these conditions; the calibration results repre-
be variations between nominally identical sensors. To detect sent primarily the sensor’s sensitivity to Rayleigh waves. The
such variations, it is desirable to have a method for measuring sensitivity of the sensor is determined for excitation within the
the response of a sensor to an acoustic wave. Specific purposes range from 100 kHz to 1MHz. Sensitivity values are usually
for checking sensors include: (1) checking the stability of its determined at frequencies approximately 10 kHz apart. The
response with time; (2) checking the sensor for possible units of the calibration are volts per unit of mechanical input
damage after accident or abuse; (3) comparing a number of (displacement, velocity, or acceleration).
sensors for use in a multichannel system to ensure that their 9.7.2 Significance and Use—The purpose of this practice is
responses are adequately matched; and (4) checking the to enable the transfer of calibration from sensors that have been
response after thermal cycling or exposure to a hostile envi- calibrated by primary calibration to other sensors.
ronment. It is very important that the sensor characteristics be
always measured with the same sensor cable length and 10. Keywords
impedance as well as the same preamplifier or equivalent. This 10.1 acoustic emission; advanced ceramics; equipment cali-
guide presents several procedures for measuring sensor re- bration; flaw detection; liquid penetrants; measurement of
sponse. Some of these procedures require a minimum of properties; nondestructive testing; radiography; radiology; ul-
special equipment. The procedures are not capable of provid- trasonics

13
C1175 − 99a (2010)
ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned
in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk
of infringement of such rights, are entirely their own responsibility.

This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the
responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should
make your views known to the ASTM Committee on Standards, at the address shown below.

This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,
United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above
address or at 610-832-9585 (phone), 610-832-9555 (fax), or service@astm.org (e-mail); or through the ASTM website
(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/
COPYRIGHT/).

14

You might also like