General Tech Requirement (Electric)

Att-2.
5 General Technical Requirement - Electrical
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RIAU GFPP 275MW GENERAL TECHNICAL RIAU-LEC-E10-TS-0020 Rev No.
IPP Project REQUIREMENT-ELECTRICAL A

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Revision Record:
Prepared Reviewed Checked Approved

Rev. No. Date Purpose
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A 14Nov2018 For Approval ANH BN ASR EJS
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TABLE OF CONTENTS
1 INTRODUCTION 4
2 PURPOSE 4
3 GENERAL 4
4 CODE AND STANDARDS 5
5 DESIGN CONDITION AND PLANT CONFIGURATION 8
6 VOLTAGE, FREQUENCY AND G R O U N D I N G SYSTEM 8
7 ELECTRICAL EQUIPMENT INSTALLATION CONDITION 10
8 LV SWITCHGEAR, MCC, DB (AC & DC) AND SUB DB 12
9 MOTOR 14
10 PROTECTION 19
11 DC AND UPS SYSTEMS 20
12 EARTHING AND LIGHTNING PROTECTION SYSTEM 27
13 CABLING & CABLE CARRIER SYSTEM 30
14 LIGHTING AND SMALL POWER SYSTEM 34
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1 INTRODUCTION
The RIAU Gas Fired Power plant (275MW) IPP Project will consist of two (2) gas
turbines, two (2) heat recovery steam generators and one ( 1 ) steam turbine combined
cycle block, located at the Riau province Sumatra, Indonesia.
2 PURPOSE
The Purpose of this Design Criteria is to describe the required general electrical
characteristics, design philosophy and application guide for the electrical equipment.
3 GENERAL
All equipment shall be designed to satisfactory operation under such sudden variations
of load and voltage as may be met under working conditions, including those due to
starting loads, transient short-circuit and other fault conditions.
The Works shall be designed for a design life of twenty five (25) years. The Facility and
the Special Facilities shall comprise components, plant and equipment of reliable and
proven design to achieve this design life for the specified operating regime.
The design shall incorporate every reasonable safeguard and provision for the safety of
all personnel concerned in the commissioning, operation and maintenance of the
installation.
The design and installation shall be carried out so as to minimize the risk of outbreak of
fire and consequential damage. Materials used shall not support combustion and be fire
retardant.
The equipment shall be capable of being controlled under normal operation from the
Central Control room. Local control facilities shall be provided only for testing and
maintenance purposes.
All electrical fittings and equipment in the gas turbine enclosures and in any hazardous
area shall be suitably rated for the environment.
The works shall be designed so that no single fault shall cause the failure of any duty
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equipment. No single failure of ancillary equipment shall cause the plant to trip or shed
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load.
Power supplies for duty and standby plant items shall be derived from independent
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sources, so as to prevent complete loss of the associated function due to a single
electrical fault.
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4 CODE AND STANDARDS
The Facility shall be designed, engineered, manufactured, installed, tested and
commissioned in conformity with the laws of Indonesia, and relevant recognized
international and /or national standards appropriate to the duty, operational requirements,
statutory obligations and environmental conditions specified.
The following list identifies further institutions and organizations whose codes and
standards are considered as approved and may be applied for the works.
ABMA American Boiler Manufacturers Association
ACI American Concrete Institute
AISC American Institute of Steel Construction
AISI American Iron and Steel Institute
ANSI American National Standards Institute
API American Petroleum Institute
ASHRAE American Society of Heating, Refrigeration & Air Conditioning
Engineers
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
AWS American Welding Society
AWWA American Water Works Association
BS British Standards Institution
CEN European Committee for Standardization
CENELEC European Committee for Electro-technical Standardization
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HEI Heat Exchange Institute
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HIS Hydraulic Institute Standard
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IAPH International Association of Ports and harbors
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• IEC International Electro-technical Commission

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IEE Institute of Electrical Engineers
IEEE Institute of Electrical and Electronics Engineers
IP Institute of Petroleum
ISO International Standards Organization
JIS Japanese Industrial Standards
MSS Manufacturer's Standardization Society
NEMA National Electrical Manufacturers Association
NFPA National Fire Protection Association
PIANC Permanent International Association of Navigation Congresses
SSPC Steel Structures Painting Council.
TEMA Tubular Exchanger Manufacturers Association
VDI Association of German Engineers
VGB Society of large utility owners
UBC Uniform Building Codes
EHS EHS Guidelines
AFBMA Anti-Friction Bearing Manufacturers Association
AGMA American Gear Manufacturers Association
ARI Air Conditioning and Refrigeration Institute
ASCE American Society for Civil Engineers
ASQC Quality Control Standards (USA)

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• CP British Code of Practice
" o o o · EMPA Swiss Institute for Testing and Materials
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• ERA Electrical Research Association
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• FESI European Federation of Associations of Insulation Contractors
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• FCI Fluid Control Institute
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ISA Instrument Society of America
SAMA Scientific Apparatus Manufacturer's Association
SIA Swiss Association of Engineers and Architects
SIS Swedish Corrosion Institute
TRRL Transportation and Road Research Institute (British)
TUV German Institute for Testing and Materials
VDE German Electrical Engineers Association
VDI German Engineers Association
Indonesian Codes and Standards and Regulations:
• Pensyaratan Umum lnstalasi Listrik 2 0 1 1 ( P U I L 2 0 1 1 ) Amendment 2 0 1 3
• MEMR Regulation on Sumatera Grid Code
• M E M R Regulation No. 46/2006 on Electricity Installation
• Government Regulation No. 4 1 , 26 May 1999, Air Pollution Control.
• State Minister of Environment Decree No. 48/MENLH/11/1996.
• State Minister of Environment Regulation No. 211/2008 on Emission Standard for
Thermal Power Plant
• State Minister of Environmental Regulation No. 5/2014 on Waste Water Standards
• Government Regulation No. 27 year 1999 regarding Environmental Impact
Assessment (AMDAL)
• Minister of Energy and Mineral Resources No. 1457/K/28/MEM/2000 on Technical
• • • Guidelines on Environmental Management in the Field of Mining and Energy.
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• D Indonesian Ministry of Manpower inspection and testing of pressure vessels and

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lifting equipment.
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• • Indonesian Concrete Code
• • SNI - Indonesian National Standards
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established and proven manufacturer's standard can be considered. Chinese Standards
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(GB) shall not be acceptable.
5 DESIGN CONDITION AND PLANT CONFIGURATION
5.1 Design Condition
The equipment shall be designed to operate at the minimum and maximum rated output
throughout the range of meteorological data as below.
1. Site level 28m
2. Wind speed 25 mis
3. Air Temperature
a) Maximum ambient temperature 35C
b) Minimum ambient temperature 22 C
c) Design ambient dry bulb temperature 28C
4. Design relative humidity 80%
5.2 Plant Configuration
The facility comprises of one ( 1 ) power block with two (2) Gas Turbines Generators, two
(2) Heat Recovery Steam Generators and one ( 1 ) Steam Turbine Generators. The power
will be generated at 1 1 . 5 k V by Gas turbine generators and at 15kV by Steam turbine
generator respectively. The generated power will be transmitted through Generator
Step-Up Transformer (GSUT) to 150kV air insulated switchgear. Auxiliary power required
during plant start-up will be received from 150kV AIS through GTG Generator Step-Up
Transformer (GSUT) and Unit auxiliary transformer (UAT) to the medium voltage system
(6.3kV) by providing the generator circuit breaker between GT Generator and GTG
GSUT. Further, low voltage system (400V) will be fed from MV switchgear through
6/0.40kV auxiliary transformer.
220V DC system will be considered for feeding plant DC loads. 230V AC, 1 Phase UPS
system will be provided to supply a secure and uninterruptible AC power for plant DCS/
PLC and related systems.
Four (4) nos. of black start diesel generators (BSDG) will be considered for both black
starting of the plant during grid failure condition and feeding the emergency loads during
• safe shut down of the plant. Black start diesel generators will be directly connected to
MV switchgear.
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Description Rated Voltage (Volts) System Grounding
HV system 150kV, 5 0 H z , 3-Phase Solidly earthed
Grounding through neutral
Gas turbine generator 11500V, 50Hz, 3-Phase

grounding transformer
Grounding through neutral
Steam turbine generator 15000V, 50Hz, 3-Phase

grounding transformer
Resistance earthing limited
Medium voltage system 6000V, 50Hz, 3-Phase

to 400A
Low voltage system (Power) 400V, 50Hz, 3-Phase Solidly grounded
Low voltage system

230, 50Hz, 1-Phase Solidly grounded
(Lighting)
UPS supply 230V, 50Hz, 1-Phase Solidly grounded
220V, 1 1 OV & 48V

DC supply Ungrounded
2 Pole
6.1 Voltage Variations
The Voltage at connection point shall normally remain within the nominal values as
stated in the table below, unless abnormal conditions prevail.
Nominal Minimum Maximum
Power Supply
Voltage(V) Voltage(V) Voltage(V)
GTG 11500 10925 (-5%) 12075(+5%)
STG 15000 14250 (-5%) 15750 (+5%)
Medium Voltage 6000 5670(-10%) 6930(+10%)

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Low Voltage (Power) 400 360 (-10%) 440(+10%)
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Low Voltage (Lighting) 230 207 (-10%) 253 ( + 1 0 % )
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6 UPS 230 2 1 8 (-5%) 241 (+5%)
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DC Power 220 187(-15%) 242 ( + 1 0 % )
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6.2 Frequency Variations
The system will have a nominal frequency of 50Hz and R-Y-B counter clock wise phase
rotation. System frequency variations will be as indicated below during normal operating
condition. However, plant will remain connected to grid during exceptional circumstances
where system frequency could vary between 47.5Hz and 52Hz.
Normal operating condition
Description Nominal Below Nominal Above Nominal
frequency (Hz) frequency (Hz) frequency (Hz)
HV system 50 49 51
Gas turbine generator 50 49 51
Steam turbine generator 50 49 51
Medium voltage system 50 47.5 52.5
Low voltage system

50 47.5 52.5
(Power)
Low voltage system

50 47.5 52.5
(Lighting)
UPS supply 50 47.5 52.5
7 ELECTRICAL EQUIPMENT INSTALLATION CONDITION
All equipment and materials provided for outdoor installation will be resistant against the
prevailing climatic conditions. Equipment enclosures for electrical equipment will comply
with IEC as applicable. The minimum degree of protection will be as follows:
Indoor
Equipment Outdoor
IP 4 2 0
MV switchgears
IP 4 2 0 -
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Dry type transformers in steel IP 31

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enclosures IP 42
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DC rectifiers, UPS
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• IP 42
• · ° · %, • LV switchboards, distribution
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boards. local control panels
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IP 42 3
Motors and motorized actuators IP 54 IP 55
Diesel Generator IP 54
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Junction boxes IP65

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- Air conditioned rooms, --Non air conditioned rooms
For equipment's related to GTG and STG, OEM standard design will be followed.
Sunshade will be provided for all equipment located outside building to protect direct sun
radiation.
All nameplates on equipment shall be written in Indonesian and English. A consistent
coding system shall be used throughout.
Each item of plant including equipment, field devices and drives shall be durably and
legibly labeled, indicating the duty, size, purpose and full identification information and
operation information. These nameplates shall be located securely on the equipment
itself or, in the case of small equipment, on an adjacent pipe or structure.
The description and number of each item of plant shall be consistently applied
throughout all drawings, manuals, documents and labels and across the plant. Each item
shall have its unique plant KKS identification number.
T he labels shall facilitate effective operation and maintenance of equipment a nd shall be
fitt ed so that they are not readily lost or broken during routine operation and mainten a nce.
L abels sha ll be conspicuous without bein g obtrusive and should be capable of being
read by the user w hen viewed fro m a nor m al working p osition. L abels shall be of
sufficient size to carry a f ull description of the plant item and a unique item identification
c ode. L abels should b e m ade of durable material that is totally suitable for their
en v i ro nment and operating condition and shall be either m ulti - la y er laminated plastic
m aterial or metallic and resistant to weathering and deterioration. Inscri p tions on the
label shall be permanent and an integral part of the label.
o F or nameplates, notices and other signs , the fo rm, size, background color and color of
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operator and to provide differentiation between in fo rmational or identification labels or
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notices and warning notices. This shall be consistent throughout the complete W orks to
ensure cl arity and ease of identification
W a rn i ng labels shall e distinguished

b fr om informational labels by the use of red lettering
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All important equipmen t shall be provided with data plates, indicating the name of
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manufacturer, type, serial number, y ear of f abrication, main characteristics and a ll further
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information for identification of the equipment.
All labels shall be firmly fixed to non-detachable parts of equipment using not less than
two fastenings. Label fixings shall be such as to allow ready replacement without
damage to the label or the fixing.
8 LV SWITCHGEAR, MCC, DB (AC & DC) AND SUB DB
LV Switchgear and associated equipment shall meet IEC 6 1 4 3 9 and any other relevant
standards and shall meet the requirements of the Contractor's design.
The LV switchboards and MCCs shall be of the free standing cubicle pattern suitable for
three phase, 4-wireoperation, solidly earthed. All equipment shall be mounted on the rear
panel of its respective drawer. The bus bar arrangement shall allow plug-in type
contactors to be used.
LV switchgear shall be of modular design and constructed to meet the requirements of
IEC 439 form 4b.
LV Switchgears will be of single/or double front execution depending on the service and
switchgear room dimensions. The circuit breakers will be of air break draw-out type. The
circuit breakers will have distinct service, test and isolated I maintenance positions. In
the test position the circuit breakers will be capable of being tested for operation without
energizing the power circuits. It will be possible to padlock ACB in isolated position.
MCCs will be of single or double front arrangement depending on the service and
location. Suitably rated MCCBs are used for over load and short circuit protection.
All isolators and MCCBs shall be capable of being padlocked open.
MCCBs will be used up to current rating of 630A and air circuit breakers (ACBs) above
630A. ACBs shall be capable of being withdrawn horizontally and padlocked in the
isolated position.
Equipment shall be selected to provide Type 2 Co-ordination between the overload,
contactor and protective devices for all motor starters.
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All LV switchboards and MCCs shall be designed with one fully fitted spare compartment
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for every drawer size utilized in that switchboard or MCC.
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All DC distribution boards shall conform to IEC 60439-1 with segregation form 3B or 4B.
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L V main switchboards are considered as primary load centers and are fed from the MV
" o o · system via auxiliary transformers. Each LV main switchboard shall be fed by 2x100%
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transformers and shall be sectionalized using a bus section breaker. The switchboards
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shall be designed and rated such that 'on-load' changeover of supplies is possible.
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LV main switchboards shall supply power to the 400V sub-distribution system and to the
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larger 400V loads. Where it is considered that a particular load demands dual redundant
supply, it shall be fed from a LV main switchboard.
MCCs shall be fed from the LV main switchboards and shall be used for the supply of
smaller loads. MCCs shall generally be arranged to feed loads that are common to a
plant location or major plant item (e.g. gas turbine MCC, HRSG MCC, cooling water
system MCC).
Motor control centers (MCC) used for on/off control of pumps, fans etc. shall have a
hardwired interface with the related control system. The MCC shall have the facility to
select the point of control, i.e. local-MCC or remote-DCS, on/off local controls, as well as
local status indications.
The interface between the MCC and the control system shall be standardized. This shall
include on/off command inputs to the MCC and on/off/unavailable/fault feedback signals
to the DCS. The command inputs to the MCC shall be electrically rated to allow a direct
connection (i.e. without the use of external interposing relays) with the DCS binary output
module. The exact details of interface signals between the MCC / DB to DCS / PLC shall
be provided during detail engineering.
The front face of each compartment drawer shall carry, as necessary, push buttons,
indicating and status lamps, selector switches, meters and protection relays for the
control, protection and status indication of the respective switchgear circuit.
Circuit status shall be implemented using LED type indicator lamps. Lamp colours shall
be consistent with the overall colour scheme adopted in the Instrumentation and Control
section of these Owner's R equirements. F or feeders and incoming c ircuits, a green l amp
shall indicate 'o pened ' and a red lamp shall indicate ' closed'. or motor circuits a green
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l amp shall indicate ' stopped' and a red lamp shall indicate ' running ' .
S witching shall be achieved using either a spring return switch or p ushbuttons. Where
remote control of a circuit is necessary a local/remote selector switch shall be provided.
It shall be possible to lock switches using a padlock.
The control compartment fo r each incomer to a switchboard shall include instrumentation
that p rovides readings for voltage, cu rrent, p ower fact or, frequency, eactive
r p ower and power
as a minimum.
E ach vertical section of switchgear shall be furnished with anti-condensation heaters to
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prevent condensation of moisture within the switchgear. The heaters shall be located
and thermally insulated so that no painted surface shall be damaged or discolored.
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A nti-Condensation heater capacity shall be as required to maintain the compartment and
" o o··· unit internal temperature above the dew point using the voltage specified. A nti
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Condensation h eaters shall be controlled by an adjustable thermostat or xed humidistat.

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• • S witchgear shall be designed for bottom cable entry only. Cableways shall be designed
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Switchgear shall be fabricated from sheet steel and in accordance with a proven design.
Switchgear cubicles shall be self-supporting and rigid in their construction and suitable
for installation in a heavy industrial application
The minimum fault level of any switchboard shall be greater than the maximum fault
levels that it can be exposed to, as derived by the system studies.
All switchgears and MCCs will be provided with one fully fitted spare compartment for
every drawer size utilized in that switchgear or MCC.
The Current Transformer (CT) and Voltage Transformer (VT) will be dry type and
withstand momentary and short time current ratings of the associated switchgear.
Switchboards (as opposed to motor control centers (MCCs)) shall be sectionalized
where appropriate through the provision of a bus section circuit breaker.
At any given voltage level, where practicable, draw switchgear from the same
manufacturer and from the same product range.
9 MOTOR
9.1 General
Motors shall comply with the requirements of /EC 60034 and be of high efficiency design
and construction. Motor enclosures shall be IP54 for indoor applications and IP55 for
outdoor applications.
AC motors between 0.2kW and 200kW shall be operated from the LV system. AC motors
larger than 200kW shall be operated from the MV system. Each motor will be fitted with
adequate lifting hooks or eye bolts, as suitable. The rated voltage of M.V Motor and L.V
Motors will be 6 kV and 400V respectively.
DC motors shall be operated from a 220 V DC system.
Motors shall be designed to operate at least 2 years continuously without maintenance.
Motors which may be stationary for long periods and at the same time subject to
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vibration shall have sleeve type bearings.
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Motors of the same type must be fully interchangeable and will comply as far as
applicable with IEC standard motor dimensions. All AC motors will be of the squirrel cage
type provided with either deep slots or double squirrel cages.
All MV motors, motors located outdoor. and LV motors rated above 30kW will be
• provided with space heaters. Heaters will be automatically energized when the motor is
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• • not operating and de-energized when the motor is switched on.
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shaft currents.
Rolling element type bearings shall comply with ISO Standards. It shall be possible to
carry out re-lubrication without stopping the motor and the bearings shall be designed so
that it shall not be possible to over-grease. A suitable grease valve shall be fitted.
Oil lubricated bearings shall be fitted with an accessible drain plug and a means of
observing the oil flow.
Vertical type motors shall be fitted with thrust bearings to withstand the forces generated
by the motor and, when necessary, the additional forces generated by the driven
equipment.
The average life of bearings shall not be less than 40,000 hours with the motor operating
continuously at maximum rated load.
Motor air coolers shall be of adequate capacity to dissipate the motor losses with the
worst fouling expected between overhauls. Materials for the coolers shall be selected to
provide resistance to corrosion.
Motors with brushgear, slip rings or commutators should not be used if practicable.
9.2 Starting current
All motors shall be direct-on line started, and reduced voltage starting shall be avoided,
as far as possible.
For hazardous area applications, motors and other electrical equipment shall comply
with IEC-60079 and shall be ATEX certified.
All motors, unless specifically used for intermittent duties like valves. shall be rated for
continuous duty S 1 .
The locked rotor current / starting current of the motors shall not exceed the following
values which are inclusive of 20% tolerance:
As per manufacture's standard for motors up to and including 15kW
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• 720%of full load current for motors above 15kW and up to & including 200kW
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• 600% of full load current for motors above 200kW and up to & including 1500kW
• 450% of full load current for motors above 1500kW

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characteristics of driven equipment under specified starting & operating conditions.
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Motors shall be capable of developing the rated full load torque even if the supply
voltage drops to 70% of the rated voltage. The pull out torque of the motor shall be at
least 205% of full load torque.
Motor shall be capable of two successive starts with the motor already at full load
running temperature or three successive starts from ambient temperature, accelerating
the load from zero to full load speed with the motor terminal voltage at any voltage
between 80% and 100% of the rated voltage.
Motors shall be capable of starting and accelerating the load with the applicable method
of starting, without exceeding acceptable winding temperatures, when the supply voltage
is 80% of the rated voltage.
9.4 MV Motors
All motors rated at 200 kW or above shall be fitted with winding temperature detection
and trip facility.
Motor windings shall be insulated with materials having at least thermal classification F.
The temperature rises shall not exceed the permissible limits for Class B materials.
The bearing vibration, bearing temperature and winding temperatures of MV motors shall
be measured and displayed via the CCR/DCS. The CCR/DCS shall also keep a record
of the accumulated starts and run times of all MV motors.
All MV motors, motors located outdoors and motors which, because of particular
operating duty, may be at standstill for relatively long periods shall be fitted with anti
condensation heaters of appropriate rating. The heaters shall be arranged to be
energized when the motor is at standstill. A separate heater terminal box and isolating
facilities shall be provided for each motor.
MV motors shall have phase segregated terminals and the terminal box and fittings shall
not fail in a manner hazardous to personnel in the event of an internal fault.
All motor starters rated greater than 150kW shall be fitted with a microprocessor based
monitoring, protection and control relay.
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At least six numbers duplex/twelve numbers simplex resistance type temperature
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detectors for the stator winding each having DC resistance of 100 Ohms at 0C,
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embedded in the stator winding at locations where highest temperatures may be
expected, shall be provided for MV motors. The material of the ET D's shall be platinum.
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• One ETD shall be provided for each of the MV motor bearing & shall be wired upto the
terminal box. The temperature detectors shall be of 3 wires, duplex type.

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• • RTD for heat exchanger shall be provided, if required.
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• Bearings of MV motors shall be provided with a dial type thermometer. Each
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thermometer shall consist of 2 potential free contacts. They shall be designed to close
independently at two different temperatures - one for 'Alarm' and another for Trip'.
The terminal box shall be of the air insulated totally enclosed type designed to exclude
the ingress of dust and moisture. The arrangement of terminals and cable connections
shall permit the motor to be disconnected from the supply cable without damaging the
sealing, glanding or connections. The terminal box shall be capable of carrying the
maximum prospective fault current for a period of 0.25 seconds, or the clearance time of
the backup protection if greater, without sustaining any mechanical damage.
Vibration pads shall be provided for all MV motors for mounting vibration detectors.
Current transformers on neutral side for MV motor rated above 1500kW shall be
considered for differential protection.
9.4.1 Space Heaters
Motors shall have space heaters suitable for 230V, single phase, 50 Hz, AC supply.
Space heaters shall have adequate capacity to maintain motor internal temperature
above dew point to prevent moisture condensation during idle period. The space heaters
shall be placed in easil y accessible positions in the lowest part of the motor frame.
• Separate terminal boxes shall be provided for following
• Stator leads
• Rotor leads (wound motors)
• Space heaters
• Temperature detectors
9.5 LV Motors
Motor windings shall be insulated with materials having at least thermal classification F.
The temperature rises shall not exceed the permissible limits for Class B materials.
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Terminals for low voltage motors shall have insulating barriers between phases or poles.
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The terminal box shall be of the air insulated totally enclosed type designed to exclude
the ingress of dust and moisture. The arrangement of terminals and cable connections
shall permit the motor to be disconnected from the supply cable without damaging the
6
sealing, glanding or connections. The terminal box shall be capable of carrying the
maximum prospective fault current for a period of 0.25 seconds, or the clearance time of
"
o
o····
the backup protection if greater, without sustaining any mechanical damage.
•••• •
• •
• • Motor will be capable of two successive starts with the motor already at full load running
·e
• temperature or three successive starts from ambient temperature, accelerating the load
•
•
••••••
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from zero to full load speed with the motor terminal voltage at any voltage between 80%
and 1 0 0 % of the rated voltage.
Motors will be capable of starting and accelerating the load with the applicable method of
starting, without exceeding acceptable winding temperatures, when the supply voltage is
80% of the rated voltage.
9.5.1 Space Heaters
Motors shall have space heaters suitable for 230V, single phase, 50 Hz, AC supply.
Space heaters shall have adequate capacity to maintain motor internal temperature
above dew point to prevent moisture condensation during idle period. The space heaters
shall be placed in easily accessible positions in the lowest part of the motor frame.
Separate terminal boxes shall be provided for following
• Stator leads
• Space heaters
9.6 Electric Actuators
The design, manufacture and performance of the valve actuator and its accessories shall
comply with all currently applicable standards, regulations and safety codes.
Motorized valves shall consist of self-contained actuator units with motor, gearbox,
electric/electronic controls, limit/torque switches and all auxiliary devices installed in the
actuator housing. A lockable local/remote selector switch with open/close controls shall
be located on the actuator. The actuator shall be provided with a hand wheel for
operation of the valve in an emergency. The operation of the hand wheel shall disengage
the actuating motor to prevent damage.
The valve actuators shall be with integral starters. Integral reversing contactor starter
complete with three element ambient temperature compensated overload relays of
suitable range, with adjustable setting and built-in single phasing preventer and
adequately rated control fuses shall be provided. Integral reversing contactor starter shall
be suitable for 60 starts per hour and of rating appropriate to motor size. Actuators with
0
0 •
6
0 • solid state motor Reverser suitable for modulating service shall be up to 1200starts per
0
0
o
0 0 0
•
0
hour.
u
Loo··· Motor operated valve actuators located in a hazardous area must conform to standards
u
of protection against the risk of explosion.
6
" o o · ·
Motor operated valve actuators shall be provided with integral contactors, motor thermal
u
•
•
··% •
•
cut-out and anti-condensation heaters. Actuators shall include an integral, dedicated field
cable termination compartment separate from the actuator electrical equipment. This
%·
field termination compartment shall be dust and water resistant to at least IP65.
•
•
•
••••••
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Motor operated valves shall be fitted with both hand and motor operating gears. Where a
bypass valve is provided and this by-pass has to be operated each time the main valve
is operated then this also shall be arranged with both hand and motor operating gears
interlocked to ensure that the bypass valve is opened before the main valve.
All power operated valves shall have position indication in the CCR.
The hand operating and motor operating mechanism shall be interlocked in such a way
that the hand operating mechanism must be disconnected before the motor can be
started. Valves shall be provided with seating control, and for small valves, a slip clutch
or other torque limiting device shall be incorporated in the motor drive.
10 PROTECTION
10.1 General
A coordinated protection system shall be provided to cover all electrical equipment. The
protection system shall be designed to rapidly detect faults on electrical systems and to
accurately determine their location so as to facilitate isolation of the fault location whilst
minimizing disruption to the rest of the plant.
Protection relays shall be microprocessor based and shall, as far as is practicable, be
drawn from the product range of a common supplier. Where multiple protection functions
are appropriate to individual plant items the use of multifunction relays is acceptable and
preferred.
10.2 Feeder Protection
Distribution System Feeder protection functions shall include but not be limited to:
• Instantaneous & time delayed over current
• Instantaneous & time delayed earth fault
10.3 Motor Feeder
0 0
Each LV motor feeder more than 150kW shall be provided with composite motor
0 o @
$ protection relay having following functions but not be limited to:

0 0 @ %
• Phase faults
• Earth faults
" o o o ·
6 • Thermal Overload
%o·,
• • • Negative phase sequence
•· a % e •
• • Under voltage
•
•
••••••
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LV motor feeder less than 150kW shall be provided with in built protection of MCCB.
11 DC AND UPS SYSTEMS
11.1 DC Systems
DC electrical systems shall be provided at 220V as required to meet the safe operating
and emergency shutdown requirement of the plant. Each DC voltage system shall
comprise two distribution boards, two (2) 100% capacity batteries and two (2) 100%
battery chargers. Each battery bank shallbe rated for a standby period of not less than
two hours, assuming the minimum site ambient temperatures.
Generally the 220V DC voltage systems should be provided for essential de motor loads,
UPS supplies and emergency lighting. Protection, switchgear, valves, control and
interlocking.
Facilities and portable equipment for the identification and testing of de system earth
faults shall be provided.
All batteries shall consist of cells of the high performance sealed recombination lead acid
type complying with I E C 60896-2 and shall be designed for a life expectancy of at least
1 5 years under the conditions of service likely to be encountered by the equipment. The
Contractor shall demonstrate the service history of the proposed batteries in similar
applications.
A complete set of test and maintenance accessories suitably boxed shall be provided for
each battery system. These shall include two syringe type hydrometers, two
thermometers, one set of special connector bolt wrenches, one cell testing voltmeter, two
cell lifting devices and a durable instruction card shall be included in each set.
Battery cases shall be of high impact translucent plastic.
The electrolyte shall be free from impurities.
Cells shall be permanently marked with the following information:
• Manufacturer's reference number and code

o 0 @
o o
6 q
• Year and month of manufacture
o 0 0
•
• Voltage and nominal capacity at the 1 0 hour discharge rate
u The battery room shall be air conditioned, have acid resistant tiles on the wall and floors
6
6 o ¢ @
and provided with eyewash facilities supplied from the potable water supply system.
6
%·°·% Cartridge fuses shall be provided in both positive and negative leads and positioned as
¢ d
• • close to the battery as possible. They shall be rated for at least three times the maximum
ea·
• battery discharge current at the highest operating voltage and in any case not less than
•
•
••••••
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100A. The two fuses shall be mounted on opposite ends of the battery stand or rack.
These fuse links shall comply with BS.88 (BS EN 60269) and shall be bolted in position
without carriers.
Warning labels shall be fitted to warn personnel of the danger of removing or replacing a
fuse whilst the load is connected and that fuses should not be removed immediately
following boost charge due to the possible ignition of hydrogen gas.
Fuses between the battery and charger shall be located adjacent to the battery in a
similar manner to that described above. A warning label shall be placed on the charging
equipment indicating the location of these fuses and the fact that they should be
removed to isolate the charger from the battery.
It shall not be possible to leave the battery disconnected (by means of isolators, removal
of links or fuses, or operation of fuses) without some local and remote indication that
such a state exists.
Each charger shall be capable of supplying 100% of DC loads at that voltage level such
that both chargers together represent a 2x100% system. Under normal operation the
chargers shall operate in 'float charge' mode. Each charger shall be capable of fully
recharging both batteries at its voltage level simultaneously from a fully discharged
condition in boost charge mode.
Battery charging equipment shall comply with the requirements of IEC 60146. It shall be
of the thyristor controlled automatic constant voltage type with current limit facilities and
shall be suitable for supplying the normal constant load and at the same time maintaining
the battery to which it is connected in a fully charged condition while floating across the
load and charger.
Arrangements shall be made such that in the event of the battery becoming discharged
during AC supply failure, the rate at which recharging commences is as high as possible
consistent with maintaining the automatic charging constant voltage feature and with the
connections remaining undisturbed as for normal service.
Each charger shall also incorporate a boost charge feature which shall, after having
been started, provide an automatically controlled high charge rate sufficient to restore a
fully discharged battery to the fully charged state within twelve hours without excessive
o o
o @
gassing or any form of damage to the battery. The boost charge shall be initiated
u u •
manually. A timer shall be provided to automatically switch the charger to the float
6 0 0 q
condition after the correct recharge time.
u The charger shall operate satisfactorily within the permitted tolerances for AC supply
0
voltage variations of plus or minus 10%. The design of the charger shall be such that it
"o···· shall operate satisfactorily from this supply without harm to itself, the battery or any
o
%o·, equipment connected to DC supply system.
• •
• •
o e e ° Although it is not intended that the charger be operated with the battery disconnected,
• the design of the charger shall, nevertheless, be such that with the battery disconnected
•
•
••••••
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Page 22 of 38
the charger shall maintain the nominal system voltage without any damage to itself and
the ripple shall not exceed 1 0 % rms of the no load output voltage.
Chargers shall also be capable of sustaining without damage, a continuous permanent
short circuit across its output terminals. The use of fuses, MCBs or other similar devices
shall not be acceptable in meeting this requirement.
Should the AC supply fail while a battery is on boost charge the switching arrangements
shall automatically revert the charger to float charge status and then reconnect the
battery to the distribution board.
Overvoltage detection equipment to give local indication and remote alarm when the
charger voltage rises more than five volts above its nonmal automatic float voltage. This
alarm shall be disconnected whenever the charger is operating on boost charge.
Under voltage detection equipment to give local indication and remote alarm when the
system voltage falls below 80% nominal. A time delay shall be incorporated to prevent
initiation during temporary voltage drops caused by circuit breaker closing operations.
Charger fail detection equipment to give local indication and remote alarm if the voltage
from the charger falls below the nominal floating charge voltage. Suitable blocking
diodes shall be provided to prevent the battery voltage being supplied to the equipment
so that only the charger voltage is effective in causing the alarm.
The device shall not operate on switching surges or transient loss of voltage due to faults
on the AC system. The voltage at which the alarm operates shall be adjustable for
operation over a range.
Rectifier Fuse operation detection equipment to give local indication and remote alarm of
diode/ thyristor and surge circuit protection fuse failure.
Earth leakage detection equipment to give local indication and remote alarm of the
occurrence of an earth fault and to give discrimination between positive and negative
earth faults. Test circuits shall be incorporated to simulate positive and negative faults by
operation of test pushbuttons.
Alarm conditions shall be indicated locally and in the CCR via the DCS.
0
0 •
0
(
0 •
$ In addition to the necessary controls for float and boost charging, the following shall be
6 9 « %
provided on the front of the charger cubicle of the DC switchboard:
o
• Charger output voltmeter
V
¢ $ • Charger DC load ammeter
g
%·°·, • Centre zero battery ammeter

• •
• •
·o·°
• AC supply MCB. A link shall be provided in the supply neutral.
•
•
•
••••••
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• Charger operating on boost charge indicating lamp (amber)
• Isolating switches for each battery
• Battery/load voltmeter with changeover switch
• DC MCBs with auxiliary contacts.
11.2 Uninterruptible Power Supplies (UPS)
The UPS system shall automatically support the total load on mains failure without a
break in supply.
All equipment requiring an AC supply that cannot tolerate a disconnection of supply and
is required to operate continuously shall be provided with supplies from a UPS system.
The UPS shall protect the equipment from all variations in power supply. The UPS
equipment shall be rated at 125% full load. The system shall be able to operate for a
period of not less than four (4) hours, when supplying 100% of the maximum continuous
load of its associated distribution board.
The UPS system shall be configured as an N + 1 ( i . e . 2 x 100%)
Each UPS shall consist of an inverter complying with IEC 60146 fed from its own
battery/rectifier unit, together with a static transfer switch, a manual bypass isolation
transformer and a manual bypass switch.
All equipment shall be cubicle mounted and complete with local alarms and
instrumentation as well as provision for remote indication of common alarms to the DCS.
11.2.1 Systems to be on the UPS system shall include, but are not limited to, the following:
• The fire protection/detection panel
• Gas detection systems
• DCS system including HMI terminals and printers
0 0
• PLCs
0
;
0
·
0 0 0 0 0
• Instrument panels
6
• Outlets in the control room

"····
0
o
• Essential loads requiring UPS
• • Steam turbine, gas turbine and generator control panels

0 @ $
• %
• •
·oe
•
•
•
••••••
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11.2.2 The system requirements shall be as follows
• Output Voltage : 230 Volts +/-5% continuously
• Frequency : 50 Hz +/-5%
• Waveform : Sinusoidal
• Power factor : 0.8 lagging
11.2.3 The UPS shall operate as follows:
• Under normal operating conditions, the rectifier shall convert AC power from the
normal input supply to DC power which is supplied to the inverter and the battery unit.
• The inverter load shall be supplied from the battery unit.
1 1 . 2 .4 The AC system shall operate as follows:
• Under normal operating conditions, the AC load shall be supplied by the inverter
system via the static transfer switch.
• Upon an inverter fault, the static switch shall transfer the AC load to the alternate AC
supply with "no break" in power supply and inhibit further switching until the fault is
rectified. Transfer shall also occur in response to a manual command but only when
the two supplies are in synchronism.
• A Manual bypass switch shall be provided to give an uninterrupted transfer of supply
between the inverter supply and the alternate AC supply with automatic
synchronizing.
Alarms shall be initiated to indicate the nature of the fault and that changeover has
occurred.
The inverters shall be designed to accept the momentary overload due to relay switching
transients without undue voltage regulation or damage.
Output voltage shall remain within the specified tolerances from no load to full load and
: · : with input DC voltage at any value within the specified limits.

0
o b 0 ¢ $
The DC i nput to the inverters shall be electrically isolated from the output and shall be
fully insulated from the ca sing of the inverter.
o
T he inverter enclosure and one pole of the AC output shall be solidly g rounded . This
s h a ll then rm the neutral conductor and shall be connected to the neutral pole of wiring
fo
•
to the distribution boards via the changeover contactor.
%···,
• •
• •
·o%·° T he UPS sh a ll be enclosed in a steel case and be preferably naturally ventilated.
•
•
$ 4 $
•
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Page 25 of 38
1 1 . 2. 5 The UPS shall:
• Be continuously rated to supply the specified AC load.
• Be capable of sustaining overload and over-current conditions of 125% for 10
minutes without damage. Output current limiting shall be provided.
• Be capable of providing sufficient source current for the necessary duration to allow
downstream protective devices to clear all fault conditions.
• After an output transient, the inverter output wave form shall return to normal values
in less than 1 . 5 cycles.
• Be capable of surviving a dead short and return to normal operation immediately
upon removal. During this occurrence no circuit or component shall be damaged.
• Total harmonic voltage distortion shall not exceed 5%. Any single harmonic voltage
shall not exceed 3% of the fundamental frequency component.
11.2.6 Inverter frequency control shall comply with the following:
• The inverter output frequency shall operate in synchronism with the AC input supply.
• Where the AC input supply or auxiliary supply line frequency deviates outside the
specified tolerance limits, the inverter shall:
• Cease to synchronize with the AC input.
• Slowly change the inverter output frequency back to the normal value and operate as
a free-running unit from its internal oscillator at specified frequency+/- 5%.
• Inhibit operation of the Static Transfer switch.
• Provide an out of synchronization alarm signal.
• When the AC input or alternate supply frequency returns to within the specified
tolerance limits, the inverter shall:
0 •
0
o
• Slowly change the output frequency and phase to synchronize with the AC input or
0
o ¢ $
auxiliary supply.
6
• Enable operation of Static Transfer switch.
•
If the lower limit of the DC supply voltage range is reached, the inverter shall
automatically switch over to the alternate AC supply. f this is not available the inverter
I
•
a · ° e u, sha l l raise an alarm. If the alternate AC suppl y is available, but a synchronous transfer is
• •
• • not possible, then the UPS shall transfer asynchronously with monocycle break and raise
· % e °
an appropriate alarm.
•
•
•
••••••
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The inverter shall not back-feed any ripple or transients into the DC supply system which
shall affect the operation of that system.
Inverter power and control modules shall be fully solid state and of the plug in type for
easy replacement.
Each Static Transfer switch shall be capable of transferring load from the inverter to the
alternate AC supply and retransferring the load back to the inverter supply without
interruption of supply to the load. The system shall also be provided with a Manual
bypass switch to back-up the Static Transfer switch.
The Static Transfer switch shall be a no-break high speed electronic device and shall be
continuously rated for 150% (minimum) of full load current of the total AC load. It must
withstand a 1000% surge for 3 seconds for output sub-circuit fault clearance of fuses or
circuit breakers.
11.2. 7 Transfer from the inverter supply to the alternate AC supply shall occur under any of the
following conditions:
• Inverter overload
• Inverter failure
• Inverter loss of power
• Inverter output loss of synchronism with AC input or auxiliary supply when supply
frequency is within specified tolerance limits.
Each Manual bypass switch shall be a two-position, make-before-break type of voltage
rating compatible with the system voltage and continuously rated for 150% (minimum)
full load current of the total AC load. It must withstand 1000% surge for output sub
circuits to clear.
11.2.8 The manual bypass switch shall isolate all other components of the UPS. The manual
bypass shall draw power from an AC isolating transformer. This AC isolating transformer
shall be:
o o " • Dry type

0 0
0 0
o 0 0
• Rated for 80°C temperature rise
" · e · · • Equipped with taps at 5% above and 5% below the nominal 400 volt rating
0
• Rated to match load requirements as per the inverter
"····
•
• The isolating transformer shall have an earthed electrostatic shield between the
%···,
• •
•· o % e ° • primary and secondary windings to attenuate transients
•
•
•
••••••
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Page 27 of 38
12 EARTHING AND LIGHTNING PROTECTION SYSTEM
12.1 Earthing System
The earthing system provided as part of the Works shall be in accordance with the
requirements of B S 7 6 7 1 , I E E E 8 0 , IEEE665, I E E E 1050 and MS I E C 60380.
Earthing system design shall take into account step and touch potentials and transfer of
earth fault currents to the adjacent public areas.
Earthing arrangements shall take into account the auxiliary AC supply configurations.
The loop impedance of the earthing system shall be such as to ensure that all protective
devices operate within the short time rating of the system and such that prospective
values of touch potential do not approach unsafe values.
The groups of earthing electrodes shall be interconnected with each other, with a copper
earth strip system to which all electrical plant and metalwork shall be bonded.
Connections to equipment shall be detachable from the earthing bolt or stud.
All in-ground earthing systems shall be designed for maximum conductivity to remote
earth, mechanical robustness and high corrosion resistance.
All in-ground, copper-to-copper and copper-to-steel earthing connections shall be
exothermically welded.
12.1.1 Earthing system shall be designed, installed and tested the entire earthing system to
ensure following:
• To ensure that there is no risk to personnel on the Site from electric shock hazard
(specifically including transferred potential, step voltages and touch voltages).
• To ensure that there is no risk of transferred potential from the Site to a location
outside the Site whereby electric shock hazard may be introduced;
• To meet the requirements given for interconnection to the PLN's grid.
• To fulfil the applicable requirements for lightning protection
0
6
0 ¢
0 • To fulfil all of the above requirements under conditions of maximum and minimum
o 0 9
expected future fault levels at the point of connection to the Network Services
0
Provider, during the design life.
Comprehensive design report for the earthing system demonstrating compliance with the
above requirements shall be provided. Analysis of the earthing system impedance, earth
• potential rise, touch voltage and step potentials shall be undertaken with a proprietary
• · ° · ,• software package.
• •
·ea
• Voltage transfer through paired cable telecommunications systems shall be managed I
•
•
••••••
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Page 28 of 38
mitigated in accordance with AS/ACI F Standard S009, HB 100-2000 CJC4 and any other
applicable standards.
Testing facilities shall be incorporated into the earthing system to enable it to be tested
after installation.
The Contractor shall undertake testing of the earthing system after installation to confirm
that its impedance compares with its design value.
1 2. 1 . 2 The Grounding System shall consist of the following major components:
• Facility and substation ground grid and ground loop conductors with stingers for
attachment to metallic structures and equipment.
• Grounding rods or ground wells.
• Grounding connections.
• Grounding connections between facility ground grid and substation grid.
• Grounding grid for Instrumentation & Control system.
• Grounding connections for l&C equipment.
Structures and equipment which shall be grounded shall include buildings, steel
structures, metallic tanks, chimney, raceways, fencing along with entry gates, turbine
generator, transformers, metallic lighting poles, and all other electrical equipment. Each
grounded item or entity shall be connected to its grounding grid by at least two separate
conductors at two different locations. Ground rods shall be installed for each perimeter
grounding system. Perimeter grounding systems shall be connected to adjacent
perimeter grounding systems by at least two parallel conductors.
The ground grid system shall consist of bare, copper stranded cable buried in the soil
below structures and ground floor concrete slabs in a suitable grid pattern. Each junction
of the grid shall be securely bonded together by exothermic connection (for below grade)
and exothermic/compression connectors (for above grade). Copper-clad ground rods
shall be installed and attached to the grounding grid system at predetermined locations.
0 0
o o
0 0 @ The ground grid pattern, and the length and number of ground rods, shall be determined
0 0 ¢
by the Contractor by performing grounding grid calculations for safe touch and step
o
potentials with the help of grounding software program using inputs such as soil
resistivity's obtained by measurements taken at the station site.
•
Ground stingers shall be run from the ground grid to at least every other building/
"o···
• structural column. These stingers shall be bare copper cable connected to the columns
%·°·,
or supports with compression lugs.
• •
• •
·es°
To ensure a station low-impedance ground-fault return path and to interconnect remote
•
•
•
••••••
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Page 29 of 38
ground grids to the main station grid, two bare copper conductors shall be buried with all
duct banks. These conductors shall be connected to the station ground grid system,
outlying building ground grids, switchyard ground grid, and all manhole grounding
systems along the duct banks.
A loop grounding conductor shall be installed around the chimney foundation. The loop
conductor shall be connected to ground rods and to the station ground grid by two
parallel conductors. Ground stingers shall extend from the loop conductor to the lightning
protection system, chimney ladder, and electrical pull box near the chimney foundation.
All metallic raceway, including, but not limited to, cable trays, conduits, wire way, and
racks, shall be bonded to the ground grid by ground conductors. This raceway ground
shall also form a bonding path from electrical equipment to the supply source while at the
same time bonding both to the ground grid.
All fencing in close proximity to the main ground grid shall be grounded and bonded to
the main grid. Fencing remote from the main grid shall be either grounded and bonded to
the main grid or locally grounded and isolated from the main grid, whichever process
achieves the safety parameters.
The exciter, generator frame, and turbine frame shall be grounded in accordance with
the manufacturer's recommendations and directly connected by ground stingers from the
turbine foundation to the ground grid.
All electrical equipment shall be grounded with two separate connections at two locations
to the grid.
All underground piping, underground steel tanks, and pad mounted steel tanks shall be
dielectrically separated from the station ground grid to prevent corrosion caused by
electrolytic reaction of the structures with copper grounding material. Pad-mounted steel
storage tanks shall be grounded with copper ground rods and insulated ground
conductors. The tank ground rods shall be completely isolated from the station ground
grid and Cathodically protected along with the associated tank bottom. In cases where
the station ground grid must pass close to tank copper ground rods, insulated ground
conductors shall be used to maintain adequate isolation.
Buried or submerged equipment, such as traveling screens and their foundation bolts or
0 •
piping to which cathodic protection may be applied, shall not be in contact with
0 %
G •
6
reinforcing rods, metallic conduit, grounding cable, or other piping. Insulating flanges,
0 0 $ ¢
0
unions, or couplings may be required in the pipe risers just above ground elevation.
Cranes shall be grounded through their rails. Rails shall be electrically bonded together
•
• and connected to the grounding system at each end. However, grounding of equipment
shall be primarily through the ground conductor on the cable reel.

"o····
•
• • •• • The plant ground grid shall be interconnected with the switchyard ground grid with at
• •
• • least two separate conductors.
·es°
•
•
•
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Page 30 of 38
The Distributed Control System (DCS) shall be grounded with dedicated insulated
ground conductors attached to the main ground grid OR isolated in accordance with
manufacturer's recommendations and in accordance with local code requirements. All
control panels and cabinets shall be connected to the ground grid by ground stingers.
12.2 Lightning Protection System
Suitable lightning protection system and design in accordance with I E C 62305, BS 6 6 5 1 ,
NFPA 850 cl. 5.8. and NFPA 780.
A complete lightning protection system shall be provided in accordance with IEC 364.
Lightning and surge arrestors shall be provided as required from the results of insulation
co-ordination study.
The design of the lightning protection system shall include determination of the overall
lightning hazard for the geographic location of the project and for the buildings/
structures, the selection of Class I and/or Class II materials, the need of corrosion
protection for the copper and/or aluminum components used, and consideration of other
pertinent factors. The design shall produce a zone of protection from lightning to prevent
personal injury, structural damage, and equipment downtime.
13 CABLING & CABLE CARRIER SYSTEM
13.1 Cabling System
All cabling shall be suitable for its intended purpose and location and shall be adequately
supported throughout its entire length.
Cables used for intrinsically safe circuits shall have a blue outer sheath in accordance
with IEC 60079-14. Only cables forming part of an intrinsically safe circuit shall have a
blue outer sheath.
The cable installation shall be inclusive of all support systems, terminations, fixings,
glands, lugs, ID markers and transits systems. All cable installations shall comply with
the requirements of NEMA VEI.
Wire armouring need not be provided to cables installed with mechanical protection such
as in cable trays, cable trenches, conduits or ducts.
•
Cables installed in locations where high temperatures can be experienced shall be
6
suitable for these locations and shall be suitably rated. Fire resistant cables shall be
6
used for emergency lighting systems to I E C 60598, fire pump cables to NFPA 850, 25,
0
••••• 79 and fire alarm systems to EPRI NP-2660. Lube oil pump cables shall be in
•
accordance with NFPA 850 cl 7 . 7 . 3 . 8 .
% · · %
• •
• • All cables shall be uniquely identified with permanent cable number tags at each cable
· % e
• end.
•
•
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Power cables sizes will be selected on the following criteria:
• Cables will carry the full load current of the circuit continuously under site conditions
considering the various de-rating factors such as ambient air / ground temperature,
thermal resistivity of soil, grouping, method of laying, depth of laying etc. All power
cables will be selected to have a current capacity of at least 130% of rated current of
the equipment at 40C.
• Cables will withstand the fault current of the circuit for the duration not less than
the maximum time taken by the primary protective system to isolate the fault.
• Voltage drop limits under steady state and voltage dip during stating will be for
worst case, i.e. minimum fault level and outage of supply feeders or transformers.
Multi-core cables will be used for below 150sqmm & single core cables will be used for
above 150sqmm.
MV power cables shall comply with I E C 62067 / 60502, and be sized in accordance with
IEC 60287.
LV power cables shall comply with IEC 60227 / 60502 I 60189 and be sized in
accordance with BS 7671 or equivalent. Minimum conductor size shall be 1 . 5 m m 2 .
The conductor cross section of each cable shall be adequate for carrying the prospective
fault current that shall be exposed to, based upon the tripping characteristic of the short
circuit protection device protecting it. Cable conductors shall be stranded high
conductivity copper.
MV Cable insulation shall be of cross linked polyethylene (XLPE) and L V cabling shall be
of PVC insulation unless the cable is to be employed in special high temperature
applications. In such instances fire resistant cable shall be installed.
MV cable sheathing shall be HOPE or approved equivalent and LV cable sheathing shall
be PVC or approved equivalent.
Phase conductors shall be suitably identified at each cable end.
6 g The control cabling specification shall be selected depending upon the type of signal
o
6 $ they are carrying. Cables carrying analogue signals or digital signals at 24V and less
0 0 0 $
shall comply with the requirements for instrumentation cables.

0
Instrumentation cables shall comply with BS5308-2 and be PVC insulated.

u
u
6
0 % $ $ Fibre-optic cables shall comply with IEC60794.
u
o
o @ a ,
Instrumentation cables carrying analogue circuits shall have individual and overall
$ q
• • screened twisted pairs. Instrumentation cables carrying digital signals shall be overall
·ea·°
screened only.
•
•
•
••••••
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Page 32 of 38
M i n i m u m instrument conductor size shall be 0. 75 sq.mm.
Cable cores shall be numbered throughout their length and shall be fitted with functional
wire number ferrules at each cable core end.
Voltage drop between Auxiliary transformer to PMCC and PMCC to MCC/DB shall be
limited to 2% and between MCC/DB to loads shall be limited to 3%. Overall voltage drop
shall be limited to 5% and voltage dip shall be limited to 1 5 % during starting.
13.2 Cable Installation
Cables shall be installed free from cable joint on/in purpose designed and constructed
cableways.
Cableways shall be designed to ensure the appropriate thermal performance of the
cables installed therein. Cableways shall not be loaded in excess of the manufacturer's
stated loading capacity. Bespoke designed cableways, such as duct banks and in situ
cast cable trenches, shall not be loaded beyond the capacity for which they were
designed. Furthermore, in designing cableways, ensure a minimum of 20%spare
capacity for future use.
For indoor locations, cables shall be installed on cable tray, cable ladder, in cable
conduit or in purpose designed cable trenches. LV power cables and control cables may
also be installed in 'raised floor' areas, where this type of installation is appropriate.
Raised floor construction shall only be considered for control room areas. Where cables
are to be routed under a raised floor they shall be routed in cable tray/ ladder.
For outdoor locations, cables shall be installed in cable conduit, cable trenches or duct
banks.
Cables shall not be direct buried.
Cables installed outside shall have an outer sheath that is UV stabilized. Exterior cable
tray and ladders shall be covered with removable weather protective metal covers.
Cables shall be afforded mechanical protection along their entire length. In most
instances adequate protection shall be afforded by the cableway.

o 6
o o
6 G
Cables installation shall be mindful of appropriate segregation and separation of cables
0 0 t ¢ q
u installed for different applications. Cables shall be considered to fall into one of at least
" o o o · three basic categories: MV power; LV power; control. Segregation of these categories
6
shall always be maintained, preferably through appropriate spacing of cableways.
0
Further segregation of control cables may also be appropriate.

" o o o · ·
..
Cables shall be tied or cleated to cableways using materials specifically designed for this
%··o,
0 •
purpose. Cables shall be arranged neatly in cableways and bundled, where and if
0 •
· e as e
appropriate. Conductive cable ties shall not be used on single-phase cables.
•
•
•
••••••
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Page 33 of 38
MV cables that are installed in trefoil shall be cleated using purpose made trefoil cleats
that are designed to withstand the forces experienced under the worst case fault currents.
Cleats shall be spaced per the manufacturer's recommendations to achieve this
requirement.
MV cables that are installed in flat formation shall be tied or cleated with materials
designed to withstand the forces experienced under the worst case fault currents. Cables
shall be cleated or tied at intervals per the manufacturer's recommendations to achieve
this requirement.
Where cables pass through walls or floors proprietary cable transits systems shall be
used. These systems shall be designed with 20% spare capacity. Penetrations through
walls and floors shall be sealed after cable installation, with a sealing compound that
results in a barrier of a minimum of one hour fire rating.
Cable trays and ladders shall be hot-dipped galvanized steel as a minimum. Plastic and
fiberglass cable tray shall not be used, except in areas of highly corrosive acids, etc.
Cable trays and ladders shall be solidly earthed and a separate earth connection shall be
made between sections where direction changes are made as per the Standards.
13.3 Cable Terminations
Power cables shall be terminated using ring type terminal lugs. Lugs shall be
compression fit type and not bolted. Heat Shrink type terminations shall be used on HV
and MV cable terminations. Other brands shall not be used. Cold Shrink, lead type
terminations are not acceptable.
MV & HV outdoor cables terminations shall be in a suitable enclosure or cable box and
under no circumstances shall heat shrink type terminations be relied upon for weather
protection.
Control cables shall be terminated in 'v-block' type terminals of a well proven design that
allow adequate clamping force to ensure a mechanically and electrically sound
connection. Terminal blocks shall be designed to maintain adequate electrical isolation
between terminals and to prevent inadvertent finger contact.
0 q Cable access to enclosures shall be by compression type cable glands. Glands shall be
0 0
of non-magnetic metal construction. Gland plates shall be of metal and shall be designed
0 o
0 0 % $
with sufficient inherent rigidity and strength to ensure no distortion with cables installed.
6
·o··
u
Cables shall be clearly identified at both ends with a robust and weatherproof cable
identification tag that carries the cable number per the agreed station cable identification
system. Cable numbers shall be unique across the plant.
•
•
··, •
•
All cable cores shall be given a unique identifier. All spare cores shall be labeled as such.
o a o
Identification markers shall be fitted to cables at both ends and where they pass through
•
• draw pits. Cable numbers shall be printed indelibly, not hand written, in water-resistant
•
••••••
Doc. N o :

Page 34 of 38
and UV-resistant ink.
All cabling installed in switchgear and control panels etc shall be uniquely identified.
The insulation of all multi core power cables shall be colour coded to the relevant
Standards to identify phases, neutral and earth, where appropriate. Single core MV and
LV power cables shall have a short run of heat shrink fitted at each cable termination,
colour coded to the Standards to identify phases, neutral and earth, where appropriate.
14 LIGHTING AND SMALL POWER SYSTEM
14.1 Lighting System
Small power and lighting installation for the plant to enable safe operation, maintenance
and shutdown of the plant. This system shall include the following as a minimum:
• Permanent lighting installations, comprehensive emergency lighting systems, road
lighting and area flood lighting.
• Security lighting.
• Small power outlets, connection units for plant areas, equipment and control rooms,
office areas, maintenance and testing areas and domestic items.
• Secondary distribution of cables, distribution boards, supplies of transportable and
fixed equipment, welding plant, environmental plant and sump pumps.
Power for lighting circuits and distribution to maintenance sockets, etc., shall be derived
from sub-distribution boards located within, or fed from, the LV switchboards. All
distribution boards shall be metal clad.
A suitably sized compartment of the main switchboard shall be allocated for small power
and lighting distribution and fitted out with appropriate numbers of three phase and single
phase miniature circuit breakers (MCBs).Protection class requirements (IP ratings) shall
be maintained as for the main switchboard.
Where appropriate, remote sub-distribution boards may be installed. These shall be fitted
u
6
•
• with MCBs and be of a construction consistent with a heavy industrial application.
0 G $
0 0 $ 0
u Cables to and from sub-distribution boards shall be routed in main cableways, where this
option is available, observing cable segregation requirements. Otherwise, cables shall be

u
routed in cable trunking or cable conduit. No cables shall be without some means of
O
mechanical protection.
s o
•
0
% o @ o, Equipment mounted in plant areas shall be of an industrial standard and shall be
• • selected from common suppliers to aid spares holdings.

• •
·ea·
• Light fittings selected for the various plant areas shall be suitable for the purposes of
•
•
••••••
Doc. N o :

Page 35 of 38
lighting that area. Office and administrative areas shall be fitted with fluorescent strip
lighting with appropriate reflectors and diffusers. High ceiling areas, such as the turbine
hall, shall be fitted with appropriate high bay lighting. Lighting in such areas may be
augmented with low level fluorescent lighting and bulk head type lighting where
overhead structures create dark spots or where supplementary lighting is required at
control panels, gauges, etc. Outdoor plant areas, such as transformer compounds, shall
be illuminated using high intensity floodlights. Roadways and parking areas may be
illuminated with sodium type streetlights.
As a minimum, lighting levels in all areas shall comply with prevailing local safety
legislation. Over and above this basic requirement, lighting levels throughout the plant
shall comply with the following:
• Average service illuminance for normal lighting: 1 5 0 lux
• Service illuminance for local lighting: 200 lux
Service illuminance for:
• Control Room: 500 lux
• Switch room: 250Iux
• Outdoor operational areas: 1 5 0 lux
• Outdoor access only areas: 50Iux
• Minimum illuminance for emergency lighting: 10Iux
Due consideration shall be made to minimize off site impact of night time lighting.
External lighting shall have an automatic-off-manual selector switch. In automatic mode
the lighting system shall be controlled via a photocell. The photo cell shall be mounted so
that it is not affected by the lighting installation. Internal lighting system shall be
controlled via switches installed at suitable locations, including the control room.
Approved LED Lighting features can be considered.
Emergency light fittings will be supplied as per normal lighting circuits but fed from the
essential distribution boards. 30% of total fixture including exit doors and staircase will be
from DG set with built in battery type fixtures and 1 0 % of total fixture such as switchgear
0
room & CCR will be from UPS. The emergency lighting shall be automatically energized
" o · ·
6 on failure of the electrical supply to normal lighting in the relevant area.
Self-contained emergency light fittings shall be used in those outbuildings where no

0
emergency lighting system exists.
• ··, •
•· o a e • The general level of illumination in the Central Control Room shall not fall to a value less
• than 100 lux under emergency conditions. In other areas where operations are
•
•
••••••
Doc. N o :

Page 36 of 38
necessary under emergency conditions the illumination level shall at all times be
consistent with the continuity of such operations. In the remaining areas including those
of general access the general level of illumination shall be such as to ensure the safety
of personnel at all times. Sufficient light fittings shall be allocated to emergency lighting
service in any given area to meet these minimum requirements.
All exits shall be illuminated with appropriate emergency exit signs.
Stack hazard lighting shall be provided for the purposes of aircraft hazard warning. The
lighting shall be compliant with the requirements of the local authorities.
Long life lights shall be employed.
Stack lighting shall be considered as emergency lighting as far as power supplies are
concerned and shall be fed from a secure UPS or DC supply, as appropriate.
14.2 Small Power Distribution
Small power to the CCR and administrative areas shall be at 230V. Sockets shall be
clearly identified as 230V.Sockets shall be individually and uniquely numbered such that
the feeding MCB can easily be identified.
Small power to plant areas shall be at 400V three phase and 230V single phase.
Sockets shall be clearly marked with their respective voltage levels.
Sockets shall be individually and uniquely numbered such that the feeding MCB can
easily be identified.
400V sockets shall primarily be for welding equipment and shall be protected with
approved residual current devices (RCD) for earth leakage protection. Sockets shall be
suitable for making weatherproof connections and shall include an isolating switch. A
mechanical interlock shall ensure that plugs cannot be removed with the isolator closed.
All 400V three phase and 230V single phase general power supply in the station,
including office blocks and workshops, shall be RCD protected.
0 15 CATHODIC PROTECTION
0
6 $
0 0 0 $ q
All buried metallic pipe work, tanks, vessels and any other metallic equipment in contact
0 with the soil shall be protected by a cathodic protection system. The scope of equipment
protected shall include, where relevant, all, potable water, borehole water and other
buried water mains on site, including all fire fighting mains.
The system shall be complete with all necessary transformer rectifiers, control system,
•
oe, g ro und beds, anodes , permanent test stations, permanent reference electrodes etc.
• •
• •
· % e ° The C ontractor shall determine the resistivity of the ground to be used in the design of
• the cathodic protection system. T he system shall have a design life of 25 years.
•
•
••••••
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Page 37 of 38
Any other buried metallic structures in the immediate area of the various pipelines shall
be tested before and after commissioning of the cathodic protection system. Any
interference with any other buried structure shall be rectified by approved means. In
areas where interference problems may exist and where the use of sacrificial anode
systems may reduce the extent of the interference, sacrificial anode systems may be
proposed.
The design basis for cathodic protection shall incorporate the latest issue of the
applicable codes and standards (including addenda, amendments, and errata) of the
following organizations:
NACE NACE International
IEEE Institute of Electrical and Electronics Engineers, Inc.
NFPA National Fire Protection Association
AWWA American Water Works Association
The cathodic protection systems shall be designed in accordance with the latest
applicable standards of NACE International.
Coordination of grounding and cathodic protection requirements for all underground and
ground level metallic structures, shall meet the requirements of NACE SP0286-2007,
Chapter 9 of I E E E 80 (or IEC equivalent) and NACE S P 0 1 77 - 2 0 1 4 .
16 PAINTING
The painting procedures shall be appropriate to the prevailing site conditions and in
accordance with accepted international Standards (e.g. ISO 8501 ). Prior to priming,
preparation shall be in accordance with ISO 8501-1. Surface irregularities shall be
removed or made smooth prior to commencement of surface preparation. The
preparation of surfaces and painting shall be suitable for the operating environment.
After all machining, forming and welding has been completed, all steelwork surfaces
0 •
shall be thoroughly cleaned prior to any painting.

·
0 {
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$
0 0 @ 0
Surface preparation of new steel surfaces shall include the removal of all surface
•
irregularities and mill scale together with all rust and surface contaminants, such as
"oe·
grease, dirt and solid pollution. Surfaces shall be prepared by blast cleaning to ISO
•
0
8504-2. Blast cleaning standards shall accord with ISO 8501-1 and ISO 8503- 2
(measurement of surface profile).

•
%·°·%
• • Surface preparation shall not take place when the relative humidity is greater than 80%
• •
· o ° or when the metal surface temperature is less than 3°C above the ambient dew point or
• outside daylight hours on exterior locations. Surface preparation shall be suspended

•
•
••••••
Doc. N o :

Page 38 of 38
when adverse weather conditions are likely to develop (rain or fog etc).
All preparation and painting shall be carried out strictly in accordance with ISO 12944.
Unless otherwise instructed, all coats in a particular system, shall originate from a single
paint manufacturer. The manufacturer's instructions on storage, mixing, thinning, shelf
life and application method shall be adhered to under all circumstances. Minimum and
maximum time intervals between coats shall be closely followed. Painting shall not be
performed whilst surfaces are wet, damp or hot. Each coat shall be thoroughly dry before
the next coat is applied.
Painting shall not take place at temperatures <3°C when the relative humidity is >80%,
or when the metal surface temperature is <3°C above the ambient dew point. Painting
shall not take place outside daylight hours at exterior locations.
Damage to paintwork that occurs at any stage of the work, including site welding
operations, shall be re-prepared. This shall be carried out by blast cleaning both the
damaged and immediately adjacent areas and recoating to the original standard.
Painted surfaces shall have high durability. A minimum life expectancy of ten years to
first maintenance is required for the surface preparation and paint systems selected for
the Works.
The method of application shall ensure mechanical and electrical compatibility with the
factory applied coating and any cathodic protection system.
Pipelines and surfaces that are insulated shall be painted underneath the insulation with
a paint suitable for the operating temperature of the pipe surface.
Full paint and coatings schedule shall be provided to demonstrate the adequacy of the
provision. The colours of the primer, intermediate and finishing coats of paint shall be
easily distinguishable from each other. The final colours and identification systems for the
equipment shall be generally in accordance with accepted industry practice and shall be
subject to the approval of the Owner.
•
•
•
···, •
•
·as°
•
•
•
••••••

General Tech Requirement (Electric)

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5 General Technical Requirement - Electrical

RIAU GFPP 275MW GENERAL TECHNICAL RIAU-LEC-E10-TS-0020 Rev No.

IPP Project REQUIREMENT-ELECTRICAL A

Prepared Reviewed Checked Approved

A 14Nov2018 For Approval ANH BN ASR EJS

RIAU GFPP 275MW GENERAL TECHNICAL RIAU-LEC-E10-TS-0020 Rev No.

IPP Project REQUIREMENT-ELECTRICAL A

4 CODE AND STANDARDS 5

5 DESIGN CONDITION AND PLANT CONFIGURATION 8

6 VOLTAGE, FREQUENCY AND G R O U N D I N G SYSTEM 8

7 ELECTRICAL EQUIPMENT INSTALLATION CONDITION 10

8 LV SWITCHGEAR, MCC, DB (AC & DC) AND SUB DB 12

11 DC AND UPS SYSTEMS 20

12 EARTHING AND LIGHTNING PROTECTION SYSTEM 27

13 CABLING & CABLE CARRIER SYSTEM 30

14 LIGHTING AND SMALL POWER SYSTEM 34

RIAU GFPP 275MW GENERAL TECHNICAL RIAU-LEC-E10-TS-0020 Rev No.

IPP Project REQUIREMENT-ELECTRICAL A

cycle block, located at the Riau province Sumatra, Indonesia.

starting loads, transient short-circuit and other fault conditions.

all personnel concerned in the commissioning, operation and maintenance of the

area shall be suitably rated for the environment.

RIAU GFPP 275MW GENERAL TECHNICAL RIAU-LEC-E10-TS-0020 Rev No.

IPP Project REQUIREMENT-ELECTRICAL A

4 CODE AND STANDARDS

The Facility shall be designed, engineered, manufactured, installed, tested and

commissioned in conformity with the laws of Indonesia, and relevant recognized

statutory obligations and environmental conditions specified.

ABMA American Boiler Manufacturers Association

ACI American Concrete Institute

AISC American Institute of Steel Construction

AISI American Iron and Steel Institute

ANSI American National Standards Institute

API American Petroleum Institute

ASHRAE American Society of Heating, Refrigeration & Air Conditioning

ASME American Society of Mechanical Engineers

ASTM American Society for Testing and Materials

AWS American Welding Society

AWWA American Water Works Association

BS British Standards Institution

CEN European Committee for Standardization

CENELEC European Committee for Electro-technical Standardization

• IEC International Electro-technical Commission

RIAU GFPP 275MW GENERAL TECHNICAL RIAU-LEC-E10-TS-0020 Rev No.

IPP Project REQUIREMENT-ELECTRICAL A

IEE Institute of Electrical Engineers

IEEE Institute of Electrical and Electronics Engineers

ISO International Standards Organization

JIS Japanese Industrial Standards

MSS Manufacturer's Standardization Society

NEMA National Electrical Manufacturers Association

NFPA National Fire Protection Association

PIANC Permanent International Association of Navigation Congresses

SSPC Steel Structures Painting Council.

TEMA Tubular Exchanger Manufacturers Association

VDI Association of German Engineers

VGB Society of large utility owners

UBC Uniform Building Codes

EHS EHS Guidelines

AFBMA Anti-Friction Bearing Manufacturers Association

AGMA American Gear Manufacturers Association

ARI Air Conditioning and Refrigeration Institute