Professional Documents
Culture Documents
Table of Contents
Applications Equipment
• Hydraulic • Tractors
– Power Steering – Ag and Utility
– Auxiliary Hydraulics • Loaders
– Power Brakes
– Turbochargers – Backhoe and Skid-Steer
– Fuel Injection Systems • Engines
– Hydraulic Work Circuits
– Truck, Marine,
• Air Conditioning, Construction
Refrigeration and
• Snow plows
Truck and Bus
• Trucks
– Refrigerant Supply
Lines – Lift, Utility Bucket
– Compressor Discharge • Crawlers
– Power Steering
• Compressors
– Oil Cooler
• Pneumatic • Trailers
• Reel and Deck Mowers
– Brakes
– Air Supply Lines • Asphalt and Concrete
• Cooling Pavers
• Trenchers
– Transmission Oil
Coolers • Lift Platforms
– Heat Exchangers • Hydraulic Attachments
The male connector is insert- When the latch ring is in its The male and female are
ed into the female connector. open position, the male shoul- locked into place. As fluid
The male shoulder spreads der can slide past the latch pressure is applied, the latch
the latch ring open. ring. ring is wedged between the
male shoulder and the female
angle.
Note:
Always remember to verify that your STC connection has been made successfully by pulling on
the connection.
Note:
Do not use the disconnect tool to
pry on the parts. Prying can result
in damage. Insert the tool straight
into the connection.
The proper connection and discon-
nection of STC parts is outlined in
on page 12.
Warning:
Do NOT disconnect STC
connection when under
pressure. Failure to observe
the foregoing may result in
property damage or personal
injury.
5
5 5
4
3
5
2
6
STC Adapters: STC Global Hose Crimp Hose Standard Crimp Hose Fittings:
First, state the base part Nipples: Fittings are ordered as
number, thread size, Part numbers collapse to the component parts. First, state
then the nominal STC shortest possible number of the base part number, then
interface size. digits. It is assumed that a the nominal STC interface
(For adapters add a “0” prefix global fitting has a straight size, then the hose size.
to interface and port thread configuration unless a code FJ4828-06 06 S
sizes 6 and 8.) is added to designate other-
wise.
FF3042-06 06 S
(Steel is the only available Base Part #
material.) Nominal STC Interface Size
Base Part # 1S 12 MC 12
Nominal Hose Size
Port Thread Size Material Designation Suffix
Nominal STC Interface Size* Global Two Piece Part # S=Zinc Plated Carbon Steel
Material Designation Suffix (currently only approved fitting
Nominal STC Interface Size** material)
(S=Carbon Steel, the only approved ** When ordering interface sizes 4, 6 or 8
material) End Connection Code
or hose sizes 3, 4, 5, 6, or 8, the part
MC=Male STC in straight configuration number requires only single digits.
List o-ring material designa-
Connecting End Configuration Code
tion suffix; omit the “S” suffix
if ordering alternate o-ring
materials. A=45
Buna-N (nitrile) is the STC B=90 Standard or
standard; no suffix is needed Medium Drop
for standard Buna-N. C=90 Long Drop
EPR (Ethylene
Propylene Rubber) = -212
Fluoroelastomer = -213
Neoprene = -352
HNBR = -461
Polyurethane = -523
Example: FF3042-0606-213
Application Fluid
Seal Elastomer Data Seal Elastomer Specification Temperature Range
Buna-N/Nitrile None -40°F to +250°F
(-40°C to +121°C)
EPR None -65°F to +300°F
(Ethylene Propylene Rubber) (-55°C to +150°C)
Flourocarbon MIL-R-25897 -15°F to +400°F
(-25°C to +205°C)
Neoprene None -65°F to +300°F
(-55°C to +150°C)
HNBR None -40°F to +300°F
(Hydrogenated Nitrile Rubber) (-40°C to +150°C)
Polyurethane* -40°F to +250°F
(-40°C to +121°C)
Note: Ambient temperature range is -40˚F to +300˚F (-40˚C to +150˚C).
* For -04 STC only. STC size -04 comes standard with Buna-N (nitrile) o-ring on port connector ends.
Technology Comparison
Threaded Fittings STC Fittings
Additional Application • Vibration (5-500 Hz) • Extreme temperature test • Dust box and seal integrity
(-40° to +300°F) testing
Testing – Tested full vibration
range for connector – Covers full range of – 48 hr, 4G vibration test in
wear applications presence of fine, airborne
dust particles (U.S. Silica-
– Testing capability
co-sil #106)
simulates application
– Tested effectiveness of
dust seal in a heavily
contaminated environ-
ment
– Release sleeve sealing
performance tested with
connection in three (3)
positions (up, down, and
sideways)
Note:
Application tests are size
and o-ring specific and all
tests may not apply to every
connection size and o-ring.
Please contact Eaton for
more information regarding
qualification and application
tests.
1. The STC connection is the adapter and not at Eaton prior to utilization.
not recommended for an angle. Misalignment 8. After the STC connection
use in swivel applications. during the connection is made, pull on the
Rotation should be results in a higher connection to make sure
limited to assembly and connect force. the male STC connector
disassembly when zero 5. If the release sleeve is properly inserted
pressure is present. is damaged during the into the female STC
2. The o-ring seal connection or discon- connector.
determines the nection of the STC 9. The use of clamps is
temperature range and connection, the male highly recommended for
fluid compatibility of the portion must be replaced long hose assemblies
STC connection except – premature failure of that utilize STC
when exceeding the the STC connection may connections; the clamp
release sleeve operating result if the replacement should be positioned
temperature of 300˚F. is not made. close to the STC
3. Disconnection of the 6. Do not use the rubber connection to prevent its
STC connection should sleeve as leverage to rotation.
be limited to situations push the male half into 10. STC connection should
where there is no the female half of the not be used as a quick
pressure present. STC connection. disconnect coupling.
4. Installation of the male 7. Applications that involve 11. Do not hold sleeve
STC connector must vibration should be during assembly.
be made straight into analyzed with the aid of
For your own safety, do not hold the release sleeve during assembly.
Warning:
Do NOT disconnect STC
connection when under
pressure. Failure to observe
the foregoing may result in
property damage or personal
injury.
Installation/Connection
• Install the STC port con- the hose assembly with successfully by pulling of pull is parallel to the
nector into the mating the STC connector, and on the connection to axis of the STC connec-
port carefully. Follow push the hose fitting into make sure that the tion. A visual indication
recommended installation the mating STC connector male connector has been can be made after assem-
procedures for the appli- until you feel a solid stop. properly inserted into the bly or verifying that the
cable port fittings. • Verify that the STC con- female connector. red indication ring is not
• Align the STC fitting on nection has been made Be sure that the direction visible.
Disconnection
• Remove pressure from loss by draining the fluid • To help avoid release • Insert the release tool
the system before at from system components sleeve tearing, create an behind the release sleeve
tempting to disconnect prior to disconnection. (for the release sleeve) (D) and pull the hose as-
these fittings in order to • Prior to disconnection, insertion gap by moving sembly out from the mat-
avoid forceful ejection of clean the area around the the sleeve in the release ing STC connector (leaving
the fitting, which could fittings with a clean cloth, direction. (Figure 1). This the release tool inserted
result in personal injury. Or using an airgun to blow can be done either by will aid disassembly). Do
• Some fluid may still be in dirt and debris from hand or by using a single not pry on the fitting with
the system. Minimize fluid the release sleeve area. prong of the release tool. the release tool.
Warning:
Eaton STC fittings are
designed to be installed only
in mating STC connectors.
Contact Eaton for additional
information.
D (Release Sleeve)
Figure 1
• STC fittings are designed • Check the O-Ring (A) out damaging the interior compatible with the
to be connected and dis- to ensure it is not cut or surfaces of the fitting. system fluid.
connected repeatedly otherwise damaged • Inspect the interior sur- • If the Wire Latch Ring
without replacing the prior to installation or faces and grooves of the (C) is damaged, carefully
O-Ring and Back-Up Ring, reconnection. fitting and ensure they are remove the Latch
unless leakage or damage • Check the Back-Up Ring free of foreign material or Ring without damaging
is observed. (B) to ensure it is not dam- nicks, scratches, dents, the interior surfaces of
• Inspect mating STC fit- aged. Verify that it is at the etc. the connector.
tings to ensure they are front of the O-Ring groove • If undamaged, clean the • Carefully insert the Wire
in good condition, clean prior to reconnection the fitting and install Back-Up Latch Ring in the Latch
and free of contaminants, fitting. Ring (B) at the front of the Ring groove. The new
nicks, scratches, flatspots, • If any damage is detected O-Ring groove. Wire Latch Ring should
etc. on either of the O-Ring, be able to rotate in the
• Install the new O-Ring
• Check the Wire Latch Ring Back-up Ring or Latch (A) in the groove behind groove.
(C) to ensure that it is in Ring, replace them the Back-Up Ring (B) and • Inspect and reinstall the
proper position in the by the following inspect to insure O-Ring connector. Follow the
female STC connector procedures below. and Back-Up ring are installation/connection
prior to installation or • Carefully remove O-Ring secure in the groove. steps for reinstallation.
reconnection. (A) and Back-Up Ring (B) Lubricate O-Ring with a
with an O-Ring pick with lubricant which is
A (O-Ring) Caution:
B (Back-Up Ring) Inspect to verify proper location of O-Ring and Back-Up Ring
C (Latch Ring) connector. (Refer to Figure 2) leakage could occur if installed
D (Latch Verfication Ring) incorrectly.
Caution:
If leakage is observed, and the fittings are in otherwise good
condition, a seal placement kit must be installed or the fitting
must be replaced. If seals are not replaced, a decrease in the
system performance or damage to the system components
may result.
Caution:
Figure 2. Female Post Connector Any damaged O-Ring must be replaced with a new O-Ring
and Back-Up Ring using only genuine Eaton parts. Any
damaged fitting must be replaced with a new part to avoid
leakage.
Insertion Length/Length L
Dash
Avg Insertion Length/
Length Loss of
Avg Insertion Length/
Length Loss of
Loss Size STC w/Adapters STC Direct Port
mm (in.) mm (in.)
The insertion length is the
-04 12.8 (0.50) -
length measured from the
Adapter -06 13.9 (0.55) 13.9 (0.55)
end of the inserted male
L -08 18.4 (0.73) 18.4 (0.73)
STC nose to the outside
face of the female STC half. -10 21.1 (0.83) 20.8 (0.82)
This is the length of the STC -12 25.4 (1.00) 25.1 (0.99)
male half that is inside of the -16 30.2 (1.19) 30.2 (1.19)
female half after it is inserted. Direct Port
This insertion length (or length
loss) should be taken into
account when determining
overall product assembly
lengths.
45° Dash
Part No. Size A D H EØ R
45° Nipple Assembly 1S_MCA_ mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
1S4MCA4 -04 64,60 41,20 21,20 4,20 13,00
(2.54) (1.62) (0.83) (0.17) (0.51)
1S6MCA4 -04 69,80 46,40 22,20 4,20 14,00
(2.75) (1.83) (0.87) (0.17) (0.55)
1S6MCA6 -06 72,90 47,60 22,20 6,40 14,00
(2.87) (1.87) (0.87) (0.25) (0.55)
1S8MCA8 -08 89,90 60,20 29,60 8,80 19,00
(3.54) (2.37) (1.17) (0.35) (0.75)
1S10MCA8 -08 97,40 67,70 33,60 11,50 22,00
(3.83) (2.67) (1.32) (0.45) (0.87)
1S8MCA10 -10 89,90 60,50 29,60 8,80 19,00
(3.54) (2.38) (1.17) (0.35) (0.75)
1S10MCA10 -10 97,80 68,40 33,60 11,50 22,00
(3.85) (2.69) (1.32) (0.45) (0.87)
1S12MCA12 -12 110,20 80,00 40,70 13,90 31,00
(4.34) (3.15) (1.60) (0.55) (1.22)
1S16MCA16 -16 136,10 101,70 52,50 19,90 38,00
(5.36) (4.00) (2.07) (0.78) (1.50)
90° Dash
Part No. Size A D H EØ R
Female Global Crimp For use with the following clamps and sockets:
Clamp: 2661 (-12 thru -16), FC619 (-12 thru -16)
Hose Nipples Socket 1SA: 2681, FC310, FC510, FC639 (- 4 thru -8), GH194,
GH663, GH681
Socket 1SB: 1529, 2766, 2781, FC372 (-4 thru -16), FC373 (-4
thru -16), FC466, FC498, FC579, FC639 (-10 thru -16), FC735,
FC839B, FC849, FC849B, GH120, GH195, GH683 (-4 thru -6),
GH781, GH793
R
D1
D1
TTC
D1 (0.26) (2.19) (1.19)
1A8MC6 9.6 60.0 30.2
(0.38) (2.39) (1.39)
1A8MC8 9.6 66.3 36.6
(0.38) (2.61) 1.44)
1A10MC10 12.8 69 39.6
(0.50) (2.72) (1.56)
1A12MC12 15.5 74.6 44.4
(0.61) (2.94) (1.75)
1A16MC16 20.7 83.7 49.3
(0.82) (3.30) (1.94)
Straight Dash
Part No. Size A D EØ
mm (in.) mm (in.) mm (in.)
Straight Fitting Assembly 4S6MC6 -06 55,50 30,20 6,70
1A_MC_ (2.19) (1.19) (0.26)
4S8MC8 -08 66,30 36,60 9,60
(2.61) (1.44) (0.38)
4S10MC10 -10 69,00 39,60 12,80
(2.72) (1.56) (0.50)
4S12MC12 -12 74,60 44,40 15,5
(2.94) (1.75) (0.61)
4S16MC16 -16 83,70 49,30 20,70
(3.30) (1.94) (0.82)
45° Dash
Part No. Size A D H EØ R
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
45˚ Fitting Assembly 1A_MCA_
4S6MCA6 -06 72,90 47,60 22,20 6,40 14,00
(2.87) (1.87) (0.87) (0.25) (0.55)
4S8MCA8 -08 89,90 60,20 29,60 8,80 19,00
(3.54) (2.37) (1.17) (0.35) (0.75)
4S10MCA10 -10 97,80 68,40 33,60 11,60 22,00
(3.85) (2.69) (1.32) (0.46) (0.87)
4S12MCA12 -12 110,20 80,00 40,70 13,90 31,00
(4.34) (3.15) (1.60) (0.55) (1.22)
4S16MCA16 -16 136,10 101,70 52,50 19,90 38,00
(5.36) (4.00) (2.07) (0.78) (1.50)
90° Dash
90˚ Fitting Assembly 1A_MCB_ Part No. Size A D H EØ R
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
4S6MCB6 -06 59,30 34,00 39,60 6,40 14,00
(2.33) (1.34) (1.56) (0.25) (0.55)
4S8MCB8 -08 72,00 42,30 53,00 8,80 19,00
(2.83) (1.67) (2.09) (0.35) (0.75)
4S10MCB10 -10 77,80 48,40 60,40 11,60 22,00
(3.06) (1.91) (2.38) (0.46) (0.87)
4S12MCB12 -12 88,70 58,50 75,70 13,90 31,00
(3.49) (2.30) (2.98) (0.55) (1.22)
4S16MCB16 -16 107,30 72,90 90,00 19,90 38,00
(4.22) (2.87) (3.54) (0.78) (1.50)
Straight
Part No. D1 D2 L1 L2
mm (in.) mm (in.) mm (in.) mm (in.)
FJ4823-0604S* 4.4 18 41.6 25.6
Straight Nipple Assembly FJ4823 (0.17) (0.71) (1.64) (1.01)
L1
FJ4823-0606S 6.6 18 43.2 26
L2 (0.26) (0.71) (1.68) (1.02)
FJ4823-0808S 9.6 23 51.6 32.3
(0.38) (0.91) (2.03) (1.27)
D1 D2 FJ4823-0810S 9.6 23 52 32
(0.38) (0.91) (2.05) (1.28)
FJ4823-1010S 12.3 24 55.5 35.4
(0.48) (0.94) (2.18) (1.39)
FJ4823-1212S 15.5 32 60.4 39.8
(0.61) (1.26) (2.38) (1.57)
* MTO
L1
90° Nipple Assembly FJ4824 L2 90°
Part No. D1 L1 L2 L3 R
90 mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
FJ4824-0606S 6.7 44.3 27.1 39.6 14
(0.26) (1.74) (1.07) (1.56) (0.55)
R FJ4824-0808S 8.8 53.5 34.4 53 19
(0.35) (2.10) (1.36) (2.09) (0.75)
L3
FJ4824-1010S 11.5 60.4 40.4 60.4 22
(0.45) (2.38) (1.59) (2.38) (0.87)
FJ4824-1212S 13.9 70.6 50 75.7 31
(0.55) (2.78) (1.97) (2.98) (1.22)
D1
L1
Long Drop 90° Nipple Assembly L2 Long Drop 90°
Part No. D1 L1 L2 L3 R
FJ2004 90º
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
FJ2004-0606S* 6.7 44.3 27.1 70.2 14
(0.26) (1.74) (1.07) (2.76) (0.55)
R FJ2004-0808S 9.1 53.5 34.4 88 19
(0.36) (2.10) (1.36) (3.46) (0.75)
L3 FJ2004-1010S* 11.5 60.4 40.4 98.4 22
(0.45) (2.38) (1.59) (3.87) (0.87)
FJ2004-1212S* 13.9 70.6 50 123.7 31
(0.55) (2.78) (1.97) (4.87) (1.22)
* MTO
D1
L1
L2 45°
45° Nipple Assembly 45 Part No. D1 L1 L2 L3 R
FJ2015 mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
FJ2015-0606S 6.3 53.7 41.1 21.1 14
(0.25) (2.10) (1.61) (0.87) (0.55)
L3 R
FJ2015-0808S 8.8 75 52.6 29.6 19
(0.35) (2.95) (2.07) (1.17) (0.75)
FJ2015-1010S 11.1 83.1 60.6 33.6 22
(0.44) (3.27) (2.39) (1.32) (0.87)
D1 FJ2015-1212S 13.9 94.2 71.7 40.7 31
(0.55) (3.71) (2.82) (1.60) (1.22)
L1
L2
90°
90 Part No. D1 L1 L2 L3 R
90° Nipple Assembly
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
FJ2036
R FJ2036-0606S 6.3 40 27.6 39.2 14
(0.25) (1.58) (1.09) (1.56) (0.55)
L3 FJ2036-0808S 8.8 57.2 34.7 53 19
(0.35) (2.25) (1.37) (2.09) (0.75)
FJ2036-1010S 11.1 63.1 40.7 60.4 22
(0.44) (2.49) (1.60) (2.38) (0.87)
FJ2036-1212S 13.9 72.8 50.3 75.7 31
D1 (0.55) (2.87) (1.98) (2.98) (1.22)
L1
L2 Long Drop 90°
Part No. D1 L1 L2 L3 R
90
Long Drop mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
90° Nipple Assembly FJ4999-0606S 6.3 40 27.6 70.2 14
(0.25) (1.58) (1.09) (2.76) (0.55)
FJ4999 R
FJ4999-0808S 8.8 57.2 34.7 87.4 19
(0.35) (2.25) (1.37) (3.44) (0.75)
L3 FJ4999-1010S 11.1 63.1 40.7 98.4 22
(0.44) (2.49) (1.60) (3.87) (0.87)
FJ4999-1212S 13.9 72.8 50.3 123.7 31
(0.55) (2.86) (1.93) (4.87) (1.22)
D1
D1
L1
L2
90º
D1
L1
45° Fitting Assembly FJ3021 45°
L2 Part No. D1 L1 L2 L3 R
45º mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
FJ3021-0606S* 5.9 64.5 44.4 21.9 14
(0.23) (2.54) (1.75) (0.86) (0.55)
FJ3021-0808S* 7.2 75.9 55.6 29.2 19
L3 R (0.28) (2.99) (2.19) (1.15) (0.75)
FJ3021-1010S* 9.6 86.7 64.3 33.6 22
(0.38) (3.41) (2.53) (1.32) (0.87)
FJ3021-1212S* 12.7 97.8 75.4 40.7 31
(0.50) (3.85) (2.97) (1.60) (1.22)
D1 * MTO
L1
90° Fitting Assembly FJ3022 L2 90°
Part No. D1 L1 L2 L3 R
90º mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
FJ3022-0606S* 5.9 51.3 31.2 39.2 14
(0.23) (2.02) (1.23) (1.54) (0.55)
FJ3022-0808S* 7.2 58.5 38.3 52.4 19
R (0.28) (2.30) (1.51) (2.06) (0.75)
L3
FJ3022-1010S* 9.6 66.7 44.3 60.4 22
(0.38) (2.63) (1.74) (2.38) (0.87)
FJ3022-1212S 12.7 76.4 54 75.7 31
(0.50) (3.01) (2.12) (2.98) (1.22)
D1 * MTO
D1
Straight
Straight Fitting Assembly Part No. D1 L1 L2
L1 mm (in.) mm (in.) mm (in.)
FJ5783
L2 FJ5783-0606S* 7.5 47.9 26
(0.30) (1.89) (1.02)
FJ5783-0608S* 6.7 53 27.2
D1 (0.26) (2.09) (1.07)
FJ5783-0808S* 9.9 56.6 30.9
(0.39) (2.23) (1.22)
FJ5783-1010S* 12.3 74.7 35.6
(0.48) (2.94) (1.40)
FJ5783-1212S 15.5 78.7 40.1
(0.61) (3.10) (1.58)
* MTO
D1
Long Drop 90° Fitting Assembly Long Drop 90°
L1 Part No. D1 L1 L2 L3 R
FJ3005 L2
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
90º FJ3005-0606S* 6.7 49.1 27.1 70.2 14
(0.26) (1.93) (1.07) (2.76) (0.55)
FJ3005-0808S* 9.1 60 34.2 87.4 19
R (0.36) (2.36) (1.35) (3.44) (0.75)
FJ3005-1010S* 11.5 79.3 40.2 98.4 22
(0.45) (3.12) (1.58) (3.87) (0.87)
L3 FJ3005-1212S* 13.9 88.3 49.8 123.7 31
(0.55) (3.48) (1.96) (4.87) (1.22)
* MTO
D1
L1 Part No. D1 L1 D2
L1 Part No. D1 L1 L2
L2
mm (in.) mm (in.) mm (in.)
FF 90384-06S 6.8 31.2 19.2
(0.27) (1.23) (0.76)
D1 FF 90384-08S 9.7 37.5 24.4
(0.38) (1.48) (0.96)
FF 90384-10S 11.5 42.4 27.2
Note:
(0.45) (1.68) (1.08)
Male STC Plug can hold pressure
equal to the operating pressure of the FF 90384-12S 15.6 46.8 31.6
particular STC size. (0.62) (1.85) (1.25)
FF 90384-16S 20.6 51.9 36.0
(0.81) (2.05) (1.42)
Eaton offers high-presssure Operating Pressure Of High Pressure Tubing W/ Brazed STC Ends -
Most Common Combinations - (SAE J356, J524, J525, J526, J527)
tubing with male STC and
female STC end configura- Dash
tions. The male and female Tube Size Tubing Wall Thickness (IN.) and Pressure in PSI
O.D. STC .028 .035 .049 .065 .083 .095 .109 .120
STC ends are attached to the
.38 -06 2,000 2,250 5,000 5,000 5,000 - -
high-pressure tubing using
brazing techniques. The braz- .50 -08 – 1,850 2,700 3,650 4,250 4,250 4,250 4,250
ing process does not affect .62 -10 – 1,500 2,100 2,850 3,750 4,000 4,000 4,000
the performance characteris- .75 -12 – 1,200 1,750 2,350 3,050 3,550 4,000 4,000
tics of the STC connection, 1.00 -16 – 900 1,300 1,750 2,250 2,600 3,000 3,350
but the rated performance of
the assembly will be at the
lowest pressure rated
component level.
Characteristics Applications:
• Sizes available: -6 up to -16 • Air Conditioning
• 4:1 safety factor • Engine & Oil
• Compatible with machined • Hydraulics
STC
• Can be used in
conjunction with Eaton
hose for hose/tube
combinations
• 28 in./Hg vacuum capable
• Temperature: -40˚F to
+300˚F
Note:
Contact Eaton for availibility and
application information.
90°
B Part No. A B DIA E F G
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
FF3059-0606S 23.2 7.4 17 9.6 16 18
Note: DIA E F G (0.91) (0.29) (0.67) (0.38) (0.63) (0.71)
O-ring, back-up ring, and FF3059-0808S 28.9 9.3 20.3 12.8 19 21
latch ring must be purchased (1.14) (0.37) (0.80) (0.50) (0.75) (0.83)
seperately and assembled A FF3059-1010S 31.6 9.3 24.4 16.0 23 25
after brazing. See page 47 for (1.25) (0.37) (0.96) (0.63) (0.91) (0.98)
ring information. FF3059-1212S 37.3 8.6 31.2 19.1 25.4 32
(1.47) (0.34) (1.23) (0.75) (1.00) (1.26)
L1
Straight “T”
Part No. A B DIA E HEX THD
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
FF342-0404-523 26.8 9.1 14.6 4.4 16.0 7/16
1.06 0.36 0.51 0.17 0.65 20 2A
FF3042-0406S 30 9.1 17 4.4 19 7/16-
A (1.18) (0.36) (0.67) (0.17) (0.75) 20 2A
B FF3042-0606S 28.7 9.9 17 7.5 19 9/16-
Straight FF3042 (1.13) (0.39) (0.67) (0.30) (0.75) 18 2A
FF3042-0608S 33.7 9.9 20.3 7.5 21 9/16-
(1.33) (0.39) (0.80) (0.30) (0.83) 18 2A
FF3042-0806S 29.9 11.1 17 9.9 25 3/4-16
E DIA (1.18) (0.44) (0.67) (0.39) (0.98) 2A
FF3042-0808S 34.5 11.1 20.3 9.9 24 3/4-16
(1.36) (0.44) (0.80) (0.39) (0.94) 2A
FF3042-0810S 36.5 11.1 24.4 10 25.4 3/4-16
(1.44) (0.44) (0.96) (0.39) (1.00) 2A
“T” THD
FF3042-1008S 35 12.7 20.3 12.3 27 7/8-14
HEX (1.38) (0.50) (0.80) (0.48) (1.06) 2A
FF3042-1010S 38 12.7 24.4 12.3 27 7/8-14
(1.50) (0.50) (0.96) (0.48) (1.06) 2A
FF3042-1012S 44.6 12.7 31.3 12.3 32 7/8-14
(1.76) (0.50) (1.23) (0.48) (1.26) 2A
FF3042-1210S 40.4 15.1 24.4 15.5 32 1 1/16-
(1.59) (0.59) (0.96) (0.61) (1.26) 12 2A
FF3042-1212S 47 15.1 31.2 15.5 32 1 1/16-
(1.85) (0.59) (1.23) (0.61) (1.26) 12 2A
FF3042-1616S 50.9 15.1 41 21.4 41 1 5/16-
(2.00) (0.59) (1.61) (0.84) (1.62) 12 2A
45° “T”
Part No. A B DIA E HEX THD
45° Adjustable FF3038 B mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
HEX
FF3038-0406S 18.5 28.4 17 4.4 19 7/16-
(0.73) (1.12) (0.67) (0.17) (0.75) 20 2A
A FF3038-0606S 18.5 30 17 7.5 19 9/16-
(0.73) (1.18) (0.67) (0.30) (0.75) 18 2A
E FF3038-0808S 21.4 34.5 20.3 9.9 22 3/4-16
(0.84) (1.36) (0.80) (0.39) (0.86) 2A
FF3038-1010S 23.1 42.5 24.4 12.3 27 7/8-14
(0.91) (1.67) (0.96) (0.48) (1.05) 2A
“T” THD 90° “T”
DIA Part No. A B DIA E HEX THD
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
FF3046-0404-523 24.9 32.8 17.0 4.4 17 7/16
0.95 1.29 0.67 0.17 0.61 20 2A
90° Adjustable FF3046
FF3046-0406S 27.7 32.8 17 4.4 19 7/16-
B (1.09) (1.29) (0.67) (0.17) (0.75) 20 2A
HEX
FF3046-0606S 27.7 35.6 17 7.5 19 9/16-
(1.09) (1.40) (0.67) (0.30) (0.75) 18 2A
FF3046-0806S 27.5 43.2 17 9.9 22 3/4-16
E (1.08) (1.70) (0.67) (0.39) (0.86) 2A
FF3046-0808S 27.5 43.2 20.3 9.9 22 3/4-16
(1.08) (1.70) (0.80) (0.39) (0.86) 2A
A
FF3046-1008S 30.9 50 20.3 12.3 22 7/8-14
“T” THD (1.22) (1.97) (0.80) (0.48) (0.86) 2A
FF3046-1010S 31.8 48.2 24.4 12.3 27 7/8-14
(1.25) (1.90) (0.96) (0.48) (1.05) 2A
DIA FF3046-1212S 38.1 55.5 31.2 15.5 32 1 1/16-
(1.50) (2.18) (1.23) (0.61) (1.25) 12 2A
FF3046-1616S 46.4 63.5 41 21.5 41 1 5/16-
(1.83) (2.50) (1.61) (0.85) (1.62) 12 2A
B
HEX
HEX
DIA
DIA
37º
A
E
Male ORS to Male STC Straight “ T”
B Part No. A B DIA E HEX THD
Straight FF3412 A
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
37º
FF3412-1612S “T”
73.7 THD 23.1 31.2 20.6 46 1 5/16-12
(2.90) (0.91) (1.23) (0.81) (1.79) 2A
E DIA
DIA
“T” THD
HEX
“T” THD
DIA
90° “T”
90° Adjustable FF3067
Part No. A B DIA E HEX THD
HEX
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
B
FF3067-1406S 24.9 35.5 17 6.1 19 M14-1.5
(0.98) (1.40) (0.67) (0.24) (0.75) 6g
FF3067-1606S 27.7 42.9 17 7.1 19 M16-1.5
(1.09) (1.69) (0.67) (0.28) (0.75) 6g
E
FF3067-1808S 28.2 44.3 20.3 9.1 22 M18-1.5
(1.11) (1.74) (0.80) (0.36) (0.87) 6g
FF3067-1810S 33.3 47.5 24.4 9.1 27 M18-1.5
A (1.31) (1.87) (0.96) (0.36) (1.06) 6g
“T” THD
FF3067-2210S 33.3 49 24.4 12.1 27 M22-1.5
(1.31) (1.93) (0.96) (0.48) (1.06) 6g
FF3067-2212S 37.6 50.8 31.2 12.1 32 M22-1.5
(1.48) (2.00) (1.23) (0.48) (1.25) 6g
DIA FF3067-2712S 37.6 55.5 31.2 15.1 32 M27-2
(1.48) (2.18) (1.23) (0.60) (1.26) 6g
A
"T" THD
DIA
"T" THD
90° FF3513 B 90° ”T”
Part No. A B DIA E HEX THD
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
1/
F3513-0406S 28.1 37.8 17.0 6.1 19.0 G 4 - 19
E (1.11) (1.49) (0.67) (0.24) (0.75)
3/
FF3513-0606S 28.1 39.5 17.0 9.6 19.0 G 8 - 19
A (1.11) (1.56) (0.67) (0.38) (0.75)
1
FF3513-0808S 28.0 47.5 20.3 13.1 22.0 G 2 - 14
/
Female Pipe to Male STC Part No. Thread Male STC Size
FF3233-0406S ¼”-18 -06
FF3233-0606S 3/8”-18 -06
FF3233-0808S ½”-14 -08
FF3233-0810S ½”-14 -10
FF3233-1212S ¾”-14 -12
FF3233-1616S 1”-11½ -16
Male JIC to Male STC Part No. Thread Male STC Size
FF3227-0406S 7/16”-20 -06
FF3227-0606S 9/16”-18 -06
FF3227-0808S ¾”-16 -08
FF3227-1010S 7/8”-14 -10
FF3227-1212S 1 1/16”-12 -12
FF3227-1616S 1 5/16”-16 -16
Male ORFS to Male STC Part No. Thread Male STC Size
FF3318T0406-458 9/16”-18 -06
FF3318T0606-458 11/16”-16 -06
FF3318T0808-458 13/16”-16 -08
FF3318T1010-458 1”-14 -10
FF3318T1212-458 1 3/16”-12 -12
FF3318T1616-458 1 7/16”-12 -16
Eaton Offers a Lower Pressure Press fit “barbed” STC female • Fits in confined spaces
STC Adapter Solution adapters can be pressed into that a threaded connec-
SAE counterbores in softer tion wouldn’t
materials such as aluminum. – threaded connection
limits how close ports
Advantages can be to each other
• Offers threadless adapt- due to wrench or socket
er technology – there are clearance
no torque requirements – press fit adapters have
and no cross-threading no hex points
• Offers an alternative solu-
• Can be used with all male
tion to direct porting STC
STC fittings
into aluminum castings
• Adapter design contains • Maximum operating
an elastomeric seal to pro- pressure is 500 psi for
vide virtually leak-free per- sizes -8 and -10
formance
E DIA
DIA A
45° FF3162
45°
HEX Part No. A B DIA E HEX
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
FF3162-0808S 24.1 30.2 20.3 12.3 22.0
(0.95) (1.19) (0.80) (0.49) (0.87)
B
Assembly Steps
The following sequence of 1. Lubricate o-ring
should be followed when Thoroughly apply DC200 proper orientation toward require holding tools
assembling the press-fit or equivalent silicon the direction of the hose designed for pressing the
adapter into the port. based lubricant to the connection for ease of adapter into the port
o-ring so that it is visibly assembly. without damage to the
Improper assembly of adapter. Note that rota-
wet to touch.
these adapters may result 3. Press Operation tion of shaped adapters
in leakage or adapter The press-fit adapter is not permitted after
2. Hand Install Adapter
coming out of the port should be finally be insert- the press operation.
Insert the press-fit adapt-
once pressurized. Serious ed completely into the
er into the port until the
personal injury or death port by some means of
first rib of the adapter 4. Inspection
may result in the event the a press. The pressing The shoulder of press-
makes contact with the
adapter comes out of the action should supply a fit adapter should be flush
port ID. Solid resistance
port after pressurization. force along the centerline with the face of the port.
will be felt. Note that a
shaped adapter (45º or of the press-fit adapter Adapters should not be
90º configuration) should end and mating port. removed after assembly
now be rotated to its Shaped adapters will and reused.
Eaton female STC connec- • Eliminating the need for Applications Include:
tors can be direct ported into adapters; the hose fitting • Power Steering Valves • Oil Filter Heads
valves, pump housings, motor connects directly into the
cases, etc. Direct porting casting • Hydraulic Pumps/Motors • Engine Blocks
increases the value of STC • Offering fewer leak paths • Joysticks
Contact Eaton for details relating to design
connections compared to • Control Valves and licensing questions.
threaded connections by: • Offering higher pressure
capability compared to • Oil Coolers
STC adapters
Port
Hose
D1 D3
Getting Started For longest tool life, it is Tool must be lubricated; Insertion tool must be cleaned
recommended to operate the either with an in-line oiler and foreign material removed
tool at the lowest pressure located no more than 6ft. weekly or more often if nec-
to do the job. The tool has a from the tool or oiled directly essary. Always wear eye and
maximum air pressure of through the rear of the power ear protection when operating
100 psi. pack with several drops of this tool.
good hydraulic oil weekly.
Operating Instructions 1. Hold the unit in either to retract the hook and 5. While holding firmly
hand as shown in Figure load the components in place, release the
1. Place the tool in the (Figure 3). If one or both actuation lever of the
palm of the hand with of the components does tool.
the thumb comfortably not load properly, release 6. Gently pull the device
resting on the actuation the actuator, discard the from the part. If the
lever. The tool is designed components and try again device resists, then twist
for both left and right with new components. the tool gently while
handed operation. pulling.
Caution:
2. Place o-ring and backup 7. Inspect part to see
Never Place Fingers On The
ring together in the that components were
Tool Hook Or In Its Path
groove with the free hand While The Tool Is Plugged installed properly and that
and gently squeeze at the Into An Air Supply! Personal the o-ring and back-up
side to secure in place Injury Can Occur! ring were not damaged
(Figure 2). The o-ring or deformed during
must be on the side 4. Insert the loaded device
the process (Figure 5).
caught by the hook loop. into the part to be
Repeat steps 1-7 for
assembled (Figure 4).
3. While still holding the additional assemblies.
The face of the tool must
o-ring and backup ring,
be held firmly to the part
press the actuation lever
being assembled.
Caution:
Under Pressure!
Tooling
Always Disconnect Air Supply
Before Working On Tool.
Personal Injury Can Occur!
Figure 1 – Holding the Insertion Tool Figure 2 – Squeezing the O-ring & Figure 3 – O-ring & Back-up ring
Back-up ring Loaded Into Tool
Replacing The Hook 1. Unthread the adapter (Item 5) out of the pusher. 7. Place the pusher back
(Item 3) counterclockwise 4. Pull the hook (Item 6) onto the collar.
and pull off part. Be sure from the bottom of the 8. Align the pusher assembly
that the pusher (Item 4) pusher. with the channel
does not fall out. assembly and thread the
5. Insert the new hook.
2. Slide the pusher off the adapter back on to the
collar (Item 2). 6. Gently press the roll pin pneumatic actuator.
in so that it is centered in
3. Use a straight-shafted the pusher
devic to press the roll pin
Troubleshooting Hook will not retract when you loaded and the tool is retracted
push the lever. (Figure 3) that the backup ring
is behind the o-ring and not
• Check the air pressure underneath it at the tip of the
• The internal slide assem- hook. If this is the case then:
bly may be gummed up. • Do you have the right
Take apart as outlined in the components?
“Replacing The Hook“sec-
tion and clean with a sol- • Make sure that when you
are loading it that you are
vent. Figure 4 – Place The Tool Inside
squeezing the o-ring and
backup ring sufficiently. The Part
Tool is difficult to remove after
inserting components. • Check to see if the hook is
damaged or broken. If so
• Are the components
then replace the hook.
being installed in the cor-
rect orientation? The o-ring
The channel location is out of
should be on the bottom
and the backup ring on the alignment.
top when looking down • Loosen the adapter by
into the finished hand (Item 3) by turning it
part (Figure 6). counterclockwise approxi-
mately 1/4 turn. Figure 5 – Properly Assembled
Is the hook cutting or tear- O-ring & Back-up ring
• Turn the channel to the
ing the components? It may
need replacing. If the backup
desired location.
ring is not going all the way • Hand-tighten the Adapter
into the gland, the pusher Clockwise.
may need to be cleaned or
replaced. Check to see that
when the components are
Figure 1 Figure 2
Operating Instructions 1. Hold the unit in either 4. Rotate the tool in a 6. Inspect part to ensure
hand as shown in (Figure circular motion while that retaining ring was
3). applying a downard force installed properly as
2. Place the retaining ring and pivoting around the shown in (Figure 7).
on top of the part as retaining ring as shown in Repeat steps 1-6 for
shown in (Figure 4). (Figure 6). additional assemblies.
Figure 6 Figure 7
Getting Started For longest tool life it is rec- Tool must be lubricated; Insertion tool must be cleaned
ommended to operate the either with an in-line oiler and foreign material removed
tool at the lowest pressure located no more than 6ft. weekly or more often if nec-
to do the job. The tool has a from the tool or oiled directly essary.
maximum pair pressure of through the rear of the power Always wear eye and ear pro-
100 psi. pack with several drops of tection when operating this
good hydraulic oil weekly. tool.
Operating Instructions 1. Hold the latch test tooling the latch test tooling to possible (Figure 3).
in either hand as shown ensure the latch has been 6. Press and hold the
in (Figure 1). installed properly actuation lever and pull
2. Load male end of latch • If latch fails, remove latch test toolingfrom
test tooling into female part and release part.
end of part (Figure 2). actuation lever. Skip to 7. Release the actuation
3. Press and hold the Step 9. lever and the outer
actuation lever to perform • If latch test passes, aluminum casing,
the test. release the actuation allowing it to return to the
4. While holding the lever. original position.
actuation lever, try to 5. Turn the outer aluminum Repeat steps 1-7 for
separate the part and casing as far clockwise as additional latch tests.
Caution:
Tooling Under Pressure! Always Disconnect Air
Supply Before Working On Tool. Personal Injury
Can Occur!
Figure 1 – Holding Tool Figure 2 – Loading Tool Into Part Figure 3 – Twisting Tool To Release
Troubleshooting
Mandrel will not retract when as outlined in the ASSEM- further into the part and Disassemble tool and
you push the actuation lever. BLY INSTRUCTIONS. then pull the tester out examine springs. Replace
• Check the pressure. Tool is difficult to remove after from the part. damaged spring(s).
• The internal assembly may testing the component. Outer alumium cashing does • Tool may be damaged or
be gummed up. Take apart • While holding the actuation not return to original position worn. Inspect tool for dam-
and clean with a solvent. lever to release the part, after turning clockwise. age and replace part as
Then reassemble tooling push the latch test tooling • Spring(s) may be damaged. necessary.
Viton O-Rings
Size Part Number
-06 22556-12
-08 22556-112
-10 22556-114
-12 22556-117
-16 22556-215
Note:
Female STC in the -04 size is
not field repairable.
© 2019 Eaton
All Rights Reserved
Printed in USA
Document No. E-MEFI-MC003-E3
July 2019