Professional Documents
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4
Water chilling unit
[APPLIED MODELS]
• Air cooled Packaged H/P Chiller (R407C) : UWYP125~750A
• Air cooled H/P Brine Chiller (R407C) : UWYP630 • 750AZ
• Air cooled Packaged Chiller (R407C) : UWAP75~750A
• Air cooled Brine Chiller (R407C) : UWAP3~30AZ
• Water cooled packaged chiller (R407C) : UWP90~900A
• Water cooled Brine chiller (R407C) : UWP3~30AZ
• Water cooled packaged chiller (R22) : UWJ90~900D
Preface
Thank you very much for particularly taking up Daikin products at all times. Now, we are
pleased to provide you with the latest Service Manual for Medium- and Small-seized Chillers.
We at Daikin offer a wide variety of models responding to increasingly diversified needs for air
conditioning and would solicit your further patronage to our company.
This Service Manual describes information on troubleshooting and servicing for Daikin's
Water Chilling Units, which surely renders a maximum support to after-sales services.
December 2004
Nomenclature of Chiller
UW Y P 750 A Y E
Water chilling unit
Classification of type
A : Air-cooled cooling only
Y : Air-cooled heat pump
No symbol : Water cooled
Type of refrigerant
P : R407C
J : R22
Display of capacity
Cooling capacity at 60Hz (kW) ✕ 10
For brine units, however, the nominal horsepower
of compressor is displayed.
Symbol of model change
Symbol of derivative model
C : Specification of Ministry of Land,
Infrastructure and Transport
E : Salt resisting type
YE : Extra voltage type
Y3 : Extra voltage type (Overseas Model)
Z : Brine type
No symbol : Standard type
General Table of Contents
C. Reference............................................................237
1. Thermistor temperature • Resistance characteristics
2. Pressure sensor voltage characteristics
3. Pressure-temperature characteristics of R407C
4. Technical information on Brine
5. Water quality control
6. Precautions in using the heating capacity characteristic table
7. Operation noise and noise-prevention measures
8. Measures against snow accumulation and strong winds
9. Handling plate type heat exchanger used for chilling unit
1
Safety Precautions Please follow the precautions below to ensure safety.
After reading, keep this in a place where the person who use the equipment can see later.
Be sure to pass this manual to anyone who is to use the equipment later on.
WARNING
●For installation work, be sure to ●Take the proper measures required
contact your dealer. for preventing refrigerant leaks.
Improper installation by yourself could result If the chiller is installed in an enclosure such as
in leaks, electric shock or fire. an engine room, etc., countermeasures must be
taken against exceeding a certain concentration
in the event of refrigerant
leaking. If the concentration limit is
exceeded, it could result in a lack of
oxygen.
●Be sure to perform installation work ●For electrical work, be sure to use
in accordance with the instructions. a dedicated circuit. Electrical work
Improper installation could result in leaks, should be performed by a qualified
electric shock or fire. electrician.
Insufficient circuit capacity of the power
supply or improper electrical work could
result in electrical shock or fire.
●Be sure to install the chiller in a ●Use the prescribed cable for wiring,
place capable of holding its weight. and make sure that connections are
Incomplete installation or installing in a place secure.
that cannot support the weight of the chiller Be sure to securely fasten cables to their
could result in the chiller falling and terminals so that external force is not conveyed.
hurting someone. Improper connections and fastening
could produce heat or could result in fire.
2
CAUTION
●Do not install the chiller in a place ●Provide proper grounding for the chiller.
which could be exposed to leaking
Do not connect the ground wire to gas piping,
of flammable gas.
water piping, lightening rods or telephone
If gas were to leak and collect around ground wire. Improper grounding could
the chiller, the gas could be ignited by result in electrical shock.
the chiller.
●Be sure to install an electrical leakage ●Do not expose the chiller to harsh
breaker. environments.
The electrical leakage breaker should conform The chiller should not be installed near hot water
to technical standards for electrical equipment springs, the seashore or areas exposed to oil.
and indoor wiring regulations. Corrosion caused by such elements can
Failure to install an electrical leakage result in electrical shock or fire.
breaker could result in electrical shock.
●Be sure to provide proper drainage. ●Never touch parts which tend to become
Failure to provide proper drainage could hot such as compressors and refrigerant
result in water leaking inside and could piping.
wet other equipment, furniture, etc.
Doing so could result in skin burning.
●Use chilled(hot) water and condenser ●Be sure to dispose brine or cleansing
water that conforms to water quality solutions as stipulated by law.
standards. Illegal disposal is not only against the law,
Poor quality water could result in but can harm health and the environment.
water leaks.
●Do not attempt to run the compressor ●Be sure to provide each chiller with a
by pushing the magnetic circuit breaker.
contactor with your finger. Using a single circuit breaker for more
Doing so could result in electrical than one chiller could result in electrical
shock or fire. shock or fire.
●Do not mistake the types of refrigerant ●Do not run power supply wiring between
and refrigeration oil. chillers.
Doing so could result in fire.
Doing so could result in fire or explosion.
3
●Precautions when using
WARNING
●If a malfunction occurs ●Do not turn the chiller on or off with
(burning smell, etc.), turn off the power the power supply switch or
supply and contact with your breaker, etc.
dealer. Doing so could result in electrical
Continuing to operate while the chiller shock or fire.
is malfunctioning can result in
equipment damage, electrical shock
or fire.
●Do not use any heating medium other ● Take countermeasures against
than water for chilled(hot) water and refrigerant leaking.
condenser water. If the chiller is installed in an enclosure such as
Doing so could result in fire or explosion. an engine room, etc.,
countermeasures must be taken against
a certain concentration being exceeded
in the event of refrigerant leaking.
If the concentration limit is exceeded, it could
result in a lack of oxygen.
CAUTION
●Do not use the chiller for any purpose ●Do not operate the chiller with wet
other than for which it is designed. hands.
The chiller should not be used for Doing so could result in electrical shock.
applications such preservation of food,
plants or animals, high-tech equipment,
art, etc. Using the chiller for such applications
could adversely affect the quality of such goods.
●Do not use fuse other than one of ●Do not locate the chiller near
proper capacity. flammable spray.
Using wire, etc., in the place of a fuse Inflammable spray could be ignited by
could result in equipment damage the chiller.
or fire.
●Do not attempt to run the compressor ●Do not attempt to force-operate the
by pushing the magnetic contactor chiller by short circuiting safety
with your finger. devices, etc.
Doing so could result in electrical shock Doing so could result in fire or explosion.
or fire.
4
CAUTION
●Do not change settings of safety ●Do not climb or place objects
devices. on top the chiller.
Doing so could result in fire, etc. Falling or overturning could result
in injury.
●Do not place liquid containers such ●Make sure the base is not damaged
as flower vases on the chiller. by prolonged used.
If the liquid spills out, it could get inside If damage is not repaired, the chiller
the chiller and cause the electrical could fall and result in injury.
insulation to deteriorate, resulting in
electrical shock.
●Be sure to stop the chiller and turn ●Do not wash the chiller with water.
the power supply off before Doing so could result in electrical shock.
cleaning.
Failure to do so could result in injury.
●Do not used chilled(hot) water or ●Use chilled (and hot) water and
condenser water for drinking or hot condenser water that conform to
water supply. water quality standards.
Doing so could be harmful to health. Poor quality water could result in
water leaks.
●Do not mistake the types of refrigerant ●Never touch parts which tend to
and refrigeration oil. become hot such as compressors
Doing so could result in fire or and refrigerant piping.
explosion. Doing so could result in skin burning.
●Do not allow water to remain in the ●Be sure to dispose of brine and
water piping during prolonged idle cleansing solutions as stipulated by
periods. law.
For prolonged idle periods you should fill Illegal disposal is not only against the law,
the water pipes with antifreeze or drain but can harm health and the
all the water from the pipes. Failure to environment.
do so could result in leaking.
5
Maintenance and Inspection
WARNING
●Do not introduce foreign objects such ●If a malfunction occurs (burning
as your fingers, a stick, etc., smell, etc.), turn off the power supply
into the air inlet and outlet and contact with your dealer.
while the chiller is running.
Continuing to operate while the chiller
The fan is turning at high speed and is malfunctioning may result in
could result in injury. equipment damage, electrical shock
or fire.
●Do not turn the chiller on or off with
the power supply switch or
breaker, etc.
Doing so could result in electrical
shock or fire.
CAUTION
●Before cleaning, be sure to stop ●Do not wash the chiller.
operation and turn off the Doing so could result in electrical shock.
power supply.
Failure to do so could result in injury.
●Never touch the aluminum fin of the ●Do not operate the chiller with wet
cross fin coil. hands.
Doing so could result in injury. Doing so could result in electrical
shock.
●Make sure the chiller base is not ●Be sure to dispose of brine and
damaged by prolonged use. cleansing solutions as stipulated by
If damage is not repaired, the chiller law.
could fall and result in injury. Illegal disposal is not only against the
law, but can harm health and the
environment.
●Do not climb or place objects on ●Do not use fuse other than one of
the top of the chiller. proper capacity.
Falling or overturning could result Using wire, etc., in the place of a fuse
in injury. could result in equipment damage or
fire.
6
●Precautions when relocating or repairing the chiller
WARNING
●For repairs, be sure to contact your ●To relocate the chiller, be sure to contact
dealer. your dealer.
Improper repair could result in electrical Improper installation could result in
shock or fire. electrical shock or fire.
CAUTION
●Be sure to dispose brine and ●Do not mistake types of refrigerant
cleansing solutions as stipulated and refrigeration oil.
by law. Doing so could result in fire or
Illegal disposal is not only against the explosion.
law, but can harm health and the
environment.
●Do not change settings of safety ●Do not attempt to force-operate the
devices. chiller by short circuiting
Doing so could result in fire, etc. safety devices, etc.
Doing so could result in fire or
explosion.
●Pay attention to ventilation when ●Do not solder the refrigerant fusible
repairing indoors. plug.
If refrigerant leaks and the room is not Using a fusible plug that does not
sufficiently ventilated, it could result in conform to specifications could result
accidents caused by lack of oxygen. in explosion.
7
CAUTION
●Never touch parts which tend to ●Check open-closed state of all
become hot such as compressors valves before usage.
and refrigerant piping.
Check valves in accordance with
Doing so could result in skin burning. instructions given in the operation
manual and on the nameplate.
In particular, be sure safety valves are opened
●Do not attempt to run the compressor while the equipment is running. If valves are opened
by pushing the magnetic contactor or closed when they shouldn't be, water may leak.
with your finger. and in worse cases, the equipment may catch fire
Doing so could result in electrical or explode.
shock or fire.
8
A. Air Cooled Chillers
Models
List of
1. List of Models ………………………10 4.Details of Field Settings ………………………130
4-1. Nighttime Low Noise Operation ………………130
2. Product Specifications ……………11 4-2. Forced Pump Operation ………………………130
1.Standard Specifications …………………………11 4-3. Forced Fan Operation …………………………130
Specifications
1-1. Air Cooled Heat Pump Chillers …………………11
4-4. Pump Interlock (AXP) Function ………………130
Product
1-2. Air-cooled Cooling Only Chiller …………………18
4-5. Defrosting Auxiliary Heater ……………………130
2.Wiring Diagrams …………………………………26 4-6. Selection of Cooling or Heating ………………131
2-1. Air cooled heat-pump chillers …………………26
4-7. Automatic Restart from Power Failure ………131
2-2. Water chilling unit (Air cooled) …………………61
4-8. Instantaneous / Normal Input …………………131
3.Piping Diagrams …………………………………96 4-9. Heat Storage Operation ………………………131
3-1. Air cooled heat pump chiller ……………………96
4-10. Shortening of Time Intervals between Defrosting
Installation
3-2. Water chilling unit (Air cooled) …………………98
Operations ………………………………………132
4.List of Operating Values of Functional Parts
……………………………………………………100 7. Functions ……………………………133
4-1. Air cooled heat pump chillers …………………100 1.Electric Symbols and Part Names ……………133
4-2. Cooling Only Chillers …………………………102 1-1. Control Input ……………………………………133
5.Operation Limits…………………………………104 1-2. Output Equipment ………………………………134
5-1. Air cooled heat pump chillers …………………104 1-3. Safety Devices …………………………………134
5-2. Air cooled cooling only chillers ………………105 2.Operation Control ………………………………135
Test Run
6.Operation Standards ……………………………106 2-1. Selection of Local Control/Remote Control …135
6-1. Air-cooled chiller ………………………………106 2-2. Pump ON/OFF …………………………………135
6-2. Brine chiller ………………………………………106 2-3. Chiller ON/OFF …………………………………135
7.List of Options …………………………………107 2-4. Chiller thermostat ON/OFF conditions ………136
7-1. Air Cooled Heat Pump Chillers ………………107 2-5. Cooling/Heating Selection ……………………136
7-2. Air Cooled Cooling Only Chillers………………107 2-6. Automatic Restart Functions from Power Failure
Remote Controller
……………………………………………………136
Control Panel /
3. Installation …………………………108 2-7. Compressor Restart Protection ………………136
1.Carry-in Procedure ……………………………108 3.Normal Operation Control ……………………137
2.Selection of Installation Location and Installation 3-1. Startup Control …………………………………137
Procedure ………………………………………109 3-2. Water Temperature Control ……………………138
2-1. Selection of Installation Location ……………109
3-3. Electronic Expansion Valve Control …………140
2-2. Space for Servicing ……………………………110
3-4. Heating Overload Control………………………140
3.Water Piping Procedure ………………………111 3-5. Fan Control (While in Cooling Operation) ……141
Settings
4.Electrical Wiring …………………………………114 3-6. Freeze-up Protection Control …………………142
Field
4-1. Common Items …………………………………114
3-7. Nighttime Low Noise Operation ………………142
4-2. External Contact Input …………………………117
3-8. Defrosting Control ………………………………143
4-3. Connection of Remote Controller ……………118
3-9. Four-way Valve Energization Control…………143
4-4. Connection of Centralized Control Unit ………118
3-10. Heat Storage Operation Control ………………143
4. Test Run ……………………………119 4.Other Control ……………………………………144
1.Checks before Test Run ………………………119 4-1. Forced Fan Operation Control…………………144
Functions
2.Test Run Procedure ……………………………120 4-2. Refrigerant Recovery Control …………………144
2-1. Test Run Using Control Panel …………………120 4-3. Unit number control from remote controller …144
2-2. Test run Using Remote Controller ……………121
8. Troubleshooting ……………………149
3.Daily Check Items ………………………………122 1.Initial Check at Servicing ………………………149
3-1. Air cooled chiller ………………………………122
1-1. Check items ……………………………………149
5. Control Panel / Remote Controller 2.Checking Method of Operation Data …………151
Troubleshooting
9
1 List of Models
Model Page to be referred
Model name
Type HP Standard specification Wiring diagram Piping diagram
5 UWYP125A(E) 11 26 96
8 UWYP190A(E) 11 27 96
10 UWYP250A(E) 11 27 96
Standard type
15 UWYP375A(E) 11 28 97
(200V)
20 UWYP500A(E) 12 30 97
25 UWYP630A(E) 12 32 97
Air cooled heat-pump chillers
30 UWYP750A(E) 12 35 97
Specifications of 8 UWYP190AC 13 38 96
10 UWYP250AC 13 38 96
Ministry of Land,
15 UWYP375AC 13 39 97
Infrastructure
20 UWYP500AC 13 41 97
and Transport
25 UWYP630AC 14 43 97
(200V) 30 UWYP750AC 14 46 97
Extra 5 UWYP125AYE(Y3) 15 49 96
8 UWYP190AYE(Y3) 15 50 96
(Overseas)
10 UWYP250AYE(Y3) 15 50 96
voltage type
15 UWYP375AYE(Y3) 15 51 97
380 to 415/
20 UWYP500AYE(Y3) 16 53 97
400 to 440V 25 UWYP630AYE(Y3) 16 55 97
50/60Hz 30 UWYP750AYE(Y3) 16 58 97
25 UWYP630AZ 17 32 97
Brine type
30 UWYP750AZ 17 35 97
3 UWAP75A(E) 18 61 98
5 UWAP125A(E) 18 61 98
8 UWAP190A(E) 18 62 98
Refrigerant Standard type 10 UWAP250A(E) 18 62 98
R407C (200V) 15 UWAP375A(E) 19 63 99
20 UWAP500A(E) 19 65 99
25 UWAP630A(E) 19 67 99
30 UWAP750A(E) 19 70 99
Specifications of 8 UWAP190AC 20 73 98
10 UWAP250AC 20 73 98
Air cooled cooling only chillers
Ministry of Land,
15 UWAP375AC 20 74 99
Infrastructure
20 UWAP500AC 20 76 99
and Transport
25 UWAP630AC 21 78 99
(200V) 30 UWAP750AC 21 81 99
3 UWAP75AYE(Y3) 22 84 98
Extra 5 UWAP125AYE(Y3) 22 84 98
(Overseas) 8 UWAP190AYE(Y3) 22 85 98
voltage type 10 UWAP250AYE(Y3) 22 85 98
380 to 415/ 15 UWAP375AYE(Y3) 23 86 99
400 to 440V 20 UWAP500AYE(Y3) 23 88 99
50/60Hz 25 UWAP630AYE(Y3) 23 90 99
30 UWAP750AYE(Y3) 23 93 99
3 UWAP3AZ 24 61 98
5 UWAP5AZ 24 61 98
8 UWAP8AZ 24 62 98
10 UWAP10AZ 24 62 98
Brine type
15 UWAP15AZ 25 63 99
20 UWAP20AZ 25 65 99
25 UWAP25AZ 25 67 99
30 UWAP30AZ 25 70 99
Notes : Y3 is for overseas models.
10
2 Product Specifications
1 Standard Specifications
1-1. Air Cooled Heat Pump Chillers
Standard Type
■UWYP125 ~ 750A
Model name UWYP125A UWYP190A UWYP250A UWYP375A
Type Air cooled heat-pump chillers
Specifications
Main power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Product
Operation power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Color of casing Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1450 ✕ 635 ✕ 690 1450 ✕ 1280 ✕ 690 1450 ✕ 1280 ✕ 690 1500 ✕ 1925 ✕ 690
Capacity kW
11.2/12.5 17.0/19.0 22.4/25.0 33.5/37.5
Cooling Chilled water volume R/min. 32/36 49/54 64/72 96/108
Water pressure loss kPa 28/34 28/35 28/34 27/34
Capacity kW
13.2/15.0 20.0/22.4 25.0/28.0 37.5/42.5
Heating Hot water volume R/min. 38/43 57/64 72/80 108/122
Water pressure loss kPa 38/47 38/47 34/42 34/43
Model JT150BF JT212DA JT265DA JT265DA + JT150BF
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW
3.75 ✕ 1 5.5 ✕ 1 7.5 ✕ 1 7.5 + 3.75
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Heat Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
exchanger on Model CB52-30HX CB52-50HX CB52-60HX CB52-30HX / CB52-60HX
water side No. of units 1 1 1 1/1
Heat exchanger on air side Cross-fin coil type Cross-fin coil type Cross-fin coil type Cross-fin coil type
Model P52H11S ✕ 1 P52H11S ✕ 2 P52H11S ✕ 2 P52H11S ✕ 3
Type Propeller fan Propeller fan Propeller fan Propeller fan
Fan 0.20 ✕ 1
Motor output ✕ No. of units kW 0.20 + 0.14 0.2 ✕ 2 0.2 ✕ 3
Air volume m3 / min
90/95 170/185 195/200 285/295
Driving system Direct drive Direct drive Direct drive Direct drive
Defrost system Electronic deicer type Electronic deicer type Electronic deicer type Electronic deicer type
Refrigerant control Electronic expansion valve Electronic expansion valve Electronic expansion valve Electronic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control 100-0 100-0 100-0 100-67 (34) -0
Heat insulation Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, reverse phase protector, fusible plug, freeze-up protector, compressor
Safety devices
overcurrent relay, discharge gas overheat protector, and fan motor protection temperature switch
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 3.0 5.3 5.5 5.5 + 3.0
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 1.5 2.7 2.7 2.7 + 1.5
IB (25A) 1-1/2B (40A) 1-1/2B (40A) 1-1/2B (40A) Flange (JIS 10K) ✕ 2 places
Chilled/hot water inlet/outlet pipes
Flange (JIS 10K) ✕ 2 places Flange (JIS 10K) ✕ 2 places Flange (JIS 10K) ✕ 2 places 1B (25A) Flange (JIS 10K) ✕ 2 places
Product mass kg 135 243 245 395
Operating mass kg 137 246 249 402
Legal refrigerating capacity 50/60Hz 1.37/1.63 2.08/2.48 2.57/3.06 3.94/4.69
Standard accessories Operation manual, warranty card, fuse, and chilled/hot water strainer
External wiring Electrical characteristics
Distance m 31 31 44 45
Circuit breaker size A 40 50 60 100
Grounding wire size mm2 or more 3.5 3.5 5.5 5.5
Earth leakage circuit breaker 40A, 30mA, 0.1 sec. or less 50A, 30mA, 0.1 sec. or less 60A, 100mA, 0.1 sec. or less 100A, 100mA, 0.1 sec. or less
11
2 Product Specifications
Distance m 59 46 63
Circuit breaker size A 125 150 175
Grounding wire size mm2 or more 8 8 14
Earth leakage circuit breaker 125A, 100mA, 0.1 sec. or less 150A, 100mA, 0.1 sec. or less 175A, 100mA, 0.1 sec. or less
12
●Product Specifications
Specifications
Main power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Product
Operation power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Color of casing Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1450 ✕ 1280 ✕ 690 1450 ✕ 1280 ✕ 690 1500 ✕ 1925 ✕ 690 1500 ✕ 2570 ✕ 690
Capacity kW
17.0/19.0 22.4/25.0 33.5/37.5 45.0/50.0
Cooling Chilled water volume R/min. 49/54 64/72 96/108 129/143
Water pressure loss kPa 28/35 28/34 27/34 28/34
Capacity kW
20.0/22.4 25.0/28.0 37.5/42.5 50.0/56.0
Heating Hot water volume R/min. 57/64 72/80 108/122 143/161
Water pressure loss kPa 38/47 34/42 34/43 34/42
Model JT212DA JT265DA JT265DA + JT150BF JT265DA ✕ 2
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW
5.5 ✕ 1 7.5 ✕ 1 7.5 + 3.75 7.5 ✕ 2
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Heat Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
exchanger on Model CB52-50HX CB52-60HX CB52-30HX / CB52-60HX CB52-60HX
water side No. of units 1 1 1/1 2
Heat exchanger on air side Cross-fin coil type Cross-fin coil type Cross-fin coil type Cross-fin coil type
Model P52H11S ✕ 2 P52H11S ✕ 2 P52H11S ✕ 3 P52H11S ✕ 4
Type Propeller fan Propeller fan Propeller fan Propeller fan
Fan Motor output ✕ No. of units kW
0.20 + 0.14 0.2 ✕ 2 0.2 ✕ 3 0.2 ✕ 4
Air volume m3 / min
170/185 195/200 285/295 390/400
Driving system Direct drive Direct drive Direct drive Direct drive
Defrost system Electronic deicer type Electronic deicer type Electronic deicer type Electronic deicer type
Refrigerant control Electronic expansion valve Electronic expansion valve Electronic expansion valve Electronic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control 100-0 100-0 100-67 (34) - 0 100-50-0
Heat insulation Polyethylene foam Polyethylene Polyethylene foam Polyethylene foam
High pressure switch, reverse phase protector, fusible plug, freeze-up protector, compressor overcurrent relay,
Safety devices
open phase protection relay, discharge gas overheat protector, and fan motor protection temperature switch
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 5.3 5.5 5.5 + 3.0 5.5 ✕ 2
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 2.7 2.7 2.7 + 1.5 2.7 ✕ 2
1-1/2B (40A) 1-1/2B (40A) 1-1/2B (40A) Flange (JIS 10K) ✕ 2 places 11/2B (40A)
Chilled/hot water inlet/outlet pipes
Flange (JIS 10K) ✕ 2 places Flange (JIS 10K) ✕ 2 places 1B (25A) Flange (JIS 10K) ✕ 2 places Flange (JIS 10K) ✕ 4 places
Product mass kg 243 245 395 510
Operating mass kg 246 249 402 520
Legal refrigerating capacity 50/60Hz 2.08/2.48 2.57/3.06 3.94/4.69 5.14/6.12
Standard accessories Operation manual, Warranty card, Fuse, and chilled/hot water strainer
External wiring Electrical characteristics
Distance m 31 44 45 59
Circuit breaker size A 50 60 100 125
Grounding wire size mm2 or more 3.5 5.5 5.5 8
Earth leakage circuit breaker 50A, 30mA, 0.1 sec. or less 60A, 100mA, 0.1 sec. or less 100A, 100mA, 0.1 sec. or less 125A, 100mA, 0.1 sec. or less
13
2 Product Specifications
Distance m 46 63
Circuit breaker size A 150 175
Grounding wire size mm2 or more 8 14
Earth leakage circuit breaker 150A, 100mA, 0.1 sec. or less 175A, 100mA, 0.1 sec. or less
14
●Product Specifications
Specifications
Main power supply (50/60 Hz) 3 phase 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V 3 phase 380, 400, 415/400, 440V 3 phase 380, 400, 415/400, 440V
Product
Operation power supply (50/60 Hz) 3 phase 200V 3 phase, 200V 3 phase 200V 3 phase 200V
Color of casing Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1450 ✕ 635 ✕ 690 1450 ✕ 1280 ✕ 690 1450 ✕ 1280 ✕ 690 1500 ✕ 1925 ✕ 690
Capacity kW
11.2/12.5 17.0/19.0 22.4/25.0 33.5/37.5
Cooling Chilled water volume R/min. 32/36 49/54 64/72 96/108
Water pressure loss kPa 28/34 28/35 28/34 27/34
Capacity kW
13.2/15.0 20.0/22.0 25.0/28.0 37.5/42.5
Heating Hot water volume R/min. 38/43 57/64 72/80 108/122
Water pressure loss kPa 38/47 38/47 34/42 34/43
Model JT150BF JT212DA JT265DA JT265DA + JT150BF
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW
3.75 ✕ 1 5.5 ✕ 1 7.5 ✕ 1 7.5 + 3.75
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Heat Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
exchanger on Model CB52-30HX CB52-50HX CB52-60HX CB52-30HX / CB52-60HX
water side No. of units 1 1 1 1/1
Heat exchanger on air side Cross-fin coil type Cross-fin coil type Cross-fin coil type Cross-fin coil type
Model P52H11S ✕ 1 P52H11S ✕ 2 P52H11S ✕ 2 P52H11S ✕ 3
Type Propeller fan Propeller fan Propeller fan Propeller fan
Fan 0.20 ✕ 1
Motor output ✕ No. of units kW 0.20 + 0.14 0.2 ✕ 2 0.2 ✕ 3
Air volume m3 / min
90/95 170/185 195/200 285/295
Driving system Direct drive Direct drive Direct drive Direct drive
Defrost system Electronic deicer type Electronic deicer type Electronic deicer type Electronic deicer type
Refrigerant control Electronic expansion valve Electronic expansion valve Electronic expansion valve Electronic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control 100-0 100-0 100-0 100-67 (34) -0
Heat insulation Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, reverse phase protector, fusible plug, freeze-up protector, compressor
Safety devices
overcurrent relay, discharge gas overheat protector, and fan motor protection temperature switch
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 3.0 5.3 5.5 5.5 + 3.0
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 1.5 2.7 2.7 2.7 + 1.5
IB (25A) 1-1/2B (40A) 1-1/2B (40A) 1-1/2B (40A) Flange (JIS 10K) ✕ 2 places
Chilled/hot water inlet/outlet pipes
Flange (JIS 10K) ✕ 2 places Flange (JIS 10K) ✕ 2 places Flange (JIS 10K) ✕ 2 places 1B (25A) Flange (JIS 10K) ✕ 2 places
Product mass kg 135 243 245 395
Operating mass kg 137 246 249 402
Legal refrigerating capacity 50/60Hz 1.37/1.63 2.08/2.48 2.57/3.06 3.94/4.69
Standard accessories Operation manual, warranty card, fuse, and chilled/hot water strainer
External wiring Electrical characteristics
Distance m 31 31 44 45
Circuit breaker size A 40 50 60 100
Grounding wire size mm2 or more 3.5 3.5 5.5 5.5
Earth leakage circuit breaker 20A, 30mA, 0.1 sec. or less 30A, 30mA, 0.1 sec. or less 40A, 100mA, 0.1 sec. or less 50A, 100mA, 0.1 sec. or less
15
2 Product Specifications
Distance m 59 46 63
Circuit breaker size A 125 150 175
Grounding wire size mm2 or more 8 8 14
Earth leakage circuit breaker 75A, 100mA, 0.1 sec. or less 100A, 100mA, 0.1 sec. or less 100A, 100mA, 0.1 sec. or less
16
●Product Specifications
Brine Type
■UWYP630 ~ 750AZ
Model name UWYP630AZ UWYP750AZ
Type Air cooled heat pump brine chillers
Specifications
Main power supply (50/60 Hz) 3 phase 200V 3 phase 200V
Product
Operation power supply (50/60 Hz) 3 phase 200V 3 phase 200V
Color of casing Ivory white (5Y7.5/1) Ivory white (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1550 ✕ 3230 ✕ 758 1550 ✕ 3870 ✕ 758
Capacity kW
33.0/38.2 39.9/45.9
Cooling Chilled water volume R/min. 182/211 220/253
Water pressure loss kPa 54/69 55/69
Capacity kW
63.0/71.0 75.0/85.0
Heating Hot water volume R/min. 198/223 236/267
Water pressure loss kPa 45/52 42/52
Model JT265DA ✕ 2 + JT150BF JT265DA ✕ 3
Type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW
7.5 ✕ 2 + 3.75 7.5 ✕ 3
Starting system Direct-on-line starting Direct-on-line starting
Heat Type Blazing plate type Blazing plate type
exchanger on Model CB52-30HX / CB52-60HX CB52-60HX
water side No. of units 1/2 3
Heat exchanger on air side Cross-fin coil type Cross-fin coil type
Model P52H11S ✕ 5 P52H11S ✕ 6
Type Propeller fan Propeller fan
Fan 0.2 ✕ 5
Motor output ✕ No. of units kW 0.2 ✕ 6
Air volume m3 / min
480/495 485/600
Driving system Direct drive Direct drive
Defrost system Electronic deicer type Electronic deicer type
Refrigerant control Electronic expansion valve Electronic expansion valve
Temperature controller Electronic thermostat Electronic thermostat
Capacity control 100-80 (60) -40 (20) -0 100-67-34-0
Heat insulation Polyethylene foam Polyethylene foam
High pressure switch, reverse phase protector, fusible plug, freeze-up protector, compressor
Safety devices
overcurrent relay, discharge gas overheat protector, and fan motor protection temperature switch
Refrigerant name R407C R407C
Refrigerant
Charging quantity kg 5.5 ✕ 2 + 3.0 5.5 ✕ 3
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 2.7 ✕ 2 + 1.5 2.7 ✕ 3
1-1/2B (40A) Flange (JIS 10K) ✕ 4 places 1-1/2B (40A)
Chilled/hot water inlet/outlet pipes
1B (25A) Flange (JIS 10K) ✕ 2 places Flange (JIS 10K) ✕ 6 places
Product mass kg 670 790
Operating mass kg 685 810
Legal refrigerating capacity 50/60Hz 6.51/7.75 7.71/9.18
Standard accessories Operation manual, Warranty card, Fuse, and chilled/hot water strainer
External wiring Electrical characteristics
Distance m 46 63
Circuit breaker size A 150 175
Grounding wire size mm2 or more 8 14
Earth leakage circuit breaker 150A, 100mA, 0.1 sec. or less 175A, 100mA, 0.1 sec. or less
17
2 Product Specifications
1-2. Air-cooled Cooling Only Chiller
Standard Type
■UWAP75 ~ 750A
Model name UWAP75A UWAP125A UWAP190A UWAP250A
Type Water chilling unit <air cooled type>
Main power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Operation power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Color of casing Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1450 ✕ 635 ✕ 690 1450 ✕ 635 ✕ 690 1450 ✕ 1280 ✕ 690 1450 ✕ 1280 ✕ 690
Capacity kW 6.7/7.5 11.2/12.5 17.0/19.0 22.4/25.0
Cooling Chilled water volume R/min. 19/22 32/36 49/54 64/72
Water pressure loss kPa 38/46 40/48 40/48 40/50
Model JT90BF JT140BF JT212DA JT265DA
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 2.2 ✕ 1 3.75 ✕ 1 5.5 ✕ 1 7.5 ✕ 1
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Heat Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
exchanger on Model CB52-12HX CB52-30HX CB52-30HX CB52-40HX
water side No. of units 1 1 1 1
Heat exchanger on air side Cross-fin coil type Cross-fin coil type Cross-fin coil type Cross-fin coil type
Model P52H11S ✕ 1 P52H11S ✕ 1 P52H11S ✕ 2 P52H11S ✕ 1
Type Axial flow type Axial flow type Axial flow type Axial flow type
Fan Motor output ✕ No. of units kW 0.14 0.20 0.215 + 0.14 0.215 + 0.2
Air volume m3 / min 75/85 90/95 140/160 175/185
Driving system Direct drive Direct drive Direct drive Direct drive
Refrigerant control Electronic expansion valve Electronic expansion valve Electronic expansion valve Electronic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control 100-0 100-0 100-0 100-0
Heat insulation Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, reverse phase protector, fusible plug, freeze-up protector, compressor
Safety devices
overcurrent relay, discharge gas overheat protector, and fan motor protection temperature switch
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 2.9 3.1 4.5 4.5
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 1.2 1.5 2.7 2.7
Chilled/hot water inlet/outlet pipes IB (25A) Flange (JIS 10K) IB (25A) Flange (JIS 10K) I-1/2B (40A) Flange (JIS 10K) I-1/2B (40A) Flange (JIS 10K)
Product mass kg 121 125 233 235
Operating mass kg 123 127 237 239
Legal refrigerating capacity 50/60Hz 0.85/1.02 1.30/1.55 2.08/2.48 2.57/3.06
Standard accessories Operation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
18
●Product Specifications
Specifications
Main power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Product
Operation power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Color of casing Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1500 ✕ 1925 ✕ 690 1500 ✕ 2570 ✕ 690 1550 ✕ 3230 ✕ 758 1550 ✕ 3870 ✕ 758
Capacity kW 33.5/37.5 45.0/50.0 56.0/63.0 67.0/75.0
Cooling Chilled water volume R/min. 96/108 129/143 161/181 192/215
Water pressure loss kPa 40/49 40/50 40/50 40/50
Model JT265DA + JT140BF JT265DA ✕ 2 JT265DA ✕ 2 + JT140BF JT265DA ✕ 3
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 7.5 + 3.75 7.5 ✕ 2 7.5 ✕ 2 + 3.75 7.5 ✕ 3
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Heat Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
exchanger on Model CB52-30HX/CB52-40HX CB52-40HX CB52-30HX/CB52-40HX CB52-40HX
water side No. of units 1/1 2 1/2 3
Heat exchanger on air side Cross-fin coil type Cross-fin coil type Cross-fin coil type Cross-fin coil type
Model P52H11S ✕ 3 P52H11S ✕ 4 P52H11S ✕ 5 P52H11S ✕ 6
Type Axial flow type Axial flow type Axial flow type Axial flow type
Fan Motor output ✕ No. of units kW (0.215 + 0.2) + 0.2 (0.215 + 0.2) ✕ 2 (0.215 + 0.2) ✕ 2 + 0.2 (0.215 + 0.2) ✕ 3
Air volume m3 / min 265/280 350/370 440/465 525/555
Driving system Direct drive Direct drive Direct drive Direct drive
Refrigerant control Electronic expansion valve Electronic expansion valve Electronic expansion valve Electronic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control 100-67(34)-0 100-50-0 100-80(60)-40(20)-0 100-67-34-0
Heat insulation Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, reverse phase protector, fusible plug, freeze-up protector, compressor
Safety devices
overcurrent relay, discharge gas overheat protector, and fan motor protection temperature switch
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 4.5 + 3.1 4.5 ✕ 2 4.5 ✕ 2 + 3.1 4.5 ✕ 3
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 2.7 + 1.5 2.7 ✕ 2 2.7 ✕ 2 + 1.5 2.7 ✕ 3
Chilled/hot water inlet/outlet pipes 2B (50A) Flange (JIS 10K) 2B (50A) Flange (JIS 10K) I-1/2B (40A) Flange (JIS 10K) 2B (50A) Flange (JIS 10K) x 3 places
Product mass kg 375 490 640 760
Operating mass kg 390 510 655 780
Legal refrigerating capacity 50/60Hz 3.87/4.61 5.14/6.12 6.44/7.67 7.71/9.18
Standard accessories Operation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
19
2 Product Specifications
Specification of Ministry of Land, Infrastructure and Transport
■UWAP190 ~ 750AC
Model name UWAP190AC UWAP250AC UWAP375AC UWAP500AC
Type Water chilling unit <air cooled type> (Specifications of Ministry of Land, Infrastructure and Transport of year 2001)
Main power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Operation power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Color of casing Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1450 ✕ 1280 ✕ 690 1450 ✕ 1280 ✕ 690 1500 ✕ 1925 ✕ 690 1500 ✕ 2570 ✕ 690
Capacity kW 17.0/19.0 22.4/25.0 33.5/37.5 45.0/50.0
Cooling Chilled water volume R/min. 49/54 64/72 96/108 129/143
Water pressure loss kPa 40/48 40/50 40/49 40/50
Model JT212DA JT265DA JT265DA + JT140BF JT265DA ✕ 2
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 5.5 ✕ 1 7.5 ✕ 1 7.5 + 3.75 7.5 ✕ 2
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Heat Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
exchanger on Model CB52-30HX CB52-40HX CB52-30HX / CB52-40HX CB52-40HX
water side No. of units 1 1 1/1 2
Heat exchanger on air side Cross-fin coil type Cross-fin coil type Cross-fin coil type Cross-fin coil type
Model P52H11S ✕ 2 P52H11S ✕ 2 P52H11S ✕ 3 P52H11S ✕ 4
Type Axial flow type Axial flow type Axial flow type Axial flow type
Fan Motor output ✕ No. of units kW 0.215 + 0.14 0.215 + 0.2 (0.215 + 0.2) + 0.2 (0.215+0.2) ✕ 2
Air volume m3 / min 140/160 175/185 265/280 350/370
Driving system Direct drive Direct drive Direct drive Direct drive
Refrigerant control Electronic expansion valve Electronic expansion valve Electronic expansion valve Electronic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control 100-0 100-0 100-67 (34) - 0 100-50-0
Heat insulation Polyethylene foam Polyethylene Polyethylene foam Polyethylene foam
High pressure switch, reverse phase protector, fusible plug, freeze-up protector, compressor overcurrent relay,
Safety devices
open phase protection relay, discharge gas overheat protector, and fan motor protection temperature switch
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 4.5 4.5 4.5 + 3.1 4.5 ✕ 2
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 2.7 2.7 2.7 + 1.5 2.7 ✕ 2
Chilled/hot water inlet/outlet pipes 1-1/2B (40A) Flange (JIS 10K) 1-1/2B (40A) Flange (JIS 10K) 2B (50A) Flange (JIS 10K) 2B (50A) Flange (JIS 10K)
Product mass kg 233 235 375 490
Operating mass kg 237 239 390 510
Legal refrigerating capacity 50/60Hz 2.08/2.48 2.57/3.06 3.87/4.61 5.14/6.12
Standard accessories Operation manual, Warranty card, Fuse, and chilled water strainer
specifications characteristics
20
●Product Specifications
Specifications
Main power supply (50/60 Hz) 3 phase 200V 3 phase 200V
Product
Operation power supply (50/60 Hz) 3 phase 200V 3 phase 200V
Color of casing Ivory white (5Y7.5/1) Ivory white (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1550 ✕ 3230 ✕ 758 1550 ✕ 3870 ✕ 758
Capacity kW 56.0/63.0 67.0/75.0
Cooling Chilled water volume R/min. 161/181 192/215
Water pressure loss kPa 40/50 40/51
Model JT265DA ✕ 2 + JT140BF JT265DA ✕ 3
Type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 7.5 ✕ 2 + 3.75 7.5 ✕ 3
Starting system Direct-on-line starting Direct-on-line starting
Heat Type Blazing plate type Blazing plate type
exchanger on Model CB52-30HX / CB52-40HX CB52-40HX
water side No. of units 1/2 3
Heat exchanger on air side Cross-fin coil type Cross-fin coil type
Model P52H11S ✕ 5 P52H11S ✕ 6
Type Axial flow type Axial flow type
Fan Motor output ✕ No. of units kW (0.215+0.2) ✕ 2 + 0.2 (0.215+0.2) ✕ 3
Air volume m3 / min 440/465 525/555
Driving system Direct drive Direct drive
Refrigerant control Electronic expansion valve Electronic expansion valve
Temperature controller Electronic thermostat Electronic thermostat
Capacity control 100-80 (60) - 40 (20) - 0 100-67-34-0
Heat insulation Polyethylene foam Polyethylene foam
High pressure switch, reverse phase protector, fusible plug, freeze-up protector, compressor overcurrent relay,
Safety devices
open phase protection relay, discharge gas overheat protector, and fan motor protection temperature switch
Refrigerant name R407C R407C
Refrigerant
Charging quantity kg 4.5 ✕ 2 + 3.1 4.5 ✕ 3
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 2.7 ✕ 2 + 1.5 2.7 ✕ 3
Chilled/hot water inlet/outlet pipes 1-1/2B (40A) Flange (JIS 10K) 2B (50A) Flange (JIS 10K) ✕ 3 places
Product mass kg 640 760
Operating mass kg 655 780
Legal refrigerating capacity 50/60Hz 6.44/7.67 7.71/9.18
Standard accessories Operation manual, Warranty card, Fuse, and chilled water strainer
specifications characteristics
21
2 Product Specifications
Overseas voltage Type
■UWAP75 ~ 750AYE
Model name UWAP75AYE(Y3) UWAP125AYE(Y3) UWAP190AYE(Y3) UWAP250AYE(Y3)
Type Water chilling unit <air cooled type>
Main power supply (50/60 Hz) 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V
Operation power supply (50/60 Hz) 3 phase, 200V 3 phase, 200V 3 phase, 200V 3 phase, 200V
Color of casing Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1450 ✕ 635 ✕ 690 1450 ✕ 635 ✕ 690 1450 ✕ 1280 ✕ 690 1450 ✕ 1280 ✕ 690
Capacity kW 6.7/7.5 11.2/12.5 17.0/19.0 22.4/15.0
Cooling Chilled water volume R/min. 19/22 32/36 49/54 64/72
Water pressure loss kPa 38/46 40/48 40/48 40/50
Model JT90BF JT140BF JT212DA JT265DA
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 2.2 ✕ 1 3.75 ✕ 1 5.5 ✕ 1 7.5 ✕ 1
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Heat Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
exchanger on Model CB52-12HX CB52-30HX CB52-30HX CB52-40HX
water side No. of units 1 1 1 1
Heat exchanger on air side Cross-fin coil type Cross-fin coil type Cross-fin coil type Cross-fin coil type
Model P52H11S ✕ 1 P52H11S ✕ 1 P52H11S ✕ 2 P52H11S ✕ 2
Type Axial flow type Axial flow type Axial flow type Axial flow type
Fan Motor output ✕ No. of units kW 0.14 0.20 0.215 + 0.14 0.215 + 0.2
Air volume m3 / min 75/85 90/95 140/160 175/185
Driving system Direct drive Direct drive Direct drive Direct drive
Refrigerant control Electronic expansion valve Electronic expansion valve Electronic expansion valve Electronic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control 100-0 100-0 100-0 100-0
Heat insulation Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, reverse phase protector, fusible plug, freeze-up protector, compressor
Safety devices
overcurrent relay, discharge gas overheat protector, and fan motor protection temperature switch
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 2.9 3.1 4.5 4.5
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 1.2 1.5 2.7 2.7
Chilled/hot water inlet/outlet pipes IB (25A) Flange (JIS 10K) 1B (25A) Flange (JIS 10K) 1-1/2B (40A) Flange (JIS 10K) 1-1/2B (40A) Flange (JIS 10K)
Product mass kg 121 125 233 235
Operating mass kg 123 127 237 239
Legal refrigerating capacity 50/60Hz 0.85/1.02 1.30/1.55 2.08/2.48 2.57/3.06
Standard accessories Operation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
22
●Product Specifications
Specifications
Main power supply (50/60 Hz) 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V
Product
Operation power supply (50/60 Hz) 3 phase, 200V 3 phase, 200V 3 phase, 200V 3 phase, 200V
Color of casing Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1500 ✕ 1925 ✕ 690 1500 ✕ 2570 ✕ 690 1550 ✕ 3230 ✕ 758 1550 ✕ 3870 ✕ 758
Capacity kW 33.5/37.5 45.0/50.0 56.0/63.0 67.0/75.0
Cooling Chilled water volume R/min. 96/108 129/143 161/181 192/215
Water pressure loss kPa 40/49 40/50 40/50 40/50
Model JT265DA+JT140BF JT265DA ✕ 2 JT265DA ✕ 2+JT140BF JT265DA ✕ 3
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 7.5+3.75 7.5 ✕ 2 7.5 ✕ 2 + 3.75 7.5 ✕ 3
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Heat Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
exchanger on Model CB52-30HX/CB52-40HX CB52-40HX CB52-30HX/CB52-40HX CB52-40HX
water side No. of units 1/1 2 1/2 3
Heat exchanger on air side Cross-fin coil type Cross-fin coil type Cross-fin coil type Cross-fin coil type
Model P52H11S ✕ 3 P52H11S ✕ 4 P52H11S ✕ 5 P52H11S ✕ 6
Type Axial flow type Axial flow type Axial flow type Axial flow type
Fan Motor output ✕ No. of units kW (0.215+0.2) + 0.2 (0.215+0.2) ✕ 2 (0.215+0.2) ✕ 2 + 0.2 (0.215+0.2) ✕ 3
Air volume m3 / min 265/280 350/370 440/465 525/555
Driving system Direct drive Direct drive Direct drive Direct drive
Refrigerant control Electronic expansion valve Electronic expansion valve Electronic expansion valve Electronic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control 100-67(34)-0 100-50-0 100-80(60)-40(20)-0 100-67-34-0
Heat insulation Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, reverse phase protector, fusible plug, freeze-up protector, compressor
Safety devices
overcurrent relay, discharge gas overheat protector, and fan motor protection temperature switch
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 4.5+3.1 4.5 ✕ 2 4.5 ✕ 2 + 3.1 4.5 ✕ 3
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 2.7 + 1.5 2.7 ✕ 2 2.7 ✕ 2 + 1.5 2.7 ✕ 3
Chilled/hot water inlet/outlet pipes 2B (50A) Flange (JIS 10K) 2B (50A) Flange (JIS 10K) I-1/2B (40A) Flange (JIS 10K) (50A) Flange (JIS 10K) ✕ 3 places
2B
Product mass kg 375 490 640 760
Operating mass kg 390 510 655 780
Legal refrigerating capacity 50/60Hz 3.87/4.61 5.14/6.12 6.44/7.67 7.71/9.18
Standard accessories Operation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
23
2 Product Specifications
Brine Type
■UWAP3 ~ 30AZ
Model name UWAP3AZ UWAP5AZ UWAP8AZ UWAP10AZ
Type Brine chilling unit <air cooled type>
Equivalent horsepower 3 HP 5 HP 8 HP 10 HP
Applicable brine NIBRINE Z-1, 50wt% NIBRINE Z-1, 50wt% NIBRINE Z-1, 50wt% NIBRINE Z-1, 50wt%
Main power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Operation power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Color of casing Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1450 ✕ 635 ✕ 690 1450 ✕ 635 ✕ 690 1450 ✕ 1280 ✕ 690 1450 ✕ 1280 ✕ 690
Capacity kW 3.9/4.6 6.4/7.6 10.1/11.6 13.3/15.3
Cooling Chilled water volume R/min. 21/25 35/42 56/63 73/84
Water pressure loss kPa 69/94 74/98 77/96 80/101
Model JT90BF JT140BF JT212DA JT265DA
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 2.2 ✕ 1 3.75 ✕ 1 5.5 ✕ 1 7.5 ✕ 1
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Heat Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
exchanger on Model CB52-12HX CB52-30HX CB52-30HX CB52-40HX
water side No. of units 1 1 1 1
Heat exchanger on air side Cross-fin coil type Cross-fin coil type Cross-fin coil type Cross-fin coil type
Model P52H11S ✕ 1 P52H11S ✕ 1 P52H11S ✕ 2 P52H11S ✕ 2
Type Axial flow type Axial flow type Axial flow type Axial flow type
Fan Motor output ✕ No. of units kW 0.14 0.2 0.215 + 0.14 0.215 + 0.2
Air volume m3 / min 75/85 90/95 140/160 175/185
Driving system Direct drive Direct drive Direct drive Direct drive
Refrigerant control Electronic expansion valve Electronic expansion valve Electronic expansion valve Electronic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control % 100-0 100-0 100-0 100-0
Heat insulation Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, reverse phase protector, fusible plug, freeze-up protector, compressor
Safety devices
overcurrent relay, discharge gas overheat protector, and fan motor protection temperature switch
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 2.9 3.1 4.5 4.5
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 1.2 1.5 2.7 2.7
Chilled/hot water inlet/outlet pipes 1B (25A) Flange (JIS 10K) 1B (25A) Flange (JIS 10K) 1-1/2B (40A) Flange (JIS 10K) 1-1/2B (40A) Flange (JIS 10K)
Product mass kg 121 125 233 235
Operating mass kg 123 127 237 239
Legal refrigerating capacity (50/60Hz) 0.85/1.02 1.30/1.55 2.08/2.48 2.57/3.06
Standard accessories Operation manual, Warranty card, Fuse, and chilled water strainer
External wiring Electrical characteristics
Distance m 28 31 31 44
Circuit breaker size A 20 40 50 60
Grounding wire size mm2 or more 2.0 3.5 3.5 5.5
Earth leakage circuit breaker 20A, 30mA, 0.1 sec. or less 40A, 30mA, 0.1 sec. or less 50A, 30mA, 0.1 sec. or less 60A, 100mA, 0.1 sec. or less
24
●Product Specifications
Specifications
Equivalent horsepower 15 HP 20HP 25 HP 30 HP
Product
Applicable brine NIBRINE Z-1, 50wt% NIBRINE Z-1, 50wt% NIBRINE Z-1, 50wt% NIBRINE Z-1, 50wt%
Main power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Operation power supply (50/60 Hz) 3 phase 200V 3 phase 200V 3 phase 200V 3 phase 200V
Color of casing Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1) Ivory white (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1500 ✕ 1925 ✕ 690 1500 ✕ 2570 ✕ 690 1550 ✕ 3230 ✕ 758 1500 ✕ 3870 ✕ 758
Capacity kW 19.7/22.9 26.6/30.6 33.0/38.2 39.9/45.9
Cooling Chilled water volume R/min. 108/126 146/168 181/210 219/252
Water pressure loss kPa 78/100 76/97 77/99 76/97
Model JT265DA+JT140BF JT265DA ✕ 2 JT265DA + JT140BF JT265DA ✕ 3
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 7.5 + 3.75 7.5 ✕ 2 7.5 ✕ 2 + 3.75 7.5 ✕ 3
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Heat Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
exchanger on Model CB52-30HX/CB52-40HX CB52-40HX CB52-30HX/CB52-40HX CB52-40HX
water side No. of units 1/1 2 1/2 3
Heat exchanger on air side Cross-fin coil type Cross-fin coil type Cross-fin coil type Cross-fin coil type
Model P52H11S ✕ 3 P52H11S ✕ 4 P52H11S ✕ 5 P52H11S ✕ 6
Type Axial flow type Axial flow type Axial flow type Axial flow type
Fan Motor output ✕ No. of units kW 0.215 + 0.2 + 0.2 (0.215 + 0.2) ✕ 2 (0.215 + 0.2) ✕ 0.2 + 0.2 (0.215 + 0.2) ✕ 3
Air volume m3 / min 265/280 350/370 440/465 525/555
Driving system Direct drive Direct drive Direct drive Direct drive
Refrigerant control Electronic expansion valve Electronic expansion valve Electronic expansion valve Electronic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control % 100-67(34)-0 100-50-0 100-80(60)-40(20)-0 100-67-34-0
Heat insulation Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, reverse phase protector, fusible plug, freeze-up protector, compressor
Safety devices
overcurrent relay, discharge gas overheat protector, and fan motor protection temperature switch
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 4.5 + 3.1 4.5 ✕ 2 4.5 ✕ 2 + 3.1 4.5 ✕ 3
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 2.7 + 1.5 2.7 ✕ 2 2.7 ✕ 2 + 1.5 2.7 ✕ 3
Chilled/hot water inlet/outlet pipes 2B (50A) Flange (JIS 10K) 2B (50A) Flange (JIS 10K) 1-1/2B (40A) Flange (JIS 10K) 2B (50A) Flange (JIS 10K) x 3 places
Product mass kg 375 490 640 760
Operating mass kg 390 510 655 780
Legal refrigerating capacity (50/60Hz) 3.87/4.61 5.14/6.12 6.44/7.67 7.71/9.18
Standard accessories Operation manual, Warranty card, Fuse, and chilled water strainer
External wiring Electrical characteristics
Distance m 45 59 46 63
Circuit breaker size A 100 125 150 175
Grounding wire size mm2 or more 8 8 8 14
Earth leakage circuit breaker 100A, 100mA, 0.1 sec. or less 125A, 100mA, 0.1 sec. or less 150A, 100mA, 0.1 sec. or less 175A, 100mA, 0.1 sec. or less
25
2 Product Specifications
2 Wiring Diagrams
2-1. Air cooled heat-pump chillers
■UWYP125A(E)
3D038408B
26
●Product Specifications
■UWYP190 • 250A(E)
Specifications
Product
3D038409B
27
2 Product Specifications
■UWYP375A(E)
1/2
3D038570B
28
●Product Specifications
■UWYP375A(E)
2/2
Specifications
Product
3D038410A
29
2 Product Specifications
■UWYP500A(E)
1/2
3D038438B
30
●Product Specifications
■UWYP500A(E)
2/2
Specifications
Product
3D037506C
31
2 Product Specifications
■UWYP630A(E)• 630AZ
1/3
3D037505D
32
●Product Specifications
■UWYP630A(E)• 630AZ
2/3
Specifications
Product
3D037506C
33
2 Product Specifications
■UWYP630A(E)• 630AZ
3/3
3D038411A
34
●Product Specifications
■UWYP750A(E)• 750AZ
1/3
Specifications
Product
3D037505D
35
2 Product Specifications
■UWYP750A(E)• 750AZ
2/3
3D037506C
36
●Product Specifications
■UWYP750A(E)• 750AZ
3/3
Specifications
Product
3D037507C
37
2 Product Specifications
■UWYP190AC • 250AC
3D042480
38
●Product Specifications
■UWYP375AC
1/2
Specifications
Product
3D042481
39
2 Product Specifications
■UWYP375AC
2/2
3D042484
40
●Product Specifications
■UWYP500AC
1/2
Specifications
Product
3D042482
41
2 Product Specifications
■UWYP500AC
2/2
3D042485
42
●Product Specifications
■UWYP630AC
1/3
Specifications
Product
3D042483
43
2 Product Specifications
■UWYP630AC
2/3
3D042485
44
●Product Specifications
■UWYP630AC
3/3
Specifications
Product
3D042486
45
2 Product Specifications
■UWYP750AC
1/3
3D042483
46
●Product Specifications
■UWYP750AC
2/3
Specifications
Product
3D042485
47
2 Product Specifications
■UWYP750AC
3/3
3D042487
48
●Product Specifications
■UWYP125AYE(Y3)
Specifications
Product
3D039221B
49
2 Product Specifications
■UWYP190AYE(Y3)• 250AYE(Y3)
3D039153B
50
●Product Specifications
■UWYP375AYE(Y3)
1/2
Specifications
Product
3D039222B
51
2 Product Specifications
■UWYP375AYE(Y3)
2/2
3D039223A
52
●Product Specifications
■UWYP500AYE(Y3)
1/2
Specifications
Product
3D039224B
53
2 Product Specifications
■UWYP500AYE(Y3)
2/2
3D039155A
54
●Product Specifications
■UWYP630AYE(Y3)
1/3
Specifications
Product
3D039154B
55
2 Product Specifications
■UWYP630AYE(Y3)
2/3
3D039155A
56
●Product Specifications
■UWYP630AYE(Y3)
3/3
Specifications
Product
3D039260A
57
2 Product Specifications
■UWYP750AYE(Y3)
1/3
3D039154B
58
●Product Specifications
■UWYP750AYE(Y3)
2/3
Specifications
Product
3D039155A
59
2 Product Specifications
■UWYP750AYE(Y3)
3/3
3D039156A
60
●Product Specifications
Specifications
Product
3D040184C
61
2 Product Specifications
■UWAP190A(E)• 250A(E)
, UWAP8AZ • 10AZ
3D038599B
62
●Product Specifications
, UWAP15AZ
■UWAP375A(E)
1/2
Specifications
Product
3D038600B
63
2 Product Specifications
, UWAP15AZ
■UWAP375A(E)
2/2
3D038603B
64
●Product Specifications
, UWAP20AZ
■UWAP500A(E)
1/2
Specifications
Product
3D038601B
65
2 Product Specifications
, UWAP20AZ
■UWAP500A(E)
2/2
3D038604A
66
●Product Specifications
, UWAP25AZ
■UWAP630A(E)
1/3
Specifications
Product
3D038602C
67
2 Product Specifications
, UWAP25AZ
■UWAP630A(E)
2/3
3D038604A
68
●Product Specifications
, UWAP25AZ
■UWAP630A(E)
3/3
Specifications
Product
3D038605B
69
2 Product Specifications
, UWAP30AZ
■UWAP750A(E)
1/3
3D038602C
70
●Product Specifications
, UWAP30AZ
■UWAP750A(E)
2/3
Specifications
Product
3D038604A
71
2 Product Specifications
, UWAP30AZ
■UWAP750A(E)
3/3
3D038606A
72
●Product Specifications
■UWAP190AC • 250AC
Specifications
Product
3D042489
73
2 Product Specifications
■UWAP375AC
1/2
3D042490
74
●Product Specifications
■UWAP375AC
2/2
Specifications
Product
3D042493
75
2 Product Specifications
■UWAP500AC
1/2
3D042491
76
●Product Specifications
■UWAP500AC
2/2
Specifications
Product
3D042494
77
2 Product Specifications
■UWAP630AC
1/3
3D042492
78
●Product Specifications
■UWAP630AC
2/3
Specifications
Product
3D042494
79
2 Product Specifications
■UWAP630AC
3/3
3D042495
80
●Product Specifications
■UWAP750AC
1/3
Specifications
Product
3D042492
81
2 Product Specifications
■UWAP750AC
2/3
3D042494
82
●Product Specifications
■UWAP750AC
3/3
Specifications
Product
3D042496
83
2 Product Specifications
■UWAP75AYE(Y3)• 125AYE(Y3)
3D040960B
84
●Product Specifications
■UWAP190AYE(Y3)
•250AYE(Y3)
Specifications
Product
3D039338A
85
2 Product Specifications
■UWAP375AYE(Y3)
1/2
3D039339B
86
●Product Specifications
■UWAP375AYE(Y3)
2/2
Specifications
Product
3D039340A
87
2 Product Specifications
■UWAP500AYE(Y3)
1/2
3D039341B
88
●Product Specifications
■UWAP500AYE(Y3)
2/2
Specifications
Product
3D039342
89
2 Product Specifications
■UWAP630AYE(Y3)
1/3
3D039343B
90
●Product Specifications
■UWAP630AYE(Y3)
2/3
Specifications
Product
3D039342
91
2 Product Specifications
■UWAP630AYE(Y3)
3/3
3D039344A
92
●Product Specifications
■UWAP750AYE(Y3)
1/3
Specifications
Product
3D039343B
93
2 Product Specifications
■UWAP750AYE(Y3)
2/3
3D039342
94
●Product Specifications
■UWAP750AYE(Y3)
3/3
Specifications
Product
3D039345
95
2 Product Specifications
3 Piping Diagrams
3-1. Air cooled heat pump chiller
■UWYP125 ~ 250A(E)
(C)
(YE)
(Y3)
3D038316
96
●Product Specifications
■UWYP375 ~ 750A(E)
(C)
(YE)
(Y3)
, UWYP630 • 750AZ
Specifications
Product
3D038316 + 4D038412
97
2 Product Specifications
3-2. Water chilling unit (Air cooled)
■UWAP75 ~ 250A(E)
(C)
(YE)
(Y3)
, UWAP3 ~ 10AZ
3D038354A
98
●Product Specifications
■UWAP375 ~ 750A(E)
(C)
(YE)
(Y3)
, UWAP15 ~ 30AZ
Specifications
Product
3D038354A + 4D038412
99
2 Product Specifications
4 List of Operating Values of Functional Parts
4-1. Air cooled heat pump chillers
■UWYP125 ~ 750A, UWYP190 ~ 750AC, UWYP630 • 750AZ
UWYP190A UWYP250A UWYP375A
UWYP125A
UWYP190AC UWYP250AC UWYP375AC
High pressure switch S1 to 2PH 20PS688-11 OFF: 2.94+0/–0.1MPa ON: 2.16 ±0.1MPa
3SA42292-2-KU 3SA42293-2-Ki 3SA42224-2-SE 3SA42224-2-SE
F1C
CLK26JT-P12 (24A) CLK35JT-P12(33A) CLK50JT-P12(42A) CLK50JT-P12(42A)
3SA42292-2-KU
Compressor overcurrent relay F2C — — —
CLK26JT-P12(24A)
F3C — — — —
Fan motor protection thermostat Q1 to 3M Built in fan motor OFF: 135˚C ON: 86˚C
Reverse phase protection function PRC Built in A1P
Discharge gas overheat protection function (Discharge pipe thermistor) R3-1 to 2T OFF: 130˚C
Freeze-up protection function (Plate type heat exchanger outlet thermistor) R6-1 to 2T OFF: –3.5˚C (Brine chiller: –25˚C)
Freeze-up protection function (Water outlet thermistor) R-Tho1 to 2 OFF: 3˚C (Brine chiller: –15˚C)
Fusible plug — FPND-3 (70 to 75˚C)
UWYP630A UWYP750A
UWYP500A
UWYP639AC UWYP750AC
UWYP500AC
UWYP630AZ UWYP750AZ
High pressure switch S1 to 3PH 20PS688-11 OFF: 2.94+0/–0.1MPa ON: 2.16 ±0.1MPa
3SA42224-2-SE 3SA42224-2-SE 3SA42224-2-SE
F1C
CLK50JT-P12 (42A) CLK50JT-P12 (42A) CLK50JT-P12(42A)
3SA42224-2-SE 3SA42224-2-SE 3SA42224-2-SE
Compressor overcurrent relay F2C
CLK50JT-P12 (42A) CLK50JT-P12 (42A) CLK50JT-P12 (42A)
3SA42292-2-KU 3SA42224-2-SE
F3C —
CLK26JT-P12 (24A) CLK50JT-P12 (42A)
Fan motor protection thermostat Q1 to 6M Built in fan motor OFF: 135˚C ON: 86˚C
Reverse phase protection function PRC Built in A1P
Discharge gas overheat protection function (Discharge pipe thermistor) R3-1 to 3T OFF: 130˚C
Freeze-up protection function (Plate type heat exchanger outlet thermistor) R6-1 to 3T OFF: –3.5˚C (Brine chiller: –25˚C)
Freeze-up protection function (Water outlet thermistor) R-Tho1 to 3 OFF: 3˚C (Brine chiller: –15˚C)
Fusible plug — FPND-3 (70 to 75˚C)
100
●Product Specifications
High pressure switch S1 to 2PH 20PS688-11 OFF: 2.94+0/–0.1MPa ON: 2.16 ±0.1MPa
Specifications
3SA42291-2-SA 3SA42285-2-SU 3SA42285-2-SA 3SA42285-2-SA
Product
F1C
CLK20JT-P12 (13A) CLK35JT22-P12(18A) CLK35JT22-P12(22A) CLK35JT22-P12(22A)
3SA42291-2-SA
Compressor overcurrent relay F2C — — —
CLK20JT-P12(13A)
F3C — — — —
Fan motor protection thermostat Q1 to 3M Built in fan motor OFF: 135˚C ON: 86˚C
Reverse phase protection function PRC Built in A1P
Discharge gas overheat protection function (Discharge pipe thermistor) R3-1 to 2T OFF: 130˚C
Freeze-up protection function (Plate type heat exchanger outlet thermistor) R6-1 to 2T OFF: –3.5˚C
Freeze-up protection function (Water outlet thermistor) R-Tho1 to 2 OFF: 3˚C
Fusible plug — FPND-3 (70 to 75˚C)
High pressure switch S1 to 3PH 20PS688-11 OFF: 2.94+0/–0.1MPa ON: 2.16 ±0.1MPa
SA42285-2-SA 3SA42285-2-SA 3SA42285-2-SA
F1C
CLK35JT22-P12 (22A) CLK35JT22-P12 (22A) CLK35JT22-P12 (22A)
3SA42285-2-SA 3SA42285-2-SA 3SA42285-2-SA
Compressor overcurrent relay F2C
CLK35JT22-P12 (22A) CLK35JT22-P12 (22A) CLK35JT22-P12 (22A)
3SA42291-2-SA 3SA42285-2-SA
F3C —
CLK20JT-P12 (13A) CLK35JT22-P12 (22A)
Fan motor protection thermostat Q1 to 6M Built in fan motor OFF: 135˚C ON: 86˚C
Reverse phase protection function PRC Built in A1P
Discharge gas overheat protection function (Discharge pipe thermistor) R3-1 to 3T OFF: 130˚C
Freeze-up protection function (Plate type heat exchanger outlet thermistor) R6-1 to 3T OFF: –3.5˚C
Freeze-up protection function (Water outlet thermistor) R-Tho1 to 3 OFF: 3˚C
Fusible plug — FPND-3 (70 to 75˚C)
101
2 Product Specifications
4-2. Cooling Only Chillers
■UWAP75 ~ 750A, UWAP190 ~ 750AC, UWAP3 ~30AZ
UWAP190A UWAP250A
UWAP75A UWAP125A
NWAP190AC NWAP250AC
UWAP3AZ UWAP5AZ
UWAP8AZ UWAP10AZ
High pressure switch S1PH 20PS688-11 OFF: 2.94+0/–0.1MPa ON: 2.16 ±0.1MPa
3SA42291-2-KE 3SA42292-2-KV 3SA42293-2-Ki 3SA42224-2-SE
F1C
CLK20JT-P12 (15A) CLK26JT-P12(24A) CLK35JT-P12(33A) CLK50JT-P12(42A)
F3C — — — —
Fan motor protection thermostat Q1 to 2M Built in fan motor OFF: 135˚C ON: 86˚C
Reverse phase protection function PRC Built in A1P
Discharge gas overheat protection function (Discharge pipe thermistor) R3-1 to 1T OFF: 130˚C
Freeze-up protection function (Plate type heat exchanger outlet thermistor) R6-1 to 1T OFF: –3.5˚C (Brine chiller: –25˚C)
Freeze-up protection function (Water outlet thermistor) R-Tho1 to 1 OFF: 3˚C (Brine chiller: –15˚C)
Fusible plug — FPND-3 (70 to 75˚C)
102
●Product Specifications
High pressure switch S1PH 20PS688-11 OFF: 2.94+0/–0.1MPa ON: 2.16 ±0.1MPa
Specifications
3SA42291-2-SU 3SA42291-2-SA 3SA42285-2-SU 3SA42285-2-SA
Product
F1C
CLK20JT-P12 (7.5A) CLK20JT-P12(13A) CLK35JT22-P12(18A) CLK35JT22-P12(22A)
F3C — — — —
Fan motor protection thermostat Q1 to 2M Built in fan motor OFF: 135˚C ON: 86˚C
Reverse phase protection function PRC Built in A1P
Discharge gas overheat protection function (Discharge pipe thermistor) R3-1 to 1T OFF: 130˚C
Freeze-up protection function (Plate type heat exchanger outlet thermistor) R6-1 to 1T OFF: –3.5˚C
Freeze-up protection function (Water outlet thermistor) R-Tho1 to 1 OFF: 3˚C
Fusible plug — FPND-3 (70 to 75˚C)
High pressure switch S1 to 3PH 20PS688-11 OFF: 2.94+0/–0.1MPa ON: 2.16 ±0.1MPa
3SA42285-2-SA 3SA42285-2-SA 3SA42285-2-SA 3SA42285-2-SA
F1C
CLK35JT22-P12 (22A) CLK35JT22-P12 (22A) CLK35JT22-P12 (22A) CLK35JT22-P12 (22A)
3SA42291-2-SA 3SA42285-2-SA 3SA42285-2-SA 3SA42285-2-SA
Compressor overcurrent relay F2C
CLK20JT22-P12 (13A) CLK35JT22-P12 (22A) CLK35JT22-P12 (22A) CLK35JT22-P12 (22A)
3SA42291-2-SA 3SA42285-2-SA
F3C — —
CLK20JT-P12 (13A) CLK35JT22-P12 (22A)
Fan motor protection thermostat Q1 to 6M Built in fan motor OFF: 135˚C ON: 86˚C
Reverse phase protection function PRC Built in A1P
Discharge gas overheat protection function (Discharge pipe thermistor) R3-1 to 3T OFF: 130˚C
Freeze-up protection function (Plate type heat exchanger outlet thermistor) R6-1 to 3T OFF: –3.5˚C
Freeze-up protection function (Water outlet thermistor) R-Tho1 to 3 OFF: 3˚C
Fusible plug — FPND-3 (70 to 75˚C)
103
2 Product Specifications
5 Operation Limits
5-1. Air cooled heat pump chillers
■UWYP125 ~ 750A, UWYP190 ~ 750AC, UWYP125 ~ 750AYE (Y3)
Cooling operation limits Heating operation limits
Outdoor temperature (˚C D.B.)
Recommended
operation range Operative range
(for continuous (for pull down)
stable operation)
Chilled water outlet temperature (˚C) Hot water outlet temperature (˚C)
Applicable water volume range and minimum holding water volume
Note) 1. Operating conditions: Standard water volume
Model name
Water (AYE) (AC) (AYE) (AC) (AYE) (AC) (AYE) (AC) (AYE) (AC) (AYE) (AC) (AYE) 2. : Standard conditions
volume
range Max.
(R / min) 3. : Recommended operation range (for continuous stable operation)
Min.
4. : Operative range (for pull down)
Min. holding Inlet control
water volume 5. The outdoor air conditions in heating represent those at relative humidity of 85%.
(R) Note 6 Outlet control
6. The holding water volumes represent those at a differential of 4˚C, respectively.
Water volume If the differential is 2˚C, the holding water volumes should be doubled.
held in chiller (R) 2 4 4 6 8 10 12
■UWYP630AZ • 750AZ
Cooling operation limits Heating operation limits
Outdoor temperature (˚C D.B.)
Recommended
operation range
(for continuous
stable operation)
Recommended Operative Operation
operation range range limits
(for continuous (for continuous (for pull down)
stable operation) stable operation)
104
●Product Specifications
Specifications
2. : Standard conditions
Product
3. : Recommended operation range (for continuous stable operation)
Model name
(AYE) (AC) (AYE) (AC) (AYE) (AC) (AYE) (AC) (AYE) (AC) (AYE) (AC) (AYE) (AC) (AYE)
Water Standard
volume (50/60Hz)
(R / min)
Max.
Min.
■UWAP3 ~ 30AZ
2. : Standard conditions
Model name
Standard
Brine volume (50/60Hz)
(R / min)
Max.
Min.
Min. brine Inlet control
volume held
Brine outlet temperature (˚C) in system
(R) Note 6 Outlet control
Brine volume
held in chiller (R)
105
2 Product Specifications
6 Operation Standards
6-1. Air-cooled chiller
Items Description
Power supply voltage Within ±10% of rated voltage
Interphase balance Within ±2% of rated voltage
Power supply frequency Within ±2% of rated
Limits of outlet water temperature and outdoor air In accordance with the Table of Operation Limits
Pull down time Within one hour (at no load operation)
Capacity and input In conformity with JIS B 8613
The number of ON/OFF times in one hour shall be not more than 12 times. ON
Intervals of compressor ON/OFF
period shall be two minutes or more and OFF period three minutes or more.
Factors, which will cause any scale, slime, or corrosive obstruction, shall conform to
Water quality the water quality standard values specified in the JRA Water Quality Guideline
“JRA-GL-02”.
Avoid installing any unit near exhaust opening or stack, in a special atmosphere of
Outdoor air quality chemical plant, in places with soluble matters affecting copper or aluminum,
extremely high temperature and/or humidity, or excessive dust.
Water flow rate The applicable range of water flow rate shall be observed.
Water pressure 0.7MPa or less
Installation location Outdoors (Take preventive measures against snow and/or cross wind, as needed.)
External drain Connect pipes to the drain pipe and provide non-fecal drain pit in the foundation.
Water piping The accessory strainer shall be installed in water inlet to chiller.
106
●Product specification
7 List of Options
7-1. Air Cooled Heat Pump Chillers
■UWYP125 ~ 750A Y3
These parts are always required when
remote controller/centrarized devicis are
Applicable connected to appricable models. Centralized
Series Refrigerant Remote controller ( less than 75kw models) ON/OFFcontroller Schedule timer
Model controller
Specifications
Communication Communication
Product
Transmission wire
I/F P.C.Board I/F P.C.B storage box
Heat R407C BRC307C50 BRP66B3✕1 BRP66A97✕1 DCS302B61 DCS301B61 DST301B61
pump UWYP125AY3 (Install outside BER66A5✕1
of unit)
UWYP190AY3 BRP66A100✕1 BER66A7✕1 * Take care for using Brine.
(Install inside (Temperature is controlled only down
UWYP250AY3 of unit) to –9˚C from centralized controller.)
UWYP375AY3 Not required
UWYP500AY3 (Install inside
of Switch Box)
UWYP630AY3
UWYP750AY3
107
3 Installation
1 Carry-in Procedure
In order to carry in equipment, use nylon slings and protect the air heat exchanger fin and shell plates with patch
plates or the like, thus slowly carrying in the equipment in the manner shown below. Furthermore, pay utmost care
not to twist the nylon slings or else.
Nylon sling,
8 m or more in length ✕ 2 nos.
Patch plate
Patch plate
Nylon sling,
10 m or more in length ✕ 2 nos.
Patch plate
Patch plate
Nylon sling,
5 m or more in length ✕ 4 nos.
108
●Installation
Installation
w Is it considering conduct vibration isolation work?
□ YES □NO
There may be cases where vibrations transmit from not only the foundation of the chiller's main unit but also
water piping and consequently make sounds from the floor or wall. Particularly, in order to install the chiller on the
rooftop,
• The location of installation (the position of building beam) is important.
• Check for vibrations while in the test run of the chiller as well.
e Is the drain work thoroughly complete? What about the drainage path?
□ YES □NO
• This chiller causes drain water according to the operating conditions. Provide a drain ditch all around the chiller
as needed to conduct drain treatment.
r Is it considering secure service or maintenance space?
□ Water piping □ Electrical facilities □ Pump □ Chiller maintenance □ Cleaning of strainer
t In order to install the chiller in places with a lot of snow, pay extra attention to the following points.
• Make a foundation as high as possible.
• Install a snow protection hood (optional accessory).
• Remove the rear suction grille so that no snow will accumulate on the rear suction grille.
(Bending the grille upward and downward facilitates the removal of the grille.)
Suction grille
Front side
Wind
Monsoon
Windbreak panel
A: 300 mm or more
<Foundation>
• In the case of ground-beam foundation, support the product on area larger than that shade in figure shown below.
Position of foundation bolt Model name* A B C
(f15 mm hole ✕ 4 places)
UWAP75A,UWYP,UWAP125A 355 635 750
109
3 Installation
2-2. Space for Servicing
Be sure to provide space for servicing, air discharge, and air suction.
Since the applicable models are of air heat source type, these models should be installed so as to ensure an
adequate air volume. Provide space shown below for the installation at minimum.
300 mm
or more
Chiller's main unit
Switch box
500 mm
or more
Water
10 mm piping 10 mm
or more or more
110
●Installation
Installation
install a sluice valve in the water piping and a pipe connection for chemical rinsing in the piping between this
sluice valve and the chilling unit. (For details, refer to figure shown below.)
● For rinsing of or drain-off (e.g. drain-off for long-term stop in winter and off-season) from the chilling unit, install an
“air vent plug” and “drain plug” at the inlet and outlet of water piping. Furthermore, install “automatic air purge
valve” in the riser pipe of the water piping or a peak place where easily produces dead air space, if any.
● Mount a washable strainer in the vicinity of the inlet to the pump piping, besides that at the inlet piping of the
chilling unit.
● Provide adequate cold insulation and heat insulation, and further moisture-proof treatment on outdoor section, for
the water piping. Inadequate cold and heat insulation may result in damage to the piping due to not only heat loss
but also freeze-up at midwinter.
● In order to shut down the equipment in wintertime or stop running at nighttime, natural freeze-up protection (e.g.
drainage, circulation pump operation, and heating by heaters) in the water circuit is needed in areas, where an
outdoor temperature reaches 0˚C or less. Since the freeze-up of the water circuit results in damage to the plate
type heat exchanger, take proper measures in accordance with the use conditions.
Automatic air vent valve
Example of piping Air vent plug
Expansion tank
Washer Feed water pipe
(used for washing port as well)
Chilling unit
Chilled/hot Drain
water strainer pipe
(standard accessory) Flow regulating Water Pump
valve pump strainer
Plate type
heat exchanger Water sluice Thermometer
#40 mesh valve Flow regulating
valve Thermometer
Drain plug
(used for washable
port as well)
● For the piping, use parts of the same connection diameter or larger.
● Chilled / hot water quality standard is specified in accordance with recirculation water. (For details, refer to the
water quality standard on page 248.)
Using transient water may result in corrosion.
● Use water volume within the operation range.
Even though 70 to 150% of the rated water volume can be used, it is recommended to use the rated water
volume. Insufficient water volume may lead to the degradation of performance or the activation of the freeze-up
protection thermostat due to scale deposit, or gas leaks due to pitting.
By contrast, excessive water volume will result in corrosion.
Adjust the water volume through the flow regulating valve provided at the chiller outlet so that the difference in
water temperature between the outlet and the inlet will reach approximately 5˚C at the full-load operation.
● In order to install a flow switch, check to be sure the flow direction.
111
3 Installation
● Do not aerate water in the recirculation water system as shown figure below.
Aerating water increases the amount of dissolved oxygen or condenses pollutants in atmosphere in water, thus
resulting in corrosive water quality.
Correct Incorrect
Discharge pipe Discharge pipe
● Do not ground any other electrical equipment to the water piping. No heading so may cause electrolytic corrosion.
Furthermore, for piping buried in the ground, pay utmost care to rust preventive measures.
● Pay attention to the water velocity within the water system, the installation position of the expansion tank, and the
position of air vent in the piping, thus preventing the occurrence of cavitation.
● If a semi-hermetic chilled water system with a heat storage tank is used, replace the water, and clean and check
the bottom of the heat storage tank, at regular intervals (e.g. once every one or two years).
Since a newly-installed concrete heat storage tank elutes “scum”, it is not a rare case for the heat storage tank
water to increase to 10 or more in pH.
If the pH rises over the reference value, the corrosion rate of copper materials will increase, thus requiring the
advance replacement of water. Furthermore, many years of use of the heat storage tank cause spring water or
water leaks due to cracks in the tank.
The water leaks presents no significant problems in terms of water quality control. If there is any spring water of
seawater or contaminated underground water, the flood of microorganisms will be caused in the water of the heat
storage tank, thus resulting in the production of slime or deposition of calcium carbonate.
● Mount flexible tubes or the like before and after the chiller or water pump, to prevent the transmission of vibrations
to the building through the piping.
● In order to mount the strainer provided, be sure to use two wrenches so that any threaded parts other than union
parts will not rotate.
Water (brine) inlet pipe
Strainer (provided)
Caution
Do not re-fasten any threaded parts other
than union parts.
Not heeding so will result in water leaks.
● This series of chillers are all equipped with a strainer (of one number per system).
UWYP125 ~ 250A(Z), UWAP75 ~ 250A, UWAP3 ~ 10AZ 1 strainer 1-system unit
UWYP375 • 500A(Z), UWAP375 • 500A, UWAP15 • 20AZ 2 strainers 2-system unit
UWYP630 • 750A(Z), UWAP630 • 750A, UWAP25 • 30AZ 3 strainers 3-system unit
112
●Installation
Example) UWY(A)P375A
Installation
Caution
Be sure to use pipes of larger than
Strainer provided specified size for the field piping work.
Strainer
Concentrated piping
Equivalent length
of 5 m or less
113
3 Installation
4 Electrical Wiring
4-1. Common Items
<Essentials>
• Grounding work
• Electrical work
• Circulating water pump wiring work
<Additional functions>
• Auxiliary heater wiring work • Water interruption relay (63WL) input
• Operating conditions external display • Forced defrost operation
• Nighttime/Low noise control • Heat storage thermostat signal
• Forced fan operation
Remote control terminals: Use micro-current contacts (Min. applicable load of 12 VDC, 10 mA or less) for the
Work 3 shown in the wiring diagram.
Example) MY relay from OMRON
HH52PW relay from Fuji Electric
114
●Installation
Installation
Connect the manual reset contact in series with the circulating water pump (52P).
The contact concerned is closed while the chiller is in operation. Batch malfunction
The contact concerned is closed while the chiller stops running due to the malfunction.
• Defrosting operation output <only on heat pump unit>
The contact concerned is closed while the chiller is in defrosting operation.
season, thus preventing overload due to the accumulation of snow on the fans.
(Normally open contact: Min. applicable load of 12 VDC, 10 mA or less)
*Settings of the main unit should be made. For details, refer to information on page 127.)
If the contact concerned is closed, the forced fan operation will be initiated.
115
3 Installation
(9) Input of water interruption relay (63WL)
This function makes it possible to turn ON the circulating water interruption relay to (13) (14)
protect the chiller. This circulating water interruption relay does not come with the X3M
chiller.
Since these terminals are short-circuited at the time of shipment, disconnect the jumper
wires and then connect the wires to the relay.
(Normally open contact: Min. applicable load of 12 VDC, 10 mA or less) Water failure relay (63WL)
If the contact concerned is open while the chiller is in operation, the malfunction due to
water interruption will be detected. (15) (16)
X3M
116
●Installation
Installation
page 127. Input A Input B
• Normal input:
(Normally open contact: Min. applicable load of 12 VDC, 10 mA or less)
Closing the contact of Input A starts the chiller.
Opening the contact of Input A stops the chiller.
• Instantaneous input
Use instantaneous contacts having ON time of 200msec or more..
Use individual contact for the contact points A and B.
(Instantaneously open contact: Min. applicable load of 12 VDC, 10 mA or less)
Closing the contact of Input A starts the chiller.
Closing the contact of Input B stops the chiller.
(7) (8)
(2) Cooling/Heating selection input <Only on heat pump unit>
X3M
This function is used to select cooling or heating operation through the external contact.
(Normally open contact: Min. applicable load of 12 VDC, 10 mA or less) Cooling Heating
*Settings of the main unit should be made. For details, refer to information on page 127.
Closing the contact initiates the cooling operation.
Opening the contact initiates the heating operation. Cooling/Heating selection input
117
3 Installation
4-3. Connection of Remote Controller
The remote controller (BRC307C1) is an optional accessory.
To connect the remote controller, the I/F adapter (optional Main PCB
● If any change was made to the remote control wiring, in order to check the wiring changed, be sure to press
and hold the “Wiring Change” button (BS5) on the main PCB for a period of five seconds or more.
(Main PCB)
118
4 Test Run
1 Checks before Test Run
In order to protect the equipment, be sure to check the following points before the test run of the equipment.
Furthermore, recheck the “SAFETY” specified at the beginning of this Manual.
Test Run
y To purge air, open the air purge plug in the equipment's main unit and that of the heat exchanger on the load side
(e.g. fan coil unit). After that, check to be sure the system is filled with water, and then close the cock.
Note) For the locations of the air vent plug and the water drain plug, refer to figure shown below.
u Before starting the test run, check to be sure the piping work has been properly conducted, particularly the
strainers, air vent valve, automatic water feed valve, expansion tank, and cistern have been mounted in place,
respectively.
i After the completion of filling water, perform the individual pump operation first to check the unit for air mixing and
water volume. Air mixing or inadequate water volume may result in freezing of plate type heat exchangers. For the
water volume, make measurements of water pressure loss in the vicinity of each chilling unit and to ensure the
water volume falls in the designed air volume range. If a malfunction occurs and cannot be solved, stop the test
run and take necessary measures against the malfunction.
o Check whether or not the propeller fan comes into contact with any obstructions.
!0 After the completion of the test run, check the strainer provided in the chilling unit inlet piping. If this strainer gets
contaminated, clean it.
Three strainers
(Standard accessory)
119
4 Test Run
2 Test Run Procedure
2-1. Test Run Using Control Panel
OFF
Press the FORCED FAN button.
TEMP. The fan only starts running.
ON/OFF MONITOR
ALARM MONITOR
1 2 3 4
SETTING
UP
3 Check the fan for any malfunction or
TEMP. abnormal sound.
POWER SUPPLY DS1 SETTING
MONITOR DOWN
SS2 OPERATION LOCAL REMOTE FORCED
Press the FORCED PUMP button.
SELECTION
FAN
SS1 COOL/HEAT FORCED The fan stops running while the pump
SELECTION COOL HEAT PUMP
4 starts running.
Check the pump for any malfunction or
abnormal sound.
120
●Test Run
DISPLAY
Cautions in using remote controller
DISPLAY
●Never attempt to touch the internal part of the
UNIT No.
remote controller.
COMP. Disassemble and make adjustment of the remote
controller, otherwise resulting in malfunctions.
SERVICE
The check and adjustment of the internal part
B R C 3 0 7 C 5 0
should be requested for your representative or our
service station.
Test Run
Note 1. After the completion of “2-1. Test run from
●Do not use the remote controller in places
control panel”, operate the unit from this
exposed to water.
remote controller.
Entry of water in the internal part of main unit of
2. Make sure the “SS2 on control panel”
the remote controller will result in earth leakage or
(operation change-over) sets to “remote”.
faulty internal electronic circuit.
If the ON/OFF button is pressed with the operation
●Do not attempt to push the remote controller with
indicating light OFF, the unit will go to the following
a sharp-pointed article, otherwise resulting in
conditions in some cases.
malfunctions.
• If the operation indicating light flicks:
The unit will not operate due to the occurrence of ●Do not install the remote controller in places
malfunction. exposed to direct sunlight.
It is needed to check the place where the The LED will discolor to display nothing.
malfunction occurs. For details, refer to ●Do not wipe the surface of the remote controller
information in “Inspection/Test run”. operation panel with benzene, thinner, or the like,
otherwise resulting in discoloration or peeling of
paint coated.
As to contaminations, soak them in natural
detergent diluted with water, wipe off the
detergent with cloth squeezed water out, and
finish with dry cloth.
™Display of “under centralized control”
If even a single function among functions (※), which can
be input from either of the remote controller or the remote
ON / OFF
contract, enabled on the “remote contact side”, the
“under centralized control” indicating light will turn ON.
U N I T Example : If the selection of remote cooling/heating is
C
enabled on the “remote contact side”, even
though the “Cooling/Heating Selection” button
Under centralized control display is pressed, the “under centralized control”
indicating light will blink to alert you to
reception disabled.
※ : “Demand control”, “Low noise operation at nighttime”,
“Fan forced operation”, and “Remote cooling/heating
setting”
121
4 Test Run
3 Daily Check Items
3-1. Air cooled chiller
■Daily checks
To maintain the unit in prime operating condition, check the following items perioctically, making adjustments
where necessary and keeping a record of all checks. Values under “Passing grade” are indicated for
refrigerating machines under typical operating conditions (at the compressor full loading).
Any values outside this range cannot be simply regarded as abnormal value.
When to
check Check item Check method Passing grade Results
Daily 1.Discharge pressure Check the pressure Cooling1.0 to 2.5 MPa (Using water)
gauge. 0.8 to 2.3 MPa (Using brine)
Heating1.0 to 2.5 MPa (Both water / brine) MPa
2.Suction pressure Check the suction Cooling0.3 to 0.6 MPa (Using water)
pressure gauge. 0.07 to 0.5 MPa (Using brine)
Heating0.2 to 0.5 MPa (Both water / brine) MPa
3.Power supply Check using a Within ±10% of the
voltmeter. rated voltage. V
4.Chilled (Hot) water Check the Cooling 4 to 16 ˚C (Using water)
temperature at outlet thermometer. –10 to 16 ˚C (Using brine)
Heating 35 to 55 ˚C (Both water / brine) ˚C
5.Vibration and noises Listen for noises and No abnormal
feel for vibrations. vibrations or noises.
6.Ambient temperature Check the Cooling 0 to +43 ˚C (DB) (Heat pump)
(Suction air temperature) thermometer. –15 to 43˚C (DB) (Cooling only)
Heating –15 to +21 ˚C (DB) ˚C
Seasonally 1.Refrigerant amount Check the Shall be lower than
suction superheat. 10˚C (at stable condition) ˚C
2.Dirt on fins Inspect visually. No accumulated dirt.
3.Water quality Check the water According to the standards provided for by
quality. JAPAN REFRIGERATION AND
Should be in AIRCONDITIONING INDUSTRY
accordance with JIS ASSOCIATION (the water quality
K0101 or equivalent standards in the chilled water
system under JRA- GL-02)
4.Water strainer Inspect visually. No accumulated dirt.
122
5 Control Panel / Remote Controller
1 Control Panel
1-1. Display
The control panel has a “Display / Operation PCB” and a “Main PCB”.
Digital display
<Display / Operation PC Board> TEST RUN/NORMAL OPERATION button
Remote Controller
Control Panel /
<Main PC Board>
<Settings for wiring work>
Slide switches SS1 to <Microcomputer Normal Monitor>
SS1 SS2 SS3 SS4 SS5 This LED blinks ON while in
SS5
I J AB CD EF GH normal operation, and turns ON
or OFF when a malfunction
H1P H2PH3PH4PH5PH6P H7P occurs.
<Pilot lamps>
H1P to H7P
123
5 Control Panel / Remote Controller
1-2. Procedure for Operating Display / Operation PCB
(1) ON / OFF
• Setting the OPERATION SELECTION switch (SS2) to “LOCAL” and then pressing the ON or OFF button will be
able to run or stop the unit.
• Setting the OPERATION SELECTION switch (SS2) to “REMOTE” and then inputting non-voltage contact in the
external connection input terminals 3 to 6 will be able to run or stop the unit.
124
●Control Panel / Remote Controller
Remote Controller
Group No. display
Control Panel /
Displayed when central address UNIT No. ROTAT
ION
(group No.) is set. IN OUT OUTDOOR COMP. COMP.
12
MPa No.
GROUP HP LP SI
LENT
Inspection display C
SETTING
DISPLAY
DISPLAY
Field set display
UNIT No.
Display when in the field set or service
mode. COMP.
Request
●Do not pull or twist the remote controller's cord. Doing so could result in failure.
●Do not push the remote controller's buttons with sharp-edged objects. Doing so could result in damage or
failure.
125
5 Control Panel / Remote Controller
2-2. Operation section
(The figure below shows the remote controller with the cover open.)
Set/cancel button
Sets or cancels data of various types
in case of the field set or service mode.
ON/OFF
Inspection/adjustment button
“The malfunction code” is displayed when
UNIT No. ROTAT
ION
pushed at the time of minor failure.
Operated in case of the field set or service IN OUT OUTDOOR COMP. COMP.
12
MPa No.
mode.
GROUP HP LP SI
LENT
C
SETTING
COMP.
Temperature setting button
Use to change the preset temperature. SERVICE
You can adjust the temperature 0.1˚C at a
time. BRC307C50
Heat storage
Cooling
126
6 Field Settings
1 Settings with Dip Switch
DS1
IN–OUT OUT–OUT
OPERATION
SS2 SELECTION LOCAL REMOTE A B C F1 F2 F1 F2
COOL / HEAT
SS1 SELECTION COOL HEAT
Dip switch
(DS1-1 to 1-4)
Slide switch
(SS1 and SS2)
Display / DS1-2 Differential setting 2˚C (Factory set) 3˚C 4˚C 5˚C
Operation Setting of thermostat differential DS1-2 OFF OFF ON ON
PCB DS1-3 DS1-3 OFF ON OFF ON
Settings
Field
Object Item Content
Selection of Cooling / Heating COOL (Factory setting) Cooling operation
Display / SS1
operation HEAT Heating operation
Operation
Selection of Local / Remote LOCAL (Factory setting) Local control
PCB SS2
control REMOTE Remote control
Automatic reset from power I (Factory setting) NO (The system keeps stopping.)
SS1
failure J YES (The system is reset to the state before making a stop.)
A (Factory setting) NO (Normal operation)
SS2 Heat storage operation
B YES (Forced 0 to 100% operation)
C (Factory setting) For using remote controller/centralized control unit
Main panel SS3 Forced fan operation
D For external contact input
E (Factory setting) NO
SS4 Nighttime low noise operation
F YES (however, using external contact input)
Selection of Cooling / Heating G For using remote controller/centralized control unit
SS5
operation under remote control H (Factory setting) For external contact input
127
6 Field Settings
3 Settings with Pushbutton Switch
Using pushbutton switches (BS1 to 5) on the main PC board enables display and settings of service modes shown
below.
○Service mode 1 ○Service mode 2 ○Service mode
Used to display the details on the Used to check or change the filed Used to check or change the
current settings of the following settings of the following items. software settings.
items. qRefrigerant recovery mode qModel setting (Cooling only / Heat pump)
qSoftware No. wAir Net address wStandard (Water) / Brine setting
wHorsepower eHorsepower setting
eSoftware version rForced master bit
rStandard (water) / Brine tReverse phase detection setting
tModel (Cooling only / Heat pump) yReduction of working hours setting
Cooling/Heating Selection Sequential <LED Display>
Page Preparation Individual All master All slave Low Noise Start
LED lamps
H1P H2P H3P H4P H5P H6P H7P
Blink OFF ON
BS1 BS2 BS3 BS4 BS5
Pushbutton
switches
Page Turn Operation Check System Wiring Change
Service mode 2
Normal display
Select items to be checked. (BS2) Select items to be set. (BS2) Select items to be set. (BS2)
Press the BS3 once. Press the BS3 once. Press the BS3 once.
*To make no changes: *To make no changes:
Display contents. (Data LED turns ON.) Display contents. (Data blinks.) Display contents. (Data blinks.)
Press the Press the
Press the BS3 once. *To make changes: *To make changes:
BS3 once. BS3 once.
Determine data. (Data turns ON.) Determine data. (Data turns ON.)
Press the BS3 once. Press the BS3 once.
Write data. (Data turns ON.) Write data. (Data turns ON.)
■Caution!
After changing the settings, be sure to “reset the power supply”.
Furthermore, after “resetting the power supply”, check to be sure the contents of the
changes while in Service mode 1.
128
●Field Settings
○Service mode 1
Display item LED display Contents of display LED display
H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P
0 Software No. ● ● ● ● ● ● – ● ● ● ● ● ○
1 Horsepower ● ● ● ● ● ○ 1 : 3HP(75A) ● ● ● ● ● ○
2 : 5HP(125A) ● ● ● ● ○ ●
3 : 8HP(190A) ● ● ● ● ○ ○
4 : 10HP(250A) ● ● ● ○ ● ●
5 : 15HP(375A) ● ● ● ○ ● ○
6 : 20HP(500A) ● ● ● ○ ○ ●
7 : 25HP(630A) ● ● ● ○ ○ ○
8 : 30HP(750A) ● ● ○ ● ● ●
○Service mode 2
Setting item LED display Contents of display LED display
H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P
0 Refrigerant ○ ● ● ● ● ● ● 1 : OFF ○ ● ● ● ● ● ○
recovery mode 2 : ON ○ ● ● ● ● ○ ●
○ ○ ● ● ● ● ● ←“63”
○Service mode 3
Settings
Setting item LED display Contents of display LED display
Field
H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P
0 Model ○ ● ● ● ● ● ● 1 : Cooling only (UWAP) ○ ● ● ● ● ● ○
2 : Heat pump (UWYP) ○ ● ● ● ● ○ ●
2 Horsepower ○ ● ● ● ● ○ ● 1 : 3HP(75A) ○ ● ● ● ● ● ○
2 : 5HP(125A) ○ ● ● ● ● ○ ●
3 : 8HP(190A) ○ ● ● ● ● ○ ○
4 : 10HP(250A) ○ ● ● ● ○ ● ●
5 : 15HP(375A) ○ ● ● ● ○ ● ○
6 : 20HP(500A) ○ ● ● ● ○ ○ ●
7 : 25HP(630A) ○ ● ● ● ○ ○ ○
8 : 30HP(750A) ○ ● ● ○ ● ● ●
3 Forced master ○ ● ● ● ● ○ ○ 1 : NO ○ ● ● ● ● ● ○
unit bit 2 : YES ○ ● ● ● ● ○ ●
129
6 Field Settings
4 Details of Field Settings
4-1. Nighttime Low Noise Operation
Used to run the system with several fans turned OFF at a low fan noise level when an outdoor air temperature is not
so high, for example, on summer nights.
Furthermore, if the outdoor air temperature rises and the discharge pressure reaches a high level, the fans will all
automatically rotate to prevent the pressure switch activation (for high pressure protection). When the pressure
returns to a proper level, the system will return to low noise operation mode.
[Setting procedure]
• In order to conduct the nighttime low noise operation, connect the
X2M (on main PCB)
normally open contact to the terminal block (X2M) on the main PCB
(A) (B) (C) F1 F2 F3 F4
(A11P).
Note) 1. While in local mode, the nighttime low noise operation is not
functional.
2. While in heating operation, this function is not available.
• Set the slide switch SS4 of the main PCB (A11P) to F.
[Setting procedure]
qWhile the pump stops running, set the OPERATION SELECTION switch (SS2) to LOCAL.
wPress and hold the FORCED PUMP button for a period of three seconds or more. (Pump operation will be
output.)
ePressing the FORCED PUMP button again will terminate the forced pump operation.
[Setting procedure]
To make setting on the control panel:
qWhile the chiller stops running, press and hold the FORCED FAN button for a period of three seconds or more.
(The fan will operate.)
wPressing the FORCED FAN button again will terminate the forced fan operation.
*If the operation command is received while in forced fan operation, the forced fan operation will be cancelled.
To make setting on the remote controller:
qWhile the fan stops running, press and hold the FORCED FAN ON button for a period of three seconds or more.
(The fan will operate.)
wPressing the FORCED FAN ON button again will terminate the forced fan operation.
ePressing the ON/OFF button while in forced fan operation will cancel the forced fan operation to start normal
operation.
[Setting procedure]
Connect the pump interlock contact between (1) and (2) of the terminal block (X3M) provided in the switch box.
130
●Field Settings
[Setting procedure]
Set the slide switch SS1 on the main PCB (A11P) Main controller State before State when power
as shown below. SS1 power failure failure occurs
OFF
<I setting> SS1 OFF
(OPERATION pilot lamp turns OFF.)
I J I
ON
OFF
(OPERATION pilot lamp turns ON.)
<J setting> OFF OFF
SS1
J ON
I J ON
(OFF while in remote control mode)
Settings
Field
4-9. Heat Storage Operation
The heat storage operation is activated by signals from the contact input or the remote controller/centralized control
units while in remote control mode. (While in local control mode, the heat storage operation is not functional.) The
heat storage operation is conducted in the range of 0 to 100%, and the capacity control does not become functional.
qHeat storage operation by remote contact
• Setting the SS2 on the main PCB to “B” will switch the system to mode of heat storage operation by remote
contact. (The selection of operation mode by the remote controller/centralized control unit will be prohibited.)
• Short-circuiting between the terminals (23) and (24) on heat pump units or between terminals (15) and (16) on
cooling only units will operate the circulating water pump and the compressor. (Opening between these
terminals will stop the circulating water pump and the compressor.)
wHeat storage operation by remote controller/centralized control unit
• Setting the SS2 on the main PCB to “A” will enable the heat storage operation signals from the remote
controller/centralized control unit.
• Set the system to heat storage operation mode by the remote controller/centralized control unit. Short-circuiting
between the terminals (23) and (24) on heat pump units or between terminals (15) and (16) on cooling only
units will operate the circulating water pump and the compressor. Opening between these terminals will stop
the circulating water pump and the compressor.
131
6 Field Settings
4-10. Shortening of Time Intervals between Defrosting Operations
qShortening of time intervals between defrosting operations by remote controller
Press the “SHORTEN DEFROST INTERVAL” button on the remote controller.
If “SHORTEN DEFROST INTERVAL” appears on the remote controller display, the defrosting prohibition time will
be shortened normally from 30 minutes to 10 minutes. To cancel this function, press the “SHORTEN DEFROST
INTERVAL” button again.
wForced defrosting operation by contact input (instantaneous “a” contact)
Short-circuiting between the terminals (15) and (16) will initiate defrosting operation if defrosting start conditions
are satisfied. The forced defrosting operation is automatically terminated, thus subsequently returning the system
to normal defrosting operation.
132
7 Functions
1 Electric Symbols and Part Names
1-1. Control Input
Electric symbol Part name Electric symbol Part name
BS1 Page Turn button
R-Thi Water inlet thermistor
(A11P PCB) (Used to change setting mode.)
R-Tho 1 BS2 Operation button
2 Water outlet thermistor
3 (A11P PCB) (Used to make local setting.)
BS3 Check button
R1T Outdoor air thermistor
(A11P PCB) (Used to check local setting.)
R2- 1T Heat exchange coil thermistor BS4 System button
2T
3T (Only for heat pump units) (A11P PCB) (Used to check erroneous wirings.)
R3- 1T Wiring Change button
2T Discharge pipe thermistor
3T BS5 (Used to replace PCB or change remote
R4- 1T (A11P PCB) control wiring. (Be sure to press and hold this
2T Suction pipe thermistor
3T button for a period of five seconds or more.))
R6- 1T Plate type heat exchanger outlet SS1 Setting of automatic restart from power failure
2T
3T thermistor (A11P PCB) Factory setting=I (Automatic restart is not available.)
SENPH1 SS2 Selection of heat storage operation input mode
2 High pressure sensor (A41P)
3 (A11P PCB) Factory setting=A (Remote controller/Centralized control unit)
SENPL 1 SS3 Selection of forced fan operation input mode
2 Low pressure sensor (A41P)
3 (A11P PCB) Factory setting=C (Remote controller)
BS1 SS4 Selection of nighttime low noise operation input mode
ON button
(A31P PCB) (A11P PCB) Factory setting=E (Not available)
BS2 SS5 Cooling/Heating selection
OFF button
(A31P PCB) (A11P PCB) Factory setting=H (External signal)
BS3
Temperature Setting UP button
(A31P PCB)
BS4 A-C Nighttime low noise operation input
Temperature Setting DOWN button
(A31P PCB) (A11P PCB) terminal
BS5 B-C
Forced Fan button Forced fan ON input terminal
(A31P PCB) (A11P PCB)
BS6
Forced Pump button
(A31P PCB)
F1 – F2 Communication I/F adapter PCB
(A11P PCB) (Remote controller PCB) Functions
SS1 Cooling/Heating Selection switch
(A31P PCB) Factory setting=Cooling
SS2 Local/Remote Selection switch
A11P Main PCB
(A31P PCB) Factory setting=Local
DS1-1 External signal input (Instantaneous/Normal)
A21P Sub PCB
(A31P PCB) Factory setting=Instantaneous (OFF)
DS1-2, -3 Water temperature thermostat differential setting
A31P Display/Operation PCB
(A31P PCB) Factory setting=2˚C (OFF/OFF)
DS1-4 Water temperature control selection
A41P Extension PCB
(A31P PCB) Factory setting=Inlet control (ON)
133
7 Functions
1-2. Output Equipment
Electric symbol Part name Electric symbol Part name
M1C No. 1 compressor S1PH High pressure switch (A51P)
M2C No. 2 compressor S2PH High pressure switch (A52P)
M3C No. 3 compressor S3PH High pressure switch (A53P)
M1F Fan motor (215W, triple speed) F1C Overcurrent relay (No. 1 compressor)
M2F Fan motor (200W, single speed) F2C Overcurrent relay (No. 2 compressor)
M3F Fan motor (215W, triple speed) F3C Overcurrent relay (No. 3 compressor)
M4F Fan motor (200W, single speed) Q1M Fan motor 1 overheat protector
M5F Fan motor (215W, triple speed) Q2M Fan motor 2 overheat protector
M6F Fan motor (200W, single speed) Q3M Fan motor 3 overheat protector
Y1E Electronic expansion valve (No. 1 system) Q4M Fan motor 4 overheat protector
Y2E Electronic expansion valve (No. 2 system) Q5M Fan motor 5 overheat protector
Y3E Electronic expansion valve (No. 3 system) Q6M Fan motor 6 overheat protector
K1M Compressor/magnetic switch (No. 1 system)
K2M Compressor/magnetic switch (No. 2 system)
K3M Compressor/magnetic switch (No. 3 system)
20S1 Four-way valve (No. 1 system)
20S2 Four-way valve (No. 2 system) 51P Overcurrent relay (for pump)
20S3 Four-way valve (No. 3 system) AXP Pump interlock
E1HC Crankcase heater (No. 1) 63WL Water interruption relay
E2HC Crankcase heater (No. 2)
E3HC Crankcase heater (No. 3)
52P Magnetic switch (for pump)
134
●Functions
2 Operation Control
2-1. Selection of Local Control/Remote Control
• For the selection of Local Control or Remote Control, use the SS2 (Local/Remote Control Selection switch) on the
Display/Operation PCB (A31P).
• While in local control mode, no remote operations are accepted at all.
• While in remote control mode, no local operations are accepted but stop operations are only accepted.
• Using the Local Control/Remote Control Selection switch while in operation will bring the system to the stop state.
• For details of the wiring/setting procedures for the remote control, refer to information in the technical guide.
(Remote contact, remote controller, and centralized control unit)
135
7 Functions
2-4. Chiller thermostat ON/OFF conditions
1) Thermostat OFF conditions (Fan and compressor stop running with the operation pilot lamp turned ON.)
• When the thermostat OFF conditions are satisfied by water temperature control.
• When a 0% command is input while in heat storage operation.
• When the forced thermostat OFF conditions are satisfied by protection control. (The freeze-up protector is
activated.)
• When the AXP turns OFF while in operation. (If this state continues for a period of ten minutes, the chiller will stop
due to malfunction.)
• When the selection of Cooling/Heating mode or Normal/Heat Storage mode is made while in operation.
• When the selection of water temperature control mode (Inlet/Outlet control) is made while in operation.
2) Thermostat ON conditions (Fan and compressor start running with the operation pilot lamp turned ON.)
(The restart protection timer should have been reset in this case.)
• When the thermostat ON conditions are satisfied by water temperature control.
• When a 100% command is input while in heat storage operation.
• When the system control is changed from the forced thermostat OFF conditions to the ON conditions by protection
control. (Freeze-up protection)
• When the AXP is reset from the OFF state within a period of ten minutes while in operation.
136
●Functions
Operation command ON
(ON pilot lamp) OFF
3 sec.
ON
Pump
OFF
Fan of ON
first starting system OFF
8 sec.
Compressor of ON
first starting system OFF
4 to 8 sec.
Fan of ON
intermediate starting system OFF
8 sec.
Compressor of ON
intermediate starting system OFF
4 to 8 sec.
Fan of ON
late starting system OFF
8 sec.
Compressor of ON
late starting system OFF
Note) 1. The time interval after the compressor of the first starting system until the fan of the intermediate starting system varies
due to the transmission as shown in diagram above.
2. The time interval to stop the compressor and the fan may vary as well.
3. For details on the electronic valve control, refer to information in Section 3-3.
4. Compressors and fans of the first, intermediate, and late starting systems operate in rotation.
Functions
137
7 Functions
3-2. Water Temperature Control
1) Inlet water temperature control
• Setting the water temperature control selection switch (DS1-4) on the display/operation PCB (A31P) to ON will
activate the inlet water temperature control. Using this switch while in operation will bring the unit to the state of
forced thermostat OFF.
• While in inlet water temperature control mode, the water temperature is controlled by the inlet thermistor.
• The thermostat differentials can be changed with the use of thermostat differential selection switches (DS1-2 and-
3) on the display/operation PCB (A31P). (Refer to diagram shown below.)
• In order to operate the unit from the stop state, start the systems in order of increasing cumulative operating
hours.
• To turn OFF the thermostats, stop the systems in the order in which the thermostats turned ON. To turn ON the
thermostats, start the systems in the order in which the thermostats turned OFF.
• If a thermostat OFF command is input in the system in defrosting operation, the thermostat of the next system will
be turned OFF, thus continuing the defrosting operation. If a thermostat OFF command is issued 10 seconds after
the completion of defrosting operation, the unit will stop running. If this command is not issued, the unit will
continue running.
• Systems, on which a malfunction occurs, are excluded from the thermostat control, and return to the normal
thermostat control at the time when the malfunction is reset (the unit is restarted from the stop state).
• The thermostat control is conducted as shown below.
ON
Late starting system
OFF
Diff A Diff B
Low High
Chilled water inlet temperature
Set temperature
138
●Functions
ON
First starting system
OFF
Diff A
Intermediate starting ON
system OFF
Diff B Diff A
ON
Late starting system
OFF
Diff B Diff A
Low High
Chilled water
inlet temperature Set temperature
Diff A
ON
OFF
Set value Inlet water temperature
while in stop mode
Low High Low High
Mean outlet water temperature Inlet water temperature
139
7 Functions
3-3. Electronic Expansion Valve Control
1) Startup operation control
• While the compressor stops running, set the opening degree of this valve to 0 pulse (i.e., fully closed position). In
order to fully open the valve, set the opening degree to 2000 pulses.
• This valve opens at fixed pulse simultaneously with the fan startup, and shifts to normal operation control after a
lapse of one minute.
• Conduct sampling at intervals of 10 seconds to open and close the electronic expansion valve.
140
●Functions
Fan control according to outdoor air temperature at low outdoor air temperature
15˚C
HH tap
5˚C
H tap
–5˚C 17˚C
M tap
7˚C
L tap
–3˚C
Low High
Outdoor air temperature
Functions
141
7 Functions
3-6. Freeze-up Protection Control
1) Freeze-up protection control on water side
• When the inlet or outlet water temperature reaches 3˚C (or –15˚C on brine units) or less while the chiller stops, the
pump will forcedly start up. If the temperature rises by 1˚C, the pump will stop. (Freeze-up protection operation)
• While in cooling operation, systems, on which the outlet water temperature reaches 3˚C or less, stop due to forced
thermostat OFF.
• This control is conducted under retry control and will not stop due to malfunction.
• Systems, which have stopped due to forced thermostat OFF, will be reset at the time when the water temperature
reaches “Chilled water inlet temperature one second after stop + Thermostat differential” and also after a lapse of
three minutes.
142
●Functions
143
7 Functions
4 Other Control
4-1. Forced Fan Operation Control
1) If the unit is set to local control mode:
• While the unit stops running, pressing and holding the SB6 “FORCED FAN” button on the display/operation PCB
for a period of three seconds will start the fan.
• Pressing the “FORCED FAN” button again will stop the fan.
Communication I/F adapter kit Communication I/F adapter kit Communication I/F adapter kit
144
●Functions
■Rotation control
• In order to level out the number of ON/OFF times of compressor, chillers are prioritized at the time of startup, in
order of the smallest to the largest in the number of ON/OFF times of compressor. According to the assigned
priorities, the capacity control is conducted.
• Settings of the rotation control are made from the remote controller. (For details on the procedure for setting the
unit number control of chillers, refer to information on page 147.)
■Capacity control
• According to the differential characteristics of outlet temperature thermostat, the number of operating chillers is
controlled.
• According to the operation control system of chiller and pump, the computation formula of “the mean value (Tho)
of outlet water temperature” becomes as shown below.
• Interlock: If the chiller stops, the pump will also stop. Individual: Even if the chiller stops, the pump will keep
running. Setting of pump individual/interlock operation is made from the remote controller. (For details on the
procedure for setting the unit number control of chillers, refer to information on page 147.)
4) Operation
■Operation startup to Increasing the number of units
• When the operation starts up from the remote controller, according to the differential characteristics of thermostat
Functions
for unit number control, the highest-priority chiller (i.e., master unit) will start up.
Thermostat
ON/OFF
(0 to 100%) Forced thermostat OFF
under to water
temperature control
• If the master unit operates for a period of 90 seconds and Tho satisfies the thermostat ON conditions, the next
chiller (i.e., slave unit 1) will start up.
(Refer to information in the thermostat differential characteristics for unit number control.)
Forced Thermostat
100% ON/OFF
operation (0 to 100%) Forced thermostat OFF
under to water
temperature control
145
7 Functions
• If the slave unit 1 operates for a period of 90 seconds and Tho satisfies the thermostat ON conditions, the next
chiller (i.e., slave unit 2) will start up.
(Refer to information in the thermostat differential characteristics for unit number control.)
Thermostat
ON/OFF
Forced 100% operation (0 to 100%) Forced
under to water thermostat OFF
temperature control
• Then, in the same sequence as that aforementioned, add the number of slave units in operation.
• Likely, if the Slave R, which started up last, stops for a period of 90 seconds according to water temperature
control and Tho satisfies the thermostat-OFF conditions, the slave unit (i.e., slave unit 2), on which the thermostat
turned ON second, will stop.
(Refer to information in the thermostat differential characteristics for unit number control.)
Forced Thermostat
100% ON/OFF
operation Forced thermostat OFF Forced (0 to 100%)
100% according
operation to water
temperature control
• If the thermostats on all slave units turn OFF, the master unit will start thermostat ON/OFF operations according to
the water temperature control.
If “Tho<Set temperature - Diff/2” continues for a period of 60 seconds, however, the slave unit in forced 100%
operation (i.e., the next slave unit to stop in the decreasing order of units) will stop with forced thermostat OFF.
Thermostat ON Thermostat ON
Thermostat OFF
Thermostat OFF
Set temperature
Set temperature
Outlet temperature (Tho)
Outlet temperature (Tho)
146
●Functions
147
7 Functions
■Field setting mode on remote controller
Mode No. Content Adjustable range Description
• Used to make centralized address settings for the
Centralized address setting
00 1-00 to 8-15 centralized control unit and the ON/OFF controller, if
(by each group)
applied, by group unit.
• Used to make setting of individual or interlock mode for
the chiller and pump. While in individual mode, even if
the chiller stops running, the pump will keep running.
Selection of Pump
While in interlock mode, if the chiller stops, the pump
12 Individual/Interlock 0: Individual, 1: Interlock
will also stop. In order to enable the interlock mode,
(by each group)
however, install the pump’s operating circuit to the
chiller. (For details, refer to the wiring diagram of the
chiller.)
• Used to make setting of whether or not the rotation
control is applied when the group control is set on the
remote controller. Setting the rotation control to YES
Rotation control YES/NO 0: Group control will conduct the rotation control and load judgment
14
(by each group) 1: Rotation control control according to the operation command from the
remote controller. Setting the rotation control to NO will
enable the chiller to conduct individual operation
control to values set with the remote controller.
• Used to make setting of whether or not the centralized
Setting of centralized control
control unit and the ON/OFF controller are equipped. If
15 YES/NO 0: NO, 1: YES
the remote controller is only equipped, set this mode to
(by each unit)
NO.
Selection of Pump
• Used to make setting to conduct Mode No. 12 by
22 Individual/Interlock 0: Individual, 1: Interlock
individual chiller.
(by each unit)
Rotation control YES/NO 0: Group control • Used to make setting to conduct Mode No. 14 by
24
(by each unit) 1: Rotation control individual chiller.
Setting of centralized control
• Used to make setting to conduct Mode No. 15 by
25 YES/NO 0: NO, 1: YES
individual chiller.
(by each unit)
Centralized address setting • Used to make setting to conduct Mode No. 00 by
30 1-00 to 8-15
(by each unit) individual chiller.
Reading of malfunction
40 history — • Used to display the malfunction history by each unit.
(by each unit)
• Used to check the unit No. of the chiller against that
displayed on the remote controller through running the
Forced fan ON command
43 0: OFF, 1: ON fan on the chiller because the chiller addresses for the
(by each unit)
group control from the remote controller are
automatically set.
Unit No. transfer • Used to change the unit No. displayed on the remote
45 0 to 15
(by each unit) controller.
148
8 Troubleshooting
1 Initial Check at Servicing
1-1. Check items
In order to conduct troubleshooting, check the following items first.
• With the display item set to “retry data clear” while in retry history mode, shifting the digital display to “malfunction
history mode” will clear the retry history data.
Retry by low pressure: Forced thermostat OFF when the low pressure reaches the set value or less (Infinite retry)
Retry by outlet water temperature: Forced thermostat OFF when the outlet water temperature reaches the set
value or less (Infinite retry)
Retry by heating overload: Forced thermostat OFF when the outlet water temperature reaches the set value or
over while in heating operation (Infinite retry)
149
8 Troubleshooting
C. Checking LED display on malfunction display PC board (A51P to A53P)
• If the mechanical protection device is actuated, the
malfunction code “E0” will appear on the digital display H1P ○ ○ H2P
• The malfunction display PC boards (A51P to 53P) H3P ○ ○ H4P
display by LED what protection device is actuated, H5P ○ ○ H6P
H7P ○ ○ H8P
respectively.
S1S H1P: Compressor overcurrent protection
• Since the LED display is still maintained by stopping (or
RESET H2P: High pressure switch
resetting) the chiller, even if any other protection device switch H3P: Fan motor overload
is actuated while the LED display is being maintained, H4P to H8P: Unused
the previous display will be maintained.
• To stop (or reset) the chiller, check to be sure the content of LED and then press the “RESET” button on the
malfunction display PC board to clear.
150
●Troubleshooting
TEMP.
SETTING
2
1 Simultaneously press and hold the FORCED FAN button and
the FORCED PUMP button for a period of three seconds.
ON/OFF MONITOR
ALARM MONITOR
POWER SUPPLY
MONITOR OPERATION
UP
TEMP.
SETTING
DOWN
2
FORCED
SELECTION LOCAL REMOTE
COOL/HEAT
FAN
FORCED 1
2 Display can be changed by the use of TEMP. SET UP button
or TEMP. SET DOWN button.
SELECTION COOL HEAT PUMP
Furthermore, temperatures displayed are just reference values, which may have an error of approx. ±2˚C.
151
8 Troubleshooting
List of sensor data displays
152
●Troubleshooting
Page to
Problem description
refer to
Diagnosis 1 The water pump and compressor do not operate at all. P.154
Diagnosis 2 The water pump operates, but water does not circulate. P.155
Diagnosis 12 The temperature of the chilled (or hot) water is abnormal. P.165
Troubleshooting
153
8 Troubleshooting
Operation lamp
Diagnosis 1 The water pump and compressor do not operate at all.
Off
YES
Condition on which
3 abnormality is determined
NO
4 Possible cause
Check if the micro-
computer normal monitor NO Replace applicafle PC
●Power failure
LED of each PC Board Board.
●Power switch OFF is flashing?
●Power fuse blown
YES
Check other electric
system.
154
●Troubleshooting
Operation lamp
Diagnosis 2 The water pump operates, but water does not circulate.
On
Condition on which
3 abnormality is determined
YES
4 Possible cause
NO
●Insufficient makeup water Is the air purging completed? Conduct air purging.
●Reverse rotation of water
pump
●Valve in water piping close YES
●Air purge is not completed
●Strainer clogging
Troubleshooting
NO
Check other water piping
system.
155
8 Troubleshooting
Operation lamp The temperature of the chilled water or hot water at the outlet is
Diagnosis 3
On extremely low, or extremely high.
YES
Condition on which
3 abnormality is determined
NO
4 Possible cause
NO
●Chilled water regulating valve Is the 2 way valve or
Check other cause.
3 way valve installed?
closed
●Incorrect setting of water
temperature thermostat
●Strainer clogging YES
●2 way valve or 3 way valve Check the opening of 2
closed way or 3 way valve and
their operation.
156
●Troubleshooting
Operation lamp The compressor shuts down during operation, and does not
Diagnosis 4
On automatically re-start.
Is the adjustment
of the water temperature NO Correctly adjust the
setting value on water water temp. setting.
temp. thermostat?
YES
Condition on which
3 abnormality is determined
NO
4 Possible cause
The chiller is operating in YES Select to “Heating” on
●Insufficient opening of water cooling mode in wiinter. Cooling/Heating switch
flow regulating valve in switch box.
●Incorrect setting of water
temperature on thermostat NO
YES
157
8 Troubleshooting
Operation lamp
Diagnosis 5 The equipment cannot be operated remotely.
On
Is the “Local/Remote” NO
Select to “Remote”.
switch selected to “Remote”?
YES
Condition on which
3 abnormality is determined
YES
4 Possible cause
Is the connector (CN4) on NO Insert the connector
●Incorrect remote control wiring A31P PCB disconnected? (CN4) correctly.
●It is forgotten to change the
“Local/Remote” switch
●The instantaneous input is less YES
YES
158
●Troubleshooting
Operation lamp The equipment cannot be operated from the optional remote
Diagnosis 6
On controller (BRC307C1 BRC307C50 for overseas model).
NO
Is the field wiring wired Wire correctly.
correctly?
NO
Condition on which
3 abnormality is determined
YES
Check other electrical
system.
4 Possible cause
●The field wiring is not wired
correctly.
●The “Local/Remote” switch on
control panel is selected to
“Local”.
●BS5 (Wiring change) button on
Troubleshooting
159
8 Troubleshooting
Operation lamp The remote signal does not stop the equipment operation
Diagnosis 7
On (when continuous remote signal is selected).
Condition on which
3 abnormality is determined
4 Possible cause
●A power failure occured while
the equipment was set to
“Automatic re-start after power
failure”.
160
●Troubleshooting
Operation lamp The remote signal does not start the equipment (when
Diagnosis 8
On continuous remote signal is selected).
Condition on which
3 abnormality is determined
NO
4 Possible cause
●After the equipment was
turned ON with a remote
signal, it was stopped and
reset locally.
●A “Automatic re-start after
power failure” was selected.
Troubleshooting
161
8 Troubleshooting
Operation lamp
Diagnosis 9 The compressor does not operate. (Water thermostat functions.)
On
Is the temperature
setting value of water temp. NO Correctly adjust the
thermostat on control temperature setting of
panel correct? water temp.
4 Possible cause
●The chilled water regulating
valve closed
●Incorrect setting of water temp.
thermostat
162
●Troubleshooting
Operation lamp The compressor shuts down during cooling operation, and does
Diagnosis 10
On not automatically re-start.
NO
Condition on which
3 abnormality is determined
Is the opening of
the chilled water or cooling NO Open the water
water flow regulating valve regulating valve.
appropriate?
YES
4 Possible cause
Is the temperature NO Correctly adjust the
setting value on water temp.
●The retry No. is displayed. thermostat correct?
temperature setting on
water temp. thermostat.
●The pump interlock is opened.
●The water regulating valve is
YES
closed.
●Incorrect water temp. setting
●The strainer in the chilled
Troubleshooting
NO
163
8 Troubleshooting
Operation lamp The compressor shuts down during heating operation, and does
Diagnosis 11
On not automatically re-start.
NO
Condition on which
3 abnormality is determined
Is the opening of
the chilled water or cooling NO Open the water
water flow regulating valve regulating valve.
appropriate?
YES
4 Possible cause
Is the temperature NO Correctly adjust the
setting value on water temp.
●The retry No. is displayed. thermostat correct?
temperature setting on
water temp. thermostat.
●The pump interlock is opened.
●The water regulating valve is
YES
closed.
●Incorrect water temp. setting
●The strainer in the chilled
water pipe is clogged.
YES Remove the clog from
Is the strainer in the chilled
water pipe clogged? the strainer.
NO
164
●Troubleshooting
Operation lamp
Diagnosis 12 The temperature of the chilled (or hot) water is abnormal.
On
Is the temperature NO
setting value of chilled (or hot) Set the setting to an
water appropriate? appropriate temperature.
YES
Condition on which
3 abnormality is determined
NO
facility on side.
165
8 Troubleshooting
4 Troubleshooting by Malfunction Code
4-1. Checking of Malfunction Code
A. Display of malfunction code on control panel
If a malfunction occurs, the MALFUNCTION lamp (orange) will blink and the malfunction code concerned will appear
on the multi display.
<Digital display>
If a malfunction occurs, this
display shows the malfunction
code concerned.
ON <Microcomputer Normal Monitor>
This LED blinks ON while in
<Operation Display monitor> Microcomputer normal operation, and turns
Normal Monitor ON or OFF when a
This LED turns ON while in
operation.
OFF malfunction occurs.
TEMP.
<Malfunction monitor>
SETTING
This LED blinks when a ON/OFF MONITOR 1234 UP
malfunction occurs.
ALARM MONITOR TEMP.
SETTING
<Power Supply monitor> POWER SUPPLY DOWN
This LED turns ON when MONITOR OPERATION FORCED
power supply turns ON. SELECTION LOCAL REMOTE
FAN
COOL/HEAT FORCED
SELECTION COOL HEAT PUMP
166
●Troubleshooting
Malfunction due to freeze-up of When the refrigerant gas temperature reaches –3.5˚C or less
C4 2 plate type heat exchanger twice within 30 min.: (Masks are set for 1 min. after the 178
compressor starts up.) Malfunction of No. 2 system
Malfunction due to freeze-up of When the refrigerant gas temperature reaches –3.5˚C or less
C5 2 plate type heat exchanger twice within 30 min.: (Masks are set for 1 min. after the 178
compressor starts up.) Malfunction of No. 3 system
Batch malfunction due to When the high pressure switch is actuated, the fan motor
E0 2 actuation of protection devices protector is actuated (OFF: 135˚C), and the compressor 183
overcurrent relay is actuated:
Malfunction of main PC board When the transmission has the same polarity or PHC3 pulse for
E1 1 184
the protection device cannot be detected:
Note) Malfunction Level 1: All systems stop due to malfunction. Malfunction Level 2: Systems concerned only stop due to
malfunction. Malfunction Level 3: Alarm is only given to continue operation.
167
8 Troubleshooting
Malfunction Malfunction Page to refer
Content of malfunction Remarks (Malfunction decision conditions, set value, or else)
code level to flow chart
Abnormally low pressure When low pressure of 0.02MPa or less is detected while in
E4 2 operation: (Masks are set for 60 sec. after the compressor starts 173
up.) Malfunction of No. 1 system
Malfunction of electronic When the connection state of electronic expansion valve is
E9 2 expansion valve coil detected at turning ON of power supply and no-connection is 180
detected: Malfunction of No. 1 system
Malfunction due to compressor When the discharge gas temperature is maintained at 130˚C or
F3 2 177
discharge gas temperature more for consecutive 60 sec.: Malfunction of No. 1 system
Abnormally low pressure When low pressure of 0.02MPa or less is detected while in
FC 2 operation:(Masks are set for 60 sec. after the compressor starts 173
up.) Malfunction of No. 3 system
Malfunction of heat exchange When a temperature other than that of –40 to 70˚C is detected for consecutive
H1 3 172
coil thermistor 1 min.: (With only heat pump chiller installed) Malfunction of R2-3T
Malfunction of high pressure When pressure (voltage) other than that of 0 to 3.3MPa (0.47 to
H3 3 175
sensor 4.0VDC) is detected for 1 min.: Malfunction of No. 3 system
Malfunction of low pressure When pressure (voltage) other than that of 0.01 to 0.98MPa (0.3
H4 2 174
sensor to 4.5VDC) is detected for 1 min.: Malfunction of No. 3 system
Malfunction of outdoor air When a temperature other than that of –30 to 70˚C is detected for
H9 3 172
thermistor consecutive 1 min.: Malfunction of R1T
Malfunction of water outlet When a temperature other than that of –40 to 70˚C is detected for
HC 2 176
thermistor consecutive 1 min.: Malfunction of R-Th03
Malfunction of plate coil heat When a temperature other than that of –40 to 70˚C is detected for
J0 2 172
exchanger outlet thermistor consecutive 1 min.: Malfunction of R6-3T
Malfunction of discharge pipe When a temperature other than that of –30 to 140˚C is detected
J3 2 172
thermistor for consecutive 1 min.: Malfunction of R3-1T
Malfunction of suction pipe When a temperature other than that of –40 to 70˚C is detected for
J4 2 172
thermistor consecutive 1 min.: Malfunction of R4-3T
Malfunction of suction pipe When a temperature other than that of –40 to 70˚C is detected for
J5 2 172
thermistor consecutive 1 min.: Malfunction of R4-1T
Malfunction of heat exchange When a temperature other than that of –40 to 70˚C is detected for
J6 3 coil thermistor consecutive 1 min.: (With only heat pump chiller installed) 172
Malfunction of R2-1T
Malfunction of heat exchange When a temperature other than that of –40 to 70˚C is detected for
J7 3 coil thermistor consecutive 1 min.: (With only heat pump chiller installed) 172
Malfunction of R2-2T
Malfunction of high pressure When pressure (voltage) other than that of 0 to 3.3MPa (0.47 to
JA 3 175
sensor 4.0VDC) is detected for 1 min.: Malfunction of No. 1 system
Malfunction of low pressure When pressure (voltage) other than that of 0.01 to 0.98MPa (0.3
JC 2 174
sensor to 4.5VDC) is detected for 1 min.: Malfunction of No. 1system
Malfunction of sub PC board When transmission between the sub PC board (X16A) and the
LC 1 185
transmission main PC board (X3A) malfunctions:
Malfunction due to reverse When power supply has reverse or open phase:
U1 1 186
phase (open phase)
Malfunction of transmission When communication between the main PC board and
U3 1 between main PC board and display/operation PC board is lost for approx. 8 sec. 187
display/operation PC board
Malfunction of transmission When a malfunction of transmission occurs between the main PC
U4 1 188
between main PC board and I/F board and the I/F PC board for consecutive 10 min.
Malfunction of transmission When no transmission is accomplished to the main PC board
U5 1 between main PC board and from the remote controller for 70 sec. 189
remote controller
UA 1 Malfunction due to field setting When different models of units or excessive number of units are connected 190
Malfunction due to address When the address duplication of centralized control unit occurs
UC 3 191
duplication of centralized control unit
Malfunction of transmission When no transmission is accomplished to the centralized control
UE 1 between main PC board and unit from the main PC board for 256 sec. or more 192
centralized control unit
UH 1 Erroneous wiring When a different main PC board is connected to the IN – OUT line 193
Note) Malfunction Level 1: All systems stop due to malfunction. Malfunction Level 2: Systems concerned only stop due to
malfunction. Malfunction Level 3: Alarm is only given to continue operation.
168
●Troubleshooting
169
8 Troubleshooting
A. Malfunction history checking method
1) Pressing the FORCED FAN OPERATION button and the FORCED PUMP OPERATION button simultaneously
for consecutive three seconds or more while in set temperature display mode will shift the display from set
temperature display mode to sensor display mode.
2) Pressing the FORCED FAN OPERATION button and the FORCED PUMP OPERATION button simultaneously
for consecutive three seconds or more while in sensor display mode will shift the display from sensor display
mode to retry history display mode.
3) Pressing the FORCED FAN OPERATION button and the FORCED PUMP OPERATION button simultaneously
for consecutive three seconds or more while in retry history display mode will shift the display from retry history
display mode to malfunction history display mode.
4) Use the SET TEMP. UP / DOWN BUTTON to change the content of display.
5) Pressing the FORCED FAN OPERATION button or the FORCED PUMP OPERATION button will return the
display to set temperature display mode.
170
●Troubleshooting
Troubleshooting
171
8 Troubleshooting
4-3. Trouble shooting Frowchart
172
●Troubleshooting
Troubleshooting
173
8 Troubleshooting
174
●Troubleshooting
Troubleshooting
175
8 Troubleshooting
176
●Troubleshooting
Troubleshooting
177
8 Troubleshooting
178
●Troubleshooting
Troubleshooting
179
8 Troubleshooting
180
●Troubleshooting
Are
wiring connections NO
of the I/F PC board Correct the wire connection.
properly made?
YES
Methods of
2 Malfunction Detection
Use a microcomputer to check The LED
for microcomputer NO The fuse on YES
the transmission conditions of the normal monitor on the I/F PC the I/F PC board has Replace the fuse.
board is blinking. been blown.
I/F PC board.
YES NO
3 Malfunction
Conditions
Decision Check to be sure the voltage of
output (blue connector) on the
secondary side of the
When no transmission is transformer for the I/F PC board.
accomplished between the main
PC board (A11P) and the I/F PC
board
Is the
transformer for the NO
I/F PC board normal? (Nor- Replace the transformer.
NO
181
8 Troubleshooting
Remote controller displaya
Malfunction due to overheat of heater
AA
1 Applicable Models 5 Troubleshooting
UWYP125 to 750A and derived Diagnosis Countermeasures
models
Is the Is the
overheat protection NO jumper wire for the NO
switch for the auxiliary 26WH connected between Erroneous disconnection of
heater installed? the terminals (21) the jumper wire was made.
and (22)? Connect an additional
jumper wire between the
YES YES terminals (21) and (22).
2 Methods of
Malfunction Detection Broken jumper wire
between the terminal
The external contact (26WH) is Is the (21) and (22)
field wiring for NO
OFF. the 26WH
Connect an additional
connected? wire between terminals
(21) and (22) on site.
YES
Is a
Malfunction Decision
3 Conditions
micro-current
contact used for the contact
NO
Replace the contact
by the micro current
in the 26WH?
When the external contact contact.
(26WH) turns OFF while in YES
defrosting operation
Is the
contact in the NO
26WH normally turned Replace the contact
ON (closed)? by the normally open
contact (which closes
4 Supposed Causes YES
the circuit when turned
ON).
• Actuation of the overheat
protection device for auxiliary
Are
heater (local procurement item) the wire con-
• Disconnection of jumper wire nection between the
connector (X50A) on the NO
used when the auxiliary heater main PC board (A11P) and the Rectify loose connectors,
terminals (21) and (22) broken wires, or else.
is not applied are made
• Faulty contact in overheat properly?
protection device
• Faulty wire connections in YES
Replace the main PC
control panel board (A11P).
182
●Troubleshooting
Troubleshooting
183
8 Troubleshooting
184
●Troubleshooting
Troubleshooting
185
8 Troubleshooting
186
●Troubleshooting
Troubleshooting
187
8 Troubleshooting
188
●Troubleshooting
Are
connections to the
main PC board (IN – OUT) NO After rectifying the wire
and (F1 – F2) properly connections and resetting
made? the power supply to the
chiller, press and hold the
YES WIRE CHANGE button
2 Methods of
Malfunction Detection
(BS5) for a period of five
seconds.
Use a microcomputer to check Are
there no broken
the transmission conditions. wires or faulty contact in the NO
transmission line between the main After rectifying the wire
PC board and the remote connections and resetting
controller? the power supply to the
chiller, press and hold the
WIRE CHANGE button
YES (BS5) for a period of five
seconds.
3 Malfunction
Conditions
Decision
Are any
high voltage
When no transmission is wires (including field
wiring) put close to the YES
accomplished between the main This malfunction of
transmission line between the main
PC board and the remote transmission is
PC board (A11P) and the remote supposed to cause by
controller?
controller (optional accessory) for noises. Therefore, keep
distance as much as
a period of 70 seconds possible between the
NO
high voltage wires and
the transmission line.
189
8 Troubleshooting
Remote controller display
Malfunction due to field setting
UA
1 Applicable Models 5 Troubleshooting
All models of chillers Diagnosis Countermeasures
Is
Model
BRC307C1 NO Replace the remote
remote controller in controller.
use?
YES
Methods of
2 Malfunction Detection
Are
Check chillers connected for the different models of YES
model settings. chillers mixed in the group of Replace different
remote controller? models of chillers by
the same model of
chillers.
NO
Are
any high
3 Malfunction
Conditions
Decision voltage wires
(including field wiring) put
YES
close to the transmission line This malfunction of
When different models of chillers between the main PC board transmission is
or packaged air conditioners are and the remote supposed to cause by
controller? noises. Therefore, keep
connected to the group of remote distance as much as
controller. possible between the
NO high voltage wires and
the transmission line.
• Connection of erroneous
models
• Faulty transmission line
• Faulty transmission due to
noises
190
●Troubleshooting
Have
the address
settings of chillers made NO
Make the address settings.
to connect the centralized
control unit?
2 Methods of
Malfunction Detection
YES
3 Malfunction
Conditions
Decision
4 Supposed Causes
• Erroneous setting of address of
centralized control unit
Troubleshooting
191
8 Troubleshooting
Remote controller display Malfunction of transmission between main PC board and
UE centralized control unit
Is the
transmission line
properly connected between NO Rectify the wire
the main PC board and the connections to the
centralized control
main PC board (OUT-
unit?
OUT) and (F1 – F2).
2 Methods of
Malfunction Detection
YES
3 Malfunction
Conditions
Decision Are
any high
voltage wires (including
YES
field wiring) put close to the This malfunction of
When a malfunction is only transmitted centralized transmission is
to the centralized control unit if no transmission supposed to cause by
line? noises. Therefore,
transmission or return transmission is keep distance as much
accomplished to the centralized NO as possible between
the high voltage wires
control unit from the main PC board and the centralized
Is transmission line.
power supplied NO
4 Supposed Causes to all chillers
connected?
Rectify the power
supply to the main PC
board and then reset
• Faulty transmission line the malfunction of the
YES centralized control unit.
• Faulty transmission due to
noises Check other electrical
systems.
• Power supply to chillers is
turned OFF.
192
●Troubleshooting
Troubleshooting
193
9 Miscellaneous
1 Differences from previous units
Item UWY(A)P(75)125 ~ 750A UWY(A)J(75)125 ~ 750B
Refrigerant R407C (Non-azeotropic refrigerant) R22
Refrigerating oil DAPHNE FVC68D SUNISO 4GSDID-K
Capacity control 3HP (only on UWAP) : 100-0% 3HP (only on UWAP) : 100-0%
5HP : 100-0% 5HP : 100-0%
8HP : 100-0% 8HP : 100-0%
10HP : 100-0% 10HP : 100-0%
15HP : 100-67(34)-0% 15HP : 100-67-0%
20HP : 100-50-0% 20HP : 100-50-0%
25HP : 100-80(60)-40(20)-0% 25HP : 100-60-0%
30HP : 100-67-34-0% 30HP : 100-50-0%
In the notation of capacity control, AA(BB) has a
different capacity of compressor, which stops
running according to the operating hours.
Therefore, this represents the capacity control of
AA or BB.
Compressor Hermetic scroll type Hermetic scroll type
Air-side heat exchanger Cross fin coil type Cross fin coil type
Water-side heat exchanger Brazing plate type Brazing plate type
Fan Propeller fan Propeller fan
Expansion valve Electronic expansion valve Capillary tube
Defrosting system Electronic deicer type Electronic deicer type
Water temperature control Inlet temperature control/Outlet water Inlet temperature control (Outlet temperature
system temperature control control is available for models of 10HP or less.)
Cooling operation range Outdoor air temperature: 0 to 43˚C (DB) Outdoor air temperature: 0 to 43˚C (DB)
(UWYP) Chilled water outlet temperature: 4 to 16˚C Chilled water outlet temperature: 4 to 16˚C
Heating operation range Outdoor air temperature: 15 to 21˚C (DB) Outdoor air temperature: –10 to 21˚C (DB)
(UWYP) Hot water outlet temperature: 35 to 55˚C Hot water outlet temperature: 35 to 55˚C
Cooling operation range Outdoor air temperature: 15 to 43˚C (DB) Outdoor air temperature: –15 to 43˚C (DB) (3 to 10HP)
(UWAP) Chilled water outlet temperature: 4 to 16˚C Chilled water outlet temperature: 4 to 16˚C
Outdoor air temperature: –5 to 43˚C (DB) (10 to 30HP)
Chilled water outlet temperature: 4 to 16˚C
Control panel display 4-digit display Only LED lamps
LCD remote controller BRC307C1 (BRC307C50 for overseas) KRC22-1A
Thermostat diffeernetial Adjustable to 2, 3, 4, or 5˚C Heat pump units: 2˚C / 4˚C
Cooling only units: 2.2˚C (3 to 10HP)
2˚C / 4˚C (15 to 30HP)
194
●Miscellaneous
UWYP250AYE 10HP
UWYP375AYE 15HP
UWYP500AYE 20HP
UWYP630AYE 25HP
UWYP750AYE 30HP
UWYP630AZ 25HP
Brine
UWYP750AZ 30HP
195
9 Miscellaneous
2-3. Settings Procedure
Using pushbutton switches (BS1 to 5) on the main PC board enables display and settings of service modes shown
below.
○Service mode 1 ○Service mode 2 ○Service mode
Used to display the details on the Used to check or change the filed Used to check or change the
current settings of the following settings of the following items. software settings.
items. qRefrigerant recovery mode qModel setting (Cooling only / Heat pump)
qSoftware No. wAir Net address wStandard (Water) / Brine setting
wHorsepower eHorsepower setting
eSoftware version rForced master bit
rStandard (water) / Brine tReverse phase detection setting
tModel (Cooling only / Heat pump) yReduction of working hours setting
Service mode 2
Normal display
Select items to be checked. (BS2) Select items to be set. (BS2) Select items to be set. (BS2)
Press the BS3 once. Press the BS3 once. Press the BS3 once.
*To make no changes: *To make no changes:
Display contents. (Data LED turns ON.) Display contents. (Data blinks.) Display contents. (Data blinks.)
Press the Press the
Press the BS3 once. *To make changes: *To make changes:
BS3 once. BS3 once.
Determine data. (Data turns ON.) Determine data. (Data turns ON.)
Press the BS3 once. Press the BS3 once.
Write data. (Data turns ON.) Write data. (Data turns ON.)
■Caution!
After changing the settings, be sure to “reset the power supply”.
Furthermore, after “resetting the power supply”, check to be sure the contents of the
changes while in Service mode 1.
196
●Miscellaneous
○Service mode 1
Display item LED display Contents of display LED display
H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P
0 Software No. ● ● ● ● ● ● − ● ● ● ● ● ○
1 Horsepower ● ● ● ● ● ○ 1 : 3HP(75A) ● ● ● ● ● ○
2 : 5HP(125A) ● ● ● ● ○ ●
3 : 8HP(190A) ● ● ● ● ○ ○
4 : 10HP(250A) ● ● ● ○ ● ●
5 : 15HP(375A) ● ● ● ○ ● ○
6 : 20HP(500A) ● ● ● ○ ○ ●
7 : 25HP(630A) ● ● ● ○ ○ ○
8 : 30HP(750A) ● ● ○ ● ● ●
○Service mode 2
Setting Item LED display Contents of display LED display
H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P
0 Refrigerant ○ ● ● ● ● ● ● 1 : OFF ○ ● ● ● ● ● ○
recovery mode 2 : ON ○ ● ● ● ● ○ ●
○ ○ ● ● ● ● ● ←“63”
○Service mode 3
Setting Item LED display Contents of display LED display
H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P
0 Model ○ ● ● ● ● ● ● 1 : Cooling only (UWAP) ○ ● ● ● ● ● ○
2 : Heat pump (UWYP) ○ ● ● ● ● ○ ●
2 Horsepower ○ ● ● ● ● ○ ● 1 : 3HP(75A) ○ ● ● ● ● ● ○
2 : 5HP(125A) ○ ● ● ● ● ○ ●
3 : 8HP(190A) ○ ● ● ● ● ○ ○
4 : 10HP(250A) ○ ● ● ● ○ ● ●
5 : 15HP(375A) ○ ● ● ● ○ ● ○
6 : 20HP(500A) ○ ● ● ● ○ ○ ●
7 : 25HP(630A) ○ ● ● ● ○ ○ ○
8 : 30HP(750A) ○ ● ● ○ ● ● ●
3 Forced master ○ ● ● ● ● ○ ○ 1 : NO ○ ● ● ● ● ● ○
unit bit 2 : YES ○ ● ● ● ● ○ ●
YES / NO
5 Reduction of ○ ● ● ● ○ ● ○ 1 : NO ○ ● ● ● ● ● ○
working hours 2 : YES ○ ● ● ● ● ○ ●
setting: YES /NO
197
198
B. Air Cooled Chillers
Models
List of
Specifications
1. List of Models………………………………………………………200
Product
2. Product Specifications …………………………………………201
1.Standard specifications …………………………………………………………………201
2.Wiring diagrams …………………………………………………………………………211
Installation
3.Refrigerant piping diagram ……………………………………………………………220
4.List of Operating Values of Functional Parts …………………………………………222
5.Operation limits …………………………………………………………………………225
6.Operation Parameters …………………………………………………………………226
7.List of Options ……………………………………………………………………………227
Operation
3. Installation …………………………………………………………228
/ Stop
1.Carry-in Procedure ………………………………………………………………………228
2.Precautions for selection of installation location ……………………………………228
3.Space for Servicing………………………………………………………………………229
4.Electrical wiring …………………………………………………………………………229
5.Water Piping Procedure…………………………………………………………………230
Troubleshooting
4. Operation/Stop ……………………………………………………231
1.Part Names and Functions of Control Panel …………………………………………231
2.Operation Procedure by Control Panel ………………………………………………231
3.Temperature Controller …………………………………………………………………232
4.Daily Checks ……………………………………………………………………………233
5.Maintenance of Plate Type Heat Exchanger …………………………………………233
5. Troubleshooting …………………………………………………234
1.Troubleshooting by Symptom …………………………………………………………234
2.Troubleshooting by Malfunction Lamp ………………………………………………235
3.Resetting of Malfunction Lamp …………………………………………………………235
199
1 List of Models
Model Page to be referred
Model name
Type HP Standard specification Wiring diagram Piping diagram
3 UWP90A 201 211 220
5 UWP150A 201 211 220
8 UWP224A 201 211 220
Standard type 10 UWP300A 201 211 220
(200V) 15 UWP450A 202 214 221
20 UWP600A 202 214 221
25 UWP750A 202 217 221
30 UWP900A 202 217 221
3 UWP90AYE(Y3) 203 212 220
Extra 5 UWP150AYE(Y3) 203 212 220
(Overseas) 8 UWP224AYE(Y3) 203 212 220
Refrigerant voltage type 10 UWP300AYE(Y3) 203 212 220
R407C 380 to 415/ 15 UWP450AYE(Y3) 204 215 221
400 to 440V 20 UWP600AYE(Y3) 204 215 221
Water cooled cooling only chillers
200
2 Product Specifications
1 Standard specifications
■UWP90 ~ 900A
Model name UWP90A UWP150A UWP224A UWP300A
Type Water chilling unit <Water cooled type>
Power supply 3 phase 200V, 50/60 Hz 3 phase 200V, 50/60 Hz 3 phase 200V, 50/60 Hz 3 phase 200V, 50/60 Hz
Color of casing Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1280 ✕ 405 ✕ 690 1280 ✕ 405 ✕ 690 1280 ✕ 405 ✕ 790 1280 ✕ 405 ✕ 790
Specifications
Capacity (50/60Hz) kW 8.0/9.0 13.2/15.0 20.0/22.4 26.5/30.0
Chilled water outlet temperature ˚C 7 7 7 7
Product
Chil ed water inlet/outlet temp. difference deg 5 5 5 5
Cooling
Chilled water volume (50/60 Hz) R/min. 23/26 38/43 57/64 76/86
Water pressure loss (50/60 Hz) kPa 35/45 46/58 46/57 46/57
Cooling water volume★1 (50/60 Hz) R/min. 29/34 47/55 71/82 95/109
Model JT112FA JT160FA JT212DA JT300DA
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 3.0 3.75 5.5 7.5
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Condenser Double tube type Double tube type Double tube type Double tube type
Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
Cooler Model CB52-14HX CB52-22HX CB52-34HX CB52-44HX
No. of units 1 1 1 1
Refrigerant control Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control % 100-0 100-0 100-0 100-0
Heat insulation material Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, freeze-up protector, fusible plug, reverse phase protection device, discharge
Safety devices
gas overheat protector, and compressor overcurrent relay
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 1.0 1.5 2.0 2.4
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 1.5 1.5 2.7 2.7
Cooling water inlet/outlet pipes (Hot water inlet/outlet pipes) 1B (25A), PT internal threaded 1B (25A), PT internal threaded 1-1/2B (40A), PT internal threaded 1-1/2B (40A), PT internal threaded
Chilled water inlet/outlet pipes 1B (25A), PT internal threaded 1B (25A), PT internal threaded 1-1/2B (40A), PT internal threaded 1-1/2B (40A), PT internal threaded
Product mass kg 100 110 150 160
Operating mass kg 102 112 154 165
Legal refrigerating capacity (50/60 Hz) 1.00/1.19 1.42/1.68 2.08/2.48 2.89/3.44
Standard accessories Operation manual, installation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
201
2 Product Specifications
Model name UWP450A UWP600A UWP750A UWP900A
Type Water chilling unit <Water cooled type>
Power supply 3 phase 200V, 50/60 Hz 3 phase 200V, 50/60 Hz 3 phase 200V, 50/60 Hz 3 phase 200V, 50/60 Hz
Color of casing Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1280 ✕ 808✕ 790 1280 ✕ 808✕ 790 1280 ✕ 1211 ✕ 790 1280 ✕ 1211 ✕ 790
Capacity (50/60Hz) kW 40.0/45.0 53.0/60.0 67.0/75.0 80.0/90.0
Chilled water outlet temperature ˚C 7 7 7 7
Chil ed water inlet/outlet temp. difference deg 5 5 5 5
Cooling
Chilled water volume (50/60 Hz) R/min. 115/129 152/172 192/215 229/258
Water pressure loss (50/60 Hz) kPa 46/57 46/57 46/57 46/57
Cooling water volume★1 (50/60 Hz) R/min. 142/164 190/218 237/273 285/327
Model JT212DA ✕ 2 JT300DA ✕ 2 JT300DA + JT212DA ✕ 2 JT300DA ✕ 3
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 5.5 ✕ 2 7.5 ✕ 2 7.5 + 5.5 ✕ 2 7.5 ✕ 3
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Condenser Double tube type Double tube type Double tube type Double tube type
Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
Cooler Model CB52-34HX CB52-44HX CB52-34HX/CB52-44HX CB52-44HX
No. of units 2 2 2/1 3
Refrigerant control Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control % 100-50-0 100-50-0 100-60-0 100-67-0
Heat insulation material Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, freeze-up protector, fusible plug, reverse phase protection device, discharge
Safety devices
gas overheat protector, and compressor overcurrent relay
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 2.0 ✕ 2 2.4 ✕ 2 2.4 + 2.0 ✕ 2 2.4 ✕ 3
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 2.7 ✕ 2 2.7 ✕ 2 2.7 ✕ 3 2.7 ✕ 3
Cooling water inlet/outlet pipes (Hot water inlet/outlet pipes) 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 3 1-1/2B (40A), PT internal threaded ✕ 3
Chilled water inlet/outlet pipes 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 3 1-1/2B (40A), PT internal threaded ✕ 3
Product mass kg 305 325 465 485
Operating mass kg 313 335 478 500
Legal refrigerating capacity (50/60 Hz) 4.16/4.96 5.78/6.88 7.05/8.4 8.67/10.32
Standard accessories Operation manual, installation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
202
●Product Specifications
Specifications
Capacity (50/60Hz) kW 8.0/9.0 13.2/15.0 20.0/22.4 26.5/30.0
Chilled water outlet temperature ˚C 7 7 7 7
Product
Chil ed water inlet/outlet temp. difference deg 5 5 5 5
Cooling
Chilled water volume (50/60 Hz) R/min. 23/26 38/43 57/64 76/86
Water pressure loss (50/60 Hz) kPa 35/45 46/58 46/57 46/57
Cooling water volume★1 (50/60 Hz) R/min. 29/34 47/55 71/82 95/109
Model JT118BF-YE JT150BF-YE JT212DA-YE JT300DA-YE
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 3.0 3.75 5.5 7.5
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Condenser Double tube type Double tube type Double tube type Double tube type
Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
Cooler Model CB52-14HX CB52-22HX CB52-34HX CB52-44HX
No. of units 1 1 1 1
Refrigerant control Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control % 100-0 100-0 100-0 100-0
Heat insulation material Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, freeze-up protector, fusible plug, reverse phase protection device, discharge
Safety devices
gas overheat protector, and compressor overcurrent relay
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 1.0 1.5 2.0 2.4
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 1.5 1.5 2.7 2.7
Cooling water inlet/outlet pipes (Hot water inlet/outlet pipes) 1B (25A), PT internal threaded 1B (25A), PT internal threaded 1-1/2B (40A), PT internal threaded 1-1/2B (40A), PT internal threaded
Chilled water inlet/outlet pipes 1B (25A), PT internal threaded 1B (25A), PT internal threaded 1-1/2B (40A), PT internal threaded 1-1/2B (40A), PT internal threaded
Product mass kg 100 110 150 160
Operating mass kg 102 112 154 165
Legal refrigerating capacity (50/60 Hz) 1.00/1.19 1.42/1.68 2.08/2.48 2.89/3.44
Standard accessories Operation manual, installation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
203
2 Product Specifications
Model name UWP450AYE(Y3) UWP600AYE(Y3) UWP750AYE(Y3) UWP900AYE(Y3)
Type Water chilling unit <Water cooled type>
Power supply 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V
Color of casing Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1280 ✕ 808✕ 790 1280 ✕ 808✕ 790 1280 ✕ 1211 ✕ 790 1280 ✕ 1211 ✕ 790
Capacity (50/60Hz) kW 40.0/45.0 53.0/60.0 67.0/75.0 80.0/90.0
Chilled water outlet temperature ˚C 7 7 7 7
Chil ed water inlet/outlet temp. difference deg 5 5 5 5
Cooling
Chilled water volume (50/60 Hz) R/min. 115/129 152/172 192/215 229/258
Water pressure loss (50/60 Hz) kPa 46/57 46/57 46/57 46/57
Cooling water volume★1 (50/60 Hz) R/min. 142/164 190/218 237/273 285/327
Model JT212DA-YE ✕ 2 JT300DA-YE ✕ 2 JT300DA-YE + JT212DA-YE ✕ 2 JT300DA-YE ✕ 3
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 5.5 ✕ 2 7.5 ✕ 2 7.5 + 5.5 ✕ 2 7.5 ✕ 3
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Condenser Double tube type Double tube type Double tube type Double tube type
Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
Cooler Model CB52-34HX CB52-44HX CB52-34HX/CB52-44HX CB52-44HX
No. of units 2 2 2/1 3
Refrigerant control Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control % 100-50-0 100-50-0 100-60-0 100-67-0
Heat insulation material Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, freeze-up protector, fusible plug, reverse phase protection device, discharge
Safety devices
gas overheat protector, and compressor overcurrent relay
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 2.0 ✕ 2 2.4 ✕ 2 2.4 + 2.0 ✕ 2 2.4 ✕ 3
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 2.7 ✕ 2 2.7 ✕ 2 2.7 ✕ 3 2.7 ✕ 3
Cooling water inlet/outlet pipes (Hot water inlet/outlet pipes) 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 3 1-1/2B (40A), PT internal threaded ✕ 3
Chilled water inlet/outlet pipes 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 3 1-1/2B (40A), PT internal threaded ✕ 3
Product mass kg 305 325 465 485
Operating mass kg 313 335 478 500
Legal refrigerating capacity (50/60 Hz) 4.16/4.96 5.78/6.88 7.05/8.4 8.67/10.32
Standard accessories Operation manual, installation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
204
●Product Specifications
■UWP3 ~ 30AZ
Model name UWP3AZ UWP5AZ UWP8AZ UWP10AZ
Type Water cooled type brine water chilling unit
Power supply 3 phase, 200V, 50/60 Hz 3 phase, 200V, 50/60 Hz 3 phase, 200V, 50/60 Hz 3 phase, 200V, 50/60 Hz
Color of casing Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1280 ✕ 405 ✕ 690 1280 ✕ 405 ✕ 690 1280 ✕ 405 ✕ 790 1280 ✕ 405 ✕ 790
Specifications
Capacity (50/60Hz) kW 4.8/5.8 6.7/8.0 10.3/12.0 13.8/16.0
Brine water outlet temperature ˚C –5 –5 –5 -5
Product
Brine water inlet/outlet temp. difference deg 3 3 3 3
Cooling
Brine water volume (50/60 Hz) R/min. 27.5/33 37/44 57/66 76/88
Water pressure loss (50/60 Hz) kPa 44/60 46/64 55/68 60/75
Cooling water volume★1 (50/60 Hz) R/min. 21/26 28/34 71/82 59/69
Model JT112FA JT160FA JT212DA JT300DA
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 3.0 3.75 5.5 7.5
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Condenser Double tube type Double tube type Double tube type Double tube type
Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
Cooler Model CB52-14HX CB52-22HX CB52-34HX CB52-44HX
No. of units 1 1 1 1
Refrigerant control Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control % 100-0 100-0 100-0 100-0
Heat insulation material Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, freeze-up protector, fusible plug, reverse phase protection device, discharge
Safety devices
gas overheat protector, and compressor overcurrent relay
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 1.0 1.5 2.0 2.4
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 1.5 1.5 2.7 2.7
Cooling water inlet/outlet pipes (Hot water inlet/outlet pipes) 1B (25A), PT internal threaded 1B (25A), PT internal threaded 1-1/2B (40A), PT internal threaded 1-1/2B (40A), PT internal threaded
Chilled water inlet/outlet pipes 1B (25A), PT internal threaded 1B (25A), PT internal threaded 1-1/2B (40A), PT internal threaded 1-1/2B (40A), PT internal threaded
Product mass kg 100 110 150 160
Operating mass kg 102 112 154 165
Legal refrigerating capacity (50/60 Hz) 1.00/1.19 1.42/1.68 2.08/2.48 2.89/3.44
Standard accessories Operation manual, installation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
205
2 Product Specifications
Model name UWP15AZ UWP20AZ UWP25AZ UWP30AZ
Type Water cooled type brine chilling unit
Power supply 3 phase, 200V, 50/60 Hz 3 phase, 200V, 50/60 Hz 3 phase, 200V, 50/60 Hz 3 phase, 200V, 50/60 Hz
Color of casing Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1280 ✕ 808✕ 790 1280 ✕ 808✕ 790 1280 ✕ 1211 ✕ 790 1280 ✕ 1211 ✕ 790
Capacity (50/60Hz) kW 20.7/24.1 27.7/32.1 34.5/40.1 41.4/48.1
Brine water outlet temperature ˚C -5 -5 -5 -5
Brine water inlet/outlet temp. difference deg 3 3 3 3
Cooling
Brine water volume (50/60 Hz) R/min. 114/132 152/176 190/220 227/264
Water pressure loss (50/60 Hz) kPa 55/68 60/75 57/71 60/75
Cooling water volume★1 (50/60 Hz) R/min. 87/102 118/139 145/169 176/208
Model JT212DA ✕ 2 JT300DA ✕ 2 JT300DA + JT212DA ✕ 2 JT300DA ✕ 3
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 5.5 ✕ 2 7.5 ✕ 2 7.5 + 5.5 ✕ 2 7.5 ✕ 3
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Condenser Double tube type Double tube type Double tube type Double tube type
Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
Cooler Model CB52-34HX CB52-44HX CB52-34HX/CB52-44HX CB52-44HX
No. of units 2 2 2/1 3
Refrigerant control Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control % 100-50-0 100-50-0 100-60-0 100-67-0
Heat insulation material Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, freeze-up protector, fusible plug, reverse phase protection device, discharge
Safety devices
gas overheat protector, and compressor overcurrent relay
Refrigerant name R407C R407C R407C R407C
Refrigerant
Charging quantity kg 2.0 ✕ 2 2.4 ✕ 2 2.4 + 2.0 ✕ 2 2.4 ✕ 3
Refrigerant Refrigerant oil name DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D DAPHNE FVC68D
oil Charging quantity R 2.7 ✕ 2 2.7 ✕ 2 2.7 ✕ 3 2.7 ✕ 3
Cooling water inlet/outlet pipes (Hot water inlet/outlet pipes) 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 3 1-1/2B (40A), PT internal threaded ✕ 3
Chilled water inlet/outlet pipes 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 3 1-1/2B (40A), PT internal threaded ✕ 3
Product mass kg 305 325 465 485
Operating mass kg 313 335 478 500
Legal refrigerating capacity (50/60 Hz) 4.16/4.96 5.78/6.88 7.05/8.4 8.67/10.32
Standard accessories Operation manual, installation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
206
●Product Specifications
■UWJ90 ~ 900D
Model name UWJ90D UWJ150D UWJ224D UWJ300D
Type Water chilling unit <Water cooled type>
Power supply 3 phase 200V, 50/60 Hz 3 phase 200V, 50/60 Hz 3 phase 200V, 50/60 Hz 3 phase 200V, 50/60 Hz
Color of casing Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1280 ✕ 405 ✕ 690 1280 ✕ 405 ✕ 690 1280 ✕ 405 ✕ 790 1280 ✕ 405 ✕ 790
Specifications
Capacity (50/60Hz) kW 8.0/9.0 13.2/15.0 20.0/22.4 26.5/30.0
Chilled water outlet temperature ˚C 7 7 7 7
Product
Chil ed water inlet/outlet temp. difference deg 5 5 5 5
Cooling
Chilled water volume (50/60 Hz) R/min. 23/26 38/43 57/64 76/86
Water pressure loss (50/60 Hz) kPa 35/45 46/58 46/57 46/57
Cooling water volume★1 (50/60 Hz) R/min. 29/34 47/55 71/82 95/109
Model JT118BC JT150BC JT212D JT300D
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 3.0 3.75 5.5 7.5
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Condenser Double tube type Double tube type Double tube type Double tube type
Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
Cooler Model CB52-14HX CB52-22HX CB52-34HX CB52-44HX
No. of units 1 1 1 1
Refrigerant control Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control % 100-0 100-0 100-0 100-0
Heat insulation material Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, freeze-up protector, fusible plug, reverse phase protection device, discharge
Safety devices
gas overheat protector, and compressor overcurrent relay
Refrigerant name R22 R22 R22 R22
Refrigerant
Charging quantity kg 1.0 1.5 2.0 2.4
Refrigerant Refrigerant oil name SUNISO 4GSDID-K SUNISO 4GSDID-K SUNISO 4GSDID-K SUNISO 4GSDID-K
oil Charging quantity R 1.5 1.5 2.7 2.7
Cooling water inlet/outlet pipes (Hot water inlet/outlet pipes) 1B (25A), PT internal threaded 1B (25A), PT internal threaded 1-1/2B (40A), PT internal threaded 1-1/2B (40A), PT internal threaded
Chilled water inlet/outlet pipes 1B (25A), PT internal threaded 1B (25A), PT internal threaded 1-1/2B (40A), PT internal threaded 1-1/2B (40A), PT internal threaded
Product mass kg 100 110 150 160
Operating mass kg 102 112 154 165
Legal refrigerating capacity (50/60 Hz) 1.29/1.53 1.60/1.90 2.40/2.86 3.34/3.97
Standard accessories Operation manual, installation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
207
2 Product Specifications
Model name UWJ450D UWJ600D UWJ750D UWJ900D
Type Water chilling unit <Water cooled type>
Power supply 3 phase 200V, 50/60 Hz 3 phase 200V, 50/60 Hz 3 phase 200V, 50/60 Hz 3 phase 200V, 50/60 Hz
Color of casing Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1280 ✕ 808✕ 790 1280 ✕ 808✕ 790 1280 ✕ 1211 ✕ 790 1280 ✕ 1211 ✕ 790
Capacity (50/60Hz) kW 40.0/45.0 53.0/60.0 67.0/75.0 80.0/90.0
Chilled water outlet temperature ˚C 7 7 7 7
Chil ed water inlet/outlet temp. difference deg 5 5 5 5
Cooling
Chilled water volume (50/60 Hz) R/min. 115/129 152/172 192/215 229/258
Water pressure loss (50/60 Hz) kPa 46/57 46/57 46/57 46/57
Cooling water volume★1 (50/60 Hz) R/min. 142/164 190/218 237/273 285/327
Model JT212D ✕ 2 JT300D ✕ 2 JT300D + JT212D ✕ 2 JT300D ✕ 3
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 5.5 ✕ 2 7.5 ✕ 2 7.5 + 5.5 ✕ 2 7.5 ✕ 3
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Condenser Double tube type Double tube type Double tube type Double tube type
Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
Cooler Model CB52-34HX CB52-44HX CB52-34HX/CB52-44HX CB52-44HX
No. of units 2 2 2/1 3
Refrigerant control Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control % 100-50-0 100-50-0 100-60-0 100-67-0
Heat insulation material Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, freeze-up protector, fusible plug, reverse phase protection device, discharge
Safety devices
gas overheat protector, and compressor overcurrent relay
Refrigerant name R22 R22 R22 R22
Refrigerant
Charging quantity kg 2.0 ✕ 2 2.4 ✕ 2 2.4 + 2.0 ✕ 2 2.4 ✕ 3
Refrigerant Refrigerant oil name SUNISO 4GSDID-K SUNISO 4GSDID-K SUNISO 4GSDID-K SUNISO-4GSDID-K
oil Charging quantity R 2.7 ✕ 2 2.7 ✕ 2 2.7 ✕ 3 2.7 ✕ 3
Cooling water inlet/outlet pipes (Hot water inlet/outlet pipes) 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 3 1-1/2B (40A), PT internal threaded ✕ 3
Chilled water inlet/outlet pipes 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 3 1-1/2B (40A), PT internal threaded ✕ 3
Product mass kg 305 325 465 485
Operating mass kg 313 335 478 500
Legal refrigerating capacity (50/60 Hz) 4.80/5.72 6.68/7.94 8.14/9.69 10.02/11.91
Standard accessories Operation manual, installation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
208
●Product Specifications
■UWJ90 ~ 900DYE
Model name UWJ90DYE UWJ150DYE UWJ224DYE UWJ300DYE
Type Water chilling unit <Water cooled type>
Power supply 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V
Color of casing Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1280 ✕ 405 ✕ 690 1280 ✕ 405 ✕ 690 1280 ✕ 405 ✕ 790 1280 ✕ 405 ✕ 790
Specifications
Capacity (50/60Hz) kW 8.0/9.0 13.2/15.0 20.0/22.4 26.5/30.0
Chilled water outlet temperature ˚C 7 7 7 7
Product
Chil ed water inlet/outlet temp. difference deg 5 5 5 5
Cooling
Chilled water volume (50/60 Hz) R/min. 23/26 38/43 57/64 76/86
Water pressure loss (50/60 Hz) kPa 35/45 46/58 46/57 46/57
Cooling water volume★1 (50/60 Hz) R/min. 29/34 47/55 71/82 95/109
Model JT118BC-YE JT150BC-YE JT212D-YE JT300D-YE
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 3.0 3.75 5.5 7.5
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Condenser Double tube type Double tube type Double tube type Double tube type
Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
Cooler Model CB52-14HX CB52-22HX CB52-34HX CB52-44HX
No. of units 1 1 1 1
Refrigerant control Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control % 100-0 100-0 100-0 100-0
Heat insulation material Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, freeze-up protector, fusible plug, reverse phase protection device, discharge
Safety devices
gas overheat protector, and compressor overcurrent relay
Refrigerant name R22 R22 R22 R22
Refrigerant
Charging quantity kg 1.0 1.5 2.0 2.4
Refrigerant Refrigerant oil name SUNISO 4GSDID-K SUNISO 4GSDID-K SUNISO 4GSDID-K SUNISO 4GSDID-K
oil Charging quantity R 1.5 1.5 2.7 2.7
Cooling water inlet/outlet pipes (Hot water inlet/outlet pipes) 1B (25A), PT internal threaded 1B (25A), PT internal threaded 1-1/2B (40A), PT internal threaded 1-1/2B (40A), PT internal threaded
Chilled water inlet/outlet pipes 1B (25A), PT internal threaded 1B (25A), PT internal threaded 1-1/2B (40A), PT internal threaded 1-1/2B (40A), PT internal threaded
Product mass kg 100 110 150 160
Operating mass kg 102 112 154 165
Legal refrigerating capacity (50/60 Hz) 1.29/1.53 1.60/1.90 2.40/2.86 3.34/3.97
Standard accessories Operation manual, installation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
209
2 Product Specifications
Model name UWJ450DYE UWJ600DYE UWJ750DYE UWJ900DYE
Type Water chilling unit <Water cooled type>
Power supply 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V 3 phase, 380, 400, 415/400, 440V
Color of casing Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1) Ivory (5Y7.5/1)
Outline dimensions H ✕ W ✕ D mm 1280 ✕ 808✕ 790 1280 ✕ 808✕ 790 1280 ✕ 1211 ✕ 790 1280 ✕ 1211 ✕ 790
Capacity (50/60Hz) kW 40.0/45.0 53.0/60.0 67.0/75.0 80.0/90.0
Chilled water outlet temperature ˚C 7 7 7 7
Chil ed water inlet/outlet temp. difference deg 5 5 5 5
Cooling
Chilled water volume (50/60 Hz) R/min. 115/129 152/172 192/215 229/258
Water pressure loss (50/60 Hz) kPa 46/57 46/57 46/57 46/57
Cooling water volume★1 (50/60 Hz) R/min. 142/164 190/218 237/273 285/327
Model JT212D-YE ✕ 2 JT300D-YE ✕ 2 JT300D-YE + JT212D-YE ✕ 2 JT300D-YE ✕ 3
Type Hermetic scroll type Hermetic scroll type Hermetic scroll type Hermetic scroll type
Compressor
Motor output ✕ No. of units kW 5.5 ✕ 2 7.5 ✕ 2 7.5 + 5.5 ✕ 2 7.5 ✕ 3
Starting system Direct-on-line starting Direct-on-line starting Direct-on-line starting Direct-on-line starting
Condenser Double tube type Double tube type Double tube type Double tube type
Type Blazing plate type Blazing plate type Blazing plate type Blazing plate type
Cooler Model CB52-34HX CB52-44HX CB52-34HX/CB52-44HX CB52-44HX
No. of units 2 2 2/1 3
Refrigerant control Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve Thermostatic expansion valve
Temperature controller Electronic thermostat Electronic thermostat Electronic thermostat Electronic thermostat
Capacity control % 100-50-0 100-50-0 100-60-0 100-67-0
Heat insulation material Polyethylene foam Polyethylene foam Polyethylene foam Polyethylene foam
High pressure switch, freeze-up protector, fusible plug, reverse phase protection device, discharge
Safety devices
gas overheat protector, and compressor overcurrent relay
Refrigerant name R22 R22 R22 R22
Refrigerant
Charging quantity kg 2.0 ✕ 2 2.4 ✕ 2 2.4 + 2.0 ✕ 2 2.4 ✕ 3
Refrigerant Refrigerant oil name SUNISO 4GSDID-K SUNISO 4GSDID-K SUNISO 4GSDID-K SUNISO 4GSDID-K
oil Charging quantity R 2.7 ✕ 2 2.7 ✕ 2 2.7 ✕ 3 2.7 ✕ 3
Cooling water inlet/outlet pipes (Hot water inlet/outlet pipes) 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 3 1-1/2B (40A), PT internal threaded ✕ 3
Chilled water inlet/outlet pipes 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 2 1-1/2B (40A), PT internal threaded ✕ 3 1-1/2B (40A), PT internal threaded ✕ 3
Product mass kg 305 325 465 485
Operating mass kg 313 335 478 500
Legal refrigerating capacity (50/60 Hz) 4.80/5.72 6.68/7.94 8.14/9.69 10.02/11.91
Standard accessories Operation manual, installation manual, warranty card, fuse, and chilled water strainer
specifications characteristics
210
●Product specification
2 Wiring diagrams
Specifications
Product
3D035293C
211
2 Product specification
■UWP90 ~ 300AYE(Y3)
, UWJ90 ~ 300DYE
3D037584
212
●Product specification
■UWP3 ~ 10AZ
Specifications
Product
3D037428
213
2 Product specification
■UWP450 • 600A, UWJ450 • 600D
3D035294A
214
●Product specification
■UWP450 • 600AYE(Y3)
, UWJ450 • 600DYE
Specifications
Product
3D037585
215
2 Product specification
■UWP15 • 20AZ
3D037429
216
●Product specification
Specifications
Product
3D035295A
217
2 Product specification
■UWP750 • 900AYE(Y3)
, UWJ750 • 900DYE
3D037586
218
●Product specification
■UWP25 • 30AZ
Specifications
Product
3D037430
219
2 Product specification
3 Refrigerant piping diagram
■UWP90 ~ 300A(YE)
(Y3)
, UWJ90 ~ 300D(YE)
, UWP3 ~ 10AZ
3D036229
220
●Product specification
■UWP450 ~ 900A(YE)
(Y3)
, UWJ450 ~ 900D(YE)
, UWP15 ~ 30AZ
Specifications
Product
3D036230
221
2 Product Specifications
4 List of Operating Values of Functional Parts
■UWP90 ~ 900A
Part name Symbol in wiring diagram UWP90A UWP150A UWP224A UWP300A
+0
High pressure switch S1PH ACB-LB50 OFF : 2.6 –0.1 MPa ON : 2.06±0.15MPa
Compressor overcurrent relay F1C HOE-20F-TRA1 (16A) HOE-26F-TRA1D (20A) HOE-35-TRA2 (33A) CLK50JT-P12 (42A)
Reverse phase protection device Q1RP RPJ-200V
Freeze-up protection function
S1T YTB-K397 OFF : 2.5˚C ON : 8˚C or less
(Freeze-up protection temperature switch on chilled water side)
Freeze-up protection function
S3T A100600 OFF:–4˚C
(Freeze-up protection temperature switch on refrigerant side)
Fusible plug — FPND3 70 ~ 75˚C
Fuse — 5A
Discharge gas overheat protection function
S2T UT12-3515K OFF : 135˚C ON:115˚C
(Compressor protection temperature switch)
■UWP90 ~ 900AYE
Part name Symbol in wiring diagram UWP90AYE UWP150AYE UWP224AYE UWP300AYE
+0
High pressure switch S1PH ACB-LB50 OFF : 2.6 –0.1 MPa ON:2.06±0.15MPa
Compressor overcurrent relay F1C CLK-15JT31-P12A (10A) HOE-26F-TRA1 (13A) HOE-35-TRA2 (18A) HOE-35-TRA2 (22A)
Reverse phase protection device Q1RP RPJ-200V
Freeze-up protection function
S1T YTB-K397 OFF : 2.5˚C ON : 8˚C or less
(Freeze-up protection temperature switch on chilled water side)
Freeze-up protection function
S3T A100600 OFF : –4˚C
(Freeze-up protection temperature switch on refrigerant side)
Fusible plug — FPND3 70 ~ 75˚C
F1U, F2U 250V, 5A
Fuse
F11U 600V, 5A
Discharge gas overheat protection function
S2T UT12-3515K OFF : 135˚C ON : 115˚C
(Compressor protection temperature switch)
222
●Product Specifications
■UWP3 ~ 30AZ
Part name Symbol in wiring diagram UWP3AZ UWP5AZ UWP8AZ UWP10AZ
+0
High pressure switch S1PH ACB-LB50 OFF : 2.6 –0.1 MPa ON : 2.06±0.15MPa
Compressor overcurrent relay F1C HOE-20F-TRA1 (16A) HOE-26F-TRA1D (20A) HOE-35-TRA2 (33A) CLK50JT-P12 (42A)
Reverse phase protection device Q1RP RPJ-200V
Freeze-up protection function
S1T ATB-K333 OFF : –15˚C (ON : –11˚C)
Specifications
(Freeze-up protection temperature switch on chilled water side)
Product
Freeze-up protection function
S3T A100601 OFF : –25˚C
(Freeze-up protection temperature switch on refrigerant side)
Fusible plug — FPND3 70 ~ 75˚C
Fuse — 5A
Discharge gas overheat protection function
S2T UT12-3515K OFF : 135˚C ON : 115˚C
(Compressor protection temperature switch)
223
2 Product Specifications
■UWJ90 ~ 900D
Part name Symbol in wiring diagram UWJ90D UWJ150D UWJ224D UWJ300D
High pressure switch S1PH 20PS688-4 OFF : 2.35±0.1MPa ON : 1.88±0.07MPa
Compressor overcurrent relay F1C HOE-20F-TRA1 (16A) HOE-26F-TRA1D (20A) HOE 35-TRA2 (33A) CLK50JT-P12 (42A)
Reverse phase protection device Q1RP RPJ-200V
Freeze-up protection function
S1T YTB-K397 OFF : 2.5˚C ON : 8˚C or less
(Freeze-up protection temperature switch on chilled water side)
Freeze-up protection function
S3T A100600 OFF : –4˚C
(Freeze-up protection temperature switch on refrigerant side)
Fusible plug — FPND3 70 ~ 75˚C
Fuse — 5A
Discharge gas overheat protection function
S2T UT12-3515K OFF : 135˚C ON : 115˚C
(Compressor protection temperature switch)
■UWJ90 ~ 900DYE
Part name Symbol in wiring diagram UWJ90DYE UWJ150DYE UWJ224DYE UWJ300DYE
High pressure switch S1PH 20PS688-4 OFF : 2.35±0.1MPa ON : 1.88±0.07MPa
Compressor overcurrent relay F1C CLK-15JT31-P12A (10A) HOE-26F-TRA1 (13A) HOE-35-TRA2 (18A) HOE-35-TRA2 (22A)
Reverse phase protection device Q1RP RPJ-200V
Freeze-up protection function
S1T YTB-K397 OFF : 2.5˚C ON : 8˚C or less
(Freeze-up protection temperature switch on chilled water side)
Freeze-up protection function
S3T A100600 OFF : –4˚C
(Freeze-up protection temperature switch on refrigerant side)
Fusible plug — FPND3 70 ~ 75˚C
F1U, F2U 250V, 5A
Fuse
F11U 600V, 5A
Discharge gas overheat protection function
S2T UT12-3515K OFF : 135˚C ON : 115˚C
(Compressor protection temperature switch)
224
●Product Specifications
5 Operation limits
■UWP90 ~ 900A (YE) • UWJ90 ~ 900D (YE)
2. : Standard conditions
Cooling water outlet temperature (˚C)
Recommended operation range 4. Make adjustment of the temperature controller on the main unit for the chiller so that the
Specifications
(for continuous stable operation) chilled water outlet temperature will not reach 4˚C or less. (Use the calibrations on the
temperature controller as a guide for the adjustment.)
Product
If the chilled water outlet temperature reaches 4˚C or less, there will be cases where protective
device is actuated.
Condenser Evaporator
Model name
Standard Standard
Min. Max. Min. Max.
(50Hz/60Hz) (50Hz/60Hz)
Condenser Evaporator
Model name
Standard Standard
Min. Max. Min. Max.
(50Hz/60Hz) (50Hz/60Hz)
■UWP3 ~ 30AZ
Note) 1. Operating conditions: Standard water volume. Refer to <List of specifications>.
2. : Standard conditions
Cooling water outlet temperature (˚C)
225
2 Product Specifications
6 Operation Parameters
Item Description
226
●Product Specifications
7 List of Options
■UWP90 ~ 900A Y3
Applicable Communication Communication Centralized
Series Refrigerant Remote controller Transmission wire ON/OFFcontroller Schedule timer
Model I/F P.C.Board I/F P.C.B storage box controller
Water R407C UWP90AY3
cooled UWP150AY3
UWP224AY3
Specifications
UWP300AY3
Product
— — — — — — —
UWP450AY3
UWP600AY3
UWP750AY3
UWP900AY3
227
3 Installation
Installation Manual
• Be sure to read this manual before starting the installation work, and observe information in the manual to conduct the installation work.
Cautions • After the completion of the installation work, referring to operation manual, orient the customer to the proper operation of the unit while
having the customer operate the unit.
After the completion of the installation work, conduct the test run of the unit to make sure no malfunctions with the unit and,
at the same time, provide an explanation of the use and maintenance of the unit for the customer according to the operation
manual. Furthermore, ask the customer to keep this installation manual together with the operation
manual in storage.
Carry-in Procedure
Nylon sling
In order to carry in equipment,
use nylon slings and protect the outside panels Pads (e.g. wood or cloth)
with pads, slowly as shown in figure below.
Select the installation location with attention paid to the following conditions with prior acceptance of the customer.
• Safe places enduring the weight and vibration of the equipment and enabling the installation in a horizontal position.
• Places with no hazards of combustible gas leaks.
• Places to facilitate servicing work.
• Since this unit is dedicated to indoor use, do not install it outdoors.
• Be sure to conduct vibration isolation work (e.g. vibro-isolating pads and vibro-isolating support) in accordance with installation conditions.
If no vibration isolation work is conducted, vibration may be transmitted from the installation area, thus producing noises from the floor or wall.
In order to avoid vibrations, be sure to conduct proper vibration isolation work.
228
●Installation
Front
1000mm or more
Installation
Ceiling
500mm or more
Chiller
Base
Electrical wiring
The chiller uses nominal output different from that of ordinary electric motors.
Cautions Therefore, be sure to observe the specified external wiring procedure.
rOther wirings
• To prevent the freeze-up destruction of the heat exchanger, be sure to conduct the following wire connection.
Be sure to provide the interlock of pump between the terminals (1) and (2).
(Conduct the wire connections in accordance with the wiring diagram attached.)
• Be sure to conduct wiring so that the water pumps (both cooling and chilled water recirculating pumps) will be able to individually operate, in order to
prevent internal freeze-up through the operation of the water pumps when the internal temperature drops. (It is possible to fetch the forced pump
operation command by using the freeze-up protection thermostat of the safety device for this purpose. In this case, make wire connection between the
terminals (7) and (8) according to the wiring diagram.)
• In order to conduct wirings for remote control or remote display, make proper wire connections according to the wiring diagram.
229
3 Installation
Water Piping Procedure
• For models UWP450, 600, 750 and 900A, and models UWJ 450, 600, 750 and 900D:
In order to prevent uneven volumes of chilled and cooling water between systems, branch the piping as shown below.
Furthermore, use main pipes of sizes not less than those shown below.
• For models UWP450, 600, 750 and 900A, and models UWJ 450, 600, 750 and 900D:
Even though two or more chilled and cooling water inlets and outlets are provided, be sure to use the inlets and outlets within one and the same system.
If they are used in the different systems, the water temperature control will be disabled to result in malfunctions of the unit.
(This unit conducts the water temperature control according to the inlet water temperature of a representative system.)
• For models UWP 450/600A and UWJ450/600D (2-system unit): • For models UWP 750/900A and UWJ750/900D (3-system unit):
• This unit incorporates a plate type heat exchanger as the heat exchanger on the chilled water side. Scale may adhere to this plate coil heat exchanger
depending on the water quality. Consequently, chemical cleaning should be conducted at regular intervals of time in order to remove the scale. For this
purpose, install a sluice valve to each inlet and outlet of the water piping to enable cleaning by each system. For the connections for cleaning, use “air
vent plugs” or “water drain plugs”.
• Be sure to install the provided strainer to the chilled water inlet piping.
The strainer requires periodical maintenance. Conduct the piping work with considerations given to space for the maintenance.
Furthermore, pay attention to install a water sluice valve in the water piping of the chiller, thus enabling the maintenance.
• Even though this unit incorporates a water strainer, it is recommended to install additional water strainer(s) in place within the water system to protect the
water pump, as needed.
• No water pumps come with this equipment. Install water pump suited for the piping resistance.
• Install flow regulating valves in the water inlet/outlet piping.
• Install thermometers in the water inlet/outlet piping, which help knowing the operating conditions of the chilling unit.
• In order to shut down the equipment in wintertime or stop running at nighttime, natural freeze-up protection (e.g. drainage, circulation pump operation,
and heating by heaters) in the water circuit is needed in areas, where an ambient temperature reaches 0˚C or less. Since the freeze-up of the water
circuit results in damage to the plate type heat exchanger, take proper measures in accordance with the use conditions.
• For drain-off (e.g. drain-off for long-term stop in winter and off-season) from the main unit of the chiller, install an “air vent plug” and “drain plug” at the inlet
and outlet of water piping. Furthermore, install “automatic air purge valve” in the riser pipe of the water piping or a peak place where easily produces dead
air space, if any.
• For the piping, use the same connection diameter or larger to chiller.
• Provide adequate cold insulation and heat insulation, and further moisture-proof treatment on outdoor section, for the water piping. Inadequate cold and
heat insulation may result in damage to the piping due to not only heat loss but also freeze-up at midwinter.
• Chilled water quality standard is specified in accordance with recirculation water. Using once-through system water may result in corrosion. Use water
within the range of water quality standard values of chiller water system under JRA-GL-02.
• Use water volume within the operation range. Insufficient water volume may lead to the degradation of performance due to scale deposit, or the activation
of the freeze-up protection thermostat or gas leaks due to pitting. By contrast, excessive water volume will result in corrosion.
Adjust the water volume through the flow regulating valve provided at the chiller outlet so that the difference in water temperature between the outlet and
the inlet will reach approximately 5˚C at the full-load operation.
• In order to install a flow switch, check to be sure the flow direction.
• Do not aerate water in the recirculation water system as shown figure below.
Aerating water increases the amount of dissolved oxygen or condenses pollutants in atmosphere in water, thus resulting in corrosive water quality.
Discharge pipe Discharge pipe
CORRECT INCORRECT
Put the air outlet
below the water
level in the water tank.
Suction pipe Suction pipe
Water tank Water tank
• Do not ground any other electrical equipment to the water piping. No heading so may cause electrolytic corrosion. Furthermore, for piping buried in the
ground, pay utmost care to rust preventive measures.
• Pay attention to the water velocity within the water system, the installation position of the expansion tank, and the position of air vent in the piping, thus
preventing the occurrence of cavitation.
• If a semi-hermetic chilled water system with a heat storage tank is used, replace the water, and clean and check the bottom of the heat storage tank, at
regular intervals (e.g. once every one or two years).
Since a newly-installed concrete heat storage tank elutes “scum”, it is not a rare case for the heat storage tank water to increase to 10 or more in pH.
If the pH rises over the reference value, the corrosion rate of copper materials will increase, thus requiring the advance replacement of water. Furthermore,
many years of use of the heat storage tank cause spring water or water leaks due to cracks in the tank.
The water leaks presents no significant problems in terms of water quality control. If there is any spring water of seawater or contaminated underground
water, the flood of microorganisms will be caused in the water of the heat storage tank, thus resulting in the production of slime or deposition of calcium
carbonate.
• Mount flexible tubes or the like before and after the chiller or water pump, to prevent the transmission of vibrations to the building through the piping.
• Be sure to conduct drain piping work to all the drain outlet pipes, which are provided on the bottom frame of the equipment.
Strainer (provided)
Flow regulating valve
(PT1/8)
Chilled • On this unit, the chilled water inlet is Feed water pipe
water inlet located in the upper part, while the
chilled water outlet is located in the Drain Chiller
Chiller pipe
Chilled lower part. Be careful not to install the
water outlet inlet and outlet inversely.
Chilled water inlet
Water drain plug
Cooling Cooling Water pump (PT1/8)
Chilled water outlet
water inlet water outlet
230
4 Operation/Stop
1 Part Names and Functions of Control Panel
OPERATION button
運転操作 運転
OPERATION lamp
MASTER-CONTROL OPERATION
運転
OPERATION
異常 Malfunction lamp
ALARM
停止/リセット
STOP/RESET
STOP/RESET button
Operation
●OPERATION button..........................Used to start operation.
/ Stop
●STOP/RESET button........................Used to stop operation or reset when the Malfunction
lamp turns ON.
231
4 Operation/Stop
3 Temperature Controller
■UWP90 ~ 900A (YE) and UWJ90 ~ 900D (YE)
● The temperature controller is provided in the switch box inside
the unit. The dial readings serve as a guide
● Set the knob of the temperature controller to a temperature for the inlet water temperature.
desired. 16 13
The capacity control is conducted according to the chilled water 19 10
temperature.
22 7
Referring to the dial readings, normally set the temperature to
12˚C for cooling operation. 25 Lo
● The temperature controller indicates a temperature as shown in ˚C
Hi
figure on the right, which represents a guide for the unit inlet
ENTG.TEMPERATURE(APPROX.)
water temperature. For actual temperature setting, refer to the
indication of the thermometer mounted in each chilled water
piping to adjust the temperature within the range of application.
● Make adjustment of chilled water temperature not to reach 5˚C or
less while in cooling operation.
If the temperature reaches 5˚C or less, there will be cases where
the freeze-up protector is actuated to disable operation.
■UWP3 ~ 30AZ
● The temperature controller is provided in the switch box inside
Dial of temperature controller
the unit.
● Set the knob of the temperature controller to a temperature
desired.
The capacity control is conducted according to the brine
temperature.
The temperature is normally set to 0˚C at factory.
● The temperature controller indicates a temperature as shown in
figure on the right, which represents a guide for the unit inlet
brine temperature. For actual temperature setting, refer to the
indication of the thermometer mounted in each brine piping to
adjust the temperature within the range of application.
● Make adjustment of chilled water temperature not to reach –15˚C
or less while in cooling operation.
If the temperature reaches –15˚C or less, there will be cases
where the freeze-up protector is actuated to disable operation.
232
●Operation/Stop
4 Daily Checks
In order to maintain the unit in normal operating conditions, check the following items at regular intervals of time,
make adjustments where necessary, and keep records of all checks. The values for judgment criteria listed below
represent those in the general operation range of chillers.
Even if the unit falls outside of these values, it will not always malfunction.
Check period Check item Check method Judgment criteria Check result
Operation
Seasonal 1. Refrigerant volume Check be suction pressure Within the aforementioned suction and discharge
/ Stop
and discharge pressure pressure range MPa
2. Water quality According or conforming According to the standards of The Japan Registration
to JIS K 0101 and Air Conditioning Industry Association (water quality
standards for chilled water system under JRA-GL-02)
233
5 Troubleshooting
1 Troubleshooting by Symptom
OPERATION
Symptom Supposed cause Countermeasures
pilot lamp
The water pump or OFF Power failure For safety, turn OFF the power supply once.
the compressor Power supply switch set to OFF Turn ON the power supply switch.
does not start up at
all. Blown power supply fuse Replace the power supply fuse.
The water pump OFF Insufficient makeup water volume Thoroughly refill makeup water. (No water will be
starts up but no pumped up unless the water pump and suction pipe are
water circulation filled with water.)
occurs. Water pump rotating in the reverse direction Correct the direction of the pump rotation.
Valve in water piping not fully open Thoroughly open the valve in the water piping.
Clogged strainer in chilled or cooling water Remove the foreign particles from the strainer.
piping
The compressor OFF Improper opening of flow regulating valve Properly open the flow regulating valve.
stops while in
operation and does Improper calibration of dial of temperature Correct the dial calibration of the temperature
not automatically controller controller.
restart.
The compressor OFF No cooling water supply through condenser Correct the direction of the pump rotation.
starts running but or Insufficient cooling water volume Thoroughly open the valve in the water piping.
stops a short time
later. Cooling water pump not in operation Operate the cooling water pump.
Clogged strainer in cooling water piping Remove the foreign particles from the strainer.
(If a cooling tower is used:) (For details, refer to information in the operation
(1) Cooling tower fan rotating in reverse manual of the cooling tower.)
direction or in stop mode (1) Correct the direction of the cooling tower fan
(2) Strainer clogged with foreign particles rotation.
(3) Clogged nozzle (2) Remove the foreign particles from the strainer.
(3) Check and clean the nozzle.
The chilled water ON Closed feed water valve Open the feed water valve.
temperature shows Improper temperature setting by Correct the temperature setting.
an abnormality. temperature controller
234
●Troubleshooting
● Display code of malfunction lamp ● The MALFUNCTION lamp on the display PCB will keep ON even
if the safety device is reset.
Display PCB of malfunction lamp
● To reset the display of the MALFUNCTION lamp, press the
H1P ○○ H2P
RESERT switch (S1S) on the PCB.
H3P ○○ H4P (Turning OFF the main power supply will also reset the display.)
H5P ○○ H6P
H7P ○○ H8P
S1S
RESET
switch
Troubleshooting
(Discharge gas overheat) (2) Abnormally high cooling water temperature
(3) Water stain, moss, or else adhering to the condenser
H3P High pressure switch (1) No supply or inadequate volume of cooling water
(High pressure protection) (2) Abnormally high cooling water temperature
(3) Water stain, moss, or else adhering to the condenser
H4P Overcurrent relay (1) No supply or inadequate volume of cooling water
(Compressor overload) (2) Abnormally high cooling water temperature
(3) Water stain, moss, or else adhering to the condenser
H5P Temperature switch (1) Chilled water pump not in operation
(Freeze-up protection (2) Extremely low level of cooling water volume
(refrigerant temperature))
——— Reverse phase protection (1) Power supply connected in reverse phase
device
235
236
C. Reference
Reference
1. Reference …………………………………………………………238
1.Thermistor temperature • Resistance characteristics ………………………………238
2.Pressure sensor voltage characteristics ………………………………………………239
3.Pressure-temperature characteristics of R407C ……………………………………240
4.Technical information on Brine …………………………………………………………241
5.Water quality control ……………………………………………………………………248
6.Precautions in using the heating capacity characteristic table ……………………250
7.Operation noise and noise-prevention measures ……………………………………251
8.Measures against snow accumulation and strong winds ……………………………256
9.Handling plate type heat exchanger used for chilling unit …………………………258
237
1 Reference
1 Thermistor temperature • Resistance characteristics
2. Other thermistor 25
26
200
192
75
76
30
29
125
126
6.5
6.3
■Heat exchanger thermistor : ST8602A (3SA48002) 27 183 77 28 127 6.2
■Suction pipe thermistor : ST8605 (3SA48005) 28 176 78 27 128 6.0
29 168 79 26 129 5.8
■Plate type heat exchanger outlet thermistor :
30 161 80 25 130 5.7
ST8604 (3SA48004)
31 155 81 24 131 5.5
temp. Resistonce temp. Resistonce temp. Resistonce temp. Resistonce 32 148 82 23 132 5.4
˚C kΩ ˚C kΩ ˚C kΩ ˚C kΩ 33 142 83 23 133 5.3
-15 148.1 5 51.0 25 20.0 45 8.7 34 136 84 22 134 5.1
-14 139.9 6 48.6 26 19.1 46 8.4 35 131 85 21 135 5.0
-13 132.2 7 46.3 27 18.3 47 8.1 36 126 86 21 136 4.9
-12 125.1 8 44.0 28 17.5 48 7.7 37 121 87 20 137 4.7
-11 118.3 9 41.9 29 16.8 49 7.5 38 116 88 19 138 4.6
-10 112.0 10 39.9 30 16.1 50 7.2 39 111 89 19 139 4.5
- 9 106.0 11 38.1 31 15.4 51 6.9 40 107 90 18 140 4.4
- 8 100.4 12 36.3 32 14.8 52 6.7 41 103 91 18 141 4.3
- 7 95.1 13 34.6 33 14.2 53 6.4 42 99 92 17 142 4.2
- 6 90.2 14 33.0 34 13.6 54 6.2 43 95 93 17 143 4.1
- 5 85.5 15 31.5 35 13.0 55 6.0 44 91 94 16 144 4.0
- 4 81.1 16 30.1 36 12.5 56 5.7 45 88 95 16 145 3.9
- 3 76.9 17 28.7 37 12.0 57 5.5 46 84 96 15 146 3.8
- 2 73.0 18 27.4 38 11.5 58 5.3 47 81 97 15 147 3.7
- 1 69.3 19 26.2 39 11.1 59 5.1 48 78 98 14 148 3.6
0 65.8 20 25.0 40 10.6 60 5.0 49 75 99 14 149 3.5
1 62.5 21 23.9 41 10.2 61 4.8 50 72 100 13 150 3.4
2 59.4 22 22.9 42 9.8 62 4.6
3 56.5 23 21.9 43 9.4 63 4.5
4 53.7 24 20.9 44 9.0 64 4.3
238
●Reference
Reference
High pressure PH=(VH–0.5) × 0.98 PH : Detected pressure [High pressure side] MPa
PL : Detected pressure [Low pressure side] MPa
Low pressure PL=(VL–0.5) × 0.98
3 VH : Output voltage [High pressure side] VDC
VL : Output voltage [Low pressure side] VDC
Detected pressure
PH, PL
(kg/cm2) MPa
High pressure (PH)
30.6 3.0
25.5 2.5
20.4 2.0
15.3 1.5
5.1 0.5
0
0 1 2 3 4
VDC
Output voltage (VH, VL)
239
1 Reference
3 Pressure-temperature characteristics of R407C
240
●Reference
Reference
• Do not aerate brine on halfway through the brine circuit as
1. Brine Piping shown in sketches below, which will increase the content
of disolved oxygen or condense pollutants in the air into
Piping Materials
water resulting in corrosive quality of water.
Operating temperature Material Standard
0˚C or more SGP (Black) JIS G 3452 Correct
–10˚C or more STPG370 JIS G 3454
Discharge pipe
–45˚C or more STPL380 JIS G 3460
–100˚C or more STPL450 JIS G 3460
• When calculating piping loss resistance, it must be noted
that the viscosity of brine is larger than that of water.
• Pay particular attention to corrosion, pressure proof, etc.
when using special brine.
Suction pipe
Brine tank
Brine Piping Work
• Be sure to provide a strainer on the brine inlet side and a Provide the brine discharge port below liquid level.
dirt pocket in place on the piping. Mixing of foreign items
including sand, dust, and a piece of rust into the brine
circuit will cause mechanical erosion of the metal
Incorrect
materials. Discharge pipe
(Regular maintenance is required for the strainer and dirt
pocket. Space for this kind of maintenance must be
considered to provide.)
• Pump is not provided with this machine. Install a pump
that can compensate the head loss of piping.
• Install a flow regulating valve on the brine inlet and outlet
piping.
• Install a thermometer on the brine inlet and outlet piping. It Suction pipe
Brine tank
will help to check the operating status of chiller.
• See the brine characteristics and precautions in using
brine on Page 242 and 243.
• Do not ground other electrical equipment with the brine
• For the brine piping, use pipes of the same diameter as
piping, otherwise corrosion will be caused due to
that used for chiller or of larger than that.
electrolytic corrosion. Pay particular attention to corrosion
• Be sure to provide insulation with the brine piping using
when performing the piping to be laid under the ground.
antisweat cover, etc.
• Pay particular attention to the flowing velocity through the
• Water quality standard used for brine is based on
brine circuit, positioning of the expansion tank, positioning
circulating water. (See Water Quality Standard on Page
of the air purge port in the piping, etc. avoiding the
248.)
generation of cavitation.
• Flow rate must be within the applicable flowing range. It is
• Provide flexible tube or the like with the brine piping before
recommendable to use at 70% to 150% of the rated flow
and after the chiller and pump so that the building does
rate. Lower flow rate applied will drop the performance or
not receive a shock through the piping.
actuate freeze-up preventing
• Be sure to provide drain piping work with all the drain
thermostat due to adherent scale, or cause gas leakage
outlet pipe that is located on the bottom frame.
due to pitting. Larger flow rate applied will cause
corrosion. Adjust the flow rate with the flow regulating
valve provided on the chiller outlet so that the difference in
the inlet and outlet temperatures comes to approximately
3°C in full load operation.
• When installing a flow switch, make sure of the flowing
direction.
241
1 Reference
2. Precautions in Using Brine
2. Brine Characteristics (1) Usable Brine
Do not use any brine other than those specified below.
1. Brine outlet temperature (°C)
Type and concentration of brine. (Do not use any brine Name Manufacturer General term Converted concentration
other than those specified below.) SHOWBRINE PE SUPER SHOWA Ethylene glycol 95wt% of ethylene glycol
Type of brine Outlet temperature of brine Lower limit temperature※ SHOWBRINE PE REGULAR SHOWA Ethylene glycol 75% of PE SUPER
SHOWBRINE PE SUPER +5˚C> t ≧–10˚C 39.2wt% SHOWBRINE PP SUPER SHOWA Propylene glycol 95wt% of propylene glycol
SHOWBRINE PE REGULAR +5˚C> t ≧–10˚C 52.3wt% SHOWBRINE PP REGULAR SHOWA Propylene glycol 75% of PP SUPER
SHOWBRINE PP SUPER +5˚C> t ≧–10˚C 42.1wt% NYBRINE Z-1 NISSOYUKA Ethylene glycol 74.5wt% of ethylene glycol
SHOWBRINE PP REGULAR +5˚C> t ≧–10˚C 56.1wt% NYBRINE NFP NISSOYUKA Propylene glycol 60wt% of propylene glycol
NYBRINE Z-1 +5˚C> t ≧–10˚C 50.0wt% Nippon Shokubai
AURORABRINE Ethylene glycol 75wt% of ethylene glycol
NYBRINE NFP +5˚C> t ≧–10˚C 66.7wt% Kagaku Kogyo Co.,Ltd
Food freezing ○
Chemical plant ○
Brewing ○
Air conditioning ○
Ice making ○
Low temperature plant ○
Minimum operating temperature –48˚C (57wt%) –60˚C (60wt%)
242
●Reference
Reference
Specifications of Ethylene
Temperature˚C
Name Concentration –10˚C –5˚C Freezing point
Material value
SHOWBRINE PE SUPER 39.2% Viscosity (C.P) (Pa·S) 9.1 {91} 7.1 {71}
SHOWBRINE PE REGULAR 52.3% Density (g/cm2) 1.068 1.065
–21.2˚C
NYBRINE Z-1 50.0% Heat conductivity (kcal/mh°C) (kW/m·K) 0.396 {0.460} 0.396 {0.460}
AURORABRINE 49.6% Specific heat (kcal/kg˚C) (kJ/kg·K) 0.810 {3.391} 0.817 {3.420}
243
1 Reference
4. Prevention of air from getting mixed with brine
4. Control of Calcium Chloride Brine Considerations must be given to piping so as to prevent
air from getting mixed with brine.
(※For your reference only)
For example, the opening of the brine return pipe inside
The equipment that uses calcium chloride brine is largely
the brine tank must remain under the liquid even when
affected by corrosion as described below.
the liquid level fluctuates in order to prevent any air from
1) Corrosion progress is fast in the sections where
getting inside the pipe.
different materials contact with each other due to the
Note: Use either liquid or palletized calcium chloride and
brine's strong electrolyte.
use clean water as raw water.
2) Oxide film is hardly formed on metal surfaces and,
when oxide film is formed, it will be easily destroyed by
the chlorine ion (Cl-).
3) The brine is likely to turn acid by absorbing carbon gas
(CO2) in fire.
(CO2+CaCl2+H2O → CaCO3 + 2HCl)
Observe the following precautions for proper control and
maintenance of the calcium chloride brine.
1. PH adjustment
• Maintain the PH value of calcium chloride brine in a
range from 8 to 10. Be sure to check once a month and,
if the PH value drops below 8, charge caustic soda to
bring the value between 8 to 10.
2. Addition of corrosion inhibitor
• Initially charge 2% (weight) of CHIHIRO P-111.
(Standard: 1 to 3 % (weight))
Gradually charge raw liquid of CHIHIRO P-111 into the
calcium chloride water solvent.
• To check the consumption amount of CHIHIRO P-111
and to determine an additional charging amount, take a
2-liter sample every year and submit the sample to
SHOWA for checking the corrosion inhibiting effect of
CHIHIRO P-111 in the calcium chloride water solvent.
Follow the instructions given by SHOWA for proper
control of the solvent. (The CHIHIRO P-111 can be
used for adjusting the PH value and for inhibiting
corrosion. The corrosion inhibiting component of
CHIHIRO P-111 cannot be confirmed through PH
checking.)
• When CHIHIRO P-111 is added to newly made calcium
chloride water solvent or to calcium chloride water
solvent used without CHIHIRO P-111 (as a rule, the
whole solvent must be replace with newly made
solvent), take a sample (approx. 2R) once every two
weeks and submit to SHOWA for checking. Follow
instructions given by SHOWA for proper control of the
solvent. (Take a sample two weeks after charging and
stirring CHIHIRO P-111.)
For further details about CHIHIRO P-111, contact the
manufacturer.
Manufacturer: SHOWA
CHIHIRO P-111: Corrosion inhibitor for calcium chloride
water solvent that does not contain chromic acid
Light yellow clear liquid, specific gravity
of 1.124, PH 8.80; to be used under an
ordinary temperature.
244
●Reference
Reference
5. Physical Characteristics of NYBRINE
(1) Freezing point
The following figure shows freezing points of NAI BRINE Z1, Z1-K, and NYBRINE NFP.
Figure 1
0 0
-10 -10
NYBRINE NFP
Freezing point(˚C)
-20 -20
-30 -30
-40 -40
-50 -50
10 20 30 40 50 60 70 80 90 100
245
1 Reference
(2) Specific gravity
The following figure shows specific gravities of NYBRINE Z1 and Z1-K water solvent.
Figure 2
1.16
1.15
1.14
1.13 ˚C
-40
1.12 ˚C
-20
Freezing point
1.11
0˚C
1.10
˚C
20
1.09 ˚C
Specific Gravity ( t˚ / 4˚C)
25
˚C
1.08 40
Freezing point
1.07 ˚C
60
1.06
1.05
1.04
1.03
1.02
1.01
1.00
0.99
0.98
10 20 30 40 50 60 70 80 90 100
Freezing point (wt%)
246
●Reference
Reference
(3) Specific gravity of NYBRINE NFP water solvent
The following figure shows specific gravities of NYBRINE NFP water solvent.
Figure 3
1.12
1.10
-40˚C
Freezing point
1.08
-20˚C
0˚C
1.06
Specific Gravity (t˚ / ˚C)
Freezing point
40˚C
1.04
20˚C
60˚C
1.02
1.00
0.98
0 10 20 30 40 50 60 70 80 90 100
247
1 Reference
5 Water quality control
■Water quality
The quality of chilled (hot) water when the chiller is running largely affects the chiller's performance and life.
It is therefore very important to check the quality of before using, and to monitor the quality of water after
installing the chiller.
Water quality standard value for water shall be as table.
Substances contained water chilling unit condenser water are thickened because water is constantly
evaporated in the cooling tower.
Water quality of make-up water and circulating water should be checked separately with a certain amount of
make-up water and blow, while maintaining circulating water standards.
Water should be treated with chemicals as required.
Water quality standards for chilled water, hot water, and make-up water
From JRA GL-02-1994 “Guideline of Water Quality for Refrigerators and Air Conditioning Equipment”
※ JRA : Japan Refrigeration and Air Conditioning Industry Association
Condenser water system (4)
Chilled water Hot water
Pass-through Tendency (2)
Circulation system system system
system
Item (1) (6)
Circulation
Circulation
Circulation Make-up Passing Make-up water Make-up Scale
water Corrosion
water water water water (Over.20˚C, water deposit
(Max.20˚C)
Max.60˚C)
pH (25˚C) 6.5~8.2 6.0~8.0 6.8~8.0 6.8~8.0 6.8~8.0 7.0~8.0 7.0~8.0 ○ ○
Electrical (mS/m) (25˚C) (1) Less than 80 Less than 30 Less than 40 Less than 40 Less than 30 Less than 30 Less than 30
○ ○
Conductivity {µS/cm} (25˚C) {Less than800} {Less than300} {Less than400} {Less than400} {Less than300} {Less than300} {Less than300}
Standard item
Chloride ions (mgcl–/R) Less than 200 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 ○
Sulfate ions (mgSO42–/R) Less than 200 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 ○
Acid consumption (pH4.8)
Less than 100 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 ○
(mgCaCO3/R)
Total hardness (mgCaCO3/R) Less than 200 Less than 70 Less than 70 Less than 70 Less than 70 Less than 70 Less than 70 ○
Calcium hardness (mgCaCO3/R) Less than 150 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 ○
Ionic-state silica (mgSiO2/R) Less than 50 Less than 30 Less than 30 Less than 30 Less than 30 Less than 30 Less than 30 ○
Iron (mgFe/R) Less than 1.0 Less than 0.3 Less than 1.0 Less than 1.0 Less than 0.3 Less than 1.0 Less than 0.3 ○ ○
Copper (mgCu/R) Less than 0.3 Less than 0.1 Less than 1.0 Less than 1.0 Less than 0.1 Less than 1.0 Less than 0.1 ○
Reference item
Shall not be Shall not be Shall not be Shall not be Shall not be Shall not be Shall not be
Sulfide ion (mgS2–/R) ○
detected detected detected detected detected detected detected
+
Ammonium ion (mgNH4/R) Less than 1.0 Less than 1.0 Less than 1.0 Less than 1.0 Less than 1.0 Less than 0.3 Less than 0.1 ○
Residual chlorine (mgCl/R) Less than 0.3 Less than 0.3 Less than 0.3 Less than 0.3 Less than 0.3 Less than 0.25 Less than 0.3 ○
Free carbon dioxide (mgCO2/R) Less than 4.0 Less than 4.0 Less than 4.0 Less than 4.0 Less than 4.0 Less than 0.4 Less than 4.0 ○
Stability index 6.0~7.0 — — — — — — ○ ○
Notes : (1) The circle marks in the columns on the right indicate tendency for corrosion or scale to develop.
(2) Corrosion has a tendency to occur when water temperature is high (40˚C or higher), and if metals
with no protective coating whatever are directly exposed to water, it would be a good idea to to take
effective measures against corrosion such as adding a corrosion inhibitor or deaeration treatment.
(3) In a condenser water circuit that uses a closed cooling tower. condenser water and make-up water
must satisfy its water quality standards for hot water system and passing water and make-up water
must satisfy those for condenser water systems.
(4) Supply or make-up water should be tap water (from city water) or water for industrial use. Pure
water,neutral water or softened water should not be used.
(5) The 15 items in the table above represent typical causes of corrosion and scale.
248
●Reference
Reference
Water Heat Exchanger Materials
Model Main material symbol JIS
Water side
Braging plate type AC model Plate • Piping : Stainless steel SUS316 JISG4305 equivalent
heat exchange
249
1 Reference
6 Precautions in using the heating capacity characteristic table
• The heating capacity table in the Technical Information does not include any capacity drop that occurs when frost is formed
or when the unit is run in the defrosting mode. The integral heating capacity that reflects frost formation and defrost
operation can be obtained according to the following equation.
Integral heating capacity = (Indicated capacity) × (Integral compensation coefficient for frost formation) (kcal/h)
+
Possible capacity
Time
1 cycle
• When snow accumulates on the heat exchanger surfaces, the heating capacity drops temporarily fluctuates depending on
the ambient temperature (˚CD.B), relative humidity (RH), and the amount of frost formation.
250
●Reference
Reference
Outline (3) Installation location and noise-insulating measures
Air-cooled equipment creates operating noise problems in
some cases, and it is sometimes subject to the Noise In many cases, equipment is installed in a limited space
Control Law. because of a lack of suitable location.
Daikin has applied advanced technologies and know-how Those places are often close to adjacent houses, offices
accumulated over many years in designing air-cooled heat- and buildings.
pump chillers to minimize equipment operating noise. In those special cases, a secondary sound-isolating
Therefore, when sufficient examination is conducted on the measure, such as building a wall or installing a silencer box,
installation site at the time of planning the facility must be taken.
construction, there is no need for a special sound-insulating The following provides information useful in planning noise-
measure, and the equipment can meet the noise regulation preventing measures in equipment installation, as well as
standards at the borders of adjacent houses and buildings. information on sound attenuation due to distance and
sound-insulating effect of walls.
(1) Noise Control Law
< Secondary sound-insulating measures >
Table 1 Noise regulation standards of Noise Control Law (phon) • Using the effect of sound attenuation due to distance
Time classification Time Morning Evening Time • Insulating sound by building a wall
Time 7 19 5 7 18 21 21 • Installation of a silencer box
5
~19 ~ 19~22 22~0000 • Vibration insulation (use of vibration-isolating pad, flexible
8 6
Zone classification 20 6 8 20 23 23 tubes, etc
Class-1 zone (exclusive residential area) 45~50 40~45 40~45
Class-2 zone (residential area) 50~60 45~50 40~50
(4) Installation position and operating noise check
Class-3 zone
60~65 55~65 50~55
(commercial area and semi-industrial area) The load calculation and model selection must be
Class-4 zone (industrial area) 65~70 60~70 50~65 conducted at the same time.
• The regulation standards indicate allowed noise level (1) First, check the building and offices in which the chiller is installed,
limits at site borders. as well as investigate the adjacent houses and room layout.
• The classification of zone, time and regulation standards
are determined by individual prefectures. (2) Select several installation locations by paying close attention to
the space availability (such as air suction and discharge space).
(2) Noise evaluation
(3) For each selected location, estimate the operating noise level at
There are many methods of quantifying noise levels. The the border and key locations in the area (where people may
following describes a commonly used method. complain).
(1) Sound level (phon) In this step, if the location is in a residential area, pay special
A sound that has the same loudness as a sound of 1000 Hz attention to places where extra quietness is required, such as
and L dB is considered to have a sound level of L phon. bedrooms and study rooms in adjacent houses.
Because this is an subjective quantification of sound, an
objective measuring method shown below is generally (4) If there is no suitable installation site, and the operating noise is
used. expected to exceed the regulation level, plan building a wall or
(2) Noise level <operating sound level> (phon or dB) installing a silencer box.
In this method, a sound level is measured by a sound level
meter. Since the value is obtained by reading the indication (5) When planning sound-insulating measures, it is important estimate
on the scale, this method is easy to use. For this reason, it the operating noise level at the borders and key locations for each
is the most common method used to express equipment candidate installation site before deciding on the sound-insulating
operating noise levels and for noise regulation standards. method.
A sound level meter measures three sound characteristics,
A, B and C. In general, only the A characteristic is used, (6) Other caution items
and sound level is expressed as follows:
(Example) 60 phon (A), or 60 dB (A) • Even a slight vibration of the chiller, pump or pipe may generate a
The following table shows typical noise levels. secondary noise from the floor or building. Therefore, the foundation
and pipe supporting fixtures must be rigid and sturdy.
• nstall a vibration-isolating pad under the chiller and/or pump as well
Table 2 Typical noise levels as flexible tubes in the pipes, if necessary.
10 phon (A) Audible limit of young people 60 phon (A) Ordinary conversation (1 m) • Produce an equipment operating schedule that does not require
20 Quiet park at night 70 Noisy office frequent On/Off operations of the fan and compressor.
30 Residential area insuburb at night 80 In train • Hedges and trees are not effective in reducing noise.
• Do not take sound-insulating measures that prevent the chiller from
40 In park 90 In subway train
operating at an optimum condition.
50 Quiet office 100 Under overpass while train is passing
※Examples
• Extremely small space for air inlet and outlet
• Installation in a machine room or indoor where there is no smooth
outside air flow
• Insufficient service space
251
1 Reference
(1) Sound attenuation due to distance (2) Noise reducing effect of sound-insulating wall
(sound attenuation by diffraction)
Building
0 When S = 5 m2 Sound receiving point
–7.5
–11.5
–16.5
–21 phon
1m 3m 5m 7m 9m 11m 15m
−5
Sound attenuation (phon)
−10 A B
Building
S
d
=2
0㎡
+
-po
㎡
so
un
ds
−25
sound receiving point and the sound-generating unit, the
2 3 4 5 6 7 8 910 15 20 30 sound level at the sound receiving point is low.
Distance from sound source, r (m) Use the above diagrams to determine the relationship
between the UWY unit and sound receiving point.
Calculate the value of δ using the formula below, obtain the
frequency value from the frequency analysis chart, then
calculate the degree of sound attenuation for that
frequency.
δ=A+B–d
252
●Reference
Reference
■Attenuation by diffraction
–1
–5
37
.5
~7
5H
75 z(
–10 ~1 63
50 Hz
15 Hz )
0~
Attenuation by diffraction (phon)
(1
30 2 5H
0H z)
–15 30 z
0~ ( 2 50
60 Hz
0H )
60 z(
0~ 50
12 0H
00 z)
–20 12 Hz
00 (
~2 1 00
40 0H
24 0H z)
00 z (2
–25 ~4 00
A B 80 0H
48 0H z)
d 00 z(
(Sound receiving point) ~96 40
0
(Sound source) 00 0H
Hz z)
–30 δ = (A + B) – d (8
00
0H
z)
–33
0.1 0.2 0.3 0.4 0.6 0.81.0 2 3 4 6 8 10
Path difference, δ (m)
0
Attenuation by diffraction (phon characteristic)
10
U
UW WY
Y2 5~2
5G 0
~1
20
(Sound A
source) B
d
20 (Sound receiving point)
δ = (A + B) – d
253
1 Reference
(3) Effect of reflected sound
It should be noted that actual noise level may be much higher than nominal sound level in some installation conditions
due to reflected sound.
Generally, measured values of equipment operating noise are about 3 to 5 dB higher than nominal noise level.
However, if equipment is surrounded by buildings, the measured value may become higher than the nominal noise level
by more than 10 dB.
Examine the noise level carefully when the equipment is not installed on a roof and there is a room near the installation
site.
As shown in the diagram below, avoid installing equipment in a place where there are buildings on both sides of the
equipment.
(Side view)
Building Building
(Top view)
Reflected sound
Increase of L in
open space
Note)
The nominal sound level is measured in an anechoic chamber; therefore, Q = 1.
The measuring point is 1 m away from the exterior surface of the product and at a height of 1.5 m.
254
●Reference
Reference
(4) Conversion of frequency analysis values to overall Calculation example 1
A characteristic values The following shows how to calculate the composite tone of
■Correction values for conversion of octave L1 (50 phon) and L2 (49 phon).
band level to A characteristic L1 – L2 = 50 – 49 = 1 Since the correction value is 2.5, the
result is : 50 + 2.5 = 52.5 phon
Octave band (Hz) 63 125 250 500 1000 2000 4000 8000
Calculation example 2
Conversion value (dB) –29 –18 –10 –4 0 +1 +1 –1
To obtain the composite tone of sounds of 40, 38, 37, and
Adding or subtracting the value shown above to each band 40 dB, these figures are arranged in a descending order.
yields an A characteristic value. Arrange the resulting 40 dB, 40 dB, 38 dB, 37 dB
values from greatest to least, and conduct addition using The difference between 40 dB and 40 dB is 0 (40 – 40 = 0).
the following calculation chart to obtain an overall A Since the correction value for it is 3 dB, 40 + 3 = 43 dB.
characteristic value. Because the level difference between 43 dB and 38 dB is 5
Calculation example dB, the correction value is 1.2 dB. Therefore, the composite
The following shows a calculation example for equipment tone is 43 + 1.2 = 44.2 dB. Similarly, the correction value for
operating noise. 44.2 dB and 37 dB is approximately 0.7 dB.
Result : 44.2 = 0.7 = 44.9 dB.
Octave band (Hz) 63 125 250 500 1000 2000 4000 8000
Octave band level (dB) 55 59 61 58 53 45 35 25
40 40 38 37
A characteristic (dB) 26 41 51 54 53 46 36 24
Difference = 0
Correction value = 3
These A characteristics are arranged from greatest to least, 40+3=43
then addition is conducted. (See the section on composite Difference = 5
tone.) Correction value = 1.2
40+1.2=44.2
54 53 51 46 41 36 26 24
Difference of 1 Correction value = 0.7
44.2+0.7=44.9dB
(54+2.5)
56.5
Difference of 5.5
(56.5+1.1)
57.6
Difference of 11.6
(57.6+0.3)
57.9
Difference of 16.9
(57.9+0.1)
58 No need to continue addition from here.
1.5
1.0
0.5
0
0 5 10 15
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8 Measures against snow accumulation and strong winds
Foundation Foundation
(d) Air inlet (coil) blocked by snow (e) Equipment covered by drifted snow
Cautions in designing snow protection hoods
Seasonal wind (1) To ensure sufficient air flow required by the air-cooled
heat-pump chiller, design the hoods so that the dust
resistance is lower than the allowed outside-equipment
static pressure of the air-cooled heat-pump chiller by 1
mm H2O or less.
(2) The hoods must be strong enough to withstand the
weight of accumulated snow and the pressure caused
by strong winds and typhoons.
Measures against problems caused by snow
(3) The hoods must not cause short-circuiting of the
(1) Measures against
discharge air and suction air.
snow accumulation
The foundation should
have a height equal to or
larger than the expected
snowfall in the area. Foundation height
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Reference
2. Measures against seasonal winds
Air-cooled heat-pump
chillers require sufficient
heat exchange between
the air heat exchanger Seasonal wind
and outside air to
operate.
In areas where strong
seasonal winds blow, if
equipment is installed
with the air heat
exchanger facing the direction of seasonal winds and the
wind velocity becomes higher than the suction velocity of
the fan, air may flow in the direction indicated by the broken
line in the above diagram.
If this happens, the air that underwent heat exchange goes
through another heat exchange process with a different
heat exchanger, resulting in a capacity drop or equipment
problems in some cases.
Daikin air-cooled heat-pump chillers are designed to
minimize problems caused by winds. However, to prevent
possible problems, do not install air-cooled heat-pump
chillers with their air heat exchangers facing seasonal
winds.
If it is not possible to avoid the above mentioned installation
condition due to installation site conditions or other reason,
be sure to take a measure shown below.
(1) Install a wind protection wall.
e
or
r m
˚o
60
Seasonal wind
Wind protection
wall
Seasonal wind
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9 Handling Plate Type Heat Exchanger Used for Chilling Unit
Brazing plate type heat exchangers, which are featured by a compact and lightweight structure, no red water
generation, and others, have been employed for a number of chilling units in recent years. Furthermore,
compared to conventional shell-and-tube heat exchangers or multiple water heat exchangers, the plate type
heat exchangers are more compact to lead to miniaturization and refrigerant saving, which can be called
“Environmentally Friendly Heat Exchangers”.
The heat exchangers, however, are different from conventional heat exchangers in the structure, resulting in
differences from those in the handling procedure. Therefore, to ensure a long-term use of the product with
ease, please read this information thoroughly before using it.
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Reference
Equipment Design Procedure
(1) Be sure to install a strainer, which must be of a specified maker's make or 20 mesh or more, on the inlet
side of the chilled/hot water piping and cooling water piping (hereinafter referred to as “the water piping”)
adjacent to the chilling unit to prevent foreign particulars such as dust, sand, or else from entering the plate
type heat exchanger.
(2) Since scale may adhere to the plate type heat exchanger depending on the quality of water, the heat
exchanger is required to clean with chemicals at a regular interval to remove scale. For this purpose, install
a sluice valve in the water piping and provide a piping connection port in the piping between the sluice valve
and chilling unit for the chemical cleaning use.
(3) To clean the chilling unit or drain water from it (drain water should the chilling unit stop for a long time in
winter or off-season), install an air vent plug and drain plug on the inlet and outlet sides of the water piping.
Furthermore, install an automatic air vent valve at any riser pipe in the water piping or highest section at
which air is apt to dwell.
(4) Install a cleanable strainer adjacent to the inlet of the pump piping apart from that installed in the water inlet
pipe of the chilling unit.
(5) Conduct adequate cold and heat insulation on the water piping and prevention of moisture penetration
through outdoor sections. Inadequate cold and heat insulation may cause damage due to freezing in a
severe winter season besides thermal loss.
(6) To shut down the equipment during wintertime or to stop the equipment operating during the night at places
where the outdoor temperature falls below 0˚C, natural freeze-up protection (e.g. draining water, keeping
the circulating pumps in operation or heaters with turned on, or else) should be provided for the water
circuit. Freeze-up of the water circuit can result in damage to the plate type heat exchanger. Therefore, take
proper measures depending on the operating conditions.
Drain plug
(Also used as a
cleaning port)
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Test Operation Procedure
(1) Before test operation, check to make sure whether or not the piping work is properly conducted, especially
the strainer, air vent valve, automatic feed water valve, expansion tank, and cistern are located in position.
(2) On completion of filling up water in the system, conduct individual pump operation first and, then, check and
make sure no air is sucked in the water circuit and also for flow rate. Suction of air or inadequate flow rate
may cause freeze-up of the plate type heat exchanger. By measuring the head loss before and after each
chilling unit, make sure the flow rate coincides with the design flow rate referring to information in the
technical data given by the maker. Should a malfunction occur and not be remedied, halt any test operation
in progress and take measures.
(3) Then, by following the test operation procedure given by the maker, conduct the test operation of the
chilling unit.
(4) On completion of the test operation, check for the strainer in the inlet pipe of the chilling unit. Clean the
strainer if dirty.
Daily Maintenance
(1) Water Quality Control
Brazing plate type heat exchangers are of structure disabling disassembly to clean or replacement of parts.
In order to prevent corrosion and scale adherence, pay utmost care for the quality of water to be used for
the plate type heat exchangers.
As for the quality of water to be used for the plate type heat exchangers, observe at least JRA GL-02-1994
“Guidelines of Water Quality for Refrigerators and Air Conditioning equipment” provided by Japan
Refrigeration and Air Conditioning Industry Association.
Furthermore, if the cooling water temperature exceeds 50˚C, keep the density of chloride ions less than
100ppm to prevent corrosion and the total hardness less than 150 mgCaCO3 / liter to prevent the
adherence of scale.
When chemicals such as corrosion inhibitor or scale retardant are added, use chemicals free from
corrosions against stainless steel and copper.
(2) Chilled Water Flow Rate Control
Inadequate chilled water flow rate will result in troubles with the plate type heat exchanger due to freezing.
Check for flow rate decreased due to clogged strainer, air getting mixed with chilled water, faulty circulating
pump, or else by measuring differences in temperature or pressure between the inlet and outlet of the plate
type heat exchanger. Should be there any aged increase of the differences in temperature or pressure and
the differences become outside the proper range, the flow rate has decreased. Therefore, halt any cycle in
progress, remove the cause, and then restart the unit.
(3) Brine Concentration Control
When the brine (antifreeze solution) is used for chilled water, use the brine of a type and concentration
specified by the maker. No calcium chloride brine is permitted to use, otherwise the plate type heat
exchanger will corrode.
Should the brine be left alone, the brine will absorb moisture in air, thus causing a decrease in the
concentration. The decrease in the concentration will result in troubles with the plate type heat exchanger
due to freezing. Therefore, to prevent the troubles, minimize area to contact with air and, at the same time,
add the brine as needed to maintain the brine concentration by periodically measuring the concentration.
(4) Measures against Activation of Freeze-up Protection Device
Should the freeze-up protection device be activated while the equipment is running, be sure to remove the
cause before restarting the equipment. When the freeze-up protection device is activated, water has been
partially frozen up. Restarting the equipment before removing the cause will not only block up the plate type
heat exchanger disabling ice to defrost but also damage the plate type heat exchanger due to repeated
freezing, thus resulting in refrigerant leakage or water penetration into the refrigerant circuit.
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Reference
Water Quality Standards for Condenser Water, Chilled Water, Hot Water, and Make-up Water
From JRA GL-02-1994
"Guidelines of Water Quality for Refrigerators and Air Conditioning Equipment"
Condenser water system(4) Hot water system
Pass- Chilled water system Tendency (2)
Low-level, moderate- High-level, moderate-
Circulation system through
temperature water system temperature water system
system
Item(1) (6)
Circulation Circulation
Circulation
Circulation Make-up Passing Make-up water (over Make-up water (over Make-up Make-up Scale
water (not
water water water water the range of water the range of water water deposit
over 20˚C)
20˚C to 60˚C) 60˚C to 90˚C)
pH (25˚C) 6.5~8.2 6.0~8.0 6.8~8.0 6.8~8.0 6.8~8.0 7.0~8.0 7.0~8.0 7.0~8.0 7.0~8.0
Electric conductivity Less than 80 Less than 30 Less than 40 Less than 40 Less than 30 Less than 30 Less than 30 Less than 30 Less than 30
(ms/m)(25˚C) {uS/cm}(25˚C) {Less than 800} {Less than 300} {Less than 400} {Less than 400} {Less than 300} {Less than 300} {Less than 300} {Less than 300} {Less than 300}
Chloride ions (mgCl-/liter) Less than 200 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 30 Less than 30
Sulfate ions (mgSO42-/liter) Less than 200 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 30 Less than 30
Standard item
Acid consumption
(pH4.8)(mgCaCO3/liter) Less than 100 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50
Total hardness
(mgCaCO3/liter) Less than 200 Less than 70 Less than 70 Less than 70 Less than 70 Less than 70 Less than 70 Less than 70 Less than 70
Calcium hardness
(mgCaCO3/liter) Less than 150 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50 Less than 50
Ionic-state silica
(mgSiCO2/liter) Less than 50 Less than 30 Less than 30 Less than 30 Less than 30 Less than 30 Less than 30 Less than 30 Less than 30
Iron (mgFe/liter) Less than 1.0 Less than 0.3 Less than 1.0 Less than 1.0 Less than 0.3 Less than 1.0 Less than 0.3 Less than 1.0 Less than 0.3
Copper (mgCu/liter) Less than 0.3 Less than 0.1 Less than 1.0 Less than 1.0 Less than 0.1 Less than 1.0 Less than 0.1 Less than 1.0 Less than 0.1
Shall not be Shall not be Shall not be Shall not be Shall not be Shall not be Shall not be Shall not be Shall not be
Sulfate ions (mgS2-/liter)
detected detected detected detected detected detected detected detected detected
Reference item
Ammonium ions
(mgNH4-/liter) Less than 1.0 Less than 0.1 Less than 1.0 Less than 1.0 Less than 0.1 Less than 0.3 Less than 0.1 Less than 0.1 Less than 0.1
Residual chloride
Less than 0.3 Less than 0.3 Less than 0.3 Less than 0.3 Less than 0.3 Less than 0.25 Less than 0.3 Less than 0.1 Less than 0.3
(mgCl/liter)
Free carbon dioxide
(mgCO2/liter) Less than 4.0 Less than 4.0 Less than 4.0 Less than 4.0 Less than 4.0 Less than 0.4 Less than 4.0 Less than 0.4 Less than 4.0
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Maintenance of Plate Type Heat Exchanger
As for the plate type heat exchangers, the performance may fall off due to scale or decreased flow rate may
break down the heat exchangers. Therefore, planned and periodical maintenance is required to prevent scale
from forming.
(1) Conduct the following inspections before the season.
1) Check for the quality of water and make sure it falls in the range of the quality standards.
2) Clean the strainer.
3) Make sure the flow rate is adequate.
4) Make sure the operating conditions (e.g. pressure, flow rate, inlet and outlet temperatures, and others)
are normal.
(2) The brazing plate type heat exchangers are of a structure that is impossible to be disassembled for
cleaning. Therefore, clean them in the following procedure.
1) Make sure the pipe connection port for chemical cleaning use is provided in the water inlet pipe.
Solution of formic acid, citric acid, oxalic acid, acetic acid, phosphoric acid, or else can be used as a
cleaning agent by diluting to some 5%.
Never use hydrochloric acid, sulfuric acid, nitric acid, or else due to the strong corrosive behavior.
2) Make sure valves are provided in position before the inlet connection port and after the outlet connection
port.
3) Connect the cleaning agent circulation pipes to the inlet and outlet pipes of the plate type heat exchanger
and fill the plate type heat exchanger with cleaning agent of 50 to 60˚C once. Then, run the pump to
circulate the cleaning agent for 2 to 5 hours.
The circulation time varies with the temperature of cleaning agent and state of scale deposit. Therefore,
determine the degree to remove scale according to changes in dirt (colors) of cleaning agent and others.
4) After cleaning and circulation, discharge the cleaning agent from the plate type heat exchanger and fill it
with sodium hydroxide (NaOH) or bicarbonate of soda (NaHCO3) both of 1 to 2% concentration. Then,
circulate the solution for 15 to 20 minutes for neutralization.
5) After neutralization, carefully rinse the inside of the plate type heat exchanger with clean water.
6) When cleaning agents on the market are used, make sure they are free from corrosive behavior against
stainless steel and copper in advance.
7) For details of cleaning procedure, contact the maker of cleaning agents.
(3) After cleaning, make sure the plate type heat exchanger enables normal operation.
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