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The Application of Advanced Control Charts in Textiles

Article · July 2013

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Subhankar Maity
Uttar Pradesh Textile Technology Institute
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The Application of Advanced Control

Charts in Textiles
Subhankar Maity*
Department of Textile Technology, Dr. B.R. Ambedkar National Institute of Technology

Abstract
  

              
                
         

Keywords
        

1. Introduction     




      
       
        
         

       
     
2. Individuals Control Charts

         
       

   

      
        

       
      

      
     
   

      


  



 x  
       
   x
 
  x  
        
x
       
d2
      
    


 
 
      
     
 
   
        


   d2      
        d2 


     
        
        
     

    

 MANAGEMENT
      

       

          
       



   

  

 Figure 2.1: MINITAB output of individual chart of mass
        of wet wipe packet

     
       
 
       x  
      
    
 
         
       x  

 
    x       
 
Table 2.1: Result of weight measurement of packs of wet    
wipes          
        UCL
Batch mass(gm) Moving Range or LCL.
  
3. Zone Chart
  
        
            
        
            
         
  
       
   
  
         

       
    

  
 x                
          
         

Employer : We need someone for this Job, who           
is Responsible. 
Applicant : Sir, your search ends here, in my 
previous job, whenever anything 
went wrong, they said I am Respon- 
sible... 
    
 MANAGEMENT
                   
         
        
       
            
     
       Table 3.1: Test results of Nonwoven GSM
 
        Sample Average Grand Standard
          no GSM Mean Deviation
            
        
 
 
    
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 3.1: Interpretation of Zone chart

      

         


        

         

    

  
       
         
 Figure 3.2: Zone chart of Nonwoven GSM
      
         
         
             
        

    
 MANAGEMENT
4. CUSUM Control Charts Table 4.1: CUSUM Chart of gsm data of 25 samples of
         spunlace nonwoven fabric
        
 Sr.no. Garment Target x i-40 Cumulative sum
 (i) GSM (xi) Si=(xi-40)+Si-1
           
          
    
             
     
            

    
    
    
    
mx     
     
 x        
   
    

           
               
   x          
        
    
      
       
            
    
  
        
            
     
        
    

     
           

       
    

       


         
         
       
  

Figure 4.1: CUSUM control chart

    
 MANAGEMENT


        
        
    
         


V-Mask
         
   V-Mask    V-Mask  
       V     
       
     V-Mask    
         
          
     V     
V
        
         
 
Figure 4.2: Illustration of V mask of CUSUM chart
    V-Mask     

    V-Mask    
       
         

         
V-
Mask      k   
 h
      V-Mask  
d
          

   V-Mask
   
       V-
Mask      
       

V-Mask     
    
 V-Mask   
V-Maskhk
 alpha  beta     
   
         
        
    
         
        
 
          
       
      
    
hk

x
k 


   
l
  
d      
h  
 
        
          
            

 h  k        
     k      
  h      
  

    
        
hk
kh 

I have not failed. I've just found 10,000 ways
that won't work."
   

 MANAGEMENT


          
        
          


Figure 4.3: CUSUM chart with V-mask of nonwoven

GSM, process means drift in lower side

     V    

         
          
 V
     V     
  

      
       
     
        


  
Table 4.2: Nonwoven GSM measurement
   
 
 
 
 
    
Figure 4.4: CUSUM chart with V mask for nonwoven
GSM, process means drift in lower side
  
       


 
 SH(i)        i
 SL(i)        i
    
sH(i)  max x  K  i-1
 sH(i)  max   Kxi  sL i
    sH   sL   
K         
    
      
 

     

 
  
  
        
             
  
      
      
  sHmax xisHmax
sL   maxxsL   max
    
 MANAGEMENT
Table 4.3: Test result and analysis of Tabular CUSUM 
       
Observation Upper Sum Lower Sum         
        

      
        
                 
               
           
     
      
              n
       
       
              t
n        
        
                  
          
        
      
  
                  
            
                 
         
       
          
       
            
                

       s2   s2
 t  
             
        
            
    ks
           ks
           k         
             
               
        
  
    

   

        
          
         

           t
       
         
   
 
       
        
         
      
      
     

      


 MANAGEMENT

        
        
        
       


  
       
    


       
   
  
s  
             

  
       
       
Table 5.1: nonwoven GSM data of 25 samples
Sample no. GSM
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
    
Figure 5.1: EWMA chart of nonwoven GSM

      
6. Conclusions
      
        
        
       
        

         

         
        
       

          


       

      
        

          

        

        
           
          
           
           
            
           
 
 
        
 

    
 MANAGEMENT
       
         

References
      Interna-
tional Seminar on Industrial Engineering and
Management      
  
   Textile Research Journal 14

       
Pak. J. Agli. Sci29
   Quality Engineering 16 

   Introduction to Statistical
Quality Control     

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lems of Statistics    
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