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02.4 ENSTP - 2019 Earthworks - Equipment
02.4 ENSTP - 2019 Earthworks - Equipment
L2.4 – Earthworks
UNIVERSITY OF PADUA
DEPARTMENT OF ENVIRONMENT, LAND AND DEPARTMENT OF CIVIL, ARCHITECTURAL AND
TRANSPORTATION INFRASTRUCTURES ENVIRONMENTAL ENGINEERING
Planning and organization of earthworks
For the planning and organization of a construction site in which earthworks are to be
performed, the following activities are necessary:
• Choice of the equipment needed for each activity, with the corresponding
determination of relative characteristics: type, power, quantity and number;
- volume of soil;
3 a
4 7
2
6
1 b
5
135 m
130 m 125 m
Dq1 = 1,5 m
Projection of the Dq2 = 3,5 m
130 m 128,5 m
axis on the terrain
Terrain elevation 125 m
a b
H1
3
2
H1
S = cut 1
R = fill
d12
2
d23
3
S = cut 1
R = fill CUT SECTION
d12
2
The simplest way of measuring volume is by means of the average end-area method.
Assumption: the volume between two consecutive cross-sections is the average of their areas
multiplied by the distance between them.
𝑨𝟏 + 𝑨𝟐
𝑽𝑿𝒀 = ⋅𝑫
𝟐
When more precise results are needed, and the field data are sufficiently exact to warrant them,
volumes may be determined with the prismoidal formula:
𝐴1 + 4𝐴𝑚 + 𝐴2
𝑉𝑋𝑌 = ⋅𝐷
6
2 3
1
S = cut 1
R = fill CUT SECTION
d12
2
R1 = 7.52 m2 3
S1 = 9.64 m2 2
R1 = 5.57 m2 S2 = 6.96 m2 S2 = 7.63 m2
1
R2 = 6.89 m2
5
R1’ = 9.64 m2; R1’’ = 9.64 m2
R2 = 6.96 m2 ; S2 = 1.76 m2
4
R1 = 5.57 m2 VR = 311.5 m3
R2 = 6.89 m2
S1 = 9.64 m2 VS = 415.0 m3
S2 = 6.96 m2
R1 = 7.52 m2 VR = 93.3 m3
S2 = 7.63 m2 VS = 96.1 m3
Distances
d1P/ A3 = d12/ (A3+B3)
d1P = 50,34 / (50,34+6,63) ∙ 20 = 17,67 m
Volumes
R = (6.22 + 1.24) ∙ 20 /2 + (37.74 + 12.20) ∙ 20 /2 + 50,05 ∙ 17,67 /2 = 1015,90 m3
S = 6,63 ∙ (20 – 17,67) /2 = 7,72 m2
1) volume (m3) of material measured in its original position and condition, i.e.
bank or in situ (Vb);
2) volume (m3) of material after any handling process which changes its
original configuration, i.e. loose state (Vs);
In general:
• Soil to be tranported after excavation has a higher volume than before excavation (Vs >
Vb). The swelling must be taken into account for transport, costing and construction
purposes.
• As a result of compaction soils reach a density higher than that of the loose state, but can be
higher (or sometimes lower) than the original one (Vs > Vb ≥/≤ Vc)
𝑀
𝑉𝑏 =
𝛾𝑏
𝑀
𝑉𝑠 =
𝛾𝑠
𝑀
𝑉𝑐 =
𝛾𝑐
V 𝛾𝑏
SWELLING FACTOR → fr (from bank to loose): fr = V s ∙ 100 = ∙ 100 ≥1
b 𝛾s
EXAMPLE:
The bank density is 1600 kg/m3, and the loose density is 1420 kg/m3.
Using the load factor, 0.89 m3 of the undisturbed excavation soil will occupy a volume of 1 m3
during transportation.
Vc 𝛾𝑏
𝑆𝐹 = ∙ 100 = ∙ 100 ≥/≤ 1
Vb 𝛾c
EXAMPLE:
The bank density is 1600 kg/m3, and the embankment density is designed to be 1750 kg/m3.
Using the shrinkage factor, 1094 m3 of the undisturbed excavation soil are needed to obtain
1000 m3 of embankment.
PROFILE
MASS DIAGRAM
0
0 250 500 750 1000 1250 1500 1750 2000
-5000
Net cumulative volume (m3)
-10000
-15000
-20000
-25000
-30000
-35000
Stations/Chainage (m)
0
0 250 500 750 1000 1250 1500 1750 2000
-5000
Net cumulative volume (m3)
-10000
-15000
-20000
-25000
Distance between center of mass of
excavation and embankment.
-30000
-35000
Stations/Chainage (m)
0
0 250 500 750 1000 1250 1500 1750 2000
-5000
ca. 2000 m3 to waste
Net cumulative volume (m3)
-10000
-15000
-25000
Distance between center of mass of
excavation and embankment.
-30000
-35000
Stations/Chainage (m)
η = ηh ηcl ηs η is:
where - EXCELLENT if ≥ 75 %
Site-specific efficiency ηs
It is related to the effects, for a given group of units, of the organization of staff devoted to the
construction site (i.e. coordination of activities). It depends upon the number of machines
available (thus, machines which work on their own have a higher ηs), on the state of mobility
infrastructures in the working site, on supply of consumables, on availability of supporting
staff.
Typical values: very bad < 0.70, moderate 0.75, good 0.80, excellent >0.85
➢ CONSTRUCTION WORK
1. Clearing and grubbing, removal of topsoil
2. Excavations (cut sections, ditches, trenches)
3. Fill (layered construction)
4. Modelling of subgrades and slopes
5. Debris removal
6. Transport
➢ OPERATION N.B.
a) Excavation and movement A construction work may
b) Excavation and loading require several units; a
individual unit may be
c) Ripping
employed for several
d) Transport construction works
e) Compaction
Production curve
(from HandBook – e.g. CATERPILLAR)
WORK CYCLE
1) Digging;
2) Formation of soil stockpile;
3) Direction change;
4) Return (unloaded);
5) Direction change
CYCLE TIME
Tc = (LD/V1) + (Lt/V2) + [(LD+Lt)/V3] + To + Tm + 2Tp
LD = digging length (depends upon model, approximately 6-10 m)
Lt = transport length
V1 = digging speed (depends upon model, 1st gear forward)
V2 = transport speed (depends upon model, 2nd gear forward)
V3 = return speed (depends upon model, 2nd gear reverse)
To = time for blade positioning (approximately 1-2 sec)
Tm= time for speed change (approximately 4-5 sec)
Tp = time for direction change (approximately 1.0 sec for each change).
L2.4 - Earthworks - Equipment 39
Earthwork equipment
LOADER – Construction work/operation: 1,2,5/b
Wheel loaders are special tracked or rubber-wheeled tractors. They have a forward
contrallable bucket for loading and unloading. May also be used for excavation.
Loader types:
• Front loading and unloading, the chassis can rotate up to 90°
• Front loading and back unloading, the chassis can rotate by
180° (ideal for constrained spaces, e.g. tunnels)
• Lateral unloading, with a mechanism that allows the bucket to be
tilted to a side
L2.4 - Earthworks - Equipment 40
Earthwork equipment
WHEEL LOADER (rubber-wheeled)
Slower than wheel loader. Indicated for pushing and trailing operations.
BUCKETS
There are buckets which are specifically designed for different purposes
(general use, loose material, bank excavation, rock, waste)
tc = tcb + tf + tt
tcb = base cycle time (loading, unloading, 4
movements in the minimum space)
tf = corrective factors of base cycle time
tt = additional time for loading and unloading
movements beyond minimum space
1
PO = Q η Q effective bucket capacity (Bucket Payload)
tc
Average Bucket Payload =(Heaped Bucket Capacity) × (Bucket Fill Factor)
VERIFICATIONS:
- Lift Capacity
- Static stability
CYCLE TIME
tc = tcb + tf
Frame conected to a front axle and to the rear vehicle (with cabin and motor).
Soil levelling occurs with a blade connected to the chassis (different positions).
Distances within 600 m (heavy digging) or up to few km (mean-intensity levelling);
penetration of blade occurs in 12÷25 cm with working speeds 4÷24 km/h.
D
t= n
Vη
D = distance in km
V = Operating Speed in km/h
n = number of passes for operation
η = efficiency
P = V (LE − L0 ) 103 η
V = average operative speed (km/h)
CYCLE TIME
tc = tfixed + tvariable
Q
dumper
tfixed → loading time (to be calculated) tc = t loader
Q
loader
manouvering time in loading area = 0.1-0.4 min
unloading time and corresponding manouver = 1.0-1.2 min
tvariable → time required to move from loading to unloading area and viceversa
Distance i (m)
t variable = 3,6
average dumper speed i (km/h)
P
NUMBER OF DUMPERS PER LOADER NDUMPERS = loader
Pdumper
L2.4 - Earthworks - Equipment 52
Earthwork equipment
ROLLERS (COMPACTORS) - Construction work/operation 3, 4 /e
Different types:
- Steel rollers;
- Vibrating;
- Sheep-footed;
- Rubber wheeled.
L V H
PO = μ
P
Work stage:
A. Clearing and removal of the organic soil: width 40 m, thickness 50 cm, in a dozer passage
B. Compaction of the foundation surface with a steel roller in 5 passes
C. Field control (according to the Technical Specifications): 1-day long
Notes:
- Activity B can be run simultaneously with A, but it can’t start or finish before A
- Activity 1C can start at the end of B
- Organic soil with a bank density of 1650 kg/m3 and a swelling factor equal to 1.22
- Dozer nominal blade capacity of 6.86 m3, fill factor of 0.95, digging length 7 m
- Dozer working speeds: digging 3 km/h; transport 5 km/h; and return 7 km/h
- General efficiency of the construction site (𝜂𝑐𝑙 ∙ 𝜂𝑠 ) is 85%
- Hourly efficiency: 50/60 for the dozer
- Steel roller compaction width of 2.1 m, working speed of 5.55 km/h and an efficiency of 0.75
B.
Ph,roller=1748 m2/h
A=40000 m2
tB=22.9 h ➔ 3 d
tT=10+1=11 d