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Hydrometallurgy
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1. Introduction Dixon and Rivera-Vasquez (2010) also reported that activated carbon
improves the leaching rate of chalcopyrite in the presence of an oxygen-
Leaching processes have been considered as viable alternatives to containing gas in acidic sulfate solutions containing Fe(II) and Fe(III) at
produce a clean copper concentrate or collective recovery of copper 80 °C.
from chalcopyrite and enargite. Several leaching processes for enargite Manganese (IV) oxide (MnO2) is a semiconductor having a rest
have been investigated such as acid leaching (Dutrizac and MacDonald, potential that is much higher than that of sulfide minerals such as pyrite
1972; Escobar et al., 1997; Padilla et al., 2005) alkaline sulfide leaching (Kumari and Natarajan, 2002), sphalerite (Rath and Paramguru, 1994),
(Filippou et al., 2007; Curreli et al., 2009; Tongamp et al., 2009), and chalcopyrite (Gantayat et al., 2000; Nakazawa and Hareyama,
pressure leaching (Padilla et al., 2008; Ruiz et al., 2011; Conner and 2016). Table 1 shows the rest potentials of MnO2 and sulfide minerals.
Anderson, 2013) and bioleaching (Ehrlich, 1964; Escobar et al., 2000; In a case where MnO2 is in contact with one such mineral, a galvanic
Muñoz et al., 2006). corrosion couple can form wherein the former acts as the cathode and
Enargite is a refractory mineral in aqueous media, especially in the latter as the anode. This leads to a strong galvanic interaction
sulfuric acid (Dutrizac and MacDonald, 1972; Escobar et al., 1997). The between the minerals. Rath and Paramguru (1994) investigated the
leaching rate of enargite in sulfuric acid media at atmospheric pressure galvanic interaction between sphalerite and MnO2 in sulfuric acid
is very slow using either oxygen or ferric ions as oxidants. Peacey et al. solution and found a substantial increase in the leaching of both
(2004) have compared the solubility of copper sulfides in acidic ferric minerals.
sulfate media. At 35–50 °C, the following order holds true for the Nakazawa and Hareyama (2016) investigated the galvanic leaching
solubility of copper sulfides: of chalcopyrite in sulfuric acid media using chemical reagent MnO2 or
chalcocite > bornite > covellite > chalcopyrite > enargite. the black paste collected from spent zinc-carbon batteries. The black
Galvanic interactions among electrical conducting minerals are paste contained MnO2 and carbon powder. The black paste enhanced
well-known phenomena. When two of these minerals are in contact the kinetics of chalcopyrite leaching more dramatically than MnO2;
with each other in acid electrolyte, a galvanic couple is formed in which with 83% of the Cu in chalcopyrite extracted in 40 h. They suggested
the mineral of lower rest potential corrodes at an enhanced rate as the that the carbon powder within the black paste could play an important
anode of the couple, and the one with higher rest potential acts as the role in the galvanic leaching of chalcopyrite in the presence of MnO2.
cathode. This interaction accelerates or retards the dissolution of MnO2 is used as the cathode of various electrochemical cells, but
minerals in acid media (Dutrizac et al., 1971; Dutrizac and MnO2 is not sufficiently conductive. Carbon materials are used to
MacDonald, 1973; Linge, 1977; Peters, 1977). improve the conductivity of the cathode in zinc-carbon batteries and
Rivera-Vasquez and Dixon (2015) developed a new leaching method alkaline batteries because they are chemically inert and electrically
to accelerate the kinetics of enargite leaching by the addition of pyrite conductive. Among the carbon materials carbon black is particularly
as catalyst in acidic ferric sulfate media at 80 °C. Since pyrite is nobler common for this purpose (Chung, 2007).
than enargite, pyrite and enargite form galvanic couple in contact with In this study, we conducted the enargite leaching experiments using
each other. In this process, electrons move to pyrite from enargite, and MnO2 and carbon black and investigated the effect of several factors
pyrite works as cathodic site where ferric ions are reduced to ferrous such as ratios of carbon and MnO2 to enargite, temperature, and pH on
ions in the leaching media, resulting in acceleration of the enargite the enargite leaching in sulfuric acid media.
leaching kinetics.
Ghamad (2008) found that activate carbon enhances the enargite 2. Experimental
leaching kinetics in ferric sulfate solution at 85 °C, suggesting that
activated carbon act as cathodic site like pyrite as described above. Enargite ore used in this study was provided by a mine in the
⁎
Corresponding author.
E-mail address: nakazawa@iwate-u.ac.jp (H. Nakazawa).
http://dx.doi.org/10.1016/j.hydromet.2017.05.002
Received 21 April 2016; Received in revised form 17 February 2017; Accepted 8 May 2017
Available online 11 May 2017
0304-386X/ © 2017 Elsevier B.V. All rights reserved.
H. Nakazawa et al. Hydrometallurgy 171 (2017) 165–171
A Cupric sulfate solution and As(V) solution used in this study were
1 Enargite
prepared by dissolving reagent-grade CuSO4·9H2O (Kanto Chemical Co.
Inc.) and 3As2O5·5H2O (Merck Ltd.) in distilled water, respectively.
Rest potential was measured using electrodes of MnO2 and enargite
prepared by mounting granular MnO2 (extra pure grade, Kanto
chemical Co. Ltd.)and enargite in 6.25 mm ID Lucite tubing as
described by Adam et al. (1984). Electrical contact was made using
silver paste to a platinum wire. Before each measurement, the electrode
surfaces were cleaned by polishing with 400 and 600 grit abrasive
papers followed by polishing on a metallurgical polishing wheel with
0.5 μm diamond powder as the abrasive.
Specific surface area 65 m2/g 2Cu3AsS4 + 11MnO2 + 34H+ → 6Cu2+ + 2H3AsO4 + 11Mn2+ + 14H2 O
Electric resistivity 0.20 Ω cm + 8S0 (1)
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H. Nakazawa et al. Hydrometallurgy 171 (2017) 165–171
70 70
60 (a) MnO2
60 (b) Enargite
0g 2g
0g 0.5 g
50 50
Cu extracted, %
Mn extracted, %
40 Enargite 0.5 g 40
Initial pH 1.0 MnO2 2 g
30 30
Initial pH 1.0
20 20
10 10
0 0
0 50 100 150 200 250 0 50 100 150 200 250
Time, h Time, h
(c) (d)
150 1000
As concentation, mg/L
0g 2g
Eh, mV vs SHE
100 Enargite 0.5 g
Initial pH 1.0
500
MnO
50 Enargite 0.5 g 0g 2g
Initial pH 1.0
0 0
0 50 100 150 200 250 0 50 100 150 200 250
Time, h Time, h
Fig. 2. Effect of MnO2 on enargite leaching(a) Cu extraction (b) Mn extraction (c) As concentration (d) Eh.
Relative Intensity (scale unit =500cps)
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H. Nakazawa et al. Hydrometallurgy 171 (2017) 165–171
100 respectively.
For the additions of 0.3 g and 0.5 g of carbon black, the molar ratios
90 of Mn to Cu ions were 3.0 and 3.1 which were similar to that without
As, Cu concentration,mg/L
80 the addition of carbon black. This suggests that carbon black accelerate
the galvanic interaction between enargite and MnO2.
70 The Cu/As molar ratio observed in the leaching experiment in the
60 Cu As presence of 0.5 g of carbon back was 3.3 at the end of the experiment,
whereas it was 3.6 in the absence of carbon black. In order to
50 investigate the adsorption of As(V) and Cu on the carbon black, an
MnO2 2 g adsorption experiment was performed using the same medium as that
40 Initial Cu 78 mg/L in the experiment conducted using MnO2 (seeing Fig. 3). The carbon
30 Initial As(V) 44 mg/L black did not adsorbed arsenic and copper (results not shown). One
Initial pH 1.0 reason for the lower Cu/As molar ratio could be attributive to higher
20
dissolution yield of MnO2 in the presence of carbon black.
10
0 3.4. Effect of contact between enargite and MnO2 on enargite leaching in the
0 10 20 30 40 50 60 presence of carbon black
Time, min
Two leaching experiments were carried out using − 75 + 53 μm
Fig. 4. Adsorption of As(V) and Cu(II) by MnO2. size fractions of enargite and MnO2 that were obtained by sieving the
both samples. One experiment was performed in the regular way. In the
black only. However, the rate and the extent of Cu extraction increased other experiment, 1 g of the MnO2 was packed into a small bag
with increasing carbon black dosage in the presence of MnO2. The (30 mm × 30 mm) made from bolting cloth (opening 20 μm, AS One
extraction yields of Cu were 37%, 61%, and 74% after 172 h of leaching Co. Ltd.), and the leaching test was conducted by suspending the bag in
in ascending order of carbon black dosage. The dissolution rate of Mn the leaching solution containing enargite and carbon black. The open-
from MnO2 also increased with increasing the amount of added carbon ing of the bolting cloth was sufficiently small; enargite and MnO2 were
black. The leaching rate of As also increased by the addition of carbon not able to make direct contact with each other. The results are shown
black. Total As concentration in the presence of 0.5 g carbon black was in Fig. 6. The Cu dissolution was not enhanced without contact,
260 mg/L, which accounted for 74% of As in the enargite. suggesting that the contact between enargite and MnO2 is vital for
Fig. 3(b) shows the XRD pattern of the leaching residue from the the acceleration of enargite leaching in the presence of carbon black.
experiment with addition of 0.5 g of carbon black. The peaks of enargite MnO2 serves as the cathode of various electrochemical cells, but it is
were diminished relatively compared with these of MnO2 and the peaks not significantly electrically conductive. Due to the chemical inert and
of elemental sulfur were observed. The broad peaks of about 23° and electrically conductive nature of carbons, especially carbon black is
25° at 2θ correspond to the peaks of MnO2 and carbon black, used as the conductive additive in zinc-carbon batteries and alkaline
batteries (Chung, 2007). The carbon black is a very fine powder and
100 100
90 Carbon black 90 (b)
0g 0.3 g 0.5 g Carbon black
80 80
0g 0.3 g
0.5 g without MnO2
Cu extracted, %
70 70
Mn extracted, %
0.5 g
60 Enargite 0.5 g 60
MnO2 2 g Enargite 0.5 g
50 Initial pH 1.0 50
MnO2 2 g
40 40 Initial pH 1.0
30 30
20 20
10 10
0 0
0 50 100 150 200 0 50 100 150 200
Time, h Time, h
300
250
Carbon black
1000
(d)
0g 0.5 g
As concentation, mg/L
Eh, mV vs SHE
50
0 0
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180
Time, h Time, h
Fig. 5. Effect of carbon black dosage on enargite leaching in the presence of MnO2 (a) Cu extraction, (b) Mn extraction, (c) As concentration (d) Eh.
168
H. Nakazawa et al. Hydrometallurgy 171 (2017) 165–171
70 Without contact
3.5.1. Effect of MnO2 dosage 3.6. Reuse of carbon black from the residue for enargite leaching
In order to investigate the effect of MnO2 dosage on enargite
leaching, leaching experiments were conducted by varying amount of The feasibility of reusing carbon black for treating subsequent
MnO2 added from 0 g to 2 g at a carbon black/enargite ratio of 1:1 at charges of enargite and MnO2 was examined. The first experiment
room temperature. The results are shown in Fig. 7. The extraction rate was performed using 0.5 g of enargite in the presence of MnO2 and
of Cu from enargite increased with increasing MnO2 dosage. For MnO2 carbon black at 50 °C. Upon the completion of the first test (Run 1), the
dosage of 2 g, > 80% of Cu in the enargite was extracted in 238 h, solid was allowed to settle for 10 min and the leachate was extracted
whereas the extraction yield of Cu was 53% with the addition of 0.5 g from the flask. Another 200 mL of sulfuric acid medium at pH 1.0 was
MnO2. For the addition of 0.5 g of MnO2, MnO2 almost completely added to the flask and the flask was maintained in the hot water bath at
dissolved in the leaching experiment, therefore, MnO2 was insufficient 50 °C. After the setting temperature of the medium in the flask was
to induce complete galvanic leaching of enargite. reestablished, 0.5 g of new enargite and 1 g of MnO2 were added and
the test (Run 2) was restarted. The results are shown in Fig. 11. The
3.5.2. Effect of initial pH leaching rate in Run 2 was almost the same as that in Run 1. The carbon
In order to evaluate the effect of initial pH on the kinetics of black in the residue enhanced the kinetics of enargite leaching with
enargite leaching, leaching experiments were carried out by varying addition of MnO2, indicating that the carbon black in leaching residue
initial pH from 0.6 to 1.4 at room temperature. The results in Fig. 8 can be reused for the galvanic leaching of enargite using MnO2. Because
indicate that decreasing initial pH accelerated the kinetics of enargite the carbon black used in this study flocculated well and settled quickly
leaching and increased the rate and extent of the Cu extraction from under the experimental conditions, the residue which contain the
100 100
90 (a) Enargite 0.5 g 90 (b) Enargite 0.5 g
Carbon black 0.5 g Carbon black 0.5 g
Mn extracted, %
80 Initial pH 1.0
80 Initial pH 1.0
Cu extracted, %
70 70
60 60
50 50
40 40
30 30
20 MnO2 20 MnO2
0.5 g 1g 2g
10 10 0.5 g 1g 2g
0 0
0 50 100 150 200 250 0 50 100 150 200 250
Time, h Time, h
Fig. 7. Effect of amount of MnO2 on enargite leaching in the presence of carbon black (a) Cu extraction (b) Mn extraction.
169
H. Nakazawa et al. Hydrometallurgy 171 (2017) 165–171
100 2
90
80
Cu extracted, %
70
60 Enargite 0.5 g
MnO2 1 g
pH
50 1 Carbon black 0.5 g
40
30
Initial pH
20 pH 0.6 pH 0.8 pH 0.6 pH 0.8 pH 1.2
10 pH 1.2 pH 1.4 pH 1.4
0 0
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140
Time, h Time, h
Fig. 8. Effect of initial pH on enargite leaching (a) Cu extraction (b) pH.
100 100
90 Strirring speed 90
80 100 rpm 80
Run 1
Cu extracted, %
Cu extracted, %
70 200 rpm 70 Enargite 0.5 g
MnO2 1 g
60 400 rpm 60 Carbon black 0.5 g
50 50 50 oC
Initial pH 1.0
40 40 Run 2
30 30 leaching residue
Enargite 0.5 g
Enargite 0.5 g
20 MnO2 1 g
Carbon black 0.5 g
20 MnO2 1 g
10 50 oC
Initial pH 1.0 10 Initial pH 1.0
0 0
0 50 100 150 200 250 0 20 40 60 80 100 120 140
Time, h
Time, h
Fig. 9. Effect of stirring speed on enargite leaching.
Fig. 11. Reuse of carbon black in the residue for the galvanic leaching of chalcopyrite
using MnO2.
100
90 Enargite 0.5 g chemical reagent MnO2 in the sulfuric media. In the presence of MnO2,
MnO2 1g the leaching rate of enargite improved, and 48% of copper in enargite
80 Carbon black 0.5 g dissolved in 239 h, whereas the extraction yield was 3% in the absence
Cu extracted, %
70 Initial pH 0.6 of MnO2. The addition of carbon black accelerated the kinetics of
enargite leaching significantly in the presence of MnO2, and the
60 extraction yield of copper was 74% after 172 h with the addition of
50 0.5 g of carbon black. Because carbon black is extremely fine powder
and electrically conductive, carbon black could facilitate electron
40 transfer from enargite to MnO2, resulting in enhancement of the
30 Room Temperature galvanic leaching of enargite. Decreased pH and elevated temperature
increased the extraction rate of copper from enargite in the presence of
20 50 °C MnO2 and carbon black. 94% of copper in the enargite was leached in
10 70 °C 54 h at 70 °C and pH 0.6 in the presence of MnO2 and carbon black.
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