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A B S T R A C T
The oxidative dissolution of chalcopyrite in aqueous solutions is an electrochemical process. Such processes can be evaluated as coupled anodic and cathodic
reactions using electrochemical techniques. The chalcopyrite dissolution reaction has been studied in ammonia-ammonium sulphate solutions using potentiostatic
and potentiodynamic methods. Anodic current densities in the vicinity of the mixed potential have been found to increase with an increase in total ammonia
(NH3 + NH4+) from 1 M to 3 M, and the order of reaction was found to be 1st order with respect to ammonia. The reaction was found to be zero order with respect to
[OH−] at a pH between 9 and pH 10. An analysis of the Tafel slopes suggested an average charge transfer coefficient of 0.61. The rate controlling step was concluded
to be a single electron transfer reaction, which supports the formation of a copper depleted intermediate surface that is rapidly oxidised in subsequent electron
transfer reactions. The anodic sweeps and constant potential tests did not support the formation of a passivating surface deposit on the oxidising chalcopyrite surface.
1. Introduction 1988). This means that the dissolution reaction involves the transfer of
electrons between an oxidising and reducing species. Oxidative
Ammoniacal leaching has been used for the recovery of non-ferrous leaching reactions, such as that of chalcopyrite in the current study,
metals such as copper, cobalt and nickel from oxide ores. The ammonia involve the loss of electrons by the mineral which constitutes the anodic
based chemistry allows for the selective dissolution of the desired me- reaction and the simultaneous gain of electrons by the oxidising species
tals leaving behind gangue including iron. Although acid systems being reduced, which constitutes the cathodic reaction.
especially in the sulphate and chloride systems are the most widely Beckstead and Miller (1977a) studied the ammoniacal leaching of
studied and have been reviewed by Watling (2013), Watling, 2014), the chalcopyrite and reported the leaching reaction to proceed according to
sulphate system is characterised by slow leach kinetics and passivation Eq. (1).
of the mineral surface while on the other hand, the cupric-chloride
2CuFeS2 + 8NH3 + 8. 5O2 + 4OH− = 2Cu(NH3 )4 2 + + Fe2 O3 + 4SO4 2 −
systems offers better kinetics but faces criticism due to the corrosive
nature of chloride and the need for fine grinding (Watling, 2014). + 2H2 O (1)
Ammonia has become more attractive as a lixiviant during the present According to (1), the sulphur in the mineral lattice is oxidised from
socio-economic climate due to its low toxicity, relatively low cost and an oxidation state of −2 to +6, meaning the reaction requires transfer
ease of regeneration by evaporation (Meng and Han, 1996). Various of 8 electrons per sulphur. These 8 electrons would be taken up by the
commercial hydrometallurgical processes have been developed for the oxygen molecules, and since chalcopyrite has two sulphur atoms, 16
treatment of mineral ores, these include the Sherrit Gordon process electrons need to be transferred to an oxidant per mole of chalcopyrite
which treats sulphide concentrates of nickel, cobalt and copper at oxidised. The remaining 2 electrons transferred in Eq. (1) result from
temperatures of 95–105 °C and air pressure of 800–1000 KPa in the the oxidation of Fe(II) to Fe(III).
1950s (Forward and Mackiw, 1955); the Arbiter process (Kuhn et al., The oxidative dissolution reaction (1), suggests that the oxidant in
1974) for recovering copper from chalcopyrite concentrates at 75–80 °C this reaction is oxygen as was generally accepted by previous re-
in the presence of oxygen at 34.5–55.2 Kpa in the 1970s; and the Es- searchers over the years (Forward and Mackiw, 1955; Kuhn et al., 1974;
condida process which was intended to produce high grade copper Beckstead and Miller, 1977b; Reilly and Scott, 1977; Warren and
concentrates in the 1990s (Duyvesteyn and Sabacky, 1993). Wadsworth, 1984; Duyvesteyn and Sabacky, 1993; Arbiter and
The oxidative dissolution of sulphide minerals has long been es- McNulty, 1999). However, earlier work by the authors (Moyo et al.,
tablished to be an electrochemical process (Peters, 1976; Crundwell, 2015) showed that copper(II) is the primary oxidant in the system, itself
⁎
Corresponding author.
E-mail address: thandazile.moyo@uct.ac.za (T. Moyo).
https://doi.org/10.1016/j.hydromet.2018.10.018
Received 10 May 2018; Received in revised form 17 September 2018; Accepted 21 October 2018
Available online 30 October 2018
0304-386X/ © 2018 Elsevier B.V. All rights reserved.
T. Moyo et al. Hydrometallurgy 182 (2018) 97–103
Table 1
QEMSCAN results for chalcopyrite sample.
Mineral % Composition
Chalcopyrite 95.24
Sphalerite 3.32
Calcite 1.30
Chlorite 0.11
Other sulphides 0.03
Fig. 2. Current –time transients at 255 mV SHE in 1 M (NH3 + NH4+), 1600 rpm, pH 9.6 under nitrogen for 2 h (2a) and 20 h (2b). The potential is the mixed
potential measured in similar solutions in the presence of 5 g/L Cu(II).
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T. Moyo et al. Hydrometallurgy 182 (2018) 97–103
2. Experimental
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T. Moyo et al. Hydrometallurgy 182 (2018) 97–103
Fig. 6. A – Current time transients of chalcopyrite oxidation at pH 9, 9.6 and 10 with the potentials set to 279 mV, 255 mV and 234 mV (corresponding to mixed
potentials measured in similar solutions in the presence of initial copper(II). B- anodic sweep measured at pH 9, 9.6 and 10.
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T. Moyo et al. Hydrometallurgy 182 (2018) 97–103
The effect of potential on the anodic reaction has been evaluated 3.3. Effect of pH
using anodic sweeps as well as by running chronoamperometric tests.
The anodic sweeps give transient data while chronoamperometric re- Anodic current densities appeared to increase with an increase in
sults give current densities that approximate steady state behaviour. pH (Fig. 6a and Fig. 6b) in 1 M total ammonia concentration. Warren
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T. Moyo et al. Hydrometallurgy 182 (2018) 97–103
and Wadsworth (1984) reported similar findings when measuring the Table 3. Additional data would be required to confirm the dependence
response of the anodic current to pH changes. For aqueous solutions of of the anodic oxidation rate on the ammonia concentration at lower
ammonia the equilibrium between free ammonia and the ammonium concentrations (Fig. 8).
ion is described by Eq. (4). As a result, the effect of pH on the reaction Tafel analysis (Fig. 9) of the data presented in Fig. 4 and Fig. 6b give
cannot be studied independently of changes in free ammonia con- reasonably linear plots. The mean Tafel slope was used to estimate a
centration at a fixed total ammonia concertation. The solutions used in value for the charge transfer coefficient that varied from 0.53 to 0.69
the current study contain low concentrations of Cu(II) and complexa- with a mean value of 0.61. This value of the transfer coefficient is
tion of copper(II) by ammonia did not materially alter the free ammonia reasonably close to 0.5 that suggests that the rate determining electron
concentration. transfer step involves a single electron (Guidelli et al., 2014). As
pointed out by Guidelli et al. (2014), values of 0.5 are only generally
[NH4+][OH−]
Ka = observed for simple electron transfer reactions involving minor re-or-
[NH3 ][H2 O] (4)
ganization of the reacting species and could not be expected in this
case.
4. Discussion A possible single electron rate-determining reaction that would be
first-order in ammonia is.
Moyo et al. (2015) established that the oxidative dissolution of CuFeS2 + NH3 = Cu(NH3)+ + (FeS2) + e
chalcopyrite can be described by a mixed potential model. At the mixed
potential, the oxidation and reduction reactions occur simultaneously with subsequent rapid reactions involving further complexation of
on the chalcopyrite surface i.e. the sum of the currents due to the the mono-ammine and transfer of the remaining 6 or 7 electrons. The
oxidation of chalcopyrite ((2) and/or (3)) is equal and opposite to the above should not be read to imply that actual pyrite is a product but
sum of the currents due to the reduction of copper(II) ions and dissolved simply to suggest that the surface is copper-deficient – it is for this
oxygen. The anodic currents (using Eq. (2)) can be written in terms of reason that FeS2 was written in brackets.
the high-field approximation of the Butler-Volmer equation;
5. Conclusions
iCuFeS2 = 7Fk C uFeS2 [OH−]a [NH3 ]b e { }
(1−∝CuFeS2 ) FE RT
(5)
The anodic oxidation of chalcopyrite has been shown to be of 1st
in which kCuFeS2 is an electrochemical rate constant, E is the potential, order dependence on free ammonia between 0.28 M and 1.56 M free
αCuFeS2 is the transfer coefficient and a and b are the reaction orders ammonia concentration. Chalcopyrite oxidation was concluded to have
with respect to hydroxyl ions and free ammonia. The factor 7 relates to zero order dependence on [OH−] at a pH between pH 9 and pH 10. The
the number of electrons transferred in reaction (2) as was established by calculated charge transfer coefficient was found to be reasonably close
Moyo et al. (2015). to 0.5, and thus it is concluded that the rate determining step is a single
At a constant potential, the anodic current densities are propor- electron transfer reaction. This single electron reaction could be that of
tional to [OH−]a[NH3]b. the oxidation of copper from the chalcopyrite lattice forming a copper
depleted surface which is rapidly oxidised in subsequent coulombic
iCuFeS2 ∝ [OH−]a [NH3 ]b (6)
reactions on the mineral surface. Constant potential data has not sup-
Taking logs of both sides, ported theories of passivation or formation of intermediate passive
surfaces, however the observed reduced anodic currents support the
log iCuFeS2 = a. log[OH−] + b. log[NH3] + log k (7)
theory that the surface deposit forming during the reaction is non-
in which k is a proportionality constant. passivating but hinders the rate of dissolution.
The hydroxyl ion concentration was calculated from the measured
pH of the solutions. The free ammonia concentration was calculated Acknowledgements
using a mass balance of total ammonia and the equilibrium constant
defined in (4). This equilibrium constant Ka varies significantly with This project has been funded by the South African Research Chairs
ionic strength as shown by the data in Fig. 6 (Martell and Smith, 2004). Initiative (SARChI) Chair in Minerals Beneficiation held by Professor
As a result, the free ammonia concentration had to be estimated using Dee Bradshaw. SARChI is a program run under the Department of
an iterative method in which the ionic strength was initially calculated Science and Technology (DST) and the National Research Foundation
using a value of the ammonium ion concentration corresponding to (NRF) of South Africa. Any opinions, findings and conclusions or re-
50% of the total ammonia. This value was then used to estimate Ka commendations expressed in this material are that of the authors and
using the correlation shown in Fig. 7 which was, in turn, used to esti- the NRF does not accept any liability in this regard.
mate a new ammonium ion concentration and thereby a revised ionic
strength. This procedure was repeated several times until convergence. References
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