D8R SERIES II

T R A C K - T Y P E T R A C TO R S

© 2001 Caterpillar Inc.

 UPDATES FROM D8R (7XM AND 9EM) TO
D8R SERIES II (6YZ AND AKA)

• ENGINE • SERVICE BRAKES

- 3406E 310 HP @ 2000 rpm
- ADEM II Engine ECM
- Advanced Modular Cooling System
(AMOCS) radiator with
Separate Circuit Aftercooler
- New Turbo
• OPERATOR'S STATION
- Electronic parking brake switch
- Electronic upshift/downshift switches
- Electronic PWM sensor input for
directional shifts
- High/low idle switch
- Electronic brake sensor and switch
- Caterpillar Monitoring System
- AutoShift/Auto Kickdown LED
indicators
- Mode button for operator accessed
parameters
- Electronically controlled service and
secondary braking systems
• CAB
- New cab with integral HVAC in the structure
• ELECTRONICS
- ADEM II engine control
- MAC-14 transmission control
- Electronic transmission dual
twist tiller control
- Electronic brakes
- Electronic decelerator pedal
- Caterpillar Monitoring System with
digital tachometer and gear display
- 12v power converters for diagnostic tools
• HYDRAULICS
- Pilot operated with shutoff valve on console

• POWER TRAIN
- Electronic Clutch Pressure Control
(ECPC) transmission controls
- Larger torque divider with converter
and free wheel stator
- Shorter drive shaft
- Cat Data Link electronically talks to
Engine, Transmission, Brakes, and
Cat Monitoring System
 FUEL GALLERY

EUI
EJECTORS

PRESSURE
REGULATOR DISTRIBUTION
BLOCK PRIMING
PUMP

SECONDARY PRIMARY
ENGINE ECM
FILTER FILTER
TEMPERATURE
(2 MICRON) RELIEF PRIMING PUMP
SENSOR
VALVE CHECK VALVES
TRANSFER PUMP WATER
SEPARATOR

TANK
SEPARATE CIRCUIT
AFTERCOOLER
 COOLANT
MONITORING
 D8R SERIES II TRACK-TYPE TRACTOR
COMPONENT IDENTIFICATION

QUICK-DROP VALVE
TORQUE DIVIDER
HYDRAULIC OIL COOLER
IMPLEMENT PUMP
COOLER BYPASS VALVE
POWER TRAIN PUMPS
STEERING PUMP
PRIORITY VALVE
CHARGE PUMP
TILLER LEVER POWER TRAIN FILTERS
AND PILOT VALVE

STEERING CIRCUIT FILTER HYDRAULIC TANK

FINAL DRIVE
STEERING MOTOR

PRESSURE CONTROL GROUP IMPLEMENT CONTROL VALVES

ACCUMULATOR
BRAKE AND DIFFERENTIAL STEER MODULE BRAKE HOUSING
TRANSMISSION BRAKE VALVE
TRANSMISSION
ECM
PRIORITY VALVE ADJUSTMENT

TC INLET ADJUSTMENT
 PRIORITY VALVE
LOW PRESSURE

SUPPLY

PRIORITY
VALVE

SOLENOID
VALVE

TO TORQUE CONVERTER
 PRIORITY VALVE
HIGH PRESSURE

SUPPLY

PRIORITY
VALVE

SOLENOID
VALVE

TO TORQUE CONVERTER
 TORQUE DIVIDER
ROLLERS
ENGINE FLYWHEEL HOUSING
INLET
PASSAGE
PLANET SPRINGS
GEARS
CAM

SUN GEAR FREEWHEEL

STATOR
OUTPUT
SHAFT

STATOR

PLANET
CARRIER CARRIER

RING OUTLET
GEAR PASSAGE
TURBINE IMPELLER
 TRANSMISSION
MODULATING VALVE

SPOOL

ROD

BALL

TO DRAIN TO CLUTCH SUPPLY

OIL
 POWER SHIFT TRANSMISSION

RING RING GEARS

GEARS

INPUT SUN
GEARS INPUT SHAFT

OUTPUT SHAFT

PLANETARY OUTPUT
CARRIER SUN GEARS

1 2 3 4 5
 POWER TRAIN HYDRAULIC SYSTEM
WITH DIFFERENTIAL STEERING

SCAVENGE
TRANSMISSION OUTPUT
CONTROL
GROUP

BRAKE
VALVE
4 ENGINE
3 T/C
5

3 2 1

2 1
OIL
COOLER

PRIORITY
VALVE

PUMP SECTIONS
1. TRANSMISSION CHARGING SECTION
2. TORQUE CONVERTER CHARGING SECTION
3. TRANSMISSION AND TORQUE CONVERTER
SCAVENGE SECTION LOW PRESSURE HIGH PRESSURE
FILTER FILTER
SCAVENGE TRANSMISSION
CHARGING

CONVERTER
CHARGING
FILTRO DE ALTA FILTRO DE BAJA
PRESIÓN PRESIÓN
DRENO ECOLOGICO TRANSMISIÓN
 SOLENOIDE DEL FRENO DE
PARQUEO

SOLENOIDE DEL FRENO

SECUNDARIO
SWITCH ACTUA A 75% DEL
RECORRIDO DEL PEDAL DEL
FRENO DE SERVICIO

SOLENOIDE DEL FRENO DE

SERVICIO
 FINAL DRIVE, BRAKE GROUP, AND
STEERING DIFFERENTIAL AND PLANETARY
SPROCKET
SEGMENTS
INNER BRAKE DISCS
PLANETARY HOUSING AND PLATES SPOOL HOUSING STEERING PINION
GEARS
OUTER
PLANETARY
GEARS INNER HUB
SUN
GEAR
RING GEAR

CARRIER
PLANET GEARS
OUTER
AXLE SHAFT CENTER AXLE SHAFT

SUN GEARS
OUTER
SUN GEAR

OUTER
CARRIER
RING GEAR
CARRIER
BEVEL GEAR
HUB DUO-CONE CHAMBER
SEALS
PISTON BELVILLE SPRING

RING INNER
GEAR CARRIER
 LADO IZQUIERDO DE LA
MAQUINA

PRESIÓN DE LUBRICACIÓN DEL

FRENO

PRESIÓN DE DESAPICACIÓN
DEL FRENO
 BRAKE SHUTTLE SPOOL

SHUTTLE SHUTTLE
SPOOL TO SPOOL TO
STEERING STEERING
PINION PINION

PISTON
BRAKE ENGAGED BRAKE RELEASED
PUMP DRIVE LUBE PRESSURE
 STEERING AND IMPLEMENT HYDRAULIC SYSTEM

STEERING
STEERING PUMP
MOTOR CHARGE STEERING
PUMP PILOT
STEERING SYSTEM VALVE

PRESSURE
CONTROL
VALVE
COOLER
BYPASS OIL COOLER STEERING CHARGE
VALVE CIRCUIT FILTER
RIPPER
LIFT
CYLINDERS TANK

RIPPER
TIP
CYLINDERS IMPLEMENT SYSTEM
IMPLEMENT
PUMP

INLET MANIFOLD DOZER PRESSURE

PILOT REDUCING
VALVE VALVE
LIFT LIFT
QUICK-DROP
VALVE CYLINDERS
TILT
TILT
CYLINDERS
RIPPER LIFT

RIPPER TIP RIPPER

PILOT
VALVE
END COVER
 VALVULA PILOTO
SISTEMA DIRECCIÓN

TOMA PRESIÓN PILOTO

LADO IZQUIERDO TOMA PRESIÓN PILOTO
LADO DERECHO
 D8R SERIES II STEERING CIRCUIT
NO TURN

PRESSURE CHARGE PRESSURE

COMPENSATOR (CUTOFF) RELIEF VALVE
STEERING MOTOR VALVE

CROSSOVER
RELIEF
VALVES STEERING
CHARGE CIRCUIT FILTER
FLUSHING
VALVE CHARGE
PUMP

STEERING PILOT VALVE

PUMP
CONTROL
PISTON

COOLING PUMP
ORIFICE CONTROL
SPOOL
COLD OIL
BYPASS VALVE

CHARGE
PRESSURE CIRCUIT
CONTROL MAKEUP
GROUP VALVE

COOLER
BYPASS
VALVE
TO CASE DRAIN
FROM IMPLEMENT PUMP
COOLER
 STEERING PILOT VALVE
NO TURN

RIGHT STEER LEFT STEER

LOOP PRESSURE LOOP PRESSURE

TO PUMP FROM TO PUMP

CONTROL PRESSURE CONTROL
SPOOL CONTROL SPOOL
GROUP
 STEERING PUMP
NO TURN
RIGHT STEER PUMP CONTROL PISTON PRESSURE
LOOP LEFT LOOP RIGHT LOOP

TO STEER
MOTOR
(RIGHT)
CHARGE
PRESSURE
RELIEF

PRESSURE CROSSOVER
RELIEF VALVE STEERING
COMPENSATOR
PUMP
VALVE
PUMP
CONTROL
CHARGE PISTON
PUMP

TO
PRESSURE
TO STEER CONTROL
MOTOR GROUP
(LEFT)
LEFT STEER TO STEERING
LOOP PILOT VALVE
FROM PRESSURE PUMP CONTROL (RIGHT)
CONTROL VALVE SPOOL
TO PRESSURE
CONTROL VALVE TO STEERING
PILOT VALVE
(LEFT)
 STEER MOTOR
NO TURN

RIGHT STEER FROM

LOOP PRESSURE STEER
PUMP

FLUSHING
TO PRESSURE VALVE
CONTROL GROUP

FROM
STEER
PUMP
FROM PRESSURE
CONTROL GROUP
LEFT STEER
LOOP PRESSURE
 STEERING MOTOR FLUSHING VALVE

RIGHT STEER LEFT STEER

LOOP PIN LOOP
 STEERING PILOT VALVE
LEFT TURN

RIGHT STEER LEFT STEER

LOOP PRESSURE LOOP PRESSURE

FROM PRESSURE
TO PUMP CONTROL GROUP TO PUMP
CONTROL CONTROL
SPOOL SPOOL
 STEERING PUMP
LEFT TURN
RIGHT STEER PUMP CONTROL PISTON PRESSURE
LOOP LEFT LOOP RIGHT LOOP

TO STEER
MOTOR
(RIGHT)
CHARGE
PRESSURE
RELIEF

PRESSURE CROSSOVER
RELIEF VALVE STEERING
COMPENSATOR
PUMP
VALVE
PUMP
CONTROL
CHARGE PISTON
PUMP

TO
PRESSURE
TO STEER CONTROL
MOTOR GROUP
(LEFT)
LEFT STEER TO STEERING
LOOP PILOT VALVE
FROM PRESSURE PUMP CONTROL (RIGHT)
CONTROL VALVE SPOOL
TO PRESSURE
CONTROL VALVE TO STEERING
PILOT VALVE
(LEFT)
STEERING PUMP
END VIEW
RIGHT CROSSOVER
TOP RELIEF VALVE

CHARGE PRESSURE
RELIEF VALVE

ORIFICE PLUG

LEFT CROSSOVER
PRESSURE RELIEF VALVE
COMPENSATOR VALVE
 STEER MOTOR
LEFT TURN
TO
RIGHT STEER
STEER
LOOP PRESSURE
PUMP

FLUSHING
TO PRESSURE VALVE
CONTROL GROUP

FROM
STEER
PUMP
FROM PRESSURE
CONTROL GROUP
LEFT STEER
LOOP PRESSURE
 STEERING PUMP (TOP VIEW)
LEFT TURN
FROM
RETAINER PILOT VALVE
SPRING COLLAR

RIGHT SIDE
PUMP CONTROL
ROD SPOOL
RIGHT
LEVER
ARM

STOP

COMPRESSION
SPRING

LEFT
PUMP CONTROL LEVER
PISTON ARM

LEFT SIDE
FEEDBACK SPOOL
LEVER TO PILOT VALVE CONTROL
ARM
PIVOT POINT
 PUMP FEEDBACK LEVER PUMP CONTROL VALVE
CONTROL
PISTON

RIGHT
CROSSOVER
STEERING PUMP RELIEF VALVE
SIDE VIEW
CHARGE
PUMP

LEFT
SWASHPLATE PISTONS CROSSOVER
RELIEF VALVE
 PRESSURE CONTROL GROUP
FROM CHARGE
STEER PUMP FROM
PUMP CHARGE
CASE DRAIN
DISCHARGE PUMP
TO STEER MOTOR PRESSURE
CASE DRAIN

CASE RETURN
PRESSURE

COOLING ORIFICE COLD OIL

BYPASS
FROM STEER
MOTOR CHARGE
CASE DRAIN CIRCUIT
MAKEUP
VALVE

TO CASE DRAIN
FILTER IN TANK

TO FILTER

FROM
IMPLEMENT PUMP
CASE DRAIN FROM IMPLEMENT
PUMP SUPPLY
 STEERING AND IMPLEMENT HYDRAULIC SYSTEM

STEERING
STEERING PUMP
MOTOR CHARGE STEERING
PUMP PILOT
STEERING SYSTEM VALVE

PRESSURE
CONTROL
VALVE
COOLER
BYPASS OIL COOLER STEERING CHARGE
VALVE CIRCUIT FILTER
RIPPER
LIFT
CYLINDERS TANK

RIPPER
TIP
CYLINDERS IMPLEMENT SYSTEM
IMPLEMENT
PUMP

INLET MANIFOLD DOZER PRESSURE

PILOT REDUCING
VALVE VALVE
LIFT LIFT
QUICK-DROP
VALVE CYLINDERS
TILT
TILT
CYLINDERS
RIPPER LIFT

RIPPER TIP RIPPER

PILOT
VALVE
END COVER
BOMBA DE IMPLEMENTOS
 FROM PUMP

PRESSURE
REDUCING
AND CHECK VALVE

TO SHUTOFF VALVE
AND PILOT SYSTEM
 IMPLEMENT PRESSURE
CONTROL GROUP
HYDRAULIC SYSTEM

INLET
MANIFOLD

QUICK-DROP LIFT PUMP

TILT

RIPPER
LIFT
RIPPER
TIP
END
END
COVER
COVER
 IMPLEMENT HYDRAULIC SYSTEM
HOLD (ORIGINAL)
TO
PRESSURE CONTROL IMPLEMENT
VALVE PUMP

INLET
MANIFOLD TO
ROD END
TO
HEAD END
BLADE
LIFT

QUICK-DROP
VALVE

BLADE
TILT
DUAL
PRESSURE TILT
REDUCING
AND CHECK
VALVES

RIPPER
RAISE SINGLE
TILT

SHUTOFF
VALVE
DOZER PILOT VALVE
RIPPER PILOT VALVE RIPPER
TIP
 (CORRIGIDO)

CHARGING
VALVE

VÁLV. CNTRL FLUJO

 PRESSURE AND FLOW COMPENSATOR VALVE
ADJUSTMENT SCREWS

PRESSURE COMPENSATOR
(CUTOFF) SPRING

FLOW COMPENSATOR
(MARGIN) SPRING TO TANK

TO ACTUATOR PISTON

FLOW COMPENSATOR FROM OUTPUT PORT

(MARGIN) SPOOL

PRESSURE COMPENSATOR
(CUTOFF) SPOOL
 PUMP AND COMPENSATOR OPERATION
ENGINE OFF

NO SIGNAL PUMP OUTPUT

LARGE YOKE
ACTUATOR PAD
SWASHPLATE

DRIVE
SHAFT

FLOW COMPENSATOR PRESSURE

( MARGIN) SPOOL COMPENSATOR SMALL ACTUATOR
(CUTOFF) SPOOL AND BIAS SPRING
PISTON AND
BARREL ASSEMBLY
 PUMP AND COMPENSATOR OPERATION
LOW PRESSURE STANDBY

NO SIGNAL PUMP OUTPUT

 PUMP AND COMPENSATOR OPERATION
UPSTROKING

SIGNAL PUMP OUTPUT REDUCED

PRESSURE
 PUMP AND COMPENSATOR OPERATION
CONSTANT FLOW

SIGNAL PUMP OUTPUT

REDUCED
PRESSURE
 PUMP AND COMPENSATOR OPERATION
DESTROKING

SIGNAL PUMP OUTPUT INCREASED

PRESSURE
 PUMP AND COMPENSATOR OPERATION
HIGH PRESSURE STALL

SIGNAL AT PUMP OUTPUT

MAXIMUM AT MAXIMUM
PRESSURE PRESSURE
 BLADE LIFT VALVE
HOLD
ROD END HEAD END

FROM FROM
PILOT MAKEUP PILOT
PLUG VALVE
CIRCUIT CIRCUIT
FROM
PREVIOUS
VALVE

RESOLVER
LIFT SPOOL

LOAD CHECK VALVE

FROM PUMP FLOW TO

CONTROL COMPENSATOR
SPOOL VALVE
 BLADE LIFT VALVE
RAISE
ROD END HEAD END

FROM FROM
PILOT MAKEUP PILOT
PLUG
CIRCUIT VALVE CIRCUIT
FROM
PREVIOUS
VALVE

RESOLVER
LIFT SPOOL

LOAD CHECK
VALVE
TO
FROM PUMP FLOW CONTROL COMPENSATOR
SPOOL VALVE
 BLADE LIFT VALVE
LOWER
ROD END HEAD END

FROM FROM
PILOT MAKEUP PILOT
CIRCUIT PLUG
VALVE CIRCUIT
FROM
PREVIOUS
VALVE

RESOLVER
LIFT SPOOL

LOAD CHECK
VALVE
TO
FROM PUMP FLOW CONTROL COMPENSATOR
SPOOL VALVE
 BLADE LIFT VALVE
FLOAT
ROD END HEAD END

FROM FROM
PILOT MAKEUP PILOT
CIRCUIT PLUG
VALVE CIRCUIT
FROM
PREVIOUS
VALVE

RESOLVER
LIFT SPOOL

LOAD CHECK
VALVE
TO
FROM PUMP FLOW CONTROL COMPENSATOR
SPOOL VALVE
 BLADE TILT VALVE
TILT LEFT
ROD END HEAD END

FROM FROM
PILOT PILOT
CIRCUIT PLUG
CIRCUIT
FROM
PREVIOUS
VALVE

TILT SPOOL

LOAD CHECK
VALVE
TO
FROM PUMP FLOW CONTROL COMPENSATOR
SPOOL VALVE
 RIPPER RAISE/LOWER VALVE
RIPPER RAISE
ROD END HEAD END

FROM FROM
PILOT MAKEUP PILOT
CIRCUIT PLUG
VALVE CIRCUIT FROM
PREVIOUS
VALVE

RESOLVER

RIPPER LIFT
SPOOL

LOAD CHECK TO
VALVE COMPENSATOR
FROM PUMP VALVE
 RIPPER SHANK IN/OUT VALVE
SHANK IN
ROD END HEAD END

FROM FROM
PILOT MAKEUP PILOT
CIRCUIT VALVE PLUG
CIRCUIT
FROM
PREVIOUS
VALVE

RESOLVER

RIPPER SHANK
IN/OUT SPOOL

LOAD CHECK
VALVE
TO
FROM PUMP FLOW CONTROL COMPENSATOR
SPOOL VALVE
 QUICK-DROP VALVE

QUICK-DROP VALVE
TO ROD END

TO DOZER
IMPLEMENT LIFT
VALVE

TO HEAD END

DOZER TILT
QUICK-DROP VALVE
HOLD

TO LEFT CYLINDER TO RIGHT CYLINDER

HEAD END HEAD END

TO LEFT CYLINDER TO RIGHT CYLINDER

ROD END ROD END
PASSAGE TO
PLUNGER END

PLUNGER VALVE SPOOL

COVER COVER

ORIFICE SLEEVE PASSAGE TO

SPOOL END
TO/FROM LIFT CONTROL VALVE
 QUICK-DROP VALVE
DOZER RAISE

TO LEFT CYLINDER TO RIGHT CYLINDER

HEAD END HEAD END

TO LEFT CYLINDER TO RIGHT CYLINDER

ROD END ROD END
PASSAGE TO
PLUNGER END
PLUNGER
VALVE SPOOL

COVER COVER

ORIFICE SLEEVE PASSAGE TO

SPOOL END

TO/FROM BLADE LIFT CONTROL VALVE

QUICK-DROP VALVE
DOZER LOWER

TO LEFT CYLINDER TO RIGHT CYLINDER

HEAD END HEAD END

FROM LEFT CYLINDER FROM RIGHT CYLINDER

ROD END ROD END

PASSAGE TO
PLUNGER END
PLUNGER VALVE SPOOL

COVER COVER

ORIFICE SLEEVE
PASSAGE TO
SPOOL END
TO/FROM BLADE LIFT CONTROL VALVE
QUICK-DROP VALVE
QUICK-DROP

TO LEFT CYLINDER TO RIGHT CYLINDER

HEAD END HEAD END

FROM LEFT CYLINDER FROM RIGHT CYLINDER

ROD END ROD END
PASSAGE TO
PLUNGER END

PLUNGER VALVE SPOOL

COVER COVER

ORIFICE SLEEVE
PASSAGE TO
SPOOL END
TO/FROM BLADE LIFT CONTROL VALVE
QUICK-DROP VALVE
DOZER LOWER
WITH DOWN PRESSURE

TO LEFT CYLINDER TO RIGHT CYLINDER

HEAD END HEAD END

FROM LEFT CYLINDER FROM RIGHT CYLINDER

ROD END ROD END

PASSAGE TO
PLUNGER END
PLUNGER VALVE SPOOL

COVER
COVER
ORIFICE SLEEVE
PASSAGE TO
SPOOL END

TO/FROM BLADE LIFT CONTROL VALVE

INPUT COMPONENTS
• SWITCHES
• SENDERS
• SENSORS
SWITCH TYPE
• UNCOMMITTED
• PROGRAMMING
• SERVICE
SENDER TYPE

• 0 to 240 OHM
• 70 to 800 OHM
SENSOR TYPE
• PWM (DIGITAL)
• FREQUENCY
OUTPUT COMPONENTS
• MAIN DISPLAY MODULE
• DISPLAY DATA LINK
• ALERT INDICATORS
• ACTION LAMP/ALARM