M0072950-04 (en-us)

September 2019

Systems Operation
Troubleshooting
Testing and Adjusting
740 and 745 Articulated Trucks
VIMS Network Manager
3T3 1-UP (Machine)
3T4 1-UP (Machine)
3T5 1-UP (Machine)
3T6 1-UP (Machine)
3T7 1-UP (Machine)
3F3 1-UP (Machine)
3F4 1-UP (Machine)
3F5 1-UP (Machine)
3F6 1-UP (Machine)
3F7 1-UP (Machine)
3T8 1-UP (Machine)
3F8 1-UP (Machine)
3T9 1-UP (Machine)

PUBLICATIONS.CAT.COM
 i06558969

Important Safety Information

Most accidents that involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards, including human factors
that can affect safety. This person should also have the necessary training, skills and tools to perform these
functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could
result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you verify
that you are authorized to perform this work, and have read and understood the operation,
lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

The meaning of this safety alert symbol is as follows:

Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
A non-exhaustive list of operations that may cause product damage are identified by “NOTICE” labels on
the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
The warnings in this publication and on the product are, therefore, not all inclusive. You must not
use this product in any manner different from that considered by this manual without first
satisfying yourself that you have considered all safety rules and precautions applicable to the
operation of the product in the location of use, including site-specific rules and precautions
applicable to the worksite. If a tool, procedure, work method or operating technique that is not
specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you
and for others. You should also ensure that you are authorized to perform this work, and that the
product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair
procedures that you intend to use.
The information, specifications, and illustrations in this publication are on the basis of information that was
available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before you
start any job. Cat dealers have the most current information available.

When replacement parts are required for this

product Caterpillar recommends using Cat re-
placement parts.
Failure to follow this warning may lead to pre-
mature failures, product damage, personal in-
jury or death.

In the United States, the maintenance, replacement, or repair of the emission control devices and
systems may be performed by any repair establishment or individual of the owner's choosing.
M0072950-04 3
Table of Contents

Table of Contents ECM - Replace ...................................................75

Systems Operation Section
Introduction
General Information ..............................................4
Features...............................................................5
Electronic Control Module ......................................6
Router - Configure...............................................75
Battery - Replace ................................................78
Cable Connections..............................................78
Off-Board Service Tool.........................................79
Connector Contact Description.............................79
Glossary of Terms ...............................................81
System Schematic ..............................................84
System Schematic ..............................................87

Monitoring System Index Section

Monitoring System ................................................9
Index..................................................................91
Display
Display Modules..................................................10
Menu Navigation .................................................10

Software
Service Tool Software..........................................21
VIMSpc Software ................................................21
VIMSpc Onboard Configuration............................29
VIMSpc Reporting ...............................................37
Trend Report ......................................................37

Troubleshooting Section
Introduction
General Information ............................................38
Service Tools ......................................................38
Electrical Component and Connector Locations.....39
Diagnostic Capabilities ........................................40

Diagnostic Trouble Codes

Determining Diagnostic Trouble Codes .................42
Diagnostic Trouble Codes....................................44

Event Codes
Event Codes ......................................................46

Symptom Procedures
Symptom Troubleshooting ...................................49
Emerging Symptom Information ..........................49
Operating Hours Discrepancy ..............................49
Electronic Service Tool Does Not Communicate ....50
Reports and Messages Not Available ...................55

Circuit Tests
Data Link - Test ...................................................56
Data Link Configuration Status - Test ....................58
Data Link Configuration Status - Test ....................64
Electrical Connector - Inspect...............................67
External Antenna - Test .......................................71
Wiring Harness (Open Circuit) - Test.....................71
Wiring Harness (Short Circuit) - Test .....................72

Testing and Adjusting Section

Testing and Adjusting
Self Test .............................................................74
Display Module - Replace ....................................74
ECM Software - Install .........................................74
4 M0072950-04
Introduction

Systems Operation Section

Introduction

i07805105

General Information
SMCS Code: 7601

Illustration 1 g06441381
TM
VIMS data link connections

This manual is for VIMS TM and the systems that

utilize the data collected by VIMS. VIMS is a standard
feature that monitors payload operations and collects
data for other machine systems. This manual
describes the hardware, the software, and the
interfaces that are used with VIMS.
VIMS data is used to assist the service personnel
with machine maintenance and troubleshooting. All
abnormal conditions on the machine system are
called events. VIMS stores event information as data.
The operator is alerted to the existence of abnormal
machine conditions via the display. An example of an
event is a high engine coolant temperature.
M0072950-04
Events are related to a machine system. Usually,
events must be responded to. For example, the
operator needs to modify operation to cool the oil
temperature for the converter when the temperature
is too high. When such an event is present, the
operator is shown information on the display. A fault
with the machine electrical system is called a
diagnostic. A diagnostic requires a service technician
to make a repair.
i07805111
Features
SMCS Code: 7601
Feature Variations
VIMS TM is designed to operate on several different
types of machines. All the possible functions of VIMS
are not needed on every type of machine.
Configuration software is used to identify the type of
machine and identifies the available VIMS functions.
Diagnostic information is stored in VIMS for all
system events and diagnostics. The information is
stored even if the condition is not present at the time
of troubleshooting.
Cat ® Production Measurement
(CPM)
The Cat Production Measurement (CPM) system is
integrated into VIMS. The addition of a VIMS network
manager to a machine fitted with payload
measurement is the ability to set Material ID and Site
ID.
Types of Recorded Data
The occurrence of certain events, diagnostics, and
machine conditions are recorded in the VIMS
onboard memory. This information is organized into
seven categories and is used to analyze problems
with the machine. Listed below are the seven
categories:
Event List – A record of stored events and
diagnostics that have occurred on the machine. Not
all events are stored. The record contains the last
500 events and diagnostics that are listed in the order
of occurrence, the newest at the top. The event list
transfers the oldest data into the event summary list
when the event list exceeds 500 records.
Event Summary List – An Event Summary List is
composed of the first five occurrences, last five
occurrences, and worst five occurrences of recorded
events. The event summary list is limited to 500
records.
Note: The event list is accessible from the display or
with VIMSpc.
5
Introduction
Snapshot – The Snapshot stores a segment of
history for all parameters (channels) at a 1 second
interval. The snapshot relates to a set of predefined
events. A snapshot is triggered automatically for a
severe event. The snapshot is then stored in
memory. The configuration software designates the
events that are considered to be severe events. The
“Trigger Snapshot” menu option can be used to
initiate a snapshot manually. A snapshot consists of
all the parameters that describe the conditions of the
system. The snapshot records data from 5 minutes
before the event to 1 minute after the event. This
strategy is also applied to snapshots that are
triggered immediately after key on. However, a
portion of the 5 minutes of data that occurred prior to
the event was captured prior to turning off the key.
This portion of data may have been stored hours or
days before the event that triggered the snapshot.
VIMS has the capability of storing two sets of
snapshot information. If a snapshot is in the process
of being recorded and a second snapshot is
triggered, the second snapshot will be recorded
simultaneously.
The snapshot information is accessible only with
VIMSpc.
Standard Datalogger – The standard datalogger
has a total recording time of 30 minutes and is
recorded in 1 second intervals. This datalogger
captures all the parameters that are monitored by
VIMS . The operation of the datalogger is similar to
the snapshot, but the datalogger cannot be triggered
by an event. However, the datalogger can be
automatically started and stopped by parameters that
are designated in the configuration. The manual
triggering of the datalogger can only be done by
VIMSpc or the display. The datalogger can be started
and stopped.
Conditional Datalogger – The conditional
datalogger has 30 minutes of data. This datalogger
starts and stops conditionally or by display input.
Once the datalogger is full, the datalogger stops and
cannot be used again until downloaded and reset.
The conditional datalogger triggers when the pre-
defined condition of traveling loaded is met. The
conditional datalogger is enabled through Cat ET.
Continuous Datalogger – The continuous
datalogger captures all configured parameters at 1
second intervals for up to 1 hour. Any time the key
start switch is in the ON position, VIMS will capture
this data. VIMS does not capture key off times in the
continuous logger. The continuous datalogger
provides the capability to record data from all
configured channels in a continuous loop. This
continuous datalogger is activated on machine
startup and deactivated on machine shutdown. Upon
machine shutdown and restart, the continuous
datalogger does not lose data and continues to
record where the previous recording was stopped. At
the end of the time loop, the data is over-written
starting with the oldest data. The continuous
datalogger is not intended for regular maintenance
6 M0072950-04
Introduction

download. • A configuration is loaded with changes to the

The information that is recorded by the datalogger is
accessible only with VIMSpc. The datalogger can be
reset by VIMSpc or the display.
Trends – Trend information consists of the
minimums, maximums, and averages of parameter
data over time. Trend information is viewed with
VIMSpc as a graph or as columns of data. An
example of trend information is the average brake
temperature per hour. Trend information is recorded
for predefined machine parameters. Trend
information is recorded under the following
guidelines:
• All 1-hour continuous trends begin when the key
start switch is turned to the ON position.
methods of calculating and storing cumulative
data. The change indicates that a correction has
been made to the configuration or the VIMS ECM
has been installed from a different application. The
new VIMS ECM may not recognize the methods
of calculating and storing cumulative data that is
used by the configuration.
Resetting the cumulatives manually is not required.
However, the cumulatives may be reset manually. If a
reset of the cumulatives is requested, all the
cumulatives will be reset. The reset process clears all
the cumulatives. The cumulatives cannot be reset
individually.
Lifetime cumulatives are accessible only with
VIMSpc. Cumulatives that are resettable are
accessible with the display or Cat ET.

• Any data for a trend that is collected for less than 1
hour when the key start switch is turned off is
discarded.
• Trend points are the average of each trend that
was captured during the past hour. Each trend
must meet the conditions that are set for that
trend. A single trend point for the designated hour
is calculated and stored when the measured
trends are averaged over 1 hour.
The data point or the responsible failure mode
identifier (FMI) is stored according to the following
guidelines:
Histograms – Histograms record the history of a
parameter since last reset and are used to evaluate a
parameters range of operation. The histogram of the
engine speed could indicate the percentage of time
that the engine operated within a defined speed limit
for a time interval. Histograms are accessible only
with VIMSpc.
i07805129
Electronic Control Module
SMCS Code: 7601; 7610

• At least one trend condition was met.

VIMS TM A5N2 Electronic Control
• “Conditions not met FMI 19” is stored or the actual Module (ECM)
FMI that was responsible for the conditions that
were not met is stored.
Trends are accessible only with VIMSpc.
Cumulative – Cumulative information is the number
of occurrences (counts) of specific events. An
example of cumulative information is total engine
revolutions or total fuel consumption over the life of
the machine or component. Cumulative information is
recorded for a standard set of parameters. The
parameters are defined in the configuration software
for each machine. The onboard system collects
lifetime cumulatives with no need to reset and
cumulatives that are resettable via the display. The
situations that will cause an automatic resetting of the
cumulatives are:
Illustration 2 g01770577

• New software is flashed into the VIMS memory. VIMS A5N2 ECM
Following are the Module Identifier (MID) codes for
the VIMS TM A5N2 ECM:
MID 161 – VIMS ECM
M0072950-04 7
Introduction

VIMS Persistent RAM

VIMS ECMs store data for the machine in persistent
RAM. Persistent RAM is retained by a permanent
battery. Table 1 is a list of the contents in RAM that
will be altered when a VIMS module is flashed.
The following data is stored in persistent RAM:
• Date

• Time
• Payload calibration

• All data files that can be downloaded

• Active events

• Logged events
• Configuration parameters

• Machine serial number

• Equipment number

Note: Active events are stored in memory when the

key start switch is turned OFF.

Table 1
Contents of Persistent RAM After Flashing the VIMS ECM

Machine Information Changed By Installation of New Onboard Software(1)

Serial number of the machine (product identification number) No

Equipment number of the machine (Unit number) No

Machine hours (SMH) No

Date No
Time No
Configuration type Yes(2)

The data files that are available for download Yes

Data on events Yes
Datalogger Yes

Changes to the configuration that were made with the service program
Yes
codes
Active events at the time the key start switch is turned off Yes
(1) The VIMS onboard software contains the source software (flash file) and the configuration software. Cat ® Electronic Technician (Cat ET)
must be used to flash this software.
(2) Installation of the new configuration software or the same configuration software clears the configuration type.

Information Presentation • Action alarm

VIMS collects and stores data from other systems on

the machine. This information is given to the operator
Data
via the: The information system uses the following four types
of data:
• Display
Sensed – Data is read from the sensors and the
• Action lamp switches. The sensors and the switches
8 M0072950-04
Introduction

communicate with the VIMS ECM. • Immediately after an event occurrence is

Internal – Internal data is generated within the VIMS
ECM. The date and time are examples of internal
data.
Communicated – Data received through the Cat
Data Link from other machine systems. For example,
the engine speed is received through the data links
from the Engine ECM.
Calculated – Data mathematically determined by the
VIMS ECM. For example, the event duration is
calculated and stored in the event list.
“Deactive” , a separate message related to the
above “Active” event is sent to the office via the
telemetry port. The combined “Active” and
“Deactive” information can be found in the
aggregated VIMS event list chronological
download file.
Parameter Solicitation
• All parameters can be solicited by a third-party
system to view real-time onboard machine
parameter statistics.

Data Links Inputs

Following are the machine data links:
Cat Data Link – A two-wire data link that allows
communication between the ECM and other machine
control systems.
ECMs continuously monitor the machine status and
calculate decisions based on the input from the
following components:
• Sensors

CAN Data Link – A three-wire data link that allows • Switches

communication between ECMs for a transfer of the
parameter data. • Other ECMs

• Internal calculations
RS-232 (Service Tool) – Serial three-wire data link
allows communication between the VIMS ECM and
the service tool (laptop computer).
RS-232 (Broadcast) – Serial three-wire data link
allows communication between the VIMS ECM and
other off-board systems that are not service tools.
The onboard data can be passed from the machine
when a radio telemetry system is connected to the
port.

Ethernet (10baseT) – A four-wire data link that

allows communication to the VIMS modules for
uploading configurations and downloading VIMS
data.

VIMS RS-232 (Telemetry Broadcast Port)

Communication
When the VIMS RS-232 Broadcast port is connected
to a telemetry system, VIMS automatically
broadcasts “Events and Payload” information. The
information is via the VIMS telemetry port normally
referred to as “Service Port 2” . The following items
describe both broadcasting of Events and Payload
processes along with the additional Parameter
Solicitation process.

Events Broadcast
• Immediately after an event occurrence becomes
“Active” , VIMS shows this message to the
operator and sends a message to the office via the
telemetry port.
M0072950-04 9
Monitoring System

Monitoring System Reference: For detailed information regarding the

display, see Systems Operation, M0072944, “740
and 745 Articulated Trucks Information Display”.

i07805137

Monitoring System
SMCS Code: 7601
The monitoring system:
• Continuously monitors machine systems

• Consists of both software and hardware

components
• Communicates with the electronic control modules
(ECMs) of other systems via the Cat ® Data Link
• Is used regardless of VIMS TM installation
The hardware components of the standard
monitoring system consist of:

• Indication Display
• Information Display (Bronze II)

• Electronic Control Modules (ECMs)

The standard monitoring system can indicate
warnings that have occurred in the ECMs of the
following systems:

• Payload ECM
• DEF ECM
• Chassis ECM

• Engine ECM
• Aftertreatment antenna

• Transmission ECM
• Telematics ECM
The following information is displayed:
• Machine operating characteristics

• Diagnostics
• Service information
• Warning events

• Modes of operation
Instantaneous machine information and lifetime totals
as well as the machine condition and performance
are constantly gathered by the monitoring system.
Many of the settings can be adjusted to match the
machine to the desired application.
10 M0072950-04
Display

Display SMCS Code: 7490; 7601

The displays are covered in depth in the Systems
Operation, M0072944, “740 and 745 Articulated
Trucks Information Display” Manual.
i06902634

Display Modules
i07805172

Menu Navigation
SMCS Code: 7490; 7601

DAY MODE/NIGHT MODE Button

Illustration 3 g06209940
Performance Page 1, as shown in both the day mode (left side) and the night mode (right side).
(1) DAY MODE/NIGHT MODE hotkey button

1. Press the DAY MODE/NIGHT MODE button to

toggle between the following screens:

• Day Mode: Gray background with black text

• Night Mode: Black background with white text

The Information Display can also be changed from
day mode to night mode by switching the machine’s
headlights ON and OFF.

Payload Performance Page

PAYLOAD Button
Note: The Payload System must be installed.

Note: The DAY MODE/NIGHT MODE feature is

available.
M0072950-04 11
Display

Illustration 4 g06209970
Performance Page 1
(7) PAYLOAD hotkey button

1. Press the PAYLOAD button (7). The Payload

Performance Page will appear. The Category for
Navigation hotkey buttons will change to Menu
Navigation hotkey buttons.

Illustration 5 g06209987
Performance Page 1
(8) Payload Percentage Gauge (11) Payload Material (15) JOB SITE ID button
(9) Cycle Count (Features the same value (12) Payload Job Site Location Name (16) TOTALS button
as Total Load Count.) (13) Payload Weight Units (17) BACK button
(10) Payload Weight (14) MATERIAL ID button (18) HOME button

Note: For more information on Total Load Count, • Totals > Operator Totals
refer to the following section in this manual:
12 M0072950-04
Display

Note: For more information on Payload Weight Units,

refer to the following section in this manual:

• Display > Units

The Payload Performance Page has the following
Menu Navigation hotkey buttons:
• MATERIAL ID (Identification)

• JOB SITE ID (Identification)

• TOTALS
• BACK

• HOME

Material ID (Identification) Selection Page

Note: Information for adding and editing the Material
ID name can be found in the following section of this
manual:

• Machine > List Management

Illustration 6 g06210041
Performance Page 1
(11) Payload Material (14) MATERIAL ID button

1. Press the MATERIAL ID button (14) to navigate to

the Material ID page.
M0072950-04 13
Display

Illustration 7 g06210043

2. The Material ID page will indicate that it is loading.

When the page has loaded, the Material Selection
page will appear.

Illustration 8 g06210053
Material Selection page
(17) BACK button (21) Double UP Arrow button (24) OK button
(18) HOME button (22) Non-Interactive Scroll Bar with Menu (25) DOWN Arrow button
(19) Material ID list Sliding Indicator
(20) Double DOWN Arrow button (23) UP ARROW button

1. Press the UP Arrow button (23) or the DOWN
Arrow button (25) to scroll through select a
material in the Material ID list. The selection will be
marked by a horizontal yellow strip.
2. The appearance of the Non-Interactive Scroll Bar
(22) indicates that there are more materials in the
list that are visible. The Menu Sliding Indicator will
move along with the page while scrolling through
the list.
14 M0072950-04
Display

3. To view the list page by page, press the Double UP

Arrow button (21) or the Double DOWN Arrow
button (20).
4. Press the OK button (24) to set.

Illustration 9 g06210062
The selection is shown in the Payload Material reading (11) on the Payload Performance Page.
(11) Payload Material (17) BACK button
(14) MATERIAL ID button (18) HOME button

Press the BACK button (17) to return to the previous

page.
Press the HOME button (18) to return to the Home
page (Performance Page 1).

Job Site ID (Identification) Selection

Page
Note: Information for adding and editing the Job Site
ID name can be found in the following section of this
manual:
• Machine > List Management
M0072950-04 15
Display

Illustration 10 g06210066
Performance Page 1
(12) Payload Job Site Location Name (15) JOB SITE ID button

1. Press the JOB SITE ID button (15) to navigate to

the Job Site ID Selection page.

Illustration 11 g06210067

2. The Job Site ID page will indicate that it is loading.

When the page has loaded, the Job Site Selection
page will appear.
16 M0072950-04
Display

Illustration 12 g06210070
Job Site Selection page
(17) BACK button (21) Double UP Arrow button (24) OK button
(18) HOME button (22) Non-Interactive Scroll Bar with Menu (25) DOWN Arrow button
(19) Job Site ID list Sliding Indicator
(20) Double DOWN Arrow button (23) UP ARROW button

1. Press the UP Arrow button (23) or the DOWN

Arrow button (25) to scroll through select a
material in the Site Selection list. The selection will
be marked by a horizontal yellow strip.
2. The appearance of the Non-Interactive Scroll Bar
(22) indicates that there are more materials in the
list that are visible. The Menu Sliding Indicator will
move along with the page while scrolling through
the list.
3. To view the list page by page, press the Double UP
Arrow button (21) or the Double DOWN Arrow
button (20).
4. Press the OK button (24) to set.
M0072950-04 17
Display

Illustration 13 g06210074
The selection is shown in the Payload Job Site reading (12) on the Payload Performance Page.
(12) Payload Job Site Location Name (17) BACK button
(14) MATERIAL ID button (18) HOME button

Press the BACK button (17) to return to the previous

page.
Press the HOME button (18) to return to the Home
page (Performance Page 1).
18 M0072950-04
Display

Payload Totals Page

Illustration 14 g06210076

(12) Job Site ID reading (17) BACK button

(16) TOTALS button (18) HOME button

1. Press the TOTALS button (16) to navigate to the

active Job Site ID’s (12) Material Totals readings
page (Example: SiteName0002).

Note: For more information on the active Job Site ID

reading on the Payload Performance Page, refer to
the following section in this manual:

• Job Site ID (Identification)

M0072950-04 19
Display

Illustration 15 g06210084
Active Job Site Totals2 readings page (Example: SiteName0002)
(12) Job Site ID reading

2. Allow the information time to load into the active

Material Totals2 readings page.

Illustration 16 g06210087
Job Site Selection page
(17) BACK button (23) UP ARROW button (27) Total Weight reading (in the English unit,
(18) HOME button (25) DOWN Arrow button Tons)
(22) Non-Interactive Scroll Bar with Menu (26) Material Name (28) RESET button
Sliding Indicator

Note: For more information about measuring units,

refer to the following section in this manual:
• Display > Units
20 M0072950-04
Display

3. Press the UP Arrow button (23) or the DOWN

Arrow button (25) to scroll through select a
Material Name in the active Job Site list. The
selection will be marked by a horizontal yellow
strip.
4. The appearance of the Non-Interactive Scroll Bar
(22) indicates that there are more materials in the
list that are visible. The Menu Sliding Indicator will
move along with the page while scrolling through
the list.
5. To view the list page by page, press the Double UP
Arrow button (21) ) or the Double DOWN Arrow
button (20).
6. Press the OK button (24) to set.

Reset the Payload Totals

Illustration 17 g06210106
RESET confirmation page
(17) BACK button (24) OK button

1. Confirm that the totals are to be reset by pressing

the OK button (24).
2. Press the BACK button (17) if the totals are not to
be reset.
M0072950-04
Software
i06902636
Service Tool Software
SMCS Code: 7494; 7601
The following are off-board software programs that
are available for machine diagnostics and analysis.
Cat® Electronic Technician (Cat ET) – This
software is designed to run on a personal computer
under Microsoft Windows. Cat ET will communicate
with the Electronic Control Module (ECM) through a
communication data link. Cat ET is used to diagnose
existing and potential problems, configure the
product, and obtain data for analysis.
VIMSpc – Use VIMSpc 2013A or later. VIMSpc is a
software tool that is used to analyze data
downloaded from a machine. VIMSpc can generate
historical reports of machine operating conditions.
These reports can be used to monitor trends in the
work environment and machine operation. The
operating conditions represent the work environment
and the parameters of the machine in the work
environment. VIMSpc does not need to connect to
the machine.
Refer to:
• Media, JERD2175 (Customer version)
• Media, JERD2138 (Dealer version)
i07805195
VIMSpc Software
SMCS Code: 7494; 7601
VIMSpc Media, JERD2175 (Customer version)/
JERD2138 (Dealer version) is an optional Windows
based software program that can be used to
download and analyze the data that is recorded by
VIMS. The data is used to:
• Analyze current problems
• Examine the machine history
• Identify potential machine problems
VIMSpc is designed to run with Microsoft Virtual PC
2007. Microsoft Virtual PC 2007 provides a separate
instance of the Microsoft XP operating system that is
already configured to work with VIMSpc.
The user manual for VIMSpc is included on the
distribution CD for VIMSpc.
21
Software
VIMSpc Features
Machine data is recorded in the onboard memory of
VIMS and is organized into categories. This
information is used by service technicians or
management to analyze machine problems later. The
categories of information are listed below.
Event List – The event list is a record of machine-
stored events and diagnostics. Not all events are
stored. The record contains the last 500 events and
diagnostics listed in the order of occurrence, with
newest at the top of the list. The oldest data is
transferred into the event summary list when the
event list exceeds 500 records.
Event Summary – The event summary list includes
the first five occurrences, the last five occurrences,
and the worst five occurrences of recorded events.
The event summary list is limited to 500 records.
Snapshot – The snapshot stores a segment of
history for all parameters (channels) at 1 second
intervals. The snapshot relates to a set of predefined
events. A snapshot is triggered automatically for a
severe event. The snapshot is then stored in
memory. The configuration software designates the
events that are considered to be severe events.
The “Trigger Snapshot” menu option can be used to
initiate a snapshot manually. A snapshot consists of
all the parameters that describe the conditions of the
system. The snapshot records data from 5 minutes
before the event to 1 minute after the event. This
strategy is also applied to snapshots that are
triggered immediately after key-ON. However, a
portion of the 5 minutes of data that occurred prior to
the event was captured prior to turning the key OFF.
This portion of data may have been stored hours or
days before the event that triggered the snapshot.
VIMS is capable of storing two sets of snapshot
information. If a snapshot is in the process of being
recorded and a second snapshot is triggered, the
second snapshot will be recorded simultaneously.
The snapshot information is accessible only with
VIMSpc.
Data Logger – The data logger captures all the
parameters that are monitored by VIMS . The data
logger is recorded in 1 second intervals. Unlike a
snapshot, the data logger cannot be triggered by an
event. However, the data logger can be automatically
started and stopped by parameters that are
designated in the configuration. The manual
triggering of the data logger can only be done by
VIMSpc or the Advisor display. The data logger can
be started and stopped. The data logger has a total
recording time of 60 minutes.
The information that is recorded by the data logger is
accessible only with VIMSpc. However, the data
logger can be reset by VIMSpc or the Advisor display.
22 M0072950-04
Software

Trends – Trend information consists of the
minimums, maximums, and averages of parameter
data over time. Trend information is viewed with
VIMSpc software and is displayed as a graph or
columns of data. An example of trend information is
the average brake temperature per hour. Trend
information is recorded for predefined parameters for
each machine. Trend information is recorded under
the following specified guidelines:
• All 1-hour continuous trends begin when the key
start switch is turned to the ON position.
• Any trend data collected for less than 1 hour when
the key start switch is turned OFF is discarded.
• Trend points are the average of each trend that
was captured during the past hour. Each trend
must meet the conditions that are set for that
trend. A single trend point for the designated hour
is calculated and stored when the measured
trends are averaged over 1 hour.
The data point or the responsible Failure Mode
Identifier (FMI) is stored according to the following
guidelines:
• At least 1 “Trend condition” was met.
Resetting the cumulatives manually is not required.
However, the cumulatives may be reset manually. If a
reset of the cumulatives is requested, all the
cumulatives will be reset. Cumulatives cannot be
reset individually.
Lifetime cumulatives are accessible only with
VIMSpc. Cumulatives that are resettable are
accessible with Advisor and Cat ET.
Histograms – Histogram information records the
history of a parameter since last reset. Histograms
can be used to evaluate the range of operation for a
parameter. The histogram of the engine speed could
indicate the percentage of time that the engine
operated within a defined speed limit for a time
interval.
Histograms are accessible only with VIMSpc.
Downloading Data From The
Machine
Table 2
Tools Needed
Part Number Description
305-5528 Cable As

• “Conditions not met FMI 19” or the actual FMI that 425-6889 Cable As (ethernet only)
was responsible for the conditions that were not
met is stored. Use the following procedure to download the
onboard data from the VIMS ECM.
• Trends are accessible only with VIMSpc.
Cumulative – Cumulative information is the number
of occurrences of specific events. An example of
cumulative information is total engine revolutions or
total fuel consumption over the life of the machine or
component.

Cumulative information is recorded for a standard set

of parameters and is defined in the machine
configuration software. The onboard system collects
lifetime cumulatives (with no need to reset) and
cumulatives that are resettable via the Advisor. The
situations that will cause an automatic resetting of the
cumulatives are:
• New software is flashed into the VIMS memory.
Illustration 18 g01962314

• A configuration is loaded with any changes to the VIMS TM 305-5528 Cable As

methods of calculating and storing cumulative
data.

Note: The change indicates that a correction has

been made to the configuration or the VIMS ECM has
been installed from a different application. The new
VIMS ECM may not recognize the methods of
calculating and storing cumulative data that is used
by the configuration.
M0072950-04 23
Software

Illustration 19 g03339942
TM
VIMS 305-5528 Cable As schematic

1. Connect either a 305-5528 Cable As or a

425-6889 Cable As (ethernet only) to the
machine data communications port and the
service tool serial communications port. The
machine data communications port is located in
the machine cab. An extra machine data
communications port is on the machine front
bumper.
2. Turn ON the key start switch to activate the VIMS
TM
ECM.

Illustration 20 g03339864
“Download Data” screen

3. Turn ON the PC.

24 M0072950-04
Software

Illustration 21 g03339904
“Download Preferences” screen

4. Select “Download” from the “Download Data”

screen.
The “Download Preferences” screen is displayed.
M0072950-04 25
Software

Illustration 22 g03339910
“Download Status” screen

Illustration 23 g03339919
“Download Status Complete” screen
26 M0072950-04
Software

Illustration 24 g06207959
“Disconnect Machine” screen
M0072950-04 27
Software

Illustration 25 g03339838

Illustration 26 g03339921
“Reports” screen
28 M0072950-04
Software

Illustration 27 g03339925
“Select Machine Type” screen
M0072950-04 29
Software

Illustration 28 g03339928
“System Settings” screen

i06902640 • Install and configure software

VIMSpc Onboard • Download machine data

Configuration Virtual Network Switch (VNS)
SMCS Code: 7494; 7601 The latest generation of VIMS hardware requires
Ethernet-based connection. VIMSpc utilizes Virtual
For additional information, refer to the VIMSpc User Network Switch (VNS) mechanism to communicate
Guide. with the machine. VNS is a software application that
The VIMSpc Software communicates with the acts as a switch in transferring the packets of
onboard system to perform the following functions: information from one network to another using a
single Network Interface Card (NIC). VIMSpc will
• Set up VIMSpc TM software modify the network settings of VNS rather than the
actual physical network card. This way, the laptop
• Communicate with a machine can be used in the field as well as in the office without
the user having to change settings of the physical
network card.
30 M0072950-04
Software

VNS is shown as "Caterpillar Machine Network

Connection" on the PC. When VIMSpc is un-
installed, VNS is removed along with the driver files
needed by the virtual adapter.

Choose Physical Adapter

When VIMSpc connects to a machine for the first
time, it will prompt the user to select a physical
adapter. Do NOT choose the wireless adapter card.

Illustration 29 g06207991
To view or change the current selected physical adapter, click on "Settings" button, then click "Select Ethernet
Adapter..." button.

Connect To/Disconnect From a Machine

1. Plug VIMS cable (P/N 425-6889) into the PC's
Ethernet port.
The Connect/Disconnect function allows you to
disconnect from one machine and connect to another
without exiting the application. This is useful when
downloading data from a series of machines. It is
also useful for isolating communication problems
during connection.
To Connect to a machine, click the “Connect” button
on the navigation pane. When VIMSpc is connected
to a machine, the status bar will display a connected
icon (1). The status screen will be displayed to the
right of the navigation pane. Illustration 30 g06208003
(1) Connect button showing a Connected Icon
If the connection is successful, VIMSpc will display
the Web Configuration page. To Disconnect from a machine, click the “Disconnect”
button on the navigation pane. Once VIMSpc is
disconnected from the machine, the status bar will
display a disconnected icon (2). The splash screen
will be displayed to the right of the navigation pane.
M0072950-04 31
Software

4. Click the “Default Paths” button to display the

“Setup Default Paths” dialog box.
Refer to VIMSpc Help Menu.
5. Click the “Regional Settings” button.
The “Regional Settings” dialog box is displayed.
Refer to VIMSpc Help Menu.

“ Download Data”” Set Up

Illustration 31 g06208014
(2) Disconnect button showing a Disconnected Icon

System Preferences Setup

Illustration 34 g06208071
(3) Download button
Illustration 32 g00642205
The “Download Data” option allows the user to set up
The “System Preferences” option allows the user to VIMSpc software download preferences.
set up the VIMSpc software system preferences.

Illustration 33 g00642207

The “System Preferences” are configured with the

following procedure:
1. Select “System Preferences” from the “Setup”
menu.
The “System Preferences” dialog box is displayed.
2. Click one of the “Select Machine” options.
3. Select any of the “Communication” options.
Refer to VIMSpc Help Menu.
32
Software
Illustration 35
Use the following procedure to create a “Download
Data” group:
1. Select “Download...” from the “Data” menu.
The “Download Data” dialog box is displayed.
2. Select the items from the “Download” list that will
make up the “Data Group” .
3. Select the items that are reset after the download.
4. Click the “Save As” button.
The “Save As” dialog box is displayed.
5. Enter the name of the group in the “Group Name”
text cell.
6. Click the “Save” button to save the “Group Name” .
The display will return to the “Download Data”
dialog box.
7. Click the “Cancel” button to exit without saving the
“Group Name” .
8. Click the “Close” button to return to the VIMSpc
application window.
M0072950-04
g06208051
Download Recommendations
The payload system has a certain amount of memory
space available for storing the payload data.
Download this data regularly to keep payload data
records. The frequency of the scheduled downloads
depends on the following factors:
• Number of shifts
• Amount of loading
VIMS TM begins to write over the old payload data
once approximately 1600 payload cycles have been
recorded.
The old data is overwritten when the payload
memory reaches the maximum limit. This means that
the system continues to collect the new data.
However, the old data is lost in the process. The
oldest data is lost and the newest data is stored
ensuring that the “payload memory” will always
contain data from the most recent operations.
Download the payload data prior to changing the
onboard time due to daylight savings time. This
action should prevent erroneous payload data from
being stored due to the change of the onboard time.
M0072950-04
Communicate With a Machine
Connect Machine
The “Connect Machine” option of the “File” menu
allows the user to establish communications with a
machine.
Illustration 36 g00642327
1. Select the “Connect Machine” option from the
“File” menu.
The “Trying to Connect” message is displayed at
the bottom of the “Application” window. After the
VIMSpc software establishes communication with
the machine, the baud rate of connection is
displayed on the status bar. The connection icon
that is on the status bar will indicate the
connection. The arrows have become green.
Disconnect Machine
The “Disconnect Machine” option of the “File” menu
allows the user to abort communications with a
machine.
33
Software
Illustration 37 g00642980
1. Select the “Disconnect Machine” option from the
“File” menu.
The following occurs after the VIMSpc software
aborts communications with the machine:
• The connection icon on the status bar indicates
that the connection has been disconnected.
• The arrows become red.
Install Source Software and
Configuration Software
Installing source software and configuration software
is a common service procedure for machines that are
equipped with VIMS TM. This process is accomplished
by using the WinFlash program and the appropriate
onboard software. WinFlash is a program that is
included with the Electronic Technician Software.
Contact the machine product support group for a list
of flash software.
Electronic Control Module (Flash
Program)
The following procedure is used to FLASH software
into the VIMS ECM.
1. Procedure
a. Connect the data link Cable between the
Communication Adapter and Cat Electronic
Technician (Cat ET).
b. Connect the data link cable between the
Communication Adapter and the machine
diagnostic connector.
c. Turn ON the disconnect switch and the
keyswitch.
d. Use WinFlash to load the software.
34 M0072950-04
Software

VIMS TM Onboard Software Update

Worksheet
This worksheet should be completed prior to flashing
any new VIMS onboard software. This worksheet will
help prevent the loss of stored on-board data and
help prevent the loss of “user settings” in the
configuration.

Note: The service program codes (SPC) can be used

to access the information that is required to complete
this worksheet. See System Operation, “Electronic
Control Module” section of this manual.

Illustration 38 g06195498

Note: Before the new VIMS onboard software is
flashed, verify that a copy of the current VIMS
onboard software is available.
Note: A print of the VIMSpc Machine Status Display
screen may be used in place of item (4). This print
can be used to reference important information about
the setup of the machine. Perform the following
procedure to make a file that will save the print.
M0072950-04 35
Software

Procedure to make a print of the screen

1. Connect VIMSpc to the machine.
2. Establish communication.
3. Access the “Machine Status Display” screen.
4. Press the Print Screen key to place the print on the
clipboard.
5. Open Windows Paintbrush, Clipboard Viewer,
Microsoft Word, or WordPad on the PC.
6. Use the “paste option” in the “Edit Menu” or press
“Ctrl-V” to place the image on the “desktop” .
7. Save the file by: Illustration 39 g06208071
a. Open the “File Menu” . (3) Download button

b. Select the “Save As” option. 4. Click the Download button (3).
8. Enter a name for the file in the “Save As” dialog The Download screen is displayed to the right of
box. Using the serial number or the equipment the navigation pane. This page allows user to
number of the machine will make the file easy to download data recorded by VIMS from the
track. machine onto the local hard-drive.
9. Select a directory for storage of the file.
10. Click the “Save” button in the “Save As” dialog
box.
The file is now saved for later use and you can move
the file to the same subdirectory as the “downloaded”
files.

Downloading Data From The VIMS

System
Downloading data from the VIMS system is one of
the most common functions that is performed with
the VIMSpc program.
Use the following procedure to download the
onboard data.
1. Connect the 425-6889 Cable to the data
communications port of the machine and the serial
communications port of the service tool. The data
communications port is located in the cab of the
machine. An additional data communications port
is located outside of the cab.
2. Turn ON the keyswitch or the VIMS service
keyswitch. These switches may be OFF when
activating VIMS.
3. Turn ON the PC.
36
Software
Illustration 40
The top section of the Download screen displays VIMS ECM information.
Choose File Types to Download
The middle section labeled "Download Selections"
allow users to choose the specific VIMS file types to
download and reset. The selection can be saved as
"Download Groups" in order to save time for future
downloads.
Reset
The check boxes under the "Reset" column will tell
VIMSpc whether to clear the data from VIMS memory
after the download. Reset will free up VIMS onboard
memory space and avoid repeatedly downloading
the same data.
Reset is not allowed for Continuous Data Logger
since this data type records data in a fixed 60-minute
buffer and it is not resettable. However, Standard
Data Logger data can be reset.
Cumulative and Histogram data are designed to
contain all the historical values. Therefore, they
should never be reset under normal conditions. By
default, the Reset check boxes for Cumulative and
Histogram data are disabled to prevent users from
accidentally resetting them. If Cumulative and
Histogram do need to be reset, click on "Settings" on
the navigation pane, and check "Enable resetting
cumulative and histogram after download".
M0072950-04
g06208051
Other Download Settings
File Description
The "File Description" text field allow users to enter
memo text to describe this download. The text will be
appended to each downloaded file name.
Merge on Download
"Merge on download" is a shortcut function to merge
the downloaded files immediately after the download
is completed.
1. Select the “Merge on download” check box.
The data is automatically combined into the
database immediately after the data has been
successfully downloaded. The data is combined
into the database simultaneously as the data is
being downloaded.
The downloaded data is stored in files if the
“Merge on download” check box is not selected.
These files can be combined later.
Note: Downloaded data must be combined into the
database before reports can be generated from that
data.
M0072950-04 37
Software

Note: Merging data can take several minutes,

depending on the amount of data that was
downloaded and the speed of the computer.

2. Click the “Close” button to exit the “Download

Data” dialog box.
The program will return to the VIMSpc
“Application” window.
For additional information, refer to the VIMSpc User
Guide.

i07805202

VIMSpc Reporting
SMCS Code: 7494; 7601
VIMSpc can create various reports including payload
reports, event reports, and trend reports.
See VIMSpc user manual and Help menus in
VIMSpc program.

i06902642

Trend Report
SMCS Code: 7601; 7632
Trend reports can provide useful information. To see
trends, perform the following:
1. Operate a machine for one 8-hour shift.
The 8-hour shift should contain a minimum of five
haul cycles.
2. Download the VIMS onboard data with VIMSpc.
3. Open the “Trend Report” dialog box of VIMSpc.
Use the procedure that is listed below to access
the “Trend Report” dialog box.
a. Press the “Report” option in the menu bar.
b. Select the “Prognostic” option in the “Report”
drop-down panel.
This action displays a new dialog box.
c. Press the “Trend” option in the new dialog box.
38 M0072950-04
Introduction

Troubleshooting Section When removing the harness from an ECM, use the
single screw in the center of the harness connector.

i06902647
Introduction
Service Tools
SMCS Code: 0785
i06902646 The following service tools and supplies are used in
electrical system maintenance.
General Information Table 3

SMCS Code: 7601 Service Tools

Part Number Part
ECM diagnostics may be accessed through the
machine display or Cat ® Electronic Technician (Cat PC Related Tools
ET).
Most Recent Version of Cat ® Electronic Tech-
nician (Cat ET) Service Tool(1)
Reference: Troubleshooting requires additional
information from the following media sources: Most Recent Version of VIMSpc(2)

• Testing and Adjusting Windows-Based PC

One of the Following Calibrated Digital Multimeters, Check-
• Electrical Schematic
ers, and Accessories
• Parts Manual 237-5130 Digital Multimeter

• Operation and Maintenance Manual 257-9140 Digital Multimeter

As a reference, a simplified schematic is included at 146-4080 Digital Multimeter Gp(3)

the end of this manual.
7X-1710 Multimeter Probe
When the troubleshooting procedure instructs you to 8T-3224 Needle Tip Group
“Repair or replace the harness”, use the Electrical
Schematic to trace the circuit. Perform continuity 8T-0500 Continuity Tester
checks at the harness connectors to locate harness
failures. At the connectors of the components, always 5P-7277 Voltage Tester
check the ground circuit. There must be less than 5
Other Tools
ohms of resistance between any system ground and
the frame ground. Ground resistance greater than 5 8T-8726 Cable Assembly (Three Pin) (3-Pin
ohms can cause incorrect problem diagnosing. Breakout)

Inspect all connections before any component is 6V-3000 Connector Repair Kit (Sure Seal )
replaced. Connections that are not clean and tight
190-8900 Connector Repair Kit (Deutsch)
can cause permanent or intermittent electrical
problems. Check that the wires are pushed into the 175-3700 Connector Repair Kit (Deutsch DT)
connectors completely. Make sure that the
connections are tight before other tests are made. 317-7484 Communication Adapter 3 Gp

If wire insulation is punctured, repair the damage. 147-6456 Wedge Removal Tool
Seal the damaged wires with 8T-0065 RTV Silicone 185-3996 Thread Lock Compound
Sealant. Cover the sealant with two layers of
1P-0810 Tape. 1P-0810 Electrical Tape

Failure of an electrical component may cause the 1U-5804 Calibrated Crimp Tool
failure of other components. Correct the cause of an
electrical system failure before replacing a 8T-0065 Silicone Sealant
component. (1) The most recent version of Cat ® ET can be found at: https://
dealer.cat.com/CatET.
(2) The most recent version of VIMSpc and the most recent version
of VIMSpc User Manual can be found at: https://dealer.cat.com/
cda/layout?m=398435&x=7&f=882808.
(3) This multimeter can use an RS232C cable to connect to a Lap-
top computer or Dataview tool group for troubleshooting.
M0072950-04 39
Introduction

Cat ® ET • Parts Manual

Cat ® Electronic Technician (Cat ET) Service Tool • Operation and Maintenance Manual
runs on a Windows-based PC. This tool is not
required to determine and clear the diagnostic codes. The following information is a guide to reading the
However, the process of determining the diagnostic Electrical Schematic tables:
codes is easier and faster by using Cat ET. Cat ET
can also display diagnostic code history and • Component Location Tables use white circles to
diagnostic code parameter status. These features mark the locations in the Vehicle Profile and Area
allow Cat ET to be a useful tool for troubleshooting.
Views.
VIMSpc • Harness Connector Location Tables use white
VIMSpc is a software tool used to analyze data circles to mark the locations in the General and
downloaded from a machine. VIMSpc runs on a Area Views.
Windows-based PC and can access all the VIMS TM
information for the machine. • Alphabetical letters in the Machine Location
Column indicate a general machine area. See the
VIMSpc does not need to connect to a machine. footnotes at the end of the table for a location
VIMSpc can be used to generate reports that provide description.
historical records of the operating conditions for the
machine. The operating conditions represent the
work environment and the operating parameters of
the machine in the work environment. These reports
can be used to monitor trends in the work
environment and machine operation.

Multimeters and Checkers

Use a calibrated digital multimeter to test continuity
and voltage. See the instructions that are provided in
the multimeter manual to operate the multimeter
safely. The 7X-1710 Multimeter Probes are used to
take measurements at a connector without
separating the connections. The probe cables are
pushed into the back of the connector along the wire.
The 8T-8726 Adapter Cable has a three-pin
breakout and is used for sensor circuit
measurements.

Note: Use a 8T-0500 Continuity Tester and a

5P-7277 Voltage Tester to test a harness. Do not
use a 8T-0500 Continuity Tester or a 5P-7277
Voltage Tester for electronic circuits.

Connectors
Reference: For Sure Seal connectors, see:

• Special Instruction, SMHS7531

Reference: For Deutsch connectors, see:

• Special Instruction, SEHS9615

i06902648

Electrical Component and

Connector Locations
SMCS Code: 7553-546-WW

Reference: The following media sources should be

used to locate electrical components and connectors:

• Electrical Schematic
40 M0072950-04
Introduction

ECM • Flash the Electronic Control Module (ECM) using

WINflash. See Testing and Adjusting, “ECM
Software - Install”.
• Print reports.
Following are some of the Cat ET diagnostic and
programming functions:

• Display ECM system failures.

• Display input and output status.
• Display ECM settings.

• Display input and output parameter status in real

time.
Illustration 41 g01770577 • Display the clock hour of the internal diagnostic
VIMS TM A5N2 electronic control module (ECM) clock.
• Display logged diagnostic code details (The
i07805574
number of occurrences, the clock hour of the first
occurrence and the last occurrence).
Diagnostic Capabilities
• Display the definition of each logged diagnostic
SMCS Code: 1400 code and event.

Cat® Electronic Technician (Cat ET) • Load new flash software.

See Diagnostic Code Procedures, “Diagnostic Code
List” for a list of ECM diagnostic codes. There are
Active diagnostic codes and Logged diagnostic
codes.

Event Codes
Logged Event Codes

Illustration 42 g01967656
Cat ® Electronic Technician (Cat ET) hardware

Cat ® Electronic Technician (Cat ET) is a software

program that is used to access data and perform
machine maintenance. Some of the Cat ET attributes
are:

• View diagnostic codes. See Troubleshooting,

“Determining Diagnostic Trouble Codes”.

• View the active event codes and logged event

codes.
• View parameter status.

• Clear active and logged diagnostic codes.

• Perform machine system calibrations.
M0072950-04 41
Introduction

Illustration 43 g02202815
Typical Cat ET screen for logged events

An indicator for logged events is provided, which

allows intermittent event codes to be tracked. The
data for a logged event will include the following:
• Event Identifier (EID)

• Text description of the problem

• Number of occurrences of the problem

• Time stamp displaying the first occurrence of the

problem
• Time stamp displaying the last occurrence of the
problem

Cat ET Status Groups

The Status groups are lists of machine parameters
shown in real time.

Illustration 44 g02204894
Typical Cat ET status screen
42 M0072950-04
Diagnostic Trouble Codes

Diagnostic Trouble Codes

i06902652

Determining Diagnostic
Trouble Codes
SMCS Code: 0785-UE; 7490; 7569

Using Cat® Electronic Technician

(Cat ET) to Determine Diagnostic
Codes
Perform the following:
1. Connect Cat ® Electronic Technician (Cat ET) to
the machine.
2. Turn the key start switch to the RUN position.
3. Start Cat ET.
After Cat ET is started, communications with the
electronic control modules (ECMs) on the machine
will be established.
Cat ET will list the ECMs.
4. Choose the desired ECM.
Cat ET will determine the diagnostic codes.
5. See the test procedure for the corresponding
diagnostic code.

Reference: Troubleshooting, “Service Tools”

Diagnostics are logged in non-volatile memory. On
powerup, the ECM will clear any diagnostic codes
that have not been detected or active within the last
150 hours of machine operation.
M0072950-04 43
Diagnostic Trouble Codes

Active Diagnostic Codes

Illustration 45 g02625416
Typical Cat ® Electronic Technician (Cat ET) Service Tool screen for active diagnostic codes

The following procedures may cause new diagnostic • Failure mode identifier (FMI)
codes to be logged. Before any procedures are
performed, make a list of all the active diagnostic • Text description of the problem
codes. When each procedure is complete, clear the
diagnostic codes that were caused by the procedure.
Note: Before performing a procedure, always check
all the circuit breakers. Repair the cause of any
tripped circuit breaker.
Cat ET displays active diagnostic codes. Active
diagnostic data includes:
• Component identifier (CID)
44 M0072950-04
Diagnostic Trouble Codes

Logged Diagnostic Codes

Illustration 46 g02625437
Typical Cat ET screen for logged diagnostic codes

Cat ET displays logged diagnostic codes. Intermittent • Time stamp of the most recent occurrence of the
problems are shown as logged diagnostic codes. The problem
logged diagnostic data includes the following:
i06902654
• Component identifier (CID)
• Failure mode identifier (FMI) Diagnostic Trouble Codes
• Text description of the problem SMCS Code: 7569

• Number of occurrences of the problem Table 4 lists the VIMS TM A5N2 Electronic Control
Module (ECM) diagnostic codes.
• Time stamp of the first occurrence of the problem
M0072950-04 45
Diagnostic Trouble Codes

Component Identifier (CID) and

Failure Mode Identifier (FMI)
Information
Table 4
Communication Gateway (VIMS TM A5N2 Main ECM)
MID 161

DTC Description Procedure

800-11 VIMS Main Module: Failure Mode Not Identifiable Data Link Configuration Status - Test

1888-03 Local GPS Antenna - Voltage Above Normal External Antenna - Test

2524-03 Satellite Antenna - Voltage Above Normal External Antenna - Test

4682-03 Cellular Antenna - Voltage Above Normal External Antenna - Test

46 M0072950-04
Event Codes

Event Codes

i06902655

Event Codes
SMCS Code: 7569
Event codes give an alert of an abnormal operating
condition. An example of a VIMS TM event could be a
high temperature on a tire.
When an electronic control module (ECM) activates
an event code, the Cat ® Monitoring System sends an
alert. The active event will be logged by the ECM and
can be viewed with:
• Cat Monitoring System

• Cat Electronic Technician (Cat ET)

Warnings and Indications

Warnings
The Cat monitoring system will alert the operator
when an event code is active. Event codes are
activated in one of three warning levels according to
the severity of the condition. The response of the
monitoring system to these warning levels is shown
in Table 5 .
Table 5
WARNING OPERATION
Warning Indications (1)
Warning Alert Indi- Action Required Action by the Operator Possible Result (2)
Category cator Action Lamp
Alarm
Flashes (3) Flashes
Sounds
No immediate action required. The sys-
1 X No harmful or damaging effects.
tem needs attention soon.
Change machine operation or perform
2 X X Damage to system components
maintenance to the system.

Immediately perform a safe machine Operator injury or severe damage to

3 X X X (4)
shutdown. components.
(1) The active warning indications are marked with an “X” .
(2) The possible result if no action is taken .
(3) At a 10 Hz rate.
(4) Pulsating alarm.

Indications The “E” means that the code is an event code. The
“XXXX” is a numeric identifier. The numeric identifier
When an abnormal operating condition occurs in is followed by a description of the code.
VIMS TM, the Cat ET status screen indicates that there
is an active event. Active event codes are listed in ascending numerical
order, the code with the lowest number is listed first.
Event codes are displayed on Cat ET in the following The active event code is removed from the list when
format: the condition is no longer present.

• EXXXX Description of the code

M0072950-04 47
Event Codes

Logged Event Codes

Every event code is logged in the ECM memory.
Logged event codes are listed in chronological order.
The most recent code is listed first.
A logged code is cleared from memory when one of
the following occurs:
• The code is manually cleared.

• The code does not recur for 1000 hours.

• A new code is logged and there are already ten
logged codes in memory, the oldest logged code is
cleared.
Note: Always clear logged event codes after
investigating and correcting the problem which
generated the code.

Troubleshooting
Perform the following steps to troubleshoot an event.
1. Obtain the following information from the operator:

• Event and the time of the event

• Operating conditions at the time of the event

• Dealer or customer installed systems that could

cause the event

2. Verify that the event is not due to normal machine

operation or operator error.
3. Check all fluid and oil levels.
4. Troubleshoot and repair the cause of any active
diagnostic codes.

VIMS TM Event Code List

Table 6 lists the VIMS event codes and
recommended responses. Use Cat ET to determine
the active or logged event codes.
Table 6
(VIMS TM Event Codes)

Warning Warning Description Required Operator Action

Event Code
Level
The ECM internal clock is also known as an elec-
tronic service hour meter. An hour meter is too far
out of alignment with the other ECM hour meters.
861 1 Clock Manual Alignment Required
Refer to System Operation Troubleshooting Testing
and Adjusting, UENR5824, “Service Meter -
Synchronize”

Use Cat ET to realign the Real Time Clock on the

1320 1 Real Time Clock Incorrect
machine.

(continued)
48 M0072950-04
Event Codes

(Table 6, contd)
(VIMS TM Event Codes)

Warning Warning Description Required Operator Action

Event Code
Level
External antenna is connected to the wrong cable
1587 1 Incorrect Antenna Detected by Cellular Radio Module
from the radio
Incorrect Antenna Detected by Satellite Radio External antenna is connected to the wrong cable
1588 1
Module from the radio
M0072950-04
Symptom Procedures
i06902656
Symptom Troubleshooting
SMCS Code: 7000-035
Use the following guidelines for troubleshooting:
1. Understand the machine operation.
• Know if the symptom is a characteristic of
normal operation or a failure.
• Use all available service literature to
understand and troubleshoot the machine
systems.
• Read the Systems Operation Manual to
understand the machine systems.
• Understand machine system interactions.
2. Understand the symptom.
a. Speak with the operator about the symptom to
acquire the following Information:
• Machine performance prior to the failure
• Symptom first occurrence
• Operating conditions at the time of the
failure
• Sequence of events prior to the failure
• Troubleshooting steps that have been
taken
b. Inspect the machine for problems and unusual
odors or noises.
c. Research machine records for:
• Machine preventive maintenance history
• Machine repair history
• Related specific serial number service
information
3. Duplicate the symptom.
a. Operate the machine.
• Repeat the conditions that caused the
failure.
b. Check the gauges.
49
Symptom Procedures
• Look for unusual indications.
4. Determine possible causes.
a. Determine if an electronic control module
(ECM) has detected any faults.
b. Use the information from the operator and your
inspection.
c. If there is more than one symptom, identify a
common cause.
5. Use the tests and procedures in this manual to
verify the failure.
6. Repair the failure.
7. Test the system again to verify that the problem is
resolved.
8. Provide feedback to Caterpillar ®.
Use the form in the Service Information System
(SIS) web site or Component Based
Troubleshooting (CBT).
Write a brief description about the symptom,
testing, and repair. Include your phone number or
e-mail address so you can be contacted. This
feedback helps Caterpillar improve service
information.
i06902657
Emerging Symptom
Information
SMCS Code: 7000-035
This space is for new symptom information for this
product.
Note: Use the Service Information System (SIS) on
the Web to find the most up-to-date information.
Share your symptom troubleshooting knowledge.
Use the form in SIS or Component Based
Troubleshooting (CBT) feedback to write a brief
description about the symptom, testing, and repair.
Your feedback will help Caterpillar® improve product
service information.
i06902661
Operating Hours Discrepancy
SMCS Code: 7606-038
There are problems that can be both caused and
reported by Product Link TM. The problem is described
as “A discrepancy of the service meter units”.
50 M0072950-04
Symptom Procedures

Product Link depends on several communication
links to transfer data from the machine to the office.
The following procedures assume that these
communication links are operating properly. The
requirements for proper communication are:
• The VHF communication satellite network is
operational for the geographic area.
• Product Link is correctly configured to
communicate on the VHF communications
network.
• Use of a parallel cable between the
communication adapter and the PC
• Cat ET version Incorrect
• Communication adapter firmware incorrect
• Cat ET configuration incorrect
• Communication adapter electrical power problem
• ECM electrical power problem

• The worldwide network of Cat® computers is • Data link wiring problem

passing messages to software for the Cat
Equipment Manager (EM). • Harness problem between the PC and the vehicle

• The EM is configured properly and the software is Use this procedure to solve communication problems
between Cat ET and an ECM.
functioning.
The Communication Gateway ECM or the PL121SR
radio should not be replaced without verifying that
these issues have been investigated. Contact your
Caterpillar ® technical communicator for aid in
resolving these issues.

Note: The network is operational when messages

can travel to the satellite and to a Caterpillar facility.
The service meter hours that are reported by the
VIMS ECM should approximately match the machine
operating hours.
For troubleshooting information, refer to UENR5823,
“Product Link Elite PLE641 and PLE631 Systems”.

i06902662

Electronic Service Tool Does

Not Communicate
SMCS Code: 0785-035-UE
Cat ® Electronic Technician (Cat ET) communicates
with an electronic control module (ECM) on the Cat
or CAN data links.
The following indicates that communication is
occurring on a particular data link.
• The J1939 / DeviceNet indicator indicates that the
communication adapter is communicating on the
CAN data link.
• The Cat Data Link indicator indicates that the
communication adapter is communicating on the
Cat Data Link.
If Cat ET cannot communicate on data links, Cat ET
displays a message. The following conditions can
cause a communication problem:
• Communication adapter incorrect

• Wireless communications adapter used

M0072950-04 51
Symptom Procedures

Table 7
Troubleshooting Test Steps Values Results

1. Determine the Problem Multiple results possible. Both indicators on the communication adapter
are not flashing.
A. If Cat ET is not communicating and the Go to Step 2.
“POWER” indicator is not illuminated, cycle the
power to the communications adapter. Cat ET indicates on both data links that the en-
gine must be serviced.
Go to Step 2.

Cat ET displays a message that indicates the

firmware in the communication adapter does
not support communication on both data links.
Go to Step 3.

Cat ET displays an “Error #142 The interface

hardware is not responding” message.
Go to Step 3.

Cat ET displays a message that indicates that

Cat ET cannot find an exact match for the soft-
ware version in the ECM.
Update Cat ET to the latest available version.

The power indicator is not illuminated.

Go to Step 5.

2. Verify That the Correct Communication Communication adapter is correct. OK - A correct communication adapter is
Adapter Is Being Used being used.

A. A 317-7484 Communication Adapter Gp However, the “Power” indicator is not

must be used to communicate. The following illuminated.
communication adapters cannot be used be- Go to Step 5.
cause the communication adapters do not
communicate over both data links: The “Power” indicator is illuminated.
Go to Step 4.
- Wireless communication adapter
- 7X-1701 Communication Adapter As Not OK - An incorrect communication adapter
is being used.
B. Identify the communication adapter that is
being used. Repair: Obtain the correct communication
adapter. See Troubleshooting, “Service Tools”,
if necessary.

Establish communication on both data links.

Continue with this procedure if the communi-
cation adapter does not communicate on both
data links.
52 M0072950-04
Symptom Procedures

Table 8

3. Check the Communication Adapter Firm- Cat ET communicates on both data links. OK - Cat ET communicates on both data links.
ware Version
Not OK - Cat ET does not communicate using
Note: The communication adapter firmware both data links.
version must be “3.0.0” or higher.
Go to Step 4.
A. Disconnect Cat ET and verify that the
“power” indicator on the communication adapt-
er is illuminated.

B. Select the “Utilities” drop-down menu.

C. Select “Comm Adapter III Toolkit” from the

menu.

D. When the dialog box for the tool kit appears,

select the “Utilities” drop-down menu.

E. Select “Application Firmware Flash” from

the menu.

F. Select the latest “.apf” file from the list.

G. Click “OK” . Then, click “Begin Flash” .

H. When the file is loaded, the “Flash Com-

pleted Successfully” message will appear.

I. Click “Toolkit” . Verify that the “Application

Firmware Version (Serial IP)” is “3.0.0” or
higher.

J. Attempt to connect Cat ET.

M0072950-04 53
Symptom Procedures

Table 9

4. Verify Cat ET Is Configured Correctly Cat ET communicates on both data links. OK - Cat ET communicates on both data links.

Cat ET must be configured correctly to com- Not OK - Cat ET does not communicate on
municate on both data links. Perform the fol- both data links. The “POWER” indicator is not
lowing procedure: illuminated.

A. Select the “Utilities” drop-down menu. Go to Step 5.

B. Click the “Preferences” menu. Not OK - Cat ET does not communicate on

both data links. The “POWER” indicator is
C. Select the “Communications” tab. illuminated.

D. Verify that “Caterpillar Communication Go to Step 6.

Adapter III (Serial IP)” is selected.

If “Caterpillar Communication Adapter III (Seri-

al IP)” is not an option for selection, the version
of Cat ET is incorrect. Ensure that version
“2007B” has been installed.

If necessary, update the version of Cat ET.

Then, perform this step again.

E. Verify that the port is correct.

F. Verify that the “Enable Dual Data Link Serv-

ice” option is checked.

G. Click “OK” .

Note: Cat ET must reconnect for any changes

to be recognized.

H. Electronically disconnect Cat ET if changes

were made to any of the settings for communi-
cations. Electronically connect Cat ET. Attempt
to establish communication. Observe the indi-
cators on the communication adapter. A “lim-
ited support” warning should not be displayed.
The “J1939 / DeviceNet” and Cat Data Link in-
dicators should be flashing. If these indicators
are flashing, Cat ET is communicating on both
data links.
54 M0072950-04
Symptom Procedures

Table 10
Troubleshooting Test Steps Values Results

5. Check the Electrical Power to the Com- Battery voltage is present. OK - Battery voltage is present at the service
munication Adapter tool connector.

A. Check for battery voltage at the service tool Repair: Verify that the cable between the serv-
connector. ice tool connector and the communication
adapter is OK.
Replace the cable, if necessary.

Replace the communication adapter if the fol-

lowing conditions exist:
- There is power at the harness connector for
the communication adapter.
- The communication adapter's “POWER” indi-
cator is not illuminated.

STOP.

Not OK - Battery voltage is not present at the

service tool connector.

Repair: Inspect the application wiring and

fuses. Determine the cause of the missing volt-
age. Make the necessary repairs.

Attempt to establish communication after the

electrical power is at the service tool
connector.

Go to Step 6 if the service tool will not commu-

nicate on both data links.
M0072950-04 55
Symptom Procedures

Table 11
Troubleshooting Test Steps Values Results

6. Check the Electrical Power to the ECM Battery voltage is present at all appropriate OK - Battery voltage is present at all the ap-
terminals. propriate terminals. The circuits for the bat-
A. Verify the application electrical power is ON. tery power to the ECM are OK.

B. Verify that battery voltage is present at the Go to Step 7.

terminals that are indicated in the Illustration. Be
sure to connect the voltmeter between the +Bat- Not OK - Battery voltage is not present at an
tery terminals and the −Battery terminals at the ECM battery connection.
ECM connector.
Repair: Inspect the application wiring, fuses,
C. Verify that battery voltage is present when and/or circuit breakers.
the keyswitch circuit is powered. Determine the cause of the missing voltage.
Make the necessary repairs.

Attempt to establish communication after the

electrical problem at the ECM has been
resolved.

Go to Step 7 if necessary.

7. Establish Communication With a Bypass
Harness
A. Connect the communication adapter to the
engine ECM with a 217-0113 Wiring Harness
(ECM BYPASS). This harness supports com-
munication on both data links.
B. Establish communication.
Communication exists. OK - Cat ET communicates on both data links
when the bypass harness is used. There is a
problem with the application wiring for one of
the data links.
Repair: Repair the data link.
STOP.

i06902663

Reports and Messages Not

Available
SMCS Code: 7606-038-RPT
There are problems that could be reported by the
PL522 or 523 system, but the problems are not
caused by the PL522 or 523 system. If reports and
messages are not available, refer to UENR5823,
“Product Link Elite PLE641 and PLE631 Systems”.
56 M0072950-04
Circuit Tests

Circuit Tests

i07805207

Data Link - Test

SMCS Code: 1408-038
The following is a list of codes associated with the
data link.
Table 12
Communication Gateway (VIMS TM A5N2 Main ECM)
MID 161

DTC Code Description System Response

590-09 Engine Control Module - Abnormal Update Rate There is a lack of communication between VIMS and the Engine
ECM.
890-09 Telemetry Data Link - Abnormal Update Rate There is a lack of communication between VIMS and the tele-
matic components.

1273-09 Chassis Control Module - Abnormal Update Rate There is a lack of communication between VIMS and the Chas-
sis ECM.
4255-09 Telemetry Data Link #2 - Abnormal Update Rate The buffer is full, service soon.

Each data link circuit:

• Is an input and output of select electronic control
modules (ECMs).

• Is designed to carry communications between the

ECMs.

• Consists of internal control circuits and the

connecting harness wiring.
Possible Causes for a Data Link Associated
Diagnostic Trouble Code Are:
• Buffer is full

• Poor ECM connections on the data link

• Incorrect ECM hardware or software part numbers

• Failed data link harness

• Failed ECM on the data link
M0072950-04 57
Circuit Tests

Table 13
Troubleshooting Steps Values Results

1. Check for Diagnostic Codes There are no active OK - There are no active data link associated codes.
data link associated
A. Connect Cat ® Electronic Technician (Cat ET) to codes. STOP.
the machine.
Not OK - There are active data link associated codes.
B. Check for active codes.
Go to Step 2.

2. Check Connectors Connectors are: OK - Connectors are OK.

* Clean
A. Inspect the circuit harness connectors. * Secure Go to Step 3.
* In good condition
Not OK - Connectors are not OK.

Repair:

A. Correct any connection problem.

B. Verify that the problem is corrected.

STOP.

3. Check the Hardware Part Numbers and the Soft- *Hardware is the OK - The hardware and software are correct.
ware Versions correct part number
*Software is the lat- Go to Test Step 4.
A. In Cat ET, click “ECM Summary” . est version.
NOT OK - The hardware or software is not correct.
B. Check “Software Group” for info(1).
Repair:

A. Install correct part number ECMs, if necessary(2).

B. Update the software(3).

C. Clear the diagnostic code.

STOP.

4. Check For Short to Ground The resistance ≥ OK - The resistance is correct.

5000Ω.
A. Turn OFF the disconnect switch. Go to Test Step 5.

B. Disconnect all ECMs from the data link. NOT OK - The resistance is not correct.
There is a short between frame ground and the data link circuit in
C. At the harness connector for the Communication the harness.
Gateway # 1 ECM, measure the resistance between
frame ground and the following harness contacts: Repair:

* +Data Link Repair or replace the harness.

* -Data Link
STOP.

(continued)
58 M0072950-04
Circuit Tests

(Table 13, contd)

Troubleshooting Steps Values Results

5. Check For Short to +Battery The resistance ≥ OK - The resistance is correct.

5000Ω.
A. The disconnect switch remains OFF. Go to Test Step 6.

B. All related ECMs remain disconnected from the NOT OK - The resistance is not correct.
harness. There is a short between the +battery and the data link circuit in
the harness.
C. At the harness connector for the related ECM,
measure the resistance between the following har- Repair:
ness contacts:
Repair or replace the harness.
* +Battery and +Data Link
* +Battery and -Data Link STOP.

6. Check For an Open The resistance < OK - The resistance is correct.

5Ω.
A. The disconnect switch remains OFF. Go to Test Step 7.

B. All related ECMs remain disconnected from the NOT OK - The resistance is not correct.
harness. There is an open in the harness.

C. Measure the resistance between the following har- Repair:

ness contacts:
Repair or replace the harness.
* Communication Gateway ECM # 1 +Data Link and
the related ECM +Data Link STOP.
* Communication Gateway ECM # 1 -Data Link and
the related ECM -Data Link

7. Check Other ECMs on the Data Link Codes are not OK - Codes are not active.
active. The initial related ECM may have failed.
A. Reconnect all the ECMs that use the data link.
Repair:
B. Turn ON the disconnect switch and the key start
switch. Contact your Technical Communicator.

C. Check the event list for codes logged against other NOT OK - A code is active.
ECMs.
Repair:

Troubleshoot the other diagnostic codes.

STOP.
(1) Consult the Business Unit that produces the product for the correct part numbers.
(2) Refer to Testing and Adjusting, “Electronic Control Module (ECM) - Replace”.
(3) Refer to Testing and Adjusting, “Electronic Control Module (ECM) - Flash Program”.

i07059483 S/N: 3T71–Up

S/N: 3T91–Up
Data Link Configuration Status
- Test The diagnostic code for the special instruction is
logged to report the configuration status of the data
SMCS Code: 7610-038 link. The diagnostic code for the special instruction
does not check the physical condition of the data link.
S/N: 3F61–Up
S/N: 3T61–Up
S/N: 3F71–Up
 1

M0072950-04(EN-US)

PAGES 59-62 2FOLDOUT(S)

M0072950-04 63
Circuit Tests

Table 15
Communication Gateway (VIMS TM A5N2 Main ECM)
MID 161

DTC Code Description System Response

800-11 VIMS TM Main Module - Failure Mode Not Logged events that cannot be explained.
Identifiable

Note: These diagnostic codes report the data link

configuration status, but not the physical condition of
the data link.
Possible FMI 11 causes are:

• Configuration is not loaded.

• Incompatible or incorrect configuration loaded.

• Configuration loaded did not take effect when the

ECM was not properly power cycled.

Table 16
Troubleshooting Steps Values Results

1. Check for Diagnostic Codes Code is not active. OK - The code is not active.

A. Connect Cat ® Electronic Technician (Cat ET) to STOP.

the machine.
Not OK - The code is active.
B. Check for diagnostic codes.
Go to Step 2.

2. Check Connectors Connectors are: OK - Connectors are OK.

* Clean
A. Inspect the circuit harness connectors. * Secure FMI 11, go to Step 3.
* In good condition
Not OK - A connector is not OK.

Repair:

A. Correct any connector problem.

B. Verify that the problem is corrected.

STOP.

(continued)
64 M0072950-04
Circuit Tests

(Table 16, contd)

Troubleshooting Steps Values Results
Begin FMI 11 Troubleshooting Here

3. Check Software Version Software version is OK - Software version is correct.

correct.
A. Connect Cat ET. Go to Step 4.

B. Select the ECM that is related to the code. Not OK - Software version is not correct.

C. Check the software version(1). Repair:

A. Obtain the correct flash file.

B. Flash the ECM.

C. Reset all active codes and clear all logged codes.

STOP.
(1) Consult the Business Unit that produces the product for the correct part numbers.

i07805212

Data Link Configuration Status

- Test
SMCS Code: 7610-038
Table 17 is a list of data link configuration status
codes.
Table 17
Communication Gateway (VIMS TM A5N2 Main ECM)
MID 161

DTC Code Description System Response

246-14 Prop CAN Data Link - Special Instruction Buffer full, service soon.

590-14 Engine Control - Module Special Instruction Logged events that cannot be explained.

800-11 VIMS TM Main Module - Failure Mode Not Logged events that cannot be explained.
Identifiable
1273-14 Chassis Control - Special Instruction Logged events that cannot be explained.

Note: These diagnostic codes report the data link • Incorrect ECM
configuration status, but not the physical condition of
the data link.
Possible FMI 11 causes are:
• Configuration is not loaded.

• Incompatible or incorrect configuration loaded.

• Configuration loaded did not take effect when the
ECM was not properly power cycled.
Possible FMI 14 causes are:
• Incorrect personality module code

• Invalid parameter configuration

M0072950-04 65
Circuit Tests

Table 18
Troubleshooting Steps Values Results

1. Check for Diagnostic Codes Code is not active. OK - The code is not active.

A. Connect Cat ® Electronic Technician (Cat ET) to STOP.

the machine.
Not OK - The code is active.
B. Check for diagnostic codes.
Go to Step 2.

2. Check Connectors Connectors are: OK - Connectors are OK.

* Clean
A. Inspect the circuit harness connectors(1). * Secure FMI 11, go to Step 3.
* In good condition FMI 14, go to Step 4.

Not OK - A connector is not OK.

Repair:

A. Correct any connector problem(1) .

B. Verify that the problem is corrected.

STOP.
Begin FMI 11 Troubleshooting Here

3. Check Software Version Software version is OK - Software version is correct.

correct.
A. Connect Cat ET. Go to Step 4.

B. Select the ECM that is related to the code. Not OK - Software version is not correct.

C. Check the software version(2). Repair:

A. Obtain the correct flash file.

B. Flash the ECM(3).

C. Reset all active codes and clear all logged codes.

STOP.
(1) See Troubleshooting, “Electrical Connector - Inspect”.
(2) Consult the Business Unit that produces the product for the correct part numbers.
(3) See Testing and Adjusting, “ECM Software - Install”.
66 M0072950-04
Circuit Tests

Table 19
Troubleshooting Test Steps Values Results
Begin FMI 14 Troubleshooting Here

4. Check For an Associated FMI 9 Code Associated FMI 9 is not OK - Associated FMI 9 code is not active.
active.
A. Establish communication between Cat ET Go to Step 5.
and the VIMS ECM.
Not OK - Associated FMI 9 code is active.
B. Check for an associated FMI 9 code.
Repair:

A. Repair all associated FMI 9 codes.

B. If an FMI 14 code is present after resolving the FMI 9 code,

correct the FMI 14 code.

STOP.

5. Check the Personality Module Code for Personality code is valid. OK - Personality code is valid.
Compatibility With the Application
Go to Step 6.
A. Connect Cat ET.
Not OK - Personality code is not valid.
B. Select the ECM that is related to the code.
Repair:
C. Check the personality code.
A. Obtain the correct flash file.

B. Flash the ECM.

C. Reset all active codes and clear all logged codes.

STOP.

(continued)
M0072950-04
(Table 19, contd)
Troubleshooting Test Steps
6. Check the Configuration Parameters
A. Connect Cat ET.
B. Select “Configuration Parameters” .
C. Check the configuration parameters.
7. Check For Compatibility With Other
ECMs On the Data Link
A. Connect Cat ET.
B. Select the ECM that is related to the logged
code.
C. Determine if ECMs on the data link are
compatible.
(1) See Testing and Adjusting, “ECM - Replace”.
Electrical Connector - Inspect
SMCS Code: 1408-040-CY; 7553-040-WW
Reference: See the following media sources for
connector inspection and maintenance:
• Special Instruction, SEHS9615, “Servicing DT
Connectors”
• Special Instruction, SEHS9065, “Use Of CE
Connector Tools”
• Service Magazine, SEPD0342, 27 January 97,
“Field Repair Of Single Wire Breaks In Harnesses
(Sealed Splice)”
• Service Magazine, SEPD0371, 28 July 97,
“Protection Of Unsealed Electrical Terminations
For Machines In Corrosive Applications”
• Service Magazine, SEPD0473, 24 May 99, “New
DT Connector Plugs With Improved Seal
Retention”
67
Circuit Tests
Values Results
Configuration parameters OK - Configuration parameters are correct.
are correct.
Go to Step 7.
Not OK - Configuration parameters are not correct.
Repair:
A. Program the parameters.
B. Reset all active codes and clear all logged codes.
STOP.
ECMs are compatible. OK - The ECMs are compatible.
Repair:
Contact your Technical Communicator.
STOP.
Not OK - The ECMs are not compatible.
Repair:
A. Replace the incompatible ECM with the correct ECM(1).
B. Reset all active codes and clear all logged codes.
STOP.
i06902666 • Service Magazine, SEPD0545, 09 October 00,
“Dielectric Grease Should Not Be Used In
Electrical Connectors”
This information will assist in detecting problems with
connectors and wiring. If a problem is found, correct
the condition and verify that the problem is resolved.
Disconnecting and reconnecting connectors
sometimes resolves intermittent electrical problems.
Checking for diagnostic codes immediately before
disconnecting a connector is important. Also check
for diagnostic codes after reconnecting the
connector.
If the status of a diagnostic code is changed due to
disconnecting and reconnecting a connector, there
are several possible reasons. The likely reasons are
loose terminals, improperly crimped terminals,
moisture, corrosion, and inadequate mating of a
connection.
Guidelines
• Use a 1U-5804 Crimp Tool (12-GA TO 18-GA) to
service Deutsch HD and DT connectors. Never
solder the terminals onto the wires.
68 M0072950-04
Circuit Tests

• Use a 147-6456 Wedge Removal Tool to

remove wedges from DT connectors. Never use a
screwdriver to pry a wedge from a connector.
• Use a breakout harness for a voltmeter probe or a
test light. Never break the wire insulation to
access a circuit for measurements.
• If a wire is cut, install a new terminal for the repair.

Reference: Tool Operating Manual, SEHS9615,

“Servicing Deutsch HD and DT Style Connectors”
Some minor seal abrasion on connector seals is
normal. Minor seal abrasion will not allow the entry of
moisture. If moisture or corrosion is evident in the
connector, the source of the moisture entry must be
found and repaired. If the source of the moisture Illustration 49 g01960176
entry is not repaired, the problem will recur. Simply (3) Seal for a three-pin connector (typical example)
drying the connector will not fix the problem.
Moisture can also travel to a connector through the
inside of a wire. If moisture is found in a connector,
thoroughly check the connector harness for damage.
Also check all the remaining connectors on the
harness for moisture.
The plug end of the DT connector has a replaceable
seal at the mating end of the connector. This seal has
been improved on black connectors to help prevent
slipping and to help keep moisture and dirt from
entering the connector.
The current seal design (2) is not interchangeable
with the former design (1). The receptacle has also
changed to the new colors.
Illustration 50 g02732798
(4) Locking wedge for 3- pin connector

Illustration 48 g01960167
(1) Former seal design
(2) Current seal design
M0072950-04 69
Circuit Tests

Troubleshooting Steps
Table 20
Troubleshooting Steps Values Results

1. Check Harnesses Harnesses: OK - The harness is OK.

* Routing allows
A. Visually inspect the wiring. the wires to enter Go to Step 2.
each connector
B. Visually inspect the connectors. face at a perpen- Not OK - The harness is not OK.
dicular angle.
C. Visually inspect the seals. * No insulation Repair:
nicks.
A. Repair or replace the harness.
Connectors:
* Are properly B. Verify that the repair corrected the problem.
mated.
* Have no STOP.
moisture.

Seals:
* Seals are
sealing.
* No seals are
missing.

2. Check Fasteners And Wires Fasteners: OK - The harness is OK.

* Fasteners are
A. Visually inspect the fasteners. not overtightened. Go to Step 3.

B. Visually inspect the wiring. Wiring: Not OK - The harness is not OK.
* Is secure.
* Is not Repair:
compressed.
* Has no abrasion. A. Repair or replace the harness.
* Has no nicks.
* Has no cuts. B. Verify that the repair corrected the problem.
* Has no exposed
insulation. STOP.
* Has no rubbing
against the chas-
sis or a sharp
point.

3. Inspect Connector Terminal And Locking Wedge OK - The terminals are OK.
Terminals are:
* Properly aligned.
A. Visually inspect the terminals. Go to Step 4.
* Undamaged.
* Properly located
B. Visually inspect the locking wedges. See Figure 50 . Not OK - The terminals are not OK.
in the connector.
* Properly crimped
Repair:
in the terminal.
A. Repair and/or replace the terminals.
Locking wedges
are:
B. Verify that the repair corrected the problem.
* Properly
installed.
STOP.

(continued)
70 M0072950-04
Circuit Tests

(Table 20, contd)

Troubleshooting Steps Values Results

4. Check Wire Terminal Connection Connections: OK - All terminals are OK.

* Withstand 45 N
A. Perform a pull test on each wire. (10 lb) of tension. Go to Step 5.

Not OK - All terminals are not OK.

Repair:

A. Replace damaged connectors.(1)

B. Verify that the repair corrected the problem.

STOP.

5. Check Socket Pin Retentions Sockets: OK - The sockets are OK.

* Provide good pin
A. Disconnect the harness. retention. Go to Step 6.

B. Insert a new pin into each socket of the mating plug. Not OK - The sockets are not OK.

C. Check the socket. Repair:

A. Replace the damaged terminals(1) .

B. Verify that the repair corrected the problem.

STOP.

6. Check Connector Locking Connectors: OK - The connectors are OK.

* Lock securely.
A. Lock the mating connectors together. * Have no cracks. Go to Step 7.
* Have no breaks.
* Make sure that the two halves cannot be pulled apart. Not OK - The connectors are not OK.

B. Inspect the connector latch tab. Repair:

A. Repair or replace the connector.

B. Verify that the repair corrected the problem.

STOP.

7. Check For Intermittent Problems If an intermittent OK - The harness passed the wiggle test.
problem exists:
A. Select the “Wiggle Test” from the diagnostic tests on Cat ® * “Status” will be If another procedure recommended this test, return to that
Electronic Technician (Cat ET). highlighted. procedure and continue testing.
* An audible beep
B. Choose the appropriate group of parameters to monitor. will be heard. STOP.

C. Press the “Start” button. Not OK - The harness did not pass the wiggle test.

D. Wiggle the harness to reproduce intermittent problems. Repair:

A. Repair the harness or connector.

B. Verify that the repair corrected the problem.

STOP.
(1) Use the 1U-5804 Crimp Tool (12-GA to 18-GA) to replace the terminal.
M0072950-04 71
Circuit Tests

i07070289

External Antenna - Test

SMCS Code: 733B-038; 7606-038

Table 21
Communication Gateway (VIMS TM A5N2 Main ECM)
MID 161

DTC Code Description System Response

1888-03 GPS Antenna - Voltage Above Normal There is a lack of communication from the GPS Antenna.

2524-03 Satellite Antenna - Voltage Above Normal There is a lack of communication from the Satellite Antenna.

4682-03 Cellular Antenna - Voltage Above Normal There is a lack of communication from the Cellular Antenna.

Note: The coax wiring between the radio and 6. Submit a DSN ticket.
external antenna cannot extend further than 4.5 m
(14.76 ft). i06902670

1. Check wiring connections from the radio to the Wiring Harness (Open Circuit)
external antenna.
- Test
a. Loose or broken wire found. Repair the
connection, perform a communication check, SMCS Code: 1408-038
and return to service.
An open circuit is a failure that results in no current
b. Wiring is OK. Proceed to Step 2. flow. An open circuit can be caused by:
2. Measure the distance from the radio to the external • Poor connections
antenna.
• Broken wires
a. If the coax wiring is over 4.5 m (14.76 ft),
replace the coax extension with a shorter
extension. Refer to Special Instruction,
REHS9757, “Installation Procedure for Product
Link PL241 Systems” for preferred coax
extension part numbers.
b. The distance from the radio to the external
antenna is less than 4.5 m (14.76 ft). Proceed
to Step 3.
3. Replace any coax extension between the radio,
and the external antenna.
a. Issue resolved. Perform a communication
check, and return to service.
b. Issue not resolved. Proceed to Step 4.
4. Replace the external antenna.
a. Issue resolved. Perform a communication
check, and return to service.
b. Issue not resolved. Proceed to Step 5.
5. Replace the radio.
a. Issue resolved. Perform a communication
check, and return to service.
b. Issue not resolved. Proceed to Step 6.
72 M0072950-04
Circuit Tests

Open Circuit Test

Table 22
Troubleshooting Steps Values Results

1. Identify Open Circuit The resistance is < OK - The resistance is < 5 Ω.

5 Ω. The circuit is not open.
A. Identify the connectors and wires in the suspect circuits.
Use the machine Electrical Schematic. STOP.

B. Turn OFF the keyswitch and the disconnect switch. Not OK - The resistance is ≥ 5K Ω.
The circuit is open(2).
C. Disconnect the component and the ECM from the
harness. Repair:

D. At one of the disconnected harness connections, place a Repair or replace the harness.
jumper wire from the suspect wire contact to frame ground.
STOP.
E. At the other connector of the harness, measure the resist-
ance from the suspect wire contact to frame ground(1).
(1) Use a calibrated digital multimeter for this check.
(2) A resistance ≥ 5 Ω but < 5K Ω, indicates a loose or corroded connection. A resistance ≥ 5K Ω indicates an open.

i06902671

Wiring Harness (Short Circuit)

- Test
SMCS Code: 1408-038
A short circuit is a circuit failure resulting in undesired
current, usually a circuit bypass across a load.
For example: a short across the lamp circuit wires
produces too much current in the wires, but no
current to the lamp. The lamp circuit is shorted.
Note: Normal circuit resistance can vary, but the
normal resistance between a particular circuit and
other unrelated circuits is always ≥ 5K Ω.
M0072950-04 73
Circuit Tests

Short Circuit Test

Table 23
Troubleshooting Test Steps Values Results

1. Identify Short Circuit All resistance is ≥ OK - All resistance is ≥ 5K Ω.

5K Ω.
A. Identify the connectors and wire numbers of the sus- STOP.
pect circuits(1).
Not OK - A resistance is < 5 Ω . There is a short between the
B. Turn OFF the keyswitch and disconnect switch. suspect wire and the low resistance wire(2).

C. Disconnect the component and ECM from the Repair:

harness.
Repair or replace the harness.
D. At the harness connector for the ECM, place a multi-
meter probe on the suspect wire contact. STOP.

E. Use the other multimeter probe to check the resist-

ance across all other ECM connector contacts and
frame ground.
(1) Use the machine Electrical Schematic.
(2) A resistance ≥ 5 Ω but < 5K Ω , indicates a loose or corroded connection. A resistance ≥ 5K Ω indicates an open.
74 M0072950-04
Testing and Adjusting

Testing And Adjusting If a system does not pass the self test, correct the
problem before operating the machine.
Section
i06902676

Testing and Adjusting Display Module - Replace

SMCS Code: 7490-510
Display module failure is rare. Prior to replacing a
display module, ensure that replacement is
i06902672 necessary. Always check that power to the display
module is available.
Self Test
Replacing a Display Module
SMCS Code: 7490-081; 7601-081
1. Turn OFF the keyswitch and the disconnect switch.
2. Remove the display module.

If the action alarm does not sound during this test
or machine monitoring displays are not function-
ing, do not operate the machine until the cause
has been corrected. Machine operation with
faulty action alarms or displays could result in in-
jury or death as any Warning Category 3 notifica-
tions will not be relayed to the operator.
To ensure the proper monitoring system operation,
check the system daily.
To check the monitoring system:
1. Turn the battery disconnect switch to the ON
position.
2. Turn the start switch key to the ON position.
The monitoring system will perform an automatic
self-diagnostic test.
The following systems are tested for
approximately one second:
• Indicators
• Gauges
3. Verify that the new display module has the correct
part number.
4. Install the new display module.
5. Connect the harness to the display module.
6. Verify that the new display module operates
properly.
i07805230
ECM Software - Install
SMCS Code: 7601-591-EK2
“Flashing” is loading software into an electronic
control module (ECM). Flashing an ECM must be
done if the ECM has been replaced. Cat® Electronic
Technician (Cat ET) contains the program WinFlash
which is used to load software into the ECM.
The following procedure is used to flash software into
an ECM. The following worksheet should be
completed prior to flashing any new VIMS TM onboard
software. The worksheet will help prevent the loss of
stored data and user settings.

• LCD displays Reference: Troubleshooting, “Service Tools”

• Action alarm
3. Verify that the following occurs:
• Gauges go to the far right positions.
Note: Verify that a copy of the current VIMS software
is available.
1. Connect the cable between the communication
adapter and the pc running Cat ET.

• Indicators illuminate momentarily. 2. Connect the cable between the communication

adapter and the machine diagnostic connector.
• Segments of the LCD displays come on
3. Use WinFlash to load the new software.
momentarily.

• Action alarm sounds.

4. If all systems pass the self test, continue machine

operation.
M0072950-04 75
Testing and Adjusting

Note: Winflash will indicate that the ECM is “BLANK” If the ECM is programmed, Cat ET will provide
if the ECM is not flashed. access to the proper ECM areas.

i06902678
8. Configure the ECM.

Reference: Testing and Adjusting, “ECM - Configure”

ECM - Replace
Note: Omitting any configuration procedure will
SMCS Code: 7601-510; 7610-510 greatly affect performance. Perform all calibration
Prior to electronic control module (ECM) procedures even if the replacement ECM was
replacement: acquired from a similar machine.

• Make sure that replacement is necessary, an ECM i06902680

is seldom the cause of a diagnostic code.
Router - Configure
• Check that power is available to the ECM, battery
voltage is required between the battery+ and SMCS Code: 7601-587; 7610-587
battery- pins of the ECM harness connector.
• Contact your Technical Communicator. VIMS TM Router Configuration in
New ECMs may or may not be pre-programmed for a
VIMSpc
particular machine. An unprogrammed ECM must be Reference: Special Instructions, REHS7342,
programmed using Cat ® Electronic Technician (Cat “Procedure To Configure VIMS 3G On Certain Cat
ET). To determine if the ECM is programmed, Products”
proceed to Step 7.
Reference: Testing and Adjusting, “ECM Software -
Install”
To replace an ECM:
1. Turn OFF the key start switch and the disconnect
switch.
2. Disconnect the harness from the ECM.
3. Remove the ECM from the machine.
4. Verify that the replacement ECM has the correct
part number.
5. Attach the replacement ECM to the machine.
6. Connect the harness to the replacement ECM.
7. Determine if the replacement ECM is programmed.
This determination can be done in two different
ways. Proceed to 7a or 7b.
a. Enter the component data display mode.
If the display shows blanks, the ECM is not
programmed. See Testing and Adjusting, “ECM
Software - Install”.
If the display shows the expected information,
the ECM is programmed. Proceed to Step 8.
b. Connect Cat ET to the machine data link
service connector. Cat ET will communicate
with the replacement ECM.
If the ECM is not programmed, Cat ET will
indicate the problem.
76 M0072950-04
Testing and Adjusting

Interface “ Eth0.20””

Illustration 51 g03693644
“Eth0.20” screen

Interface “Eth0.20” is used for the following:

• Cab connection

• For internal machine communications

• As a singular virtual network to handle the internal
machine communications

Note: Router configuration should only be set up

when changing the ECM's IP address or when using
an off-board radio.
M0072950-04 77
Testing and Adjusting

Interface “ Eth0.1.0””

Illustration 52 g03693666
“Eth0.1.0” screen

Interface “Eth0.1.0” is for the future use of a

Telematics Radio.
78 M0072950-04
Testing and Adjusting

Interface “ Eth0.11””

Illustration 53 g03693671
“Eth0.11” screen

Interface “Eth0.11” is used for the Minestar/cell i07812798

modem/site radio Ethernet connection.
This port is: Cable Connections
• Primarily configured as a default route when SMCS Code: 0785
altering the IP address through Cat® Electronic
Technician (Cat ET) or the route “webpage” tab.

• The only IP address that is editable on the ECM.

When this address is altered, a default route will be
added that consists of a destination of “0.0.0.0” and a
subnet of “0.0.0.0” . All traffic that is not pre-
configured through the internal route table (not
visible/editable by user) will by default go through this
route. The gateway is configured as the same
address as the gateway of this port. The metric
defaults to “29” and the port is also by default set to
“eth0.1.0” . More routes can be added but should not
be necessary as VIMS is directing all unknown traffic
to the gateway using the above route.

i06902683 Illustration 54 g06441888

Cab service port (Typical)
Battery - Replace
SMCS Code: 1401-510-UB
VIMS TM Electronic Control Modules (ECMs) do not
contain replaceable backup batteries.
M0072950-04 79
Testing and Adjusting

VIMS TM has a connection port available in the cab of i06902687

the truck.
Connector Contact
i07814163
Description
Off-Board Service Tool SMCS Code: 7553-WW
SMCS Code: 0785
Information that is stored in the onboard memory can
be downloaded with a service tool. The onboard
information may be downloaded to help the service
technician identify a problem needing repair.
Connect the service tool to a machine using:

• A service port in the machine cab

Note: Turn ON the master disconnect switch. The
master disconnect switch is located next to the
ground level port.
The reports supply information on various topics,
including:
• Repair management

• Repair intervals
• Site application modification
• Operator training

• Evaluation of the site

• Evaluating productivity
VIMSpc 2011A or later is used to download data from
a machine that is equipped with VIMS. VIMSpc
Media, FERV0066 allows the user to perform the
following:

• Set up machines in the database.

• View data downloaded data.
Illustration 55 g02154623
• Create graphs or tabular reports from downloaded
and historical data. Connectors

• View reports.

• Incorporate downloaded data into historical data.

Related Material and Support

A Product Support Hotline is available to assist
dealers with questions about VIMS. The Product
Support Hotline is open Monday through Friday
between 8:00 AM and 4:30 PM Central Standard
Time (CST).
Call:
• 1-800-290-1808 within the USA and parts of
Canada
• 309-675-6229 for all other locations
80 M0072950-04
Testing and Adjusting

ECM Connector Pinouts (Table 24, contd)

Table 24 Connector Pinouts for the Communication Gateway
Connector Pinouts for the Communication Gateway (VIMS TM) A5N2 ECM
(VIMS TM) A5N2 ECM Type
No. Function
No. Function Type 23 TELEMATICS RA- INPUT/OUTPUT
1 TELEMATICS RA- DIO WAKEUP
INPUT/OUTPUT
DIO TXD + (ETHER- 24
NET 1)
25
2 TELEMATICS RA- INPUT/OUTPUT
26
DIO RXD + (ETHER-
NET 1) 27 TELEMENTRY INPUT/OUTPUT
PORT TXD (RS232
3
2)
4
28
5
29
6
30
7
31 LOW PRECISION GROUND
8 CDL + INPUT/OUTPUT GPS GND (RS232
1)
9 CDL - INPUT/OUTPUT
10 MINSTAR RADIO 32
INPUT/OUTPUT
TXD + (ETHERNET 33 LOCAL CAN B + INPUT/OUTPUT
2) (TELEMETRY
PORT, HP-GPS
11 MINSTAR RADIO INPUT/OUTPUT
RADIO)
RXD + (ETHERNET
2) 34 GLOBAL CAN A + INPUT/OUTPUT
12 35 TELEMETRY PORT INPUT/OUTPUT
RXD (RS232 2)
13 LOW PRECISION INPUT/OUTPUT
GPS TXD (RS232 1) 36
14 TELEMATICS RA- INPUT/OUTPUT 37
DIO RXD- (ETHER-
NET 1) 38 HARNESS CODE 1 OUTPUT
(OPEN)
15 TELEMATICS RA- INPUT/OUTPUT
DIO TXD- (ETHER- 39 HARNESS CODE 2 OUTPUT
NET 1) (OPEN)

16 40 LOCAL CAN B SHIELD

SHIELD (TELEME-
17 TRY PORT, HP-GPS
RADIO)
18
19 CONFIGURATION INPUT 41 LOCAL CAN B - INPUT/OUTPUT
FILE OVERRIDE (TELEMETRY
(STG) PORT, HP-GPS
RADIO)
20 MINESTAR RADIO INPUT/OUTPUT
RXD- (ETHERNET 42 GLOBAL CAN A SHIELD
2) SHIELD
43 TELEMETRY PORT GROUND
21 MINESTAR RADIO INPUT/OUTPUT
GND (RS232 2)
TXD- (ETHERNET
2) 44 STRUT PRESS. INPUT
SNSR (RF)
22 LOW PRECISION INPUT/OUTPUT
GPS RXD (RS232 1)

(continued)
(continued)
M0072950-04 81
Testing and Adjusting

(Table 24, contd)

Connector Pinouts for the Communication Gateway (Table 24, contd)
(VIMS TM) A5N2 ECM
Connector Pinouts for the Communication Gateway
No. Function Type (VIMS TM) A5N2 ECM
45 STRUT PRESS. INPUT No. Function Type
SNSR (LF)
67 BATTERY - GROUND
46 STRUT PRESS. INPUT
SNSR (RR) 68 FREE ETHERNET INPUT/OUTPUT
PORT RXD -
47 STRUT PRESS. INPUT (ETHERNET 3)
SNSR (LR)
69 FREE ETHERNET INPUT/OUTPUT
48 A5N0 SW PORT 1 INPUT/OUTPUT PORT TXD -
TXD + (ETHERNET (ETHERNET 3)
4)
70 KEY SWITCH INPUT
49 A5N0 SW PORT 1 INPUT/OUTPUT
RXD + (ETHERNET
4) i06902688

50 GLOBAL CAN A - INPUT/OUTPUT Glossary of Terms

51 PAYLOAD LAMP OUTPUT
(GREEN) SMCS Code: 7601

52 PAYLOAD LAMP OUTPUT Battery Backed Up RAM – Battery Backed Up RAM

(RED) is the Random Access Memory (RAM) contained in
an electronic control that is protected by an internal
53 BATTERY + POWER battery. The data that is held in the Random Access
54 Memory will be lost if the external power is
disconnected without the internal battery.
55 FREE ETHERNET INPUT/OUTPUT
PORT TXD + Broadcast – Broadcast is a process that transfers
(ETHERNET 3) data from a mobile unit (machine or vehicle) to a
stationary location. Broadcast normally refers to
56 FREE ETHERNET INPUT/OUTPUT wireless transfer. Refer to the Radio Telemetry
PORT RXD + System. This term also describes the data link
(ETHERNET 3) communication between electronic controls. One
57
control automatically sends a message to other
controls on the data link.
58 A5N0 SW PORT 1 INPUT/OUTPUT
RXD- (ETHERNET Cat ® Data Link (CDL) – Cat® Data Link is an
4) electrical connection for communication with onboard
devices. Cat Data Link is also the medium that is
59 A5N0 SW PORT 1 INPUT/OUTPUT used for programming and troubleshooting with
TXD- (ETHERNET Caterpillar service tools.
4)
Category 1 Warning – A Category 1 Warning is a
60 red alert indicator that flashes to warn the operator
that a “Category 1 Warning” condition exists. The
61 VIMS SERVICE OUTPUT
indicator also indicates a failed machine system. A
LAMP (BLUE)
Category 1 condition needs attention by the end of
62 SCOREBOARD OUTPUT the shift.
TXD (RS232 3)
Category 2 Warning – A Category 2 Warning is a
63 SCOREBOARD OUTPUT red alert indicator that flashes to warn the operator
RXD (RS232 3) that a Category 2 condition exists. The indicator also
indicates a failed machine system. The action lamp
64 SCOREBOARD GROUND also flashes to indicate Category 2 warning. The
GND (RS232 3) presence of this category usually indicates that the
65
operator must alter the operation of the machine or
that the service technician must perform
66 maintenance. This warning most often relates to a
system temperature that is too high.

(continued)
Category 2S Warning – A Category 2S Warning is a
special version of the standard Category 2 warning
82
Testing and Adjusting
that includes a continuous action alarm. The action
alarm is used to get the attention of the operator in
situations that may be normally overlooked.
Category 3 Warning – A Category 3 Warning is a
red alert indicator that flashes to warn the operator
that a Category 3 condition exists. The indicator also
indicates a failed machine system. The action lamp
also flashes to indicate a Category 3 warning. The
action alarm sounds on and off. This warning tells the
operator to shutdown the machine.
Cat ® Electronic Technician (Cat ET) – Cat®
Electronic Technician (Cat ET) is a Windows based
program that is used to service Caterpillar products.
The software operates on a service tool (personal
computer).
CDL – Refer to Cat Data Link.
CD-ROM – Compact Disc-Read Only Memory.
Channel – Channel describes an input to an
electronic control. A channel may also be a
frequency that is used for a voice transmission and/or
the transmission of data.
Clear – Clear refers to the removal of diagnostic
information that is stored in the memory of an
electronic control. Before clearing a failure, the failure
must be on hold and the failure must not be present.
“Reset” can be used in place of “Clear”. “Clear” is the
preferred term.
Communication Adapter – A Communication
Adapter is a device that allows the service tool to
communicate with an electronic control over the Cat
Data Link. The communication adapter converts the
information on the Cat Data Link and the ATA data
link to the RS-232 format. The communication
adapter converts the RS-232 information to a format
that can be used by the Cat Data Link and the ATA
data link. The RS-232 / USB Comm Adapter 3 is
USB.
Configuration Software – Configuration Software is
the information that is provided for use by the on-
board system. This information contains specific
characteristics of the machine.
Connector – A Connector is a device that is
constructed of two pieces that mate. A connector
provides a way to disconnect circuits or separate
circuits. Connectors are also used for hydraulic
circuits or pneumatic circuits.
Cycle Time – The Cycle Time is the “elapsed time”
that is required for one “load cycle” .
Data Link – The Data Link is a circuit that is used for
digital communications. The communications occur
between electronic controls or the communications
occur between electronic controls and a service tool.
Default – A Default is the initial value of a parameter
prior to programming by the customer. A Default is
also the value of the parameter after the system has
been reset.
M0072950-04
Dialog box – A Dialog box is a window that allows
the user to exchange information needed by an
application.
Disk Operating System (DOS) – Disk Operating
System (DOS) is the software that contains the
internal operating instructions for the computer. This
software also allows the computer operator to make
manual commands. All computer systems need
some type of operating system to function.
Display – A Display is any gauge, indicator, or digital
readout that is used to display machine data.
Download – Downloading is the process of moving
or transferring stored information from an electronic
control to an off-board system such as a service tool.
See “Upload” .
Electronic Control Module (ECM) – The ECM is an
electronic control that monitors machine systems.
The control also outputs commands to drive
components. The term was formerly used to describe
an electronic engine control.
ET – Refer to Cat Electronic Technician (Cat ET).
Fill Factor – The fill factor is determined by dividing
the actual volume of the load by the maximum
volume of the load. The fill factor is expressed as a
percentage.
Flash Files – Flash Files are software programs that
contain instructions on the operation of electronic
controls. The programs are transferred from the off-
board service tool to any on-board electronic control.
Refer to “Flash Programming”.
Flash Memory – Flash Memory is solid-state
memory that is used in electronic controls. The
memory can be reprogrammed with an off-board
service tool through a data link without being
removed from the control. Other types of memory
can only be programmed outside of the control.
Flash Programming – Flash programming is a
means of programming an electronic control. Flash
programming is also used to update the software of a
control. Flash programming is done with an off-board
service tool instead of replacing the control or a
personality module. This process involves the
transfer of configuration software from the service
tool to the electronic control. Communication is done
over a data link. See “Flash Memory” and
“Uploading”.
Gage – Refer to Gauge.
Gauge – A Gauge is a type of display device. The
gauge is usually a circular shape with an indicator
needle. The gauge can be a mechanical device or a
solid-state device.
Hardware (H/W) – Hardware is the electrical
components and electronic components that make
up an electrical system.
Icon – An Icon is a symbol that is used instead of
words to convey a message in any language.
M0072950-04
Input/Output (I/O) – Input/Output (I/O) is a term that
describes the electronic circuits within an electronic
control. These circuits are used as inputs and
outputs. Input components are sensors and switches.
Output components are horns, lamps, and solenoids.
kPa – Refer to Kilopascal.
Keypad – The keypad is a panel of keys much like
the number pad used on a telephone. The keypad is
used as an interface to the onboard electrical system.
Key Start Switch – The key start switch is an
automotive start switch. The key start switch includes
the following functions: ON (relay), CRANK, and
ACCESSORY.
Kilopascal (kPa) – Kilopascal is a metric unit of
pressure measurement. A pascal is a pressure of 1
newton per square meter. For comparison, 6.89 kPa
equals 1 psi.
List box – The List box is a rectangular box with
scroll bars that often appears on a Monitoring System
Display. A List Box contains a scrollable list of items.
Selection is accomplished by clicking the desired
entry. Other list boxes permit the user to select
multiple items.
Load Cycle – The load cycle is equivalent to a “pass”
. in width. The frequency and the amplitude of the
Load Factor – The load factor is determined by
dividing the actual mass of the load by the maximum
mass of the load. The load factor is expressed as a
percentage.
Loading Software – Loading Software is the
process of transferring a program and/or
configuration into an electronic control from an off-
board service tool. See “Flash Programming” and
“Download” .
Message Center Module – The Message Center
Module is a VIMS module that contains the main
display for the operator warning system. This module
also displays information for the service technician.
Module – A Module is a shortened term for an
electronic control module. Refer to “Electronic
Control Module”.
Non-Volatile Memory (NVM) – Non-volatile memory
is a type of data storage that is unaffected by an
interruption of power. See Volatile Memory.
Off-Board – Off-Board refers to hardware and
software that is located off the machine. The
hardware and software can be temporarily connected
to the electrical system.
Onboard – Onboard is a term that refers to hardware
and software that is on the machine as part of the
electrical system.
Parameter – A Parameter is a value or a limit that is
sometimes programmable. The parameter
determines the characteristics or behavior of the
engine and/or machine electrical system. A
83
Testing and Adjusting
parameter can also refer to the gauge functions and/
or the monitored channels of information (VIMS).
Pass – A pass is the normal loading cycle of the
loading tool. The pass is composed of the following
operations: dig, lift, and dump.
Password – A password is a group of numeric or
alpha-numeric characters that restrict the access to
information in a control system.
Percent Slope – A 1 percent slope is a 1 m (3.28 ft)
change in elevation in 100 m (328 ft). A 1 percent
slope is equal to 0.57 degree slope.
Polled Data – Polled Data is data that is requested
by an electronic control. The data is not brought in
automatically.
Pounds per square inch (psi) – Pounds per square
inch is an English unit of pressure measurement.
This measurement represents the force that is
applied to 1 square inch. The value is measured in
pounds. For comparison, 1 psi equals 6.89 kPa.
Pressure Sensor – A Pressure Sensor is a device
that generates a signal proportional to the pressure
that is sensed.
Pulse Width Modulation (PWM) – A PWM signal is
a signal that is made up of a string of pulses that vary
signal remain constant.
Quad Gauge Module – The Quad Gauge Module is
a display module that contains four analog gauges.
Random Access Memory (RAM) – RAM is a type of
computer memory that is volatile. This memory is
used for the temporary storage of data.
Read Only Memory (ROM) – ROM is a type of
computer memory that is programmed during the
manufacturing process. This memory cannot be
reprogrammed later. Refer to Erasable
Programmable Read Only Memory (EPROM).
Real Time – Real-time term is used to describe the
relationship of information (events) that is based on a
true clock.
Real Time Clock (RTC) – RTC is the method that is
used by electronic controls to measure time. RTC is
based on true clock hours. Refer to the Diagnostic
Clock, “Service Meter Hours” and “Service Meter
Units”.
Reset – Reset is a command that restores memory
to a default state. The default state is usually zero.
Reset means that all the data has been removed or
erased. Refer to “Clear”.
RS-232 Data Link – The RS-232 Data Link is a serial
data link that transfers data between electronic
devices such as a personal computer and a printer.
Refer to “Serial data link”.
Scroll – To scroll is the process of showing all
available sets of event information within a digital
display area. The information is shown one set at a
84 M0072950-04
Testing and Adjusting

time. A set of event information is shown briefly. The
display will automatically advance to the next set.
After all the sets are shown, the process is repeated.
Some controls will show the message “END” before
the control repeats the process.
Sensor – A Sensor is a device that monitors the
physical condition of a machine system. The sensors
can monitor the conditions that are listed here:
pressure, temperature, flow, and mechanical
movement. The sensors convert the condition into an
electrical signal that can be understood by an
electronic control.
Serial Data Link – A Serial Data Link is a type of
data link that transfers 1 bit of data at a time. The
data link is used to transfer information. The
information is transferred between computerized
controls.
Service Hour Meter (SHM) – A Service Hour Meter
is a meter on the machine that totals the running
hours of the engine.
Service Meter Hours (SMH) – Service Meter Hours
are time increments only when the engine is running.
SMH is most often used to determine the intervals for
servicing the machine. SMH is also used to identify
the time of occurrence of an event. SMH is used as
part of the diagnostic process. Refer to Service Meter
Units.
Service Program Code (SPC) – Service Program
Codes are codes that are entered into the electrical
system by the user through the keypad. The codes
initiate the requested operation.
Service Tool – A service tool is a tool that is used to
service Caterpillar machines. A service tool most
often refers to the service equipment that is listed
here: Electronic Control Analyzer Programmer
(ECAP), Cat Electronic Technician (Cat ET), a digital
multimeter, and laptop computer.
Subsystem – A subsystem is a system that is part of
a larger system.
Telemetry – Telemetry refers to a wireless method of
broadcasting data between two points. This method
often uses radio.
VIMSpc – VIMSpc is a Windows based off-board
software product. VIMSpc software is used with a
service tool.
VIMS TM Supervisor – VIMSTM Supervisor is a
Windows based off-board software product. VIMS
Supervisor software enhances VIMSpc by providing
analysis of Fleets and single machines with
advanced capabilities of data filtering.
VIMS TM – VIMSTM is a system that is designed to
monitor all on board systems for abnormal
conditions. VIMS controls the electronic instrument
panel via a special data link.
Volatile Memory (VM) – Volatile Memory is a type of
data storage that is lost with an interruption of power.
Warning Category – A Warning Category describes
the severity of an operator warning. The warning is
based on one of three categories.
i06902689
System Schematic
SMCS Code: 7566
Note: The following schematics do not show all
details.
Reference: For the current schematic showing more
details, see Electrical Schematic, UENR4170.

Signal – A Signal is the voltage that is used to carry

information. A signal is typically sent from a sensor to
an electronic control. For example, a signal is sent
from the transmission output speed sensor (TOS) to
the transmission control.
Signal Wire – A signal wire is the harness wire that
carries the signal voltage to the electronic control.
The signal is sent by any of the following
components: sensor, switch, or any similar
components.
Source Software – Source software is software that
contains detailed operating instruction for the on-
board system. Source software is like the operating
system that is used with a personal computer.
Speedometer/Tachometer Module – This module is
a display module that contains the following
components: a speedometer for machine ground
speed, a tachometer for engine speed, and a display
for actual gear.
Store – Storing is the process used to record the
event information in an electronic control.
 2

M0072950-04(EN-US)

PAGES 85-86 1FOLDOUT(S)

M0072950-04 87
Testing and Adjusting

i07449283

System Schematic
SMCS Code: 7566

Schematics Used For Cat ®

Production Measurement
The following system schematics are correct but do
not show all details. For all details, see the complete
machine schematic.
88 M0072950-04
Testing and Adjusting

Illustration 57 g06337623
M0072950-04 89
Testing and Adjusting

Payload ECM circuit

Illustration 58 g06341782
Payload Datalink circuit
90 M0072950-04
M0072950-04
Index
B Introduction .................................................... 4, 38
Battery - Replace ................................................78
C Menu Navigation .................................................10
Cable Connections..............................................78
Circuit Tests........................................................56
Connector Contact Description.............................79
ECM Connector Pinouts ...................................80
D Off-Board Service Tool.........................................79
Data Link - Test ...................................................56
Data Link Configuration Status - Test .............. 58, 64
Determining Diagnostic Trouble Codes .................42
Using Cat® Electronic Technician (Cat ET) to
Determine Diagnostic Codes...........................42
Diagnostic Capabilities ........................................40
Cat® Electronic Technician (Cat ET) ..................40
Diagnostic Trouble Codes.............................. 42, 44
Component Identifier (CID) and Failure Mode
Identifier (FMI) Information..............................45
Display ...............................................................10
Display Module - Replace ....................................74
Replacing a Display Module .............................74
Display Modules..................................................10
E Multimeters and Checkers ................................39
ECM - Replace ...................................................75
ECM Software - Install .........................................74
Electrical Component and Connector Locations.....39
ECM ...............................................................40
Electrical Connector - Inspect...............................67
Guidelines.......................................................67
Troubleshooting Steps .....................................69
Electronic Control Module ......................................6
VIMS TM A5N2 Electronic Control Module (ECM)...6
Electronic Service Tool Does Not Communicate ....50
Emerging Symptom Information ...........................49
Event Codes .......................................................46
Troubleshooting...............................................47
VIMS TM Event Code List ...................................47
Warnings and Indications .................................46
External Antenna - Test .......................................71
F V
Features...............................................................5
Cat ® Production Measurement (CPM).................5
Feature Variations..............................................5
Types of Recorded Data .....................................5
G VIMSpc Reporting ...............................................37
General Information ........................................ 4, 38
Glossary of Terms ...............................................81
I
Important Safety Information ..................................2
91
Index Section
M
DAY MODE/NIGHT MODE Button ....................10
Payload Performance Page ..............................10
Monitoring System ................................................9
O
Related Material and Support ...........................79
Operating Hours Discrepancy ..............................49
R
Reports and Messages Not Available ...................55
Router - Configure...............................................75
VIMS TM Router Configuration in VIMSpc............75
S
Self Test .............................................................74
Service Tool Software..........................................21
Service Tools ......................................................38
Cat ® ET ..........................................................39
Connectors .....................................................39
VIMSpc ...........................................................39
Software.............................................................21
Symptom Procedures ..........................................49
Symptom Troubleshooting ...................................49
System Schematic ........................................ 84, 87
Schematics Used For Cat ® Production
Measurement ................................................87
Systems Operation Section....................................4
T
Table of Contents ..................................................3
Testing and Adjusting ..........................................74
Testing and Adjusting Section ..............................74
Trend Report ......................................................37
Troubleshooting Section ......................................38
VIMSpc Onboard Configuration............................29
Communicate With a Machine ..........................33
Downloading Data From The VIMS System ......35
Install Source Software and Configuration
Software........................................................33
Virtual Network Switch (VNS).........................29
VIMSpc Software ................................................21
Downloading Data From The Machine...............22
VIMSpc Features .............................................21
92 M0072950-04
Index Section

W
Wiring Harness (Open Circuit) - Test.....................71
Open Circuit Test .............................................72
Wiring Harness (Short Circuit) - Test .....................72
Short Circuit Test .............................................73
M0072950 CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow”, the
©2019 Caterpillar “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used
All Rights Reserved herein, are trademarks of Caterpillar and may not be used without permission.

94 September 2019