You are on page 1of 64

Precision tooling

System Trumpf

Valid from 01.02.2020 www.dietz-systeme.de


Precision tooling systems | CONTENTS

GENERAL INFORMATION Page


The Company - History ............................................................................................................................ 4
General information and machine groups .......................................................................................... 5

STANDARD TOOLS
Round | Square | Rectangle | Oblong ................................................................................................... 6 - 9
Reinforced construction ........................................................................................................................... 10
PU strippers ................................................................................................................................................ 11

SPECIAL SHAPES
Category 1 - standard grinding shape .................................................................................................. 12 - 13
Category 2 - special grinding shape ...................................................................................................... 14 - 15
Category 3 - standard EDM shape .......................................................................................................... 16 - 17
Category 4 - special EDM shape ............................................................................................................. 18

SLITTING TOOLS
With interchangeable inserts 5 x 30 ....................................................................................................... 19
With interchangeable inserts 5 x 56 ....................................................................................................... 20
With interchangeable inserts 5 x 76.2 .................................................................................................... 21
Close to form .............................................................................................................................................. 22

MULTITOOL
4-station (range up to 16 mm) ................................................................................................................ 23
6-station (range up to 10.5 mm) ............................................................................................................. 23
5-station (range up to 16 mm) ................................................................................................................ 24
10-station (range up to 10.5 mm) ........................................................................................................... 25

SPECIAL TOOL
Continuous Offset Tool ............................................................................................................................ 27
Center Punch Tool ..................................................................................................................................... 28
Knock-Out Tool - Round .......................................................................................................................... 29
Countersink Tool ....................................................................................................................................... 30
Thread Punch Tool .................................................................................................................................... 31
Bridge Tool .................................................................................................................................................. 32
Extrusion Tool ............................................................................................................................................ 33
Louver Tool ................................................................................................................................................. 34
Continuous Bending Tool ........................................................................................................................ 35
Flap Tool ...................................................................................................................................................... 36

2 www.dietz-systeme.de
Precision tooling systems | CONTENTS

SPECIAL TOOL Page


Emboss Forming Tool ................................................................................................................................ 37
Hinge Tool ................................................................................................................................................... 38
Multi Hinge Tool ......................................................................................................................................... 39
Cluster Tool ................................................................................................................................................. 40
Tool With Guided Cutting Edge ............................................................................................................... 41
Weld Boss Tool ........................................................................................................................................... 42
Bending Tool .............................................................................................................................................. 43
Countersink Forming Tool ....................................................................................................................... 44
Continious Beading Tool .......................................................................................................................... 45
Half Shear Tool ........................................................................................................................................... 46

Application Examples Special Solutions .............................................................................................. 47

Logo Tool .................................................................................................................................................... 48


Ground Symbol Tool ................................................................................................................................ 49
Ball Deburring Tool ................................................................................................................................... 50
Roller Deburring Tool ................................................................................................................................ 51

ACCESSORIES AND INFORMATION


Alignment Rings | Adapter Rings | Punch Chucks .................................................................................... 52
Cartridge | Grinding Wheel | DIETZ Cut Plus-Oil ................................................................................... 53
Shims | Adhesive Pads For Strippers ....................................................................................................... 54
PA Stripper For Scratch-Free Machining ................................................................................................. 55

INFORMATIONEN
Punch Shear Types .................................................................................................................................... 56
Punch Coatings ........................................................................................................................................... 57
Dimension / Punch Length ...................................................................................................................... 58
Grind Life ...................................................................................................................................................... 59
Punching Power.......................................................................................................................................... 59 - 61
Clearance / Die Dimension ....................................................................................................................... 61 - 62

www.dietz-systeme.de 3
Expansion of the product range with spare parts for
laser cutting machines
2019
since 1982

Expansion of the product range with press brake tools


2018 2017 2014

Corporate name changed to Dietz Systeme GmbH


and movement to Viechtach

Closure of automotive Segment


since

International expansion and cooperation network development


2013

Corporate name changes to DMW GmbH - The brand Dietz remains


2012

Company moves to its new building in Geiersthal


HISTORY

2011

Company passes the 100 employee mark


1990

Company enters the automotive industry


1986

Punch and forming tools as well as jig manufacturing


1984

First tool production for the Trumpf system


1982

The Dietz company is established in Viechtach

Ferdinand Dietz invents the AirBlow system


before
1982

The world’s first countersink tool is produced

4 www.dietz-systeme.de
General information

• Prices are ex works, plus VAT (valid since 01.02.2020).


Beyond this our sales terms and delivery conditions apply (refer to: www.dietz-systeme.de).

• Deliveries within Germany: EXW, free of charge for orders from 500.- €.

• Deliveries abroad Germany are generally EXW Viechtach.

• Punches and dies are made from the high-quality material DSECO.

Inquiry and order information


For an offer or a correct execution of the order we need details as precise as possible:
Machine type, article number, article description, size, shape, dimensions, shear types,
clearance, coating, quantity, for special tools DXF or STEP data or drawing.

Machine groups

A B C D E F G H* I* S
CN 700 CN 901 E CN 1200S Trumatic Sunimat 400 Trumatic Trumatic Trumatic Trumatic Trumatic
CN 900 CN 902 CN 1200A 20 Trumatic Trumatic 150W 20aW 190R 1000R 120R
CN 701 CS 75 CS 15 20a 150K 202K 152W 202W 200R 2000R 160R
CN 901 CS 75.2 CS 20 202M 151K 225K 180W 300W 500R 2020R
CS 20a 152K 235K 180.2W 300LW 600L 3000L Minimatic
MP 25 180K 300K 180R 300PW 3000R
MP 25D 180.2K 300LK 180.2LW 300top 5000R
180KD 300PK 180.LW 400W 6000L
180LK 400K ELX/SWIFT 7000
180.2LK 185
240
240R
250
260R

Subject to technical changes and errors! *The strippers for machine group H/I
have a different shape and
dimension than the strippers of
the other machine groups.

www.dietz-systeme.de 5
STANDARD TOOLS ROUND
d
Punches | Strippers | Dies

Punch
Size Range d Art. no. Price in EUR
0 1.0 - 6.0 DT21001
0 1.0 - 6.0 * DT22001
0 6.01 - 10.5 * DT22001
1 - 30.5 DT23001
2 - 40.0 DT25001
2 - 60.0 DT25001
2 - 76.2 DT25001
3 - 105.0 DT26001
*Shaft diameter 10.5 mm

Stripper
Size Range d Art. no. Group Price in EUR
2 - 78.2 DT28004 H/I
2 - 78.2 DT25004 A-G
3 - 106.0 DT26004 C/D / E/G
Strippers for scratch-free machining, see page 55.
PU-Stripper, see page 11.

Die
Size Range d Art. no. Price in EUR
1 - 32.0 DT21010
2 - 77.0 DT25010
3 - 107.0 DT26010

Surcharge for shear Surcharge for coatings


OPTIONS

Size Range d Price in EUR Size Range d Price in EUR


0 - 10.5
1 - 30.0 1 - 30.0
2 - 76.2 2 - 76.2
3 -105.0 3 -105.0

i
Mounting position Standard 0°.
Heavy duty punches and dies, see page 10.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

6 www.dietz-systeme.de
STANDARD TOOLS SQUARE
a
Punches | Strippers | Dies

Punch
Size Range a Art. no. Price in EUR
0 1.0 - 4.2 DT22101
0 4.21 - 7.4 DT22201
1 - 21.0 DT22301
2 - 28.0 DT22501
2 - 35.0 DT22501
2 - 42.0 DT22501
2 - 53.8 DT22501
3 - 72.0 DT22601

Stripper
Size Range a Art. no. Group Price in EUR
2 - 55.0 DT22804 H/I
2 - 55.0 DT22504 A-G
3 - 74.0 DT22604 C/D / E/G
Strippers for scratch-free machining, see page 55.
PU-Stripper, see page 11.

Die
Size Range a Art. no. Price in EUR
1 - 22.0 DT22110
2 - 54.5 DT22510
3 - 73.0 DT22610

Surcharge for shear Surcharge for coatings


OPTIONS

Size Range a Price in EUR Size Range a Price in EUR


0 - 10.5
1 - 30.0 1 - 30.0
2 - 76.2 2 - 76.2
3 -105.0 3 -105.0

i
Mounting position Standard 0°.
Heavy duty punches and dies, see page 10.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

www.dietz-systeme.de 7
e
STANDARD TOOLS RECTANGLE b

I
Punches | Strippers | Dies

Punch
Size Range e Art. no. Price in EUR
0 1.0 - 6.0 DT22101
0 6.01 - 10.5 DT22201
1 - 30.5 DT22301
2 - 40.0 DT22501
2 - 50.8 DT22501
2 - 60.0 DT22501
2 - 76.2 DT22501
3 - 105.0 DT22601

Stripper
Size Range e Art. no. Group Price in EUR
2 - 78.2 DT22804 H/I
2 - 78.2 DT22504 A-G
3 - 106.0 DT22604 C/D / E/G
Strippers for scratch-free machining, see page 55.
PU-Stripper, see page 11.

Die
Size Range e Art. no. Price in EUR
1 - 32.0 DT22110
2 - 77.0 DT22510
3 - 107.0 DT22610

Surcharge for shear Surcharge for coatings


OPTIONS

Size Range e Price in EUR Size Range e Price in EUR


0 - 10.5
1 - 30.0 1 - 30.0
2 - 76.2 2 - 76.2
3 -105.0 3 -105.0

i
Mounting position Standard 0°.
Heavy duty punches and dies, see page 10.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

8 www.dietz-systeme.de
STANDARD TOOLS OBLONG b

I
Punches | Strippers | Dies

Punch
Size Range l Art. no. Price in EUR
0 1.0 - 6.0 DT22101
0 6.01 - 10.5 DT22201
1 - 30.5 DT22301
2 - 40.0 DT22501
2 - 50.0 DT22501
2 - 60.0 DT22501
2 - 76.2 DT22501
3 - 105.0 DT22601

Stripper
Size Range l Art. no. Group Price in EUR
2 - 78.2 DT22804 H/I
2 - 78.2 DT22504 A-G
3 - 106.0 DT22604 C/D / E/G
Strippers for scratch-free machining, see page 55.
PU-Stripper, see page 11.

Die
Size Range l Art. no. Price in EUR
1 - 32.0 DT22110
2 - 77.0 DT22510
3 - 107.0 DT22610

Surcharge for shear Surcharge for coatings


OPTIONS

Size Range l Price in EUR Size Range l Price in EUR


0 - 10.5
1 - 30.0 1 - 30.0
2 - 76.2 2 - 76.2
3 -105.0 3 -105.0

i
Mounting position Standard 0°.
Heavy duty punches and dies, see page 10.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

www.dietz-systeme.de 9
HEAVY DUTY TOOLS
Punch | Die

Punch
Range Form Art. no. Price in EUR
d (- 40) Round DT23001VS
a (-28) Square DT22301VS
d (-40) Rectangle DT22301VS
l (-40) Oblong DT22301VS

Die
Range Form Art. no. Price in EUR
d (- 62) Round DT25010VS
a (-43) Square DT22510VS
Version 1
d (-62) Rectangle DT22510VS
l (-62) Oblong DT22510VS
OPTIONS

Surcharge for shear Surcharge for coatings


Size Range d Price in EUR Size Range d Price in EUR
2 - 60 2 - 60

i
Mounting position Standard 0°.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

10 www.dietz-systeme.de
STANDARD TOOLS
PU strippers

Version 1
Shape Shear type Range Art. no. Price in EUR
without shape Flat Size 0 - 6.00 mm 20 10
without shape Flat Size 0 - 10.50 mm 20 11
without shape Flat - 12.00 mm 20 12
without shape Whisper - 12.00 mm 20 13
Round Flat Size 0 - 6.00 mm 20 14
Round Flat Size 0 - 10.50 mm 20 15
Version 1 Round Flat - 12.00 mm 20 16
Round Whisper - 12.00 mm 20 17
Form Flat Size 0 - 6.00 mm 20 18
Form Flat Size 0 - 10.50 mm 20 19
Form Flat - 12.00 mm 20 20
Form Whisper - 12.00 mm 20 21

Version 2
Shape Shear type Range Art. no. Price in EUR
without shape Flat - 30.50 mm 30 10
without shape Whisper - 30.50 mm 30 11
Round Flat - 30.50 mm 30 12

Version 2 Round Whisper - 30.50 mm 30 13


Form Flat - 30.50 mm 30 14
Form Whisper - 30.50 mm 30 15

Version 3
Shape Shear type Range Art. no. Price in EUR
without shape Flat - 48.00 mm 40 10
without shape Whisper - 48.00 mm 40 11
Round Flat - 48.00 mm 40 12
Round Whisper - 48.00 mm 40 13
Version 3
Form Flat - 48.00 mm 40 14
Form Whisper - 48.00 mm 40 15

i
Flat/Whisper > 48.00 mm on request
Length of tool:
Flat : 74.00 mm | Whisper: 77.00 mm | Flat Size 0: 59.50 mm

www.dietz-systeme.de 11
SPECIAL FORM CATEGORY 1
Punches | Strippers | Dies

Punch
Size Range Art. no. Price in EUR
0A 1.00 - 6.00 22101.xx
0B 6.01 - 10.5 22201.xx
1 - 30.5 22301.xx
2A - 40.0 22501.1.xx
2B - 50.8 22501.2.xx
2C - 60.0 22501.3.xx
2D - 76.2 22501.4.xx
3 - 105.0 22601.xx

Stripper
Size Range Art. no. Group Price in EUR
2 - 78.2 22804.xx H/I
2 - 78.2 22504.xx A-G
3 - 106.0 22604.xx C/D / E/G
Strippers for scratch-free machining, see page 55.
PU Strippers on request.

Die
Size Range Art. no. Price in EUR
1 - 32.0 22110.xx
2 - 77.0 22510.xx
3 - 107.0 22610.xx

Surcharge for shear Surcharge for coatings


OPTIONS

Size Range d Price in EUR Size Range d Price in EUR


0 - 10.5
1 - 30.0 1 - 30.0
2 - 76.2 2 - 76.2
3 -105.0 3 -105.0

i
Send DXF or STEP data or drawing! Heavy duty punch and die on request.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

12 www.dietz-systeme.de
SPECIAL FORM CATEGORY 1
Possible shapes category 1

R (4x)

d
b b
a a
d
d

SF 06 SF 07 SF 10 SF 11

b
e

a
(SW)

a
a

a
b
c x 45°

SF 12 SF 13 SF 30 SF 32

i The standard position for special form is 0°. In case of discrepancy information is needed.

www.dietz-systeme.de 13
SPECIAL FORM CATEGORY 2
Punches | Strippers | Dies

Punch
Size Range d Art. no. Price in EUR
0A 1.00 - 6.00 22101.xx
0B 6.01 - 10.5 22201.xx
1 - 30.5 22301.xx
2A - 40.0 22501.1.xx
2B - 50.8 22501.2.xx
2C - 60.0 22501.3.xx
2D - 76.2 22501.4.xx
3 - 105.0 22601.xx

Stripper
Size Range d Art. no. Group Price in EUR
2 - 78.2 22804.xx H/I
2 - 78.2 22504.xx A-G
3 - 106.0 22604.xx C/D / E/G
Strippers for scratch-free machining, see page 55.
PU Strippers on request.

Die
Size Range d Art. no. Price in EUR
1 - 31.0 22110.xx
2 - 77.0 22510.xx
3 - 107.0 22610.xx

Surcharge for shear Surcharge for coatings


OPTIONS

Size Range d Price in EUR Size Range d Price in EUR


0 - 10.5
1 - 30.0 1 - 30.0
2 - 76.2 2 - 76.2
3 -105.0 3 -105.0

i
Send DXF or STEP data or drawing! Heavy duty punch and die on request.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

14 www.dietz-systeme.de
SPECIAL FORM CATEGORY 2
Possible shapes category 2

α >30° R (4x) α >30°


a
α α
α
R (2x) α
b b
b b

SF 16 SF 17 SF 18 SF 20

α >30° R (3x) R
R
α α α α

b
b b b

SF 21 SF 22 SF 23 SF 24

R1
R2 R (4x) R1
a a
a
α a
R4 R2 b
b b
R3

SF 25 SF 26 SF 29 SF 36

R R3

b R1 R2

SF 39 SF 41

i The standard position for special form is 0°. In case of discrepancy information is needed.

www.dietz-systeme.de 15
SPECIAL FORM CATEGORY 3
Punches | Strippers | Dies

Punch
Size Range d Art. no. Price in EUR
0A 1.00 - 6.00 22101.xx
0B 6.01 - 10.5 22201.xx
1 - 30.5 22301.xx
2A - 40.0 22501.1.xx
2B - 50.8 22501.2.xx
2C - 60.0 22501.3.xx
2D - 76.2 22501.4.xx
3 - 105.0 22601.xx

Stripper
Size Range d Art. no. Group Price in EUR
2 - 78.2 22804.xx H/I
2 - 78.2 22504.xx A-G
3 - 106.0 22604.xx C/D / E/G
Strippers for scratch-free machining, see page 55.
PU Strippers on request.

Die
Size Range d Art. no. Price in EUR
1 - 32.0 22110.xx
2 - 77.0 22510.xx
3 - 107.0 22610.xx

Surcharge for shear Surcharge for coatings


OPTIONS

Size Range d Price in EUR Size Range d Price in EUR


0 - 10,5
1 - 30.0 1 - 30.0
2 - 76.2 2 - 76.2
3 -105.0 3 -105.0

i
Send DXF or STEP data or drawing! Heavy duty punch and die on request.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

16 www.dietz-systeme.de
SPECIAL FORM CATEGORY 3
Possible shapes category 3

R (4x)

a d a d a

d
5

b b
b b

SF 01 SF 05 SF 08 SF 14

a
R (4x) c
b L
R (2x)

b
a a1 a a
α
R b b
b
d

SF 15 SF 19 SF 27 SF 31

b
b R+5
R
R2 a 5
5
a h R (2x)
R
R1 R
b1

SF 33 SF 28 SF 34 SF 35

(b) 30 R1
R R1 R2
d
(a) 8 b a
4x)
) 1( R2 R4 R3
(R b

SF 37 SF 38 SF 40

i The standard position for special form is 0°. In case of discrepancy information is needed.

www.dietz-systeme.de 17
SPECIAL FORM CATEGORY 4
Punches | Strippers | Dies

Punch
Size Range d Art. no. Price in EUR
0 - 10.5 22101.xx
1 - 30.5 22301.xx
2 - 76.2 22501.xx
3 - 105.0 22601.xx

Stripper
Size Range d Art. no. Group Price in EUR
2 - 78.2 22804.xx H/I
2 - 78.2 22504.xx A-G
3 - 106.0 22604.xx C/D / E/G
Strippers for scratch-free machining, see page 55.. PU Strippers on request.

Die
Size Range d Art. no. Price in EUR
1 - 32.0 22110.xx
2 - 77.0 22510.xx
3 - 107.0 22610.xx

Surcharge for shear Surcharge for coatings


OPTIONS

Size Range d Price in EUR Size Range d Price in EUR


0 - 10.5
1 - 30.0 1 - 30.0
2 - 76.2 2 - 76.2
3 -105.0 3 -105.0

Send DXF or STEP data or drawing! Heavy duty punch and die on request.

i Standard slot position: long side x-axis. In case of discrepancy information is needed.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

18 www.dietz-systeme.de
SLITTING TOOL
With interchangeable inserts 5 x 30

Complete tool
Art. no. Description Price in EUR
DT22340 Complete tool Rectangle
DT22340 Complete tool Oblong
DT22340 Complete tool trapezoid
DT22340 Complete tool double trapezoid

Top part
Art. no. Description Price in EUR
D22363-OE Punch holder

Slitting punch HSS


Art. no. Description Price in EUR
DT22360 Rectangle
DT22360 Oblong
DT22360 Trapezoid
DT22360 Double trapezoid

Stripper
Art. no. Description Price in EUR
DT22804 Rectangle/ Oblong
DT22804 Trapezoid/ Double trapezoid

Die insert
Art. no. Form Price in EUR
DT22370 Rectangle
DT22370 Oblong
DT22370 Trapezoid
DT22370 Double trapezoid

Adapter for die insert


Art. no. Insert Price in EUR
D22320-OE 5 x 30
OPTIONS

Surcharge for coating of slitting punch


Price in EUR

i For a description of the shear types and coatings. see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

www.dietz-systeme.de 19
SLITTING TOOL
With interchangeable inserts 5 x 56

Complete tool
Art. no. Form Price in EUR
DT22341 Complete tool rectangle
DT22341 Complete tool oblong
DT22341 Complete tool trapezoid
DT22341 Complete tool double trapezoid

Top part
Art. no. Description Price in EUR
D22363-OE Punch holder

Slitting punch HSS


Art. no. Form Price in EUR
DT22361 Rectangle
DT22361 Oblong
DT22361 Trapezoid
DT22361 Double trapezoid

Stripper
Art. no. Form Price in EUR
DT22804 Rectangle/ Oblong
DT22804 Trapezoid/ Double trapezoid

Die insert
Art. no. Form Price in EUR
DT22371 Rectangle
DT22371 Oblong
DT22371 Trapezoid
DT22371 Double trapezoid

Adapter for die insert


Art. no. Insert Price in EUR
D22321-OE 5 x 56
OPTIONS

Surcharge for coating of slitting punch


Price in EUR

i For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

20 www.dietz-systeme.de
SLITTING TOOL
With interchangeable inserts 5 x 76.2

Complete tool
Art. no. Form Price in EUR
DT22342 Complete tool rectangle
DT22342 Complete tool oblong
DT22342 Complete tool trapezoid
DT22342 Complete tool double trapezoid

Top part
Art. no. Description Price in EUR
D22363-OE Punch holder

Slitting punch HSS


Art. no. Form Price in EUR
DT22362 Rectangle
DT22362 Oblong
DT22362 Trapezoid
DT22362 Double trapezoid

Stripper
Art. no. Form Price in EUR
DT22804 Rectangle/ Oblong
DT22804 Trapezoid/ Double trapezoid

Die insert
Art. no. Form Price in EUR
DT22372 Rectangle
DT22372 Oblong
DT22372 Trapezoid
DT22372 Double trapezoid

Adapter for die insert


Art. no. Insert Price in EUR
D22322-OE 5 x 76.2
OPTIONS

Surcharge for coating of slitting punch


Price in EUR

i For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

www.dietz-systeme.de 21
SLITTING TOOL
Close to form

Slitting tool 5 x 30 rectangle


Art. no. Description Price in EUR
Slitting punch without
DT22301HLOKW
spring element
D22380E Spring element, incl. bolts
DT22110 Die

Slitting tool 5 x 56 rectangle


Art. no. Description Price in EUR
Slitting punch without
DT22501HLOKW
spring element
D22480E Spring element, incl. bolts
DT22510 Die

Slitting tool 5 x 76.2 rectangle


Art. no. Description Price in EUR
Slitting punch without spring
DT22501-1HLOKW
Punch element
D22580E Spring element, incl. bolts
DT22510 Die

Spring Spare part for spring elements 5 x 30 | 5 x 56 | 5 x 76.2


Art. no. Description Price in EUR
D24002-SE Bolt for spring element

i For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

22 www.dietz-systeme.de
Multitool
Punch | Die

4-Station Multitool
Range up to 16 mm
Punch
Art. no. Form Price in EUR
DT26111 Round
DT26112 Square
DT26112 Rectangle
DT26112 Oblong

Matrize
Art. no. Form Price in EUR
DT26110 Round
DT26120 Square
DT26120 Rectangle
DT26120 Oblong

6-Station Multitool
Range up to 10.5 mm
Punch
Art. no. Form Price in EUR
DT26211 Round
DT26212 Square
DT26212 Rectangle
DT26212 Oblong

Die
Art. no. Form Price in EUR
DT26210 Round
DT26220 Square
DT26220 Rectangle
DT26220 Oblong
OPTIONS

Surcharge for coatings


Price in EUR

i For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

www.dietz-systeme.de 23
Multitool
Punch | Stripper |Die

5-Station Multitool
Range up to 16 mm

Punch
Art. no. Form Price in EUR
DT26311 Round
DT26312 Square
DT26312 Rectangle
DT26312 Oblong

Die
Art. no. Form Price in EUR
DT26310 Round
DT26320 Square
DT26320 Rectangle
DT26320 Oblong

Stripper Standard
Art. no. Price in EUR
D26304-1E
Stripper close-fit (according to customer‘s drawing)
26304-2

Punch insert
Art. no. Price in EUR
D26306-1E
Die insert
D26305-1E

Complete (Punch insert / Stripper /Die insert)


Art. no. Price in EUR
D26300E
OPTIONS

Surcharge for coatings


Price in EUR

i For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

24 www.dietz-systeme.de
Multitool
Punch | Stripper | Die

10-Station Multitool
Range up to 10.5 mm

Punch
Art. no. Form Price in EUR
DT26411 Round
DT26412 Square
DT26412 Rectangle
DT26412 Oblong

Die
Art. no. Form Price in EUR
DT26410 Round
DT26420 Square
DT26420 Rectangle
DT26420 Oblong

Stripper Standard
Art. no. Price in EUR
D26404-1E
Stripper close-fit (according to customer‘s drawing)
26404-2

Punch insert
Art. no. Price in EUR
D26406-1E
Die insert
D26405-1E

Complete (Punch insert / Stripper /Die insert)


Art. no. Price in EUR
D26400E
OPTIONS

Surcharge for coatings


Price in EUR

i For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

www.dietz-systeme.de 25
SPECIAL TOOLS

There are numerous other possibilities for plastically deforming or marking sheets in addition to the standard.
On the following pages you will find a selection of special tools for the complete machining on one machine.
If you have a requirement that cannot be found on the next pages, please contact our technical sales
department. Our team will always find a solution.

SPECIAL TOOLS PAGE


Continuous Offset Tool ............................................................................................................................. 27
Center Punch Tool ...................................................................................................................................... 28
Knock-Out Tool - Round ............................................................................................................................ 29
Countersink Tool ....................................................................................................................................... 30
Thread Punch Tool ..................................................................................................................................... 31
Bridge Tool .................................................................................................................................................. 32
Extrusion Tool ............................................................................................................................................. 33
Louver Tool ................................................................................................................................................. 34
Continuous Louver Tool ........................................................................................................................ 35
Flap Tool ...................................................................................................................................................... 36
Emboss Forming Tool ................................................................................................................................ 37
Hinge Tool ................................................................................................................................................... 38
Multi Hinge Tool ......................................................................................................................................... 39
Cluster Tool ................................................................................................................................................. 40
Tool With Guided Cutting Edge ............................................................................................................... 41
Weld Boss Tool ........................................................................................................................................... 42
Bending Tool .............................................................................................................................................. 43
Countersink Forming Tool ....................................................................................................................... 44
Continious Beading Tool .......................................................................................................................... 45
Half Shear Tool ........................................................................................................................................... 46

Application Examples Special Solutions .............................................................................................. 47

Logo Tool ..................................................................................................................................................... 48


Ground Symbol Tool ................................................................................................................................. 49
Ball Deburring Tool .................................................................................................................................... 50
Roller Deburring Tool ................................................................................................................................ 51

26 www.dietz-systeme.de
CONTINUOUS OFFSET TOOL

Tool for the production of any length of deposit

Tool execution rigid incl. adjustment ring


Forming direction upwards / downwards
Type complete tool / upper part /
lower part

Key details for request and order:


• Material
• Heel height Ha in mm
• Sheet thickness s in mm
• Angle α
• Radius R1
• Radius R2
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Reinforcement of sheet metal, sheet covering,
e.g. housing construction.

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

www.dietz-systeme.de 27
CENTER PUNCH TOOL

Tool for inserting centering marks

Tool execution incl. adjustment ring


Forming direction upwards / downwards
Basisangaben

Type complete tool / marking pin /


die / replacement center point
The grain depth is 0.3 - 0.8 mm depending on the sheet thickness.

Key details for request and order:


• Material
• Sheet range in mm
0.8 - 6 mm (only machine group I)
0.8 - 3 mm / 3 - 6 mm / 6 - 8 mm
• Grain depth t
• Angle α
• Forming direction
• Distances to the adjacent forming
• Type of machine

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

28 www.dietz-systeme.de
KNOCK-OUT TOOL - ROUND

Tool for diecutting

Tool execution with integrated alignment ring


Forming direction upwards / downwards
Basisangaben

Type complete tool / upper part /


lower part

Key details for request and order:


• Material
Zusatzangaben

• Sheet thickness s in mm
• Diameter D in mm
• Number of connections
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Cable ducts, switchboard construction,
enclosure construction

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

www.dietz-systeme.de 29
COUNTERSINK TOOL

Tool for the non-cutting production of countersinks

Tool execution Spring-loaded/rigid


Forming direction upwards / downwards
Basisangaben

Type complete tool / upper part /


lower part
Basisangaben

Countersink depth depending on material, sheet thickness and type


of machine.

Key details for request and order:


• Material
• Sheet thickness s in mm
• Diameter D1 in mm
• Diameter D2 in mm
• Countersink depth t in mm
• Angle α
• Cones (with/without)
• Spring-loaded or rigid
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Countersink for screws and rivets, fastening technology

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

30 www.dietz-systeme.de
THREAD PUNCH TOOL

Tool for the production of thread embossing

Tool execution with integrated alignment ring


Forming direction upwards / downwards
Type complete tool / upper part /
lower part
A pre-punch tool is required.
(e.g. special form 05, see page 17 or round tool)

Key details for request and order:


• Material
• Sheet thickness s in mm
• Slope P in mm
• Thread size D in mm
• Core diameter d in mm
• Cones (with/without)
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Connection of sheets inserting a sheet metal screw

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

www.dietz-systeme.de 31
BRIDGE TOOL

Tool for cutting and forming of bridges

Tool execution depending on design incl. adjustment


ring or integrated alignment ring (incl.
internal ejector)
Forming direction upwards / downwards
Type complete tool / upper part /
lower part

Key details for request and order:


• Material
• Sheet thickness s in mm
• Length L in mm
• Width B in mm
• Height H in mm
• Angle α
• Radius R1
• Radius R2
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Ventilation slot, spacers, cable routing, insert

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

32 www.dietz-systeme.de
EXTRUSION TOOL

Tool for production of extrusions

Tool execution incl. adjustment ring


Forming direction upwards / downwards
Type complete tool / upper part /
lower part
Thread shaping thread forming / thread cutting

Key details for request and order:


• Material
• Sheet thickness s in mm
• Forming height H in mm (2 x Sheet thickness s, max. 5 mm)
• Thread size
• Diameter D in mm
• Radius R in mm
• Distances to the adjacent forming
• Type of machine

Application examples
Cable routing, kick plate, replacement for clinch elements,
fixation, guide for small pipes

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

www.dietz-systeme.de 33
LOUVER TOOL

Tool for production of louvers in one stroke

Tool execution incl. adjustment ring


Forming direction upward
Type complete tool / upper part /
lower part
Sheet thickness s 0.8 - 3.0 mm (Stainless steel on request)

Standard louver angular 60 x 12 x 5 mm (Art-No. DTSON228_00)


Standard louver round 60 x 12 x 5 mm (Art-No. DTSON228_01)
Special versions on request!

Key details for request and order:


• Material
• Form of louver
• Sheet thickness s in mm
• Length L in mm
• Width B in mm
• Height H in mm
• Angle α
• Distance X in mm
• Radius R1 in mm
• Radius R2 in mm
• Forming direction
• Distances to the adjacent forming
• Type of machine

Louver type A - round


Application examples
Louvers e.g. for control cabinet doors, cooling systems,
computer housings, hoods

Louver type B - angular

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

34 www.dietz-systeme.de
CONTINUOUS LOUVER TOOL

Tool for production of louvers with variable length

Tool execution rigid incl. adjustment ring


Forming direction upwards / downwards
Type complete tool / upper part /
lower part
Form of louver round

Key details for request and order:


• Material
• Sheet thickness s in mm
• Width B in mm
• Height H in mm
• Radius R in mm
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Louvers e.g. for control cabinet doors, cooling systems,
computer housings, hoods

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

www.dietz-systeme.de 35
BRACKET TOOL

Tool for cutting and forming of brackets

Tool execution with integrated alignment ring


Forming direction upwards / downwards
Type complete tool / upper part /
lower part

Key details for request and order:


• Material
• Sheet thickness s in mm
• Length L in mm
• Width B in mm
• Height H in mm
• Angle α
• Radius R1
• Radius R2
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Connection technology, fastening device, fixation, retaining
clips, card holder

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

36 www.dietz-systeme.de
EMBOSS FORMING TOOL

Tool for forming of cups

Tool execution spring-loaded / rigid incl. adjustment ring


Forming direction upwards / downwards
Type complete tool / upper part / lower part

Key details for request and order:


• Material
• Sheet thickness s in mm
• Diameter D1 in mm
• Diameter D2 in mm
• Height H in mm
• Angle α
• Radius R1
• Radius R2
• Spring-loaded or rigid
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Spacers, design e.g. sheet metal covering for facades

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

www.dietz-systeme.de 37
HINGE TOOL

Tool for production of hinges

The hinge is manufactured by using two tools:


- Bending tool incl. alignment ring
- Rolling attachment incl. alignment ring

Forming direction upwards


Type tool set/ bending tool /
rolling attachment

Key details for request and order:


• Material
• Sheet thickness s in mm
• Diameter D in mm
• Width B in mm
• Hinge length A in mm
• Distances to the adjacent forming
• Type of machine

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

38 www.dietz-systeme.de
MULTI HINGE TOOL

Tool for production of upper and lower hinge shells

Tool execution incl. adjustment ring


Forming direction upwards
Type complete tool / upper part /
lower part

Key details for request and order:


• Material
• Sheet thickness s in mm
• Diameter D in mm
• Width A in mm
• Distance X in mm
• Distances to the adjacent forming
• Type of machine

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

www.dietz-systeme.de 39
CLUSTER TOOL

Tool for production of hole patterns

Tool execution with integrated alignment ring


Type complete tool / upper part /
lower part
System changeable inserts /
in one piece
Form round, square, rectangle, oblong,
special versions
The hole pattern or sheet metal drawing (DXF or STEP) must be
RG RV
specified for the optimal design of the number of punches.

Key details for request and order:


• Material
• Sheet thickness s in mm
• Form
• Size in mm
• Number of holes
• Distances to the adjacent forming
• Type of machine

Application examples
Filter, limiting plates, louvers

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

40 www.dietz-systeme.de
TOOL WITH GUIDED CUTTING EDGE

Tool for punching openings with dimensions smaller as the sheet thickness

Punch diagonal max. 6 mm


Form round, square, rectangle, oblong,
special versions

Key details for request and order::


• Material
• Sheet thickness s in mm
• Form
• Size in mm
• Distances to the adjacent forming
• Type of machine

Advantages
• Reduction of the risk of breakage when the punch is
subjected to increased loads
• Process-reliable punching of very small geometries

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

www.dietz-systeme.de 41
WELD BOSS TOOL

Tool for forming of welding projections

Tool execution incl. adjustment ring


Forming direction upwards / downwards
Type complete tool / upper part /
lower part

Key details for request and order:


• Material
• Sheet thickness s in mm
• Diameter D in mm
• Height H in mm
• Angle α
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Design, kick plates, fixing distances

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

42 www.dietz-systeme.de
BENDING TOOL

Tool for production of 90° bends

Tool execution incl. adjustment ring


Forming direction upwards / downwards
Type complete tool / upper part

Other angles are also possible!

Key details for request and order:


• Material
• Sheet thickness s in mm
• Height H in mm
• Width B in mm
• Radius R
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Complete production of angles, complete machining of door
locks or lock cases

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

www.dietz-systeme.de 43
COUNTERSINK FORMING TOOL

Tool for production of a countersink

Tool execution spring-loaded / rigid incl. adjustment ring


Forming direction upwards / downwards
Type complete tool / upper part /
lower part

Key details for request and order::


• Material
• Sheet thickness s in mm
• Diameter D1 in mm
• Diameter D2 in mm
• Height H in mm
• Angle α
• Spring-loaded or rigid
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Countersink for countersunk screws, kick plate, water outlet

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

44 www.dietz-systeme.de
CONTINIOUS BEADING TOOL

Tool for production of continious beading

Tool execution incl. adjustment ring


Forming direction upwards / downwards
Type complete tool / upper part /
lower part

An additional tool is required to create the beginning and end


of the bead!

Key details for request and order:


• Material
• Sheet thickness s in mm
• Height H in mm
• Width B in mm
• Radius R
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Guide for cables, outlet of liquids

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

www.dietz-systeme.de 45
HALF SHEAR TOOL

Tool for production of half shear

Tool execution incl. adjustment ring


Forming direction upwards / downwards
Type complete tool / upper part /
lower part

Key details for request and order:


• Material
• Sheet thickness s in mm
• Height H in mm
• Outer diameter D
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Kick plate, locator for spot welding, centering or distance
fixation of components

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

46 www.dietz-systeme.de
APPLICATION EXAMPLES FOR SPECIAL SOLUTIONS

Do you need a tool for a special application?


Contact our sales team, we will find a solution for you!

6-fold cup Double bridge Countersink / Extrusion Half shear rectangle

Bracket double Special cup Hinge Cup with half shear

Countersink oblong Special bracket Double knockout Special bending

Bracket with beading Bracket with wave Cup with extrusion Special louver

i
Important note for inquiries
and orders:
Send DXF or STEP data or sketch!

Bracket with louver Bracket with double beading

www.dietz-systeme.de 47
LOGO TOOL

Tool for embossing logos or other symbols

Tool execution spring-loaded / rigid incl. adjustment ring


Forming direction upwards / downwards
Type complete tool / upper part /
lower part

Key details for request and order:


• Material
• Sheet thickness s in mm
• Size (L x B)
• Height H
• Spring-loaded or rigid
• Forming direction
• Distances to the adjacent forming
• Type of machine

Application examples
Logos, labeling of products

i Important note for inquiries and orders:


Send DXF or STEP data or sketch!

48 www.dietz-systeme.de
GROUND SYMBOL TOOL

Tool for embossing ground symbols

Tool execution without alignment ring Key details for request and order:
Forming direction upwards • Material
• Sheet thickness s in mm
Type complete tool /
upper part / lower part • Nominal size
• Type of machine

Earth Symbol Protective Conductor Symbol

Nenngröße 3 4 5 6 8 10 12 16 Nenngröße 3 4 5 6 8 10 12 16

a 3 4 5 6 8 10 12 16 d1 4 5 6 8 10 12 16 20

h1 2.8 3.75 4.7 5.6 7.5 9.4 11.2 15.0 a 3 4 5 6 8 10 12 16

h2 1.3 1.75 2.2 2.6 3.5 4.4 5.2 7.0 h1 2.8 3.75 4.7 5.6 7.5 9.4 11.2 15.0

h2 1.3 1.75 2.2 2.6 3.5 4.4 5.2 7.0

i
Low-voltage earth, mass and other symbols are possible!

For further symbols we need DXF or STEP data or a sketch!


Mounting position Standard 0°. In case of deviations, detailed information is required.

www.dietz-systeme.de 49
BALL DEBURRING TOOL

Deburring small and large contours, especially complex corners and holes,
directly after the punching process!

Ball Deburring Tool Advantages


Art. no. Price in EUR • Scratch-free machining
DTKUGEL_15.8 • Reducing the throughput times in production by
complete processing on one machine
• Improving the edge quality and reducing the risk of
injury during the further processing

50 www.dietz-systeme.de
ROLLER DEBURRING TOOL

Deburring of simple and large workpieces directly after the punching process!

Roller Deburring Tool Advantages


Art. no. Price in EUR • Scratch-free machining
DTROLLE • Reducing the throughput times in production by
complete processing on one machine
• Improving the edge quality and reducing the risk of
injury during the further processing

www.dietz-systeme.de 51
ACCESSORIES
Alignment rings | Adapter rings | Punch chucks

Alignment ring for cartridges with Alignment ring for cartridges with
automatic tool changer (with recess) automatic tool changer

Size Art. no. Price in EUR Size Art. no. Price in EUR
1 D20001E 2/3 D20002E

Alignment ring for manual tool change


Alignment ring for manual tool change
(with recess)

Size Art. no. Price in EUR Size Art. no. Price in EUR
1 D20003E 2/3 D20004E

Alignment ring - heavy duty Punch chuck for punching needles

Size Art. no. Price in EUR Range Art. no. Price in EUR
1 D20011E 0.5 - 6.0 D22102-ZBE
6.1 - 10.5 D22202-ZBE

Die adapter Die adapter incl. brush insert

Size Art. no. Price in EUR Size Art. no. Price in EUR
1/2 D20006-ZBE 1/2 D20006-BE

52 www.dietz-systeme.de
ACCESSORIES
Cartridge | Grinding Wheel | DIETZ Cut Plus-Oil

Cartridge

Art. no. D20092E D20090E D20091E

Description Combo (Cartridge incl. carrier) Cartridge Die carrier

Price in EUR

Grinding weel | D20093E DIETZ Cut Plus-Oil | D100101-1E


for Trumpf QuickSharp Quantity/L Price in EUR/L
1
3
5
10

Price in EUR 25

www.dietz-systeme.de 53
ACCESSORIES
Shims | Adhesive pads for strippers

Size
Size11 Die Shims Size 1
Size Thickness Art. no. Price in EUR
0.1 D21030-1E
1 0.3 D21030-3E
0.5 D21030-5E
Size
Size 22 Die Shims Size 2
0.1 D25030-1E
2 0.3 D25030-3E
0.5 D25030-5E

5 x 30 | 5 x 56 Slitting Tool Shims


Size Thickness Art. no. Price in EUR
0.1 D22321-1E
5 x 30 0.3 D22321-3E
0.5 D22321-5E
0.1 D22322-1E
5 x 56 0.3 D22322-3E
5 x 76.2
0.5 D22322-5E
0.1 D22323-1E
5 x 76.2 0.3 D22323-3E
0.5 D22323-5E

Multitool Shims Multitool Shim Sets


Price in Size Thickness Art. no. Set Price in EUR
Size Thickness Art. no.
EUR 5 station 2 x 0.1 / 2 x 0.3 / 2 x 0.5 D26330E
0,1 D26330-1E 10 station 2 x 0.1 / 2 x 0.3 / 2 x 0.5 D26430E
5 station 0,3 D26330-3E 4 station 2 x 0.1 / 2 x 0.3 / 2 x 0.5 D26130E
0.5 D26330-5E 6 station 2 x 0.1 / 2 x 0.3 / 2 x 0.5 D26230E
0,1 D26430-1E
10 station 0,3 D26430-3E
0.5 D26430-5E
0,1 D26130-1E Adhesive pad for strippers
4 station 0,3 D26130-3E Art. no. Typ Price in EUR
0.5 D26130-5E D28004-KLE without hole
0,1 D26230-1E D28004-KL-1E with hole Ø 10 mm
6 station 0,3 D26230-3E D28004-KL-2E with hole Ø 16 mm
0.5 D26230-5E

54 www.dietz-systeme.de
ACCESSORIES
PA stripper for scratch-free machining

The main advantages of the PA stripper:


• Using a PA stripper enables a better sheet surface as steel strippers
• Replaces adhesive pads

• Can be used on all machines with the tool system Trumpf

Round Form Tool Information


Size Price in Price in
Art. no. Art. no.
EUR EUR Material max. sheet thickness

Complete D28004FPA D22804FPA Carbon steel 3 mm

Stainless steel 2 mm
Ring D28004F-1-PAE D28004F-1-PAE
Aluminium 4 mm
PA insert D28004F-2-PAE D22804F-2-PAE

www.dietz-systeme.de 55
INFORMATION
Punch Shear Types

The reduction of the punching power and of the noise are the main advantages of the shear types.
Further information can be found on page 60.

Advantage Disadvantage

• Easy regrinding • Radial forces


• Shear force reduced by up to 70% • Only conditionally suitable for
WT • Reduced noise trimming
• Less deformation of components

• Easy regrinding • Not suitable for trimming


• No radial forces
DOWT • Shear force reduced by up to 35%

• Reduced corner load • Radial forces


• Less deformation of components
WTC

• No radial forces • Only viable for large, thin


• Optimum punching cut contours
2PT • Suitable for trimming • Difficult to regrind

• No radial forces • Only viable for large contours


• Optimum punching cut • Difficult to regrind
4PT • Suitable for trimming

56 www.dietz-systeme.de
INFORMATION
Punch Coatings

The surface coating has the advantage of increasing the tool life because the regrinding interval will be
reduced and the set-up process will be minimized. And also the build-up edge will be reduced.
The following table shows the available coatings:

Characteristics Application

• Forming tools for the processing of high-alloyed chrome-nickel


material and similar requirements.
Reduction of adhesive
DT+ and abrasive wear • Due to high hardness especially designed for the forming and
cutting of high-tensile sheets and forming processes with high
loading pressures.

• Maximum restistance to wear


according to high hardness of • Aluminium
the layer
• Fine blanking
HT • Cold forming
• Combination of high hardness
and an extreme friction coeffi-
cient

• Considerable reduction of
friction • Mixed processing

VT • High wear resistance • High- and low-alloyed steel


• High oxidation resistance • Galvanized sheet

www.dietz-systeme.de 57
INFORMATION
Dimension / Punch Length

For punching tools not only the dimension of the cutting geometry is important, but also the punch length and the
maximum regrinding length. The envelope circle is the most important dimension used in punching.

Envelope circle calculation (Example on rectangle)

Envelope circle = √ (a²+b²)

The envelope circle is the circle, which completly


encloses the punching geometry.

Punch length

Straight cutting surface Straight cutting surface


Punch long version Punch short version
37.8mm (77.7mm) 34.3mm (74.2mm)

Bevelled cutting surface Bevelled cutting surface


Punch WT (Whisper Tool) Punch DOWT
37.3mm (77.2mm) 37.3mm (77.2mm)

58 www.dietz-systeme.de
INFORMATION
Grind Life / Punching Power

General rule:
Width of punch = min. sheet thickness s.
If the punch dimension is smaller than the sheet thickness, the use of stamps with a guided cutting edge is
recommended.

Regrinding lengths
Tool Tool length Regrinding length
Punch flat long 37.8 mm 6.5 mm
Punch flat 34.3 mm 3.0 mm
Punch (WT /DOWT) 37.3 mm 3.0 mm
Die Size 1 18.0 mm 1.0 mm
Die Size 2 20.0 mm 1.0 mm

The punching force depends on the following factors:


• Sheet thickness
• Length of cutting edge
• Grinding of punch

Bevelled punches (WT/DOWT)


Bevelled punches are 3 mm longer than straight punches. The additional length results from the shear slope with
maximum angle of 5°.

The use of bevelled punches has clear advantages from a certain envelope circle:
• Reduced sheet warpage thanks to up to 20 % lower component stress
• Reduced sound level up to 14 dB(A) as compared to standard tools, this results in a reduction of sound by more
than 50 %.
• Reduction of the necessary punching force by up to 72% depending on the sheet thickness

www.dietz-systeme.de 59
INFORMATION
Punching Power

Punching force depending on punch grinding and sheet thickness

Sheet thickness s
Cutting surface 1 mm 2 mm 3 mm 4 mm 5 mm 6 mm 8 mm
Punch flat 100% 100% 100% 100% 100% 100% 100%
Punch DOWT 65 % 74% 80% 84% 87% 89% 92%
Punch WT 28% 44% 55% 61% 67% 70% 76%

General formula for calculating the punching force

Length of cutting edge L (mm) * Sheet thickness s (mm) * Tensile strenghts RM of material (N/mm²) * 0.9
F= --------------------------------------------------------------------------------------------------------------------------------------------
Shear factor X (only for shear slope)

Formula for Tensile strength RM


Punch round: F = (Ø * s * RM * 0.9) / X Steel: ca. 400 N/mm²

Punch square: F = (4 * a * s * RM * 0.9) / XR Stainless steel: ca. 700 N/mm²

Punch rectangle/oblong: F = ((a + b) * 2 * s * RM * 0.9) / X Aluminium: ca. 300 N/mm²

Shear factor
Sheet thickness s in mm
Shear factor X 1.0 1.5 2.0 2.5 3.0 3.5 4.0 5.0 6.0 8.0 10.0
flat 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
DOWT 1.53 1.44 1.35 1.30 1.25 1.11 1.19 1.15 1.12 1.08 ca.1.0
WT 3.50 2.66 2.25 2.00 1.83 1.71 1.62 1.5 1.41 1.31 1.25

60 www.dietz-systeme.de
INFORMATION
Punching Power / Clearance

Punching force depending on punch type and sheet thickness

max. punching
Punch type max. Sheet thickness s in mm
force
Cutting Envelope
Size in kN Punching Nibbling Material
surface circle-Ø
Mild steel: 2.0 mm
flat 0 up to 6 mm 50 unrecommended HSS
Stainless steel: 1.5 mm
Mild steel: 6.0 mm Mild steel: 3.0 mm
flat 0 6 - 10 mm 50 HSS
Stainless steel: 3.0 mm Stainless steel: unrecommended
up to max. permissible sheet up to max. permissible sheet
flat 1 max. 30 mm 200 HSS
thickness of the machine thickness of the machine
up to max. permissible sheet up to max. permissible sheet
flat 1+2 max. 76.2 mm 300 HSS oxid.
thickness of the machine thickness of the machine
DOWT up to max. permissible sheet 400 N/mm²: up to 3.0 mm
200 HSS
WT thickness of the machine 800 N/mm²: up to 2.0 mm

Clearance
The die clearance depends on the thickness and the material itself.
Die clearance is equal to the space between the punch and the die
when the punch enters the die opening.. The correct die clearance
is very important for the punching process. If thick material is
machined with a die which has too much or too little die clearance,
the cutting edge of the punch is heavily loaded. This significantly
reduces the service life of the punch because there is a risk that
splinters break out of the cutting edge.

Die clearance = Ø Die - Ø Punch = 2 x cutting gap

www.dietz-systeme.de 61
INFORMATION
Clearance / Die Dimension

Calculation of cutting clearance and die dimension

The clearance is usually around 20 % of the sheet thickness (0.2 * sheet thickness s).
For softer materials such as aluminium a clearance of 10% - 15% is recommended.

Die clearance (for 20 %) = 0.2 * Sheet thickness s

Die dimension = (0.2 * Sheet thickness s) + Punch dimension

Example:
Sheet thickness s = 1 mm, Diameter of round punch = 15 mm
Calculation diameter of die: (0.2 x 1 mm) + 15 mm = 15.2 mm
That means for a punch with diameter 15 mm is needed a die with 15.2 mm.

Clearance table with recommended values

Sheet thickness s in mm

Type of material 0.8 1 1.5 2 2.5 3 3.5 4 4.5

Aluminium 15% 0.12 0.15 0.23 0.30 0.38 0.45 0.53 0.60 0.68

Steel(400N/mm²) 20% 0.16 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90

Stainless steel (1.4301) 20% 0.16 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90

62 www.dietz-systeme.de
Quality is standard! 
To ensure the high quality of our tools, our employees always act according
to the corporate goals which have been defined together. Each of our emplo-
yees is aware of his responsibility regarding the quality of our products. From
production to sales or quality control, we are constantly working to improve
the processes and the products. The employees of Dietz Systeme GmbH aims
to offer the best service and listen always to the individual requirements of the
customers.
We are certified according to ISO 9001:2015.

Sustainability
The long durability of our tools reflects our understanding of high quality
products which support our customers‘ success and save valuable resources
through long service live. We use environmentally friendly technologies and
materials and take responsibility for the conservation of the environment and
our homeland.

We are always there for you

The satisfaction of our customers is our top priority. We communicate openly, honestly and trustingly and
are a reliable partner for our customers. Our long-term customer relationships make us proud.
Our sales staff will be happy to advise you and will always find a solution for you.
Tel. +49 (0) 9942.9489-0 | sales@dietz-systeme.de
You can find the direct contact details of our sales staff on our website:
https://www.dietz-systeme.de/en/contact/contactperson/

Visit our website www.dietz-systeme.de


Here you will find information about further tools for sheet metal processing such as
press brake tools and accessories for laser cutting systems!

Are there any news from Dietz? Just look under


https://www.dietz-systeme.de/en/actual/news/

www.dietz-systeme.de 63
Dietz Systeme GmbH Tel. +49 (0) 9942 - 9489-0
Reichsdorfer Straße 2 Fax +49 (0) 9942 - 9489-101
D-94234 Viechtach sales@dietz-systeme.de

Price, typing and print errors excepted.


All prices are quoted in Euro without VAT, packaging and freight.

Our general terms and conditions can be found on our homepage:

Valid from 01.02.2020 www.dietz-systeme.de

You might also like