Professional Documents
Culture Documents
System Trumpf
STANDARD TOOLS
Round | Square | Rectangle | Oblong ................................................................................................... 6 - 9
Reinforced construction ........................................................................................................................... 10
PU strippers ................................................................................................................................................ 11
SPECIAL SHAPES
Category 1 - standard grinding shape .................................................................................................. 12 - 13
Category 2 - special grinding shape ...................................................................................................... 14 - 15
Category 3 - standard EDM shape .......................................................................................................... 16 - 17
Category 4 - special EDM shape ............................................................................................................. 18
SLITTING TOOLS
With interchangeable inserts 5 x 30 ....................................................................................................... 19
With interchangeable inserts 5 x 56 ....................................................................................................... 20
With interchangeable inserts 5 x 76.2 .................................................................................................... 21
Close to form .............................................................................................................................................. 22
MULTITOOL
4-station (range up to 16 mm) ................................................................................................................ 23
6-station (range up to 10.5 mm) ............................................................................................................. 23
5-station (range up to 16 mm) ................................................................................................................ 24
10-station (range up to 10.5 mm) ........................................................................................................... 25
SPECIAL TOOL
Continuous Offset Tool ............................................................................................................................ 27
Center Punch Tool ..................................................................................................................................... 28
Knock-Out Tool - Round .......................................................................................................................... 29
Countersink Tool ....................................................................................................................................... 30
Thread Punch Tool .................................................................................................................................... 31
Bridge Tool .................................................................................................................................................. 32
Extrusion Tool ............................................................................................................................................ 33
Louver Tool ................................................................................................................................................. 34
Continuous Bending Tool ........................................................................................................................ 35
Flap Tool ...................................................................................................................................................... 36
2 www.dietz-systeme.de
Precision tooling systems | CONTENTS
INFORMATIONEN
Punch Shear Types .................................................................................................................................... 56
Punch Coatings ........................................................................................................................................... 57
Dimension / Punch Length ...................................................................................................................... 58
Grind Life ...................................................................................................................................................... 59
Punching Power.......................................................................................................................................... 59 - 61
Clearance / Die Dimension ....................................................................................................................... 61 - 62
www.dietz-systeme.de 3
Expansion of the product range with spare parts for
laser cutting machines
2019
since 1982
2011
4 www.dietz-systeme.de
General information
• Deliveries within Germany: EXW, free of charge for orders from 500.- €.
• Punches and dies are made from the high-quality material DSECO.
Machine groups
A B C D E F G H* I* S
CN 700 CN 901 E CN 1200S Trumatic Sunimat 400 Trumatic Trumatic Trumatic Trumatic Trumatic
CN 900 CN 902 CN 1200A 20 Trumatic Trumatic 150W 20aW 190R 1000R 120R
CN 701 CS 75 CS 15 20a 150K 202K 152W 202W 200R 2000R 160R
CN 901 CS 75.2 CS 20 202M 151K 225K 180W 300W 500R 2020R
CS 20a 152K 235K 180.2W 300LW 600L 3000L Minimatic
MP 25 180K 300K 180R 300PW 3000R
MP 25D 180.2K 300LK 180.2LW 300top 5000R
180KD 300PK 180.LW 400W 6000L
180LK 400K ELX/SWIFT 7000
180.2LK 185
240
240R
250
260R
Subject to technical changes and errors! *The strippers for machine group H/I
have a different shape and
dimension than the strippers of
the other machine groups.
www.dietz-systeme.de 5
STANDARD TOOLS ROUND
d
Punches | Strippers | Dies
Punch
Size Range d Art. no. Price in EUR
0 1.0 - 6.0 DT21001
0 1.0 - 6.0 * DT22001
0 6.01 - 10.5 * DT22001
1 - 30.5 DT23001
2 - 40.0 DT25001
2 - 60.0 DT25001
2 - 76.2 DT25001
3 - 105.0 DT26001
*Shaft diameter 10.5 mm
Stripper
Size Range d Art. no. Group Price in EUR
2 - 78.2 DT28004 H/I
2 - 78.2 DT25004 A-G
3 - 106.0 DT26004 C/D / E/G
Strippers for scratch-free machining, see page 55.
PU-Stripper, see page 11.
Die
Size Range d Art. no. Price in EUR
1 - 32.0 DT21010
2 - 77.0 DT25010
3 - 107.0 DT26010
i
Mounting position Standard 0°.
Heavy duty punches and dies, see page 10.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
6 www.dietz-systeme.de
STANDARD TOOLS SQUARE
a
Punches | Strippers | Dies
Punch
Size Range a Art. no. Price in EUR
0 1.0 - 4.2 DT22101
0 4.21 - 7.4 DT22201
1 - 21.0 DT22301
2 - 28.0 DT22501
2 - 35.0 DT22501
2 - 42.0 DT22501
2 - 53.8 DT22501
3 - 72.0 DT22601
Stripper
Size Range a Art. no. Group Price in EUR
2 - 55.0 DT22804 H/I
2 - 55.0 DT22504 A-G
3 - 74.0 DT22604 C/D / E/G
Strippers for scratch-free machining, see page 55.
PU-Stripper, see page 11.
Die
Size Range a Art. no. Price in EUR
1 - 22.0 DT22110
2 - 54.5 DT22510
3 - 73.0 DT22610
i
Mounting position Standard 0°.
Heavy duty punches and dies, see page 10.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
www.dietz-systeme.de 7
e
STANDARD TOOLS RECTANGLE b
I
Punches | Strippers | Dies
Punch
Size Range e Art. no. Price in EUR
0 1.0 - 6.0 DT22101
0 6.01 - 10.5 DT22201
1 - 30.5 DT22301
2 - 40.0 DT22501
2 - 50.8 DT22501
2 - 60.0 DT22501
2 - 76.2 DT22501
3 - 105.0 DT22601
Stripper
Size Range e Art. no. Group Price in EUR
2 - 78.2 DT22804 H/I
2 - 78.2 DT22504 A-G
3 - 106.0 DT22604 C/D / E/G
Strippers for scratch-free machining, see page 55.
PU-Stripper, see page 11.
Die
Size Range e Art. no. Price in EUR
1 - 32.0 DT22110
2 - 77.0 DT22510
3 - 107.0 DT22610
i
Mounting position Standard 0°.
Heavy duty punches and dies, see page 10.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
8 www.dietz-systeme.de
STANDARD TOOLS OBLONG b
I
Punches | Strippers | Dies
Punch
Size Range l Art. no. Price in EUR
0 1.0 - 6.0 DT22101
0 6.01 - 10.5 DT22201
1 - 30.5 DT22301
2 - 40.0 DT22501
2 - 50.0 DT22501
2 - 60.0 DT22501
2 - 76.2 DT22501
3 - 105.0 DT22601
Stripper
Size Range l Art. no. Group Price in EUR
2 - 78.2 DT22804 H/I
2 - 78.2 DT22504 A-G
3 - 106.0 DT22604 C/D / E/G
Strippers for scratch-free machining, see page 55.
PU-Stripper, see page 11.
Die
Size Range l Art. no. Price in EUR
1 - 32.0 DT22110
2 - 77.0 DT22510
3 - 107.0 DT22610
i
Mounting position Standard 0°.
Heavy duty punches and dies, see page 10.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
www.dietz-systeme.de 9
HEAVY DUTY TOOLS
Punch | Die
Punch
Range Form Art. no. Price in EUR
d (- 40) Round DT23001VS
a (-28) Square DT22301VS
d (-40) Rectangle DT22301VS
l (-40) Oblong DT22301VS
Die
Range Form Art. no. Price in EUR
d (- 62) Round DT25010VS
a (-43) Square DT22510VS
Version 1
d (-62) Rectangle DT22510VS
l (-62) Oblong DT22510VS
OPTIONS
i
Mounting position Standard 0°.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
10 www.dietz-systeme.de
STANDARD TOOLS
PU strippers
Version 1
Shape Shear type Range Art. no. Price in EUR
without shape Flat Size 0 - 6.00 mm 20 10
without shape Flat Size 0 - 10.50 mm 20 11
without shape Flat - 12.00 mm 20 12
without shape Whisper - 12.00 mm 20 13
Round Flat Size 0 - 6.00 mm 20 14
Round Flat Size 0 - 10.50 mm 20 15
Version 1 Round Flat - 12.00 mm 20 16
Round Whisper - 12.00 mm 20 17
Form Flat Size 0 - 6.00 mm 20 18
Form Flat Size 0 - 10.50 mm 20 19
Form Flat - 12.00 mm 20 20
Form Whisper - 12.00 mm 20 21
Version 2
Shape Shear type Range Art. no. Price in EUR
without shape Flat - 30.50 mm 30 10
without shape Whisper - 30.50 mm 30 11
Round Flat - 30.50 mm 30 12
Version 3
Shape Shear type Range Art. no. Price in EUR
without shape Flat - 48.00 mm 40 10
without shape Whisper - 48.00 mm 40 11
Round Flat - 48.00 mm 40 12
Round Whisper - 48.00 mm 40 13
Version 3
Form Flat - 48.00 mm 40 14
Form Whisper - 48.00 mm 40 15
i
Flat/Whisper > 48.00 mm on request
Length of tool:
Flat : 74.00 mm | Whisper: 77.00 mm | Flat Size 0: 59.50 mm
www.dietz-systeme.de 11
SPECIAL FORM CATEGORY 1
Punches | Strippers | Dies
Punch
Size Range Art. no. Price in EUR
0A 1.00 - 6.00 22101.xx
0B 6.01 - 10.5 22201.xx
1 - 30.5 22301.xx
2A - 40.0 22501.1.xx
2B - 50.8 22501.2.xx
2C - 60.0 22501.3.xx
2D - 76.2 22501.4.xx
3 - 105.0 22601.xx
Stripper
Size Range Art. no. Group Price in EUR
2 - 78.2 22804.xx H/I
2 - 78.2 22504.xx A-G
3 - 106.0 22604.xx C/D / E/G
Strippers for scratch-free machining, see page 55.
PU Strippers on request.
Die
Size Range Art. no. Price in EUR
1 - 32.0 22110.xx
2 - 77.0 22510.xx
3 - 107.0 22610.xx
i
Send DXF or STEP data or drawing! Heavy duty punch and die on request.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
12 www.dietz-systeme.de
SPECIAL FORM CATEGORY 1
Possible shapes category 1
R (4x)
d
b b
a a
d
d
SF 06 SF 07 SF 10 SF 11
b
e
a
(SW)
a
a
a
b
c x 45°
SF 12 SF 13 SF 30 SF 32
i The standard position for special form is 0°. In case of discrepancy information is needed.
www.dietz-systeme.de 13
SPECIAL FORM CATEGORY 2
Punches | Strippers | Dies
Punch
Size Range d Art. no. Price in EUR
0A 1.00 - 6.00 22101.xx
0B 6.01 - 10.5 22201.xx
1 - 30.5 22301.xx
2A - 40.0 22501.1.xx
2B - 50.8 22501.2.xx
2C - 60.0 22501.3.xx
2D - 76.2 22501.4.xx
3 - 105.0 22601.xx
Stripper
Size Range d Art. no. Group Price in EUR
2 - 78.2 22804.xx H/I
2 - 78.2 22504.xx A-G
3 - 106.0 22604.xx C/D / E/G
Strippers for scratch-free machining, see page 55.
PU Strippers on request.
Die
Size Range d Art. no. Price in EUR
1 - 31.0 22110.xx
2 - 77.0 22510.xx
3 - 107.0 22610.xx
i
Send DXF or STEP data or drawing! Heavy duty punch and die on request.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
14 www.dietz-systeme.de
SPECIAL FORM CATEGORY 2
Possible shapes category 2
SF 16 SF 17 SF 18 SF 20
α >30° R (3x) R
R
α α α α
b
b b b
SF 21 SF 22 SF 23 SF 24
R1
R2 R (4x) R1
a a
a
α a
R4 R2 b
b b
R3
SF 25 SF 26 SF 29 SF 36
R R3
b R1 R2
SF 39 SF 41
i The standard position for special form is 0°. In case of discrepancy information is needed.
www.dietz-systeme.de 15
SPECIAL FORM CATEGORY 3
Punches | Strippers | Dies
Punch
Size Range d Art. no. Price in EUR
0A 1.00 - 6.00 22101.xx
0B 6.01 - 10.5 22201.xx
1 - 30.5 22301.xx
2A - 40.0 22501.1.xx
2B - 50.8 22501.2.xx
2C - 60.0 22501.3.xx
2D - 76.2 22501.4.xx
3 - 105.0 22601.xx
Stripper
Size Range d Art. no. Group Price in EUR
2 - 78.2 22804.xx H/I
2 - 78.2 22504.xx A-G
3 - 106.0 22604.xx C/D / E/G
Strippers for scratch-free machining, see page 55.
PU Strippers on request.
Die
Size Range d Art. no. Price in EUR
1 - 32.0 22110.xx
2 - 77.0 22510.xx
3 - 107.0 22610.xx
i
Send DXF or STEP data or drawing! Heavy duty punch and die on request.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
16 www.dietz-systeme.de
SPECIAL FORM CATEGORY 3
Possible shapes category 3
R (4x)
a d a d a
d
5
b b
b b
SF 01 SF 05 SF 08 SF 14
a
R (4x) c
b L
R (2x)
b
a a1 a a
α
R b b
b
d
SF 15 SF 19 SF 27 SF 31
b
b R+5
R
R2 a 5
5
a h R (2x)
R
R1 R
b1
SF 33 SF 28 SF 34 SF 35
(b) 30 R1
R R1 R2
d
(a) 8 b a
4x)
) 1( R2 R4 R3
(R b
SF 37 SF 38 SF 40
i The standard position for special form is 0°. In case of discrepancy information is needed.
www.dietz-systeme.de 17
SPECIAL FORM CATEGORY 4
Punches | Strippers | Dies
Punch
Size Range d Art. no. Price in EUR
0 - 10.5 22101.xx
1 - 30.5 22301.xx
2 - 76.2 22501.xx
3 - 105.0 22601.xx
Stripper
Size Range d Art. no. Group Price in EUR
2 - 78.2 22804.xx H/I
2 - 78.2 22504.xx A-G
3 - 106.0 22604.xx C/D / E/G
Strippers for scratch-free machining, see page 55.. PU Strippers on request.
Die
Size Range d Art. no. Price in EUR
1 - 32.0 22110.xx
2 - 77.0 22510.xx
3 - 107.0 22610.xx
Send DXF or STEP data or drawing! Heavy duty punch and die on request.
i Standard slot position: long side x-axis. In case of discrepancy information is needed.
For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
18 www.dietz-systeme.de
SLITTING TOOL
With interchangeable inserts 5 x 30
Complete tool
Art. no. Description Price in EUR
DT22340 Complete tool Rectangle
DT22340 Complete tool Oblong
DT22340 Complete tool trapezoid
DT22340 Complete tool double trapezoid
Top part
Art. no. Description Price in EUR
D22363-OE Punch holder
Stripper
Art. no. Description Price in EUR
DT22804 Rectangle/ Oblong
DT22804 Trapezoid/ Double trapezoid
Die insert
Art. no. Form Price in EUR
DT22370 Rectangle
DT22370 Oblong
DT22370 Trapezoid
DT22370 Double trapezoid
i For a description of the shear types and coatings. see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
www.dietz-systeme.de 19
SLITTING TOOL
With interchangeable inserts 5 x 56
Complete tool
Art. no. Form Price in EUR
DT22341 Complete tool rectangle
DT22341 Complete tool oblong
DT22341 Complete tool trapezoid
DT22341 Complete tool double trapezoid
Top part
Art. no. Description Price in EUR
D22363-OE Punch holder
Stripper
Art. no. Form Price in EUR
DT22804 Rectangle/ Oblong
DT22804 Trapezoid/ Double trapezoid
Die insert
Art. no. Form Price in EUR
DT22371 Rectangle
DT22371 Oblong
DT22371 Trapezoid
DT22371 Double trapezoid
i For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
20 www.dietz-systeme.de
SLITTING TOOL
With interchangeable inserts 5 x 76.2
Complete tool
Art. no. Form Price in EUR
DT22342 Complete tool rectangle
DT22342 Complete tool oblong
DT22342 Complete tool trapezoid
DT22342 Complete tool double trapezoid
Top part
Art. no. Description Price in EUR
D22363-OE Punch holder
Stripper
Art. no. Form Price in EUR
DT22804 Rectangle/ Oblong
DT22804 Trapezoid/ Double trapezoid
Die insert
Art. no. Form Price in EUR
DT22372 Rectangle
DT22372 Oblong
DT22372 Trapezoid
DT22372 Double trapezoid
i For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
www.dietz-systeme.de 21
SLITTING TOOL
Close to form
i For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
22 www.dietz-systeme.de
Multitool
Punch | Die
4-Station Multitool
Range up to 16 mm
Punch
Art. no. Form Price in EUR
DT26111 Round
DT26112 Square
DT26112 Rectangle
DT26112 Oblong
Matrize
Art. no. Form Price in EUR
DT26110 Round
DT26120 Square
DT26120 Rectangle
DT26120 Oblong
6-Station Multitool
Range up to 10.5 mm
Punch
Art. no. Form Price in EUR
DT26211 Round
DT26212 Square
DT26212 Rectangle
DT26212 Oblong
Die
Art. no. Form Price in EUR
DT26210 Round
DT26220 Square
DT26220 Rectangle
DT26220 Oblong
OPTIONS
i For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
www.dietz-systeme.de 23
Multitool
Punch | Stripper |Die
5-Station Multitool
Range up to 16 mm
Punch
Art. no. Form Price in EUR
DT26311 Round
DT26312 Square
DT26312 Rectangle
DT26312 Oblong
Die
Art. no. Form Price in EUR
DT26310 Round
DT26320 Square
DT26320 Rectangle
DT26320 Oblong
Stripper Standard
Art. no. Price in EUR
D26304-1E
Stripper close-fit (according to customer‘s drawing)
26304-2
Punch insert
Art. no. Price in EUR
D26306-1E
Die insert
D26305-1E
i For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
24 www.dietz-systeme.de
Multitool
Punch | Stripper | Die
10-Station Multitool
Range up to 10.5 mm
Punch
Art. no. Form Price in EUR
DT26411 Round
DT26412 Square
DT26412 Rectangle
DT26412 Oblong
Die
Art. no. Form Price in EUR
DT26410 Round
DT26420 Square
DT26420 Rectangle
DT26420 Oblong
Stripper Standard
Art. no. Price in EUR
D26404-1E
Stripper close-fit (according to customer‘s drawing)
26404-2
Punch insert
Art. no. Price in EUR
D26406-1E
Die insert
D26405-1E
i For a description of the shear types and coatings, see page 56 and 57.
Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.
www.dietz-systeme.de 25
SPECIAL TOOLS
There are numerous other possibilities for plastically deforming or marking sheets in addition to the standard.
On the following pages you will find a selection of special tools for the complete machining on one machine.
If you have a requirement that cannot be found on the next pages, please contact our technical sales
department. Our team will always find a solution.
26 www.dietz-systeme.de
CONTINUOUS OFFSET TOOL
Application examples
Reinforcement of sheet metal, sheet covering,
e.g. housing construction.
www.dietz-systeme.de 27
CENTER PUNCH TOOL
28 www.dietz-systeme.de
KNOCK-OUT TOOL - ROUND
• Sheet thickness s in mm
• Diameter D in mm
• Number of connections
• Forming direction
• Distances to the adjacent forming
• Type of machine
Application examples
Cable ducts, switchboard construction,
enclosure construction
www.dietz-systeme.de 29
COUNTERSINK TOOL
Application examples
Countersink for screws and rivets, fastening technology
30 www.dietz-systeme.de
THREAD PUNCH TOOL
Application examples
Connection of sheets inserting a sheet metal screw
www.dietz-systeme.de 31
BRIDGE TOOL
Application examples
Ventilation slot, spacers, cable routing, insert
32 www.dietz-systeme.de
EXTRUSION TOOL
Application examples
Cable routing, kick plate, replacement for clinch elements,
fixation, guide for small pipes
www.dietz-systeme.de 33
LOUVER TOOL
34 www.dietz-systeme.de
CONTINUOUS LOUVER TOOL
Application examples
Louvers e.g. for control cabinet doors, cooling systems,
computer housings, hoods
www.dietz-systeme.de 35
BRACKET TOOL
Application examples
Connection technology, fastening device, fixation, retaining
clips, card holder
36 www.dietz-systeme.de
EMBOSS FORMING TOOL
Application examples
Spacers, design e.g. sheet metal covering for facades
www.dietz-systeme.de 37
HINGE TOOL
38 www.dietz-systeme.de
MULTI HINGE TOOL
www.dietz-systeme.de 39
CLUSTER TOOL
Application examples
Filter, limiting plates, louvers
40 www.dietz-systeme.de
TOOL WITH GUIDED CUTTING EDGE
Tool for punching openings with dimensions smaller as the sheet thickness
Advantages
• Reduction of the risk of breakage when the punch is
subjected to increased loads
• Process-reliable punching of very small geometries
www.dietz-systeme.de 41
WELD BOSS TOOL
Application examples
Design, kick plates, fixing distances
42 www.dietz-systeme.de
BENDING TOOL
Application examples
Complete production of angles, complete machining of door
locks or lock cases
www.dietz-systeme.de 43
COUNTERSINK FORMING TOOL
Application examples
Countersink for countersunk screws, kick plate, water outlet
44 www.dietz-systeme.de
CONTINIOUS BEADING TOOL
Application examples
Guide for cables, outlet of liquids
www.dietz-systeme.de 45
HALF SHEAR TOOL
Application examples
Kick plate, locator for spot welding, centering or distance
fixation of components
46 www.dietz-systeme.de
APPLICATION EXAMPLES FOR SPECIAL SOLUTIONS
Bracket with beading Bracket with wave Cup with extrusion Special louver
i
Important note for inquiries
and orders:
Send DXF or STEP data or sketch!
www.dietz-systeme.de 47
LOGO TOOL
Application examples
Logos, labeling of products
48 www.dietz-systeme.de
GROUND SYMBOL TOOL
Tool execution without alignment ring Key details for request and order:
Forming direction upwards • Material
• Sheet thickness s in mm
Type complete tool /
upper part / lower part • Nominal size
• Type of machine
Nenngröße 3 4 5 6 8 10 12 16 Nenngröße 3 4 5 6 8 10 12 16
a 3 4 5 6 8 10 12 16 d1 4 5 6 8 10 12 16 20
h2 1.3 1.75 2.2 2.6 3.5 4.4 5.2 7.0 h1 2.8 3.75 4.7 5.6 7.5 9.4 11.2 15.0
i
Low-voltage earth, mass and other symbols are possible!
www.dietz-systeme.de 49
BALL DEBURRING TOOL
Deburring small and large contours, especially complex corners and holes,
directly after the punching process!
50 www.dietz-systeme.de
ROLLER DEBURRING TOOL
Deburring of simple and large workpieces directly after the punching process!
www.dietz-systeme.de 51
ACCESSORIES
Alignment rings | Adapter rings | Punch chucks
Alignment ring for cartridges with Alignment ring for cartridges with
automatic tool changer (with recess) automatic tool changer
Size Art. no. Price in EUR Size Art. no. Price in EUR
1 D20001E 2/3 D20002E
Size Art. no. Price in EUR Size Art. no. Price in EUR
1 D20003E 2/3 D20004E
Size Art. no. Price in EUR Range Art. no. Price in EUR
1 D20011E 0.5 - 6.0 D22102-ZBE
6.1 - 10.5 D22202-ZBE
Size Art. no. Price in EUR Size Art. no. Price in EUR
1/2 D20006-ZBE 1/2 D20006-BE
52 www.dietz-systeme.de
ACCESSORIES
Cartridge | Grinding Wheel | DIETZ Cut Plus-Oil
Cartridge
Price in EUR
Price in EUR 25
www.dietz-systeme.de 53
ACCESSORIES
Shims | Adhesive pads for strippers
Size
Size11 Die Shims Size 1
Size Thickness Art. no. Price in EUR
0.1 D21030-1E
1 0.3 D21030-3E
0.5 D21030-5E
Size
Size 22 Die Shims Size 2
0.1 D25030-1E
2 0.3 D25030-3E
0.5 D25030-5E
54 www.dietz-systeme.de
ACCESSORIES
PA stripper for scratch-free machining
Stainless steel 2 mm
Ring D28004F-1-PAE D28004F-1-PAE
Aluminium 4 mm
PA insert D28004F-2-PAE D22804F-2-PAE
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INFORMATION
Punch Shear Types
The reduction of the punching power and of the noise are the main advantages of the shear types.
Further information can be found on page 60.
Advantage Disadvantage
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INFORMATION
Punch Coatings
The surface coating has the advantage of increasing the tool life because the regrinding interval will be
reduced and the set-up process will be minimized. And also the build-up edge will be reduced.
The following table shows the available coatings:
Characteristics Application
• Considerable reduction of
friction • Mixed processing
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INFORMATION
Dimension / Punch Length
For punching tools not only the dimension of the cutting geometry is important, but also the punch length and the
maximum regrinding length. The envelope circle is the most important dimension used in punching.
Punch length
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INFORMATION
Grind Life / Punching Power
General rule:
Width of punch = min. sheet thickness s.
If the punch dimension is smaller than the sheet thickness, the use of stamps with a guided cutting edge is
recommended.
Regrinding lengths
Tool Tool length Regrinding length
Punch flat long 37.8 mm 6.5 mm
Punch flat 34.3 mm 3.0 mm
Punch (WT /DOWT) 37.3 mm 3.0 mm
Die Size 1 18.0 mm 1.0 mm
Die Size 2 20.0 mm 1.0 mm
The use of bevelled punches has clear advantages from a certain envelope circle:
• Reduced sheet warpage thanks to up to 20 % lower component stress
• Reduced sound level up to 14 dB(A) as compared to standard tools, this results in a reduction of sound by more
than 50 %.
• Reduction of the necessary punching force by up to 72% depending on the sheet thickness
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INFORMATION
Punching Power
Sheet thickness s
Cutting surface 1 mm 2 mm 3 mm 4 mm 5 mm 6 mm 8 mm
Punch flat 100% 100% 100% 100% 100% 100% 100%
Punch DOWT 65 % 74% 80% 84% 87% 89% 92%
Punch WT 28% 44% 55% 61% 67% 70% 76%
Length of cutting edge L (mm) * Sheet thickness s (mm) * Tensile strenghts RM of material (N/mm²) * 0.9
F= --------------------------------------------------------------------------------------------------------------------------------------------
Shear factor X (only for shear slope)
Shear factor
Sheet thickness s in mm
Shear factor X 1.0 1.5 2.0 2.5 3.0 3.5 4.0 5.0 6.0 8.0 10.0
flat 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
DOWT 1.53 1.44 1.35 1.30 1.25 1.11 1.19 1.15 1.12 1.08 ca.1.0
WT 3.50 2.66 2.25 2.00 1.83 1.71 1.62 1.5 1.41 1.31 1.25
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INFORMATION
Punching Power / Clearance
max. punching
Punch type max. Sheet thickness s in mm
force
Cutting Envelope
Size in kN Punching Nibbling Material
surface circle-Ø
Mild steel: 2.0 mm
flat 0 up to 6 mm 50 unrecommended HSS
Stainless steel: 1.5 mm
Mild steel: 6.0 mm Mild steel: 3.0 mm
flat 0 6 - 10 mm 50 HSS
Stainless steel: 3.0 mm Stainless steel: unrecommended
up to max. permissible sheet up to max. permissible sheet
flat 1 max. 30 mm 200 HSS
thickness of the machine thickness of the machine
up to max. permissible sheet up to max. permissible sheet
flat 1+2 max. 76.2 mm 300 HSS oxid.
thickness of the machine thickness of the machine
DOWT up to max. permissible sheet 400 N/mm²: up to 3.0 mm
200 HSS
WT thickness of the machine 800 N/mm²: up to 2.0 mm
Clearance
The die clearance depends on the thickness and the material itself.
Die clearance is equal to the space between the punch and the die
when the punch enters the die opening.. The correct die clearance
is very important for the punching process. If thick material is
machined with a die which has too much or too little die clearance,
the cutting edge of the punch is heavily loaded. This significantly
reduces the service life of the punch because there is a risk that
splinters break out of the cutting edge.
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INFORMATION
Clearance / Die Dimension
The clearance is usually around 20 % of the sheet thickness (0.2 * sheet thickness s).
For softer materials such as aluminium a clearance of 10% - 15% is recommended.
Example:
Sheet thickness s = 1 mm, Diameter of round punch = 15 mm
Calculation diameter of die: (0.2 x 1 mm) + 15 mm = 15.2 mm
That means for a punch with diameter 15 mm is needed a die with 15.2 mm.
Sheet thickness s in mm
Aluminium 15% 0.12 0.15 0.23 0.30 0.38 0.45 0.53 0.60 0.68
Steel(400N/mm²) 20% 0.16 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90
Stainless steel (1.4301) 20% 0.16 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90
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Quality is standard!
To ensure the high quality of our tools, our employees always act according
to the corporate goals which have been defined together. Each of our emplo-
yees is aware of his responsibility regarding the quality of our products. From
production to sales or quality control, we are constantly working to improve
the processes and the products. The employees of Dietz Systeme GmbH aims
to offer the best service and listen always to the individual requirements of the
customers.
We are certified according to ISO 9001:2015.
Sustainability
The long durability of our tools reflects our understanding of high quality
products which support our customers‘ success and save valuable resources
through long service live. We use environmentally friendly technologies and
materials and take responsibility for the conservation of the environment and
our homeland.
The satisfaction of our customers is our top priority. We communicate openly, honestly and trustingly and
are a reliable partner for our customers. Our long-term customer relationships make us proud.
Our sales staff will be happy to advise you and will always find a solution for you.
Tel. +49 (0) 9942.9489-0 | sales@dietz-systeme.de
You can find the direct contact details of our sales staff on our website:
https://www.dietz-systeme.de/en/contact/contactperson/
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Dietz Systeme GmbH Tel. +49 (0) 9942 - 9489-0
Reichsdorfer Straße 2 Fax +49 (0) 9942 - 9489-101
D-94234 Viechtach sales@dietz-systeme.de