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AMERICAN INSTITUTE OF STEEL CONSTRUCTION, INC.

101 Park Avenue/ New York, New York 10017/ MUrray Hili 5-7374

December 1964

Dear Reader:

I want to call your attention to three articles in the issue of Modern


Steel Construction which you are holding:

1. America's Most Beautiful Steel Bridges

Italy's Ponte-Vecchio, England's Tower Bridge, Spain's Puente del


Diablo--classic bridges, all of them, works of beauty inherited
from other times. America's bridges, stronger and even more dur-
able than those famous landmarks, are also often more beautiful
in the way they blend with their surroundings. Which will last?
Which will represent to future generations the best bridges of
these times? This article offers a hint; it presents the twenty
winners of the AISC 1963-64 Prize Bridge Competition--all chosen
by an eminent jury of designers and editors for their success in
combining aesthetics and utility.

2. Tulsa's New Assembly Center

Problem: Given an outstanding design (by Edward Durell Stone) for


s new assembly center, find a way to build it when estimates far
exceed allocated funds. Solution: Redesign it. Tulsa did--and
saved $1,000,000. With steel, of course.

3. The New San Francisco Subway System

San Francisco is one city that's doing somethin& about the ever-
tightening stranglehold of automobile traffic. The city has begun
work on a 75-mile rapid transit system to cost about a billion
dollars. Sleek, modern, quiet trains will speed commuters at up
to 70 mph in an effort to entice motorists away from the city's
congested roads. This story tells how the system was designed and
how it's being built.

y yours,
, . ~ (

----~~~-~{?( ~
A• . • Hattd, Editor
Modern Steel Construction

P. S. Modern Steel Construction is available on request, without charge,


to professional architects and engineers. Please write, on your


letterhead, to the American Institute of Steel Construction, Inc.,
101 Park Avenue, New York, N. Y., 10017, Room 1501.

Steel STANDS for the future


I. Iflfi.I-64 Prill' Brid(JrB .... 3
2. Sfln Franrisro'/J ..Y ( 11'
SufI/cay SI/.• /('III . . . • . . . . • • R
.1. JI/l1I" /0 Salr'fI!/C (I
"UBdrss" [,fI/ •••....•.••• 10
MODERN 3m~'-,.
CONSTRUCTION
Published by
VOLUME IV NUMBER 4 I FOURTH QUARTER 1964

American Institute
of Steel Construction CONTENTS

101 Park Avenue, New York, N. Y. 10017


1963-64 Prize Bridges 3

San Francisco's New Subway System 8


Robert C. Palmer, President
How to Salvage a "Useless" Lot 10
J. Philip Murphy, First Vice President
Eugene J. Pidgeon, Second Vice President Redesign Saves Tulsa Assembly $1,000,000 12
William R. Jackson, Treasurer
John K. Edmonds, Costs of Structural Systems for
Executive Vice President Industrial Buildings 14
Leslie H. Gillette,
Assistant Executive Vice President Index to Modern Steel Construction: 1961-1964 16
M. Harvey Smedley
Counsel and Secretary

EDITORIAL STAFF 1964 AISC Research Fellows Are Named


A. M. Haltal, Editor Two young 1nen - one from Erie, Pa., the other from
Olindo Grossi, FAIA, Architectural Little Rock, Ark -have won the first in the series of re-
Editor
sea1·ch Fellowships established this year by A ISC. The
awards, valued at $2,000 each, are made on the basis of
choice 0/ 1"€search project, undergraduate performance,
REGIONAL OFFICES
and ,·ecommendation 0/ college authorities.
Atlanta, Georgia John Hendrich 0/ Erie, a graduate 0/ Stanford Uni-
Birmingham, Alabama
Boston, Massachusetts t'ersity, will concentrate on "Earthquake and Blast Effects
Chicago, Illinois on Steel Frame Structures" at M.l.T.
Cleveland, Ohio George R. Motley 0/ Little Rock, will devote his studies
Columbus, Ohio
10 an evaluation 0/ the deSign l,,·ocedures affecting steel
Dallas. Texas
Denver, Colorado col1l11ln base plate design. A graduate of the Unive1·sity of
Detroit, Michigan A rka nsas, Mr. Motley will continue his graciaute work there.
Charlotte, North Carolina The Institute will make an additional $2,000 Fellowship
Hartford. Connecticut
Houston, Texas Awm·d each year for the next three yea1·S until a total 0/
Los Angeles, California $10,000 a yea1· is awarded to five Fellowship winne1·s.
Memphis, Tennessee
Milwaukee, Wisconsin
Minneapolis, Minnesota
Articles for Modern Steel Construction Invited
New York, New York
Oklahoma City. Oklahoma Modern Steel Construction aims to focus attention on
Omaha, Nebraska IIl1/1Sllal architectural and engineel·illg accomplishments
Philadelphia, Pennsylvania
Pittsburgh, Pennsylvania made possible through the lise 0/ strllctural steel. The edi-
St. Louis. MIssouri lors ill vile your participation. Although publication 0/ all
San Francisco, California articlr., canllot be {Illarantred, Ihe editors welcome and en-


Seattle, Washington
Syracuse, New York
courage the 8ublllissioll 0/ allY which /it the purpose 0/
Washington, District of ColumbIa the 11Iagazine.
• LONG SPAN PRIZE BRIDGE,
for bridges with one or more spans of over 400 feet.
Cold Spring Canyon Bridge. Santa Barbara, Calif.
OWNER: State of California
DESIGNER: State of California
FABRICATOR: American Bridae Division. U. S. Steel Corporation

Open to Troffic: December 1963

1963-64 PRIZE BRIDGES


Twenty steel bridges have been Museum, Omaha, Neb.; Charles M. Nes,
named by the American Institute of Jr., FAIA, Fisher, Nes, Campbell & Asso-
Steel Construction as the most beauti- ciates. Baltimore, Md.
ful opened to traffic between Jan. 1, In appraising the winners, the jurors
1963, and Oct. 10, 1964. The jury se- agreed that bridge designers are taking
lected "Prize Bridges" in each of four advantage of the new steels as they are
categories and 16 "Awards of Merit" brought out by industry.
from 135 entries received by the Insti- "The current Quality of bridge de-
tute in this year's competition. sign," the jury said, "is very good.
The jury was composed of: Waldo Bridges are getting better looking, as
Bowman, publisher of Engineering well as more economical. There is an
Yell's-Record and past president of the obvious attempt on the part of the de-
American Society of Civil Engineers, signers in this competition to do some-
New York, N. Y.; Eric L. Erickson, chief, thing about appearance. The winners all
Bridge Division, Office of Engineering, show that a great many types of bridges
Bureau of Public Roads, Washington, can be designed beautifully and har-
D. C.; Alfred C. Ingersoll, dean, School moniously in steeL"
of Engineering, University of Southern One trend noted by this year's jury
California, Los Angeles, Calif.; Eugene was toward the use of welded plate
Kingman, director, Joslyn Memorial Art girders. More bridges of this type were
MEDIUM SPAN PRIZE BRIDGE,
for bridges with fixed spans under 400 feet
and costing more than $500,000.
Whi te River Bridge, Rogers, Alk.
SHORT SPAN PRIZE BRIDGE,
OWNER: Arkansas State Highway Department
DESIGNER: Howard. Needles, Tammen and Bergendoff
for bridges with fixed spans and costing less than $500,000.
FABRICATOR: St. Joseph Structural Steet Company Devil 's Canyon Bridge No. 2,
Open fa Traffic: Augud 1963 5 miles east of San Diego County line, Calif.
OWNER: State of California
DESIGNER, State of California
Open to Troffic: December '963
~a:;;;-----:::I~-


entered than in recent years. "They are
streamlining bridges more than they
have before," the jury said.
In their criticism, the jurors sta ted
that in many instances "the main part
of the bridge often ends abruptly before •
the road has reached land again. The
extremities are thinly or lightly done
and don't seem to integrate as a to tal
design." In addition, they stated, "there
was often a lack of proportion in the
relationship of the main span to the ap-
proaches to it, or in the relationship of
the vertical support to the over-all span."
The four Prize Bridges wi ll have sta in-
less steel plaques affixed to them as a
permanent tribute to their designers for
combining aesthetics and utility in
graceful river crossings. The designers,
owners, fabricators, and contractors of
all twenty winning bridges will receive
award certificates.
The winning bridges are shown on
these pages.

MOVABLE SPAN PRIZE BRIOGE,


bridges having a movable span.
North Dearborn Street Bridge, Chicago, III.
OWNER: City of Chicago
DESIGNER : Division of Bridges & Viaducts,
Department of Public WOrks, Chicago; A. J. Boynton & Company. Consultants
FABRICATOR; American Bridge Division, U. S. Steel Corporation


Opened fa Traffic: Odobe, 1963

AWARD OF MERIT
long Sp an Bridges
wi th one or more spans of over 400 feet.
Lake Charles By-Pass Bridge, Lake Charles, La.
OWNER: Louisiana Department of Highways
DESIGNER: Howard, Needles, Tammen & Bergendoff
FABRICATOR ; American Bridge Division, U, S. Steel Corporation
Openea '0 Troffic: June 1964

AWARD OF MERIT
Lon g Span Bri dges with one or more spans of over 400 feet.
Vincent Thomas Bridge, San Pedro, Calif.
OWNER : State of California
DESIGNER : State of California
FABRICATOR: Kaiser Steer Corporation,
Yuba Erectors, J. A. Roeblin,'s Sons Corporation
Opened '0 Trollic: November 1963
AWARD OF MERIT
Long Span Bri dges with one or more spans of over 400 feet.
John Fitzgera ld Kennedy Memorial Bridge, Louisville, Ky.
OWNER: Commonwealth of Kentucky and State of Indiana
DESIGNER: Hazelet & Erdal
FABRICATOR : Allied Structural Steel Company, Chicago, III.
Opened to Trame: December '963

I

AWARD OF MERIT
lonl Span Bridges with one or more spans of over 400 feet.
Newburgh-Beacon Bridge, Newburgh, N. Y.
OWNER! New York State Bridge Authority
DESIGNER: Modjeski and Masters
FABRICATOR; Bethlehem Steel Company
Opened,o Troffic ; November 1963


AWARD OF MERIT AWARD OF MERIT
Medium Span Bridges with fixed spans under 400 feet Medium Span Bridles with fixed spans under 400 feet
and costing more than $500,000. and costtng more than $500,000.
Bridee Across Pickwick Landing Dam, Tennessee River, Hardin County. Tenn. The Theodore Roosevelt Bridee. Washington, D.C.
OWNER: Tennes,.. Valley Authority OwNER : District of Columbia Government
DESIGNER : Tennessee Valley Authority DESIGNER: Modjeski and Master.
FABRICATOR, AmenCin Bridge DivisIon, U. S. Steel Corporation FABRICATOR: Nashville Bndie Com~ny
Opened 10 Troffic: June 1963 Opened to Traffic : June J964

AWARD OF MERIT
Medium Span Bridges with fixed spans under 400 feet
and costing more than $500,000.
Webber Creek Bridge, 16 miles east of Sacramento County Line, Calif.
OWNER l State of California
DESIGNER: State of California
FABRICATOR; San Jose Steel Com~ny. Inc.
Opened to Traffjc: July J963


AWARD OF MERIT
Medium Span Bridges wi t h fixed
spans under 400 feet and
costing more than $500,000.
Haleford Bridge,
Franklin County·Bedford County, Va.
(17 mIles southeast of Roanoke, Va.)
OWNER: Virainia Department of Hiihwae
DESIGNER: Hayes, Seay. Mattern & Mat
FABRICATOR: American Bridge Division
U. S. Steel Corporation •
Opened fo Troffic: April 1963

AWARD OF MERIT
Medium Span Brid ges with fixed spans under
400 feet and costing more than $500,000.
Cannonsville Bridie, 9 miles east of Deposit, N. Y.
OWNER: City of New York, Board of Water Supply
DESIGNER: City of New York, Board of Water Supply
FABRICATOR: InKalls Iron Works Company
Opened 10 Trollic : June J963

AWARD OF MERIT AWARD OF MERIT


Short Span Bri dges with fixed spans and Short Span Bridges with fixed spans and
costing less than $500,000. costing less than $500,000.
Tower Junction Bridge, Yellowstone National Park
Keno Road Bndge, Burnside, Ky.
OWNER: National Park Service
OWNER: Southern Railway System
DESIGNER : Western Office, Divisi on of Design and
DESIGNER : Sverdrup & Parcel and Associates, Inc. Construction, Nat ional Park Service
FABRICATOR: Allied Structural Steel Company FABRICATOR : Western Steel ComDany
Opened to Troffic: April 1963 Opened 10 Traffic: June 1963

AWARD OF MERIT
Short Span Bridges with fixed spans and costing less than $500,000.
Agua Fria River Bridge, 40 miles north of Phoenix, Ariz.
OWNER: Arizona Hishway Department
DESIGNER: Bridge Division, Arizona Hiahway Department
Opened 10 Troffici September 1964

6
AWARD OF MERIT
Short Span Bridaes with fixed spans
and costing less than $500,000.
Apex Bridge, 15 miles east of
DepoSIt, N. V.
OWNER: tIll, of New York,
Board 0' w•• r SUPPly
OESICNER l City of New YOrk.
Board of Water Supply
FABRICATOR , lehiah Structural Steel
Company
Opened 10 Trallie: November 1963

AWARD OF MERIT
Short Span Bridi es with fixed spans
and costing less than $500,000.
Ash Street Bridge.
Londonderry, N. H.
OWNER: State of New Hampshire
DESIGNER; ROberl J. Prowse.
assistant bridae engineer,
State of New Hampsh ire
FABRICATOR: American Bridae DI\lision.
U. S. Steel Corpol1llhon
Opened fa Traffic: June 1963

AWARD OF MERIT
Short Span Bridges With fixed spans and costing less than $500,000.
South Street Bridge, Middlebury, Conn.
OWNER Connecticut State Hiahway Department
DESIGNER; Connechcut Stale Highway Departm~nt
FABRICATOR : InaaUs Iron WOf'ks Company
Opened 10 Traffic: July 1964

AWARD OF MERIT
Movable Span Bridges having a movable span.
Red River Bridee. Alexandria, La.


OWNER: Louis.ana Department of Hiahways
DESIGNER: Brid,e Desisn Section!
LouI'I.na Departmen
01 Hiahways
FABRICATOR: Inaalls Iron Works Company
Opened 10 Traffic: April 1963
THE NEW
latest advances in air conditioning and
sound abatement, coupled with careful
selection of colors and materials, can
go far towards insuring that commuters
will be willing to leave their cars at the
station and ride the transit system.
In addition to the care being taken in
design of the transit vehicle, the ap-
pearance of the aerial structures has
been given primary consideration. One
of the early actions by BARTO was to
engage Donn Emmons, an outstanding
San Francisco architect, to prepare de-
signs for these structures which will be
aesthetically pleasing as well as func-
tional. •
When completed in 1971, the route
will extend through San Francisco, un-
der the bay in a tube to Oakland, and
beyond Oakland to Richmond in the
north, Concord in the east, and Fremont
in the south.
The 75 miles of double-track lines
CrOIJ3-,('ctiOtf 0/ Marbt Street ,ubl(:ay planned /01' (iOI(",tOIt'tt Sou ""'om'I'co as part will be divided into 20 miles of under-
0/ the mootrtt rapid transit n('tuH'Jrk being dfl'l'IOPf(/ by Ba'll Area Trat/sit Distric::t . ground construction, 25 miles of surface
construction, and 30 miles of aerial
structure. All tracks will be grade·sep-
By Samu el H. Clark This is an exciting project, not only
arated. Much of the surface and aerial
for its size, but because it attacks traffic
It's no secret that auto traffic tie·ups construction will extend along existing
snarls with solutions born of imaginative
are putting a stranglehold on some of railroads or in the median strip of new
thinking. At the Core of all the ideas de·
our major cities. And the problem is get· or proposed freeways. The system wi II
veloped is a premise as fresh as a breeze
ting worse. Believing that it may well include 37 stations, with parking for
from the Pacific. In this automobile-and-
take a kind of Gargantuan solution, San approximately 26,000 autos in outlying
freeway-oriented area, the planners aim
Francisco has dreamed one up - a truly residential areas.
to entice people away from their cars.
new subway system. Now under con- BeRin Oakland Section in 1965
They hope to do it with sleek, modern
struction, the system will be 75 miles
trains powered to glide along at speeds Design of the first section of subway
long and cost about one billion dollars.
up to 70 mph and acoustically engi- in downtown Oakland is progressing and
It will also be the largest ever built at construction of this section will begin
neered for a Quiet run. What's more,
one time by any world metropolitan
commuters are being promised a trip in early 1965. The 3.3-mile-long Berke-
center. ley Hills Tunnel design is well along now
that will be comfortable, well lit, and
air conditioned. Much of the responsi- and exploratory core drilling has been
Samuel H. Clark IS project coordinator for bil ity for creating an attractive pas- completed. Exploratory tunnel drifts,
Parsons Bnnckerhoff-Tudor-Bechtel, San senger environment has been given to which will form part of the final bore, •
Francisco, Calif., general engineering con-
the industrial firm of Sundberg-Ferar, have been completed to assist bidders
sultants to the San Francisco Bay Area
Rapid TranSIt District. Inc., of Detroit. It's their belief that the on the prime tunnel contract.

8 MODERN STEEL CONSTRUCTION


J

DII01'ailaJ/attm u'iIl permit greater sal'i)/g.


thall UHHI(H'uil rOHBtructiUH, 1('hirh
requires higher subl(.'uJiB and tunuels,

Sltbm'baJl Btatioll' 1(,ill provide


e i
.-
,
COllt'(,llienttral/.'er facilitics lor
feeder bl/s s(,f' l'ire am1 alltomobile,

N FRANCISCO SUBWAY SYSTEM

acoustic wheel, (4) a brake system with


very low noise levels, (5) resilient chas-
sis and mountings, (6) deep side skirts
to blanket sound, (7) acoustic treatment
of the road-bed, (8) resilient track


mountings, (9) continuously welded
rails, (10) trackside sound barriers .
A major segment of the system is the
Six-mile tube betw('i'/{ Sall Francisco alld OaklaJld is core o/system, 3.S-mile-long underwater tube that will
A good gauge of the job size is the For example, the dynamic effects of dif- extend beneath San Francisco Bay.
fact that up to 100,000 tons of struc- ferential settlement between adjacent Early studies indicate that the tube will
tural steel may be required - enough support piers can be analyzed to assist be built by constructing long, prefabri-
for more than 50 modern, 20-story office in the establishment of criteria for the cated steel sections in a dry dock and
buildings. As an example, the total re- foundation design. sinking them in a trench in the bottom
quirements for structural steel in the of the bay_ The deepest sections wi II be
design of the aerial structures may Why Duorail? about 120 feet below the water surface.
amount to 15 miles of box girders. These Some people have wondered why a Because the San Francisco area is
will have a trapezoidal shape consisting two-rail system was finally selected subject to seismic action, extensive
of steel plates with shear connectors at when so much interest has been gen- tests have been conducted to determine
the top flanges on each side, and a erated in monorails during recent years. the effects of earthquakes on such a
concrete deck. This question was thoroughly studied, structure. The test staff placed geo-
To match the magnitude of the pro- considering both the bottom-supported phones (electric seismic recorders) in
ject, and to solve design problems which and suspended monorail systems and wells constructed under the bay. Over
are unique in this system, due to the the duo-rail system. In the end, the duo- a period of three years these geophones
use of the new, light-weight, high-speed rail system won out on the basis of cost. - one placed in the bay mud, one in
trains, a computer program has been de- In subways, the monorail systems would alluvial material below the mud, and
veloped for dynamic analysis of the require a higher, larger bore, and in one in firm shale - have been recording
aerial structures. It accommodates aerial or at-grade sections, more struc- the measure of relative movement
simple, suspended, or continuous spans; ture is required. Also, the duo-rail lines brought on by a number of earthquakes
it can include the effects of non-rigid are more easily adapted to switching of varying intensity. Results of these
support points and of varying girder mechanisms, tests have indicated that there is no
stiffness and span length ; and it will Since noise is a major objection to hazard in such a tube, provided it is
predict structural behavior for any ve- present rapid transit systems, this is properly constructed .


hicle suspension system once the dy- being studied intensely. Here are the 10 When completed, the San Francisco
namic characteristics of that system are acoustical contributions presently un- subway system will provide a model for
known. The computer program is useful der study: (1) an insulated body shell, other areas with similar geographical
in the study of other related problems. (2) fixed windows, (3) design of an and transportation problems.

FOURTH QUARTER 1964 9


HOW TO
SALVAGE A
"USELESS"
LOT
Eltfi)'C house is framed in sieel, much of it exposed and pai)lted black. A footbridge hand.
railings, 3piral atairlt'QY. and fireplace - all oj .teel - complement the structural Bkel~ton.

Solving an "impossible" design


problem for a client is nearly always a
rewarding experience for an architect or
design engi neer. So it was recently for
Berkeley, Calif., architect David Thorne,
who designed the one-of-a-kind house
you see here for owner-builder Charles
B. Hahn of EI Cerrito, Calif.


The problem was this. Hahn owned a
steep parcel of land, studded with fine,
old shade trees and cut through by a
meandering, musical creek. In California
that's referred to as "view property" -
a fine place to stand and gaze at the
valley below, or a spot for a summer
picnic. But build on it? Never. Regrad-
ing would have cost a fortune and ruined
the landscape. And building on the un- FloOT plan Bholt·1t tree, lcft relatively undi.turbed. protruding through house.
disturbed land wasn't feasible either,
thought Hahn. tatious. There are 2,100 sq. ft. of living to support most of the living room, and
Thorne thought otherwise. "We'll use area and 1,200 sq. ft. of decking. The serve as a roof for the post-free carport
steel to bridge the stream, and steel to plan is trim and highly functional. Note below.
wrap your house arou nd the biggest especially where Thorne sandwiched the Architect Thorne chose steel - more
shade tree on the lot," he explained. laundry - keeping it away from areas than 10tons of it-for more uses through-
The Hahns liked Thorne's other ideas, where guests would gather, making it out the home. In all selections, technical
too. convenient to the source of soiled linen accuracy was checked out by Oliver
The result is a home the Hahns con- and clothes, and providing a boot and Baer, a consulting structural engineer
sider more satisfying than any they've rainwear dumping spot during stormy familiar with experimental high tensile
ever owned. The family has nothing but weather. steel rigid frames. Here are some of
admiration and respect for architect The real base for the home consists those uses:
Thorne. of two 40-ft., wide-flange steel beams. • The triangular-shaped decks on
For example, the Hahns find their new Each beam rests on two points: the con- both sides of the house also rest on
home a more exciting place to live. crete shear wall on the south side of the cantilevered WF beams, atop the main
Lifted over the stream and cantilevered creek (sleeping wing of the house), and supports and perpendicular to them.
out into space, the house is a theater an IS", square, reinforced concrete Aesthetically, the decks make the transi-
for a continuing, spectacular view over column on the north side. An 18" x 30" tion between the geometric shape of the


the valley below. There's the practical foundation tie beam supports the col- house and the natural curve of the
side, too. For a family of four (the Hahns umns-and with them forms an inverted stream, according to Thorne.
have a teen-age son and daughter), the rigid frame. The wide-flange beams • Floors within the house are applied
home is spacious without being osten- cantilever 18 feet beyond the columns over 1'/." 2-4-1 plywood subflooring

10 MODERN STEEL CONSTRUCTION


lridt·/la"Qc slut brants span .40 Ittt betlt'un supports and
1 lut bryond, prot'idi"g ('arport area, Attructit't stut
l!o"tb,·id'nr., rrplaC'ing pia 11k shown at this stage 01 c01lstruction,
as mair! tntrlllt'oj/ to hou.e,

• Thesc 1 ~'fH'".-t hick piyu'ood panels arc casily dropprd


illto place on IIt('('i fio(}Y hams . .\'ClI.' udhcsil'e simplifies
'tCoocl·to·.tcci conJlutio1l •.

which is glued directly to cold-formed tently together, toe to toe, made 5" x 12" as ends for welded steel tanks, but extra
steel Z-shapes, 30" o.c. laid over the tubular sections from which the bents deep ones are being used increasingly
uppermost WF beams. were then fabricated. Tapered eave sec- as fireplaces.)
• Heat is delivered to the house tions folded on a press break jut out • Francee also designed the spiral
through a plenum created between the from each top end of the rigid frames to steel staircase leading from the carport
bottom of the subfloor and the enclosed form support for the louvered overhangs to the living area. He coated the under-
bottom of the upper WF beams (which above both decks. side of the steps to muffle the "ring" of
left only the main WF beams showing). • Wherever steel is exposed, within or steel.
Besides eliminating unsightly ductwork without the house, spaces between in- • The base of the stairs, and the tree
beneath the house, this system has the termittent toe welds were carefully filled trunk alongside it are enclosed in glass
advantage of permitting floor registers with a metal putty and painted with a on three sides and a framed wall on the
at any location the Hahns desire. specially developed black coating. The carport side. Mrs. Hahn uses the room
• Glass walls along the entire west Hahns feel these tubular sections look to raise plants. Incidentally, those
side and half the east side were made best as exposed columns and beams. branches of the tree which go directly
possible by steel framing within the • The unique fireplace is hung from through the house pass through holes
house. The six rigid bents doing the job the steel bent In the living room. It was cut in the skylight above the stairwell.
were fabricated from 14 gao high tensile designed and fabricated by Carl H. The space between tree bark and sky-


steel sheets. Here's how each bent was Francee, an associate in Mr. Hahn's light was sealed with a pliable mastic.
made. Block-letter "C" shapes with a firm. He made it from a 48"-diameter • And, finally, guests on foot reach
returned toe were formed on a press steel stack with a 17" deep steel "dished the Hahn home from the street by means
break. Two of them welded intermit- head". (Dished heads are normally used of a decorative steel footbridge.

FOURTH QUARTER 1964 11


STEEL REPLACED CONCRETE IN ORIGINAL DESIGN. EDWARD DUREll STONE WAS ARCHITECT, W ITH MURRAY-JONES-MURRAY AS ASSOCIATES.

How to build a new assembly center


that would have an outstanding archi-
tectural design, yet be possible on a
REDESIGN SAVES
limited budget? This was the question
faced by the City Commission of Tulsa,
Oklahoma.
1,000,000 ON TULSA
The city commissioned an architect

ASSEMBLY CENTER

who developed an appropriate design,
but initial bids for construction of the
new center far exceeded a Ilocated funds.
To bring costs in line with the budget, A few changes were made in rede- tural steel in roof trusses, beam framing
the architects trimmed some desirable signing. The size of the building was and bracing, fascia framing and ceiling
features and effected a few other econ- reduced slightly - from 280 x 570 feet pyramids designed for a pleasing geo-
omies, but costs were still above the to 260 x 520 feet - and some meeting metric appearance as well as for illu-
limit. rooms were consol idated, but the orig- mination, ventilation and acoustics. In
In exploring other ways of trimming inal design concept and appearance addition, the building's roof required
costs, engineers and architects con- were preserved. Cost for the building 60 tons of open web joists and 1,510
sidered alternate structural systems that amounted to less than 60 cents per squares of corrugated steel sheets that
would preserve the striking contempo- cubic foot for 10.5 million cubic feet, serve as in-place forms for the light-
rary design - and the budget. The orig- or only $13.98 per square foot for the weight concrete roof.
inal design called for prestressed con- Center's 432,000 square feet of floor Most of the structural steel is in the
crete. Redesign in structural steel was space. Total Cost was $6,046,347. roof framing, which provides a 240-
found to save more than $1,000,000. foot clear-span ceiling for the arena
This put the project within the budget Col iseum Seats 10,000 and an 80-foot clear span for the as-
limits. Construction could proceed. And Located in different parts of the sembly hall. The differences in size and
many of the "extras" that had been Assembly Center are a coliseum, or location of the two roof structures en-
trimmed in an attempt to bring the arena, seating 10,000, an assembly hall abled the steel fabricator to take advan-
original design in line with estimates with a 40 x 80-foot stage and a seating tage of steel's light weight and ease of
could be restored. The Assembly Center capacity of 1,300, fifteen meeting rooms assembly by tailoring fabrication and
was dedicated on March 8 of this year. and underground and surface parking erection procedures to suit different
The Assembly Center was designed for more than 1,000 cars. The entire parts of the Center. As a result, erection
by Edward Durell Stone who also had building is air conditioned, and the of all steel for the Center's roof was
over-all responsibility for the project. arena has a built-in steel pipe refrigera- completed in just 45 working days.
Murray-Janes-Murray of Tulsa were as- tion system that turns the floor into a For the assembly hall, Patterson Steel
sociate architects responsible for prep- rink for ice hockey. Movable seats adapt Co. of Tulsa, the steel fabricator, de-


aration of all working drawings and the hall for various types of sports, livered the 80-foot trusses preassembled
specifications and for supervision of theatrical, musical and civic events. in three sections. There are ten trusses
construction. Structural engineers were In its new design, the Assembly weighing four tons each. Because the as-
Severud-Elstad-Krueger. Center contains 1,300 tons of struc- sembly hall roof is well within the perim-

1f MODERN STEEL CONSTRUCTION


S~aJJolding prOt,jde3 work platform 58 feet 01J ground for erection
of 91·tou trulI8 ol'er areua,

Crancs hold ron! trllllJ s('ctions in piau u'hilr


("omlcetio)!. arc madt, bracing member. in,tafled,

pyramids support lighting installations,


provide some degree of ventilation
around each light fixture, support
Roof h'l/lflfCIf we,.,. /ab,'kated ill shop, A/tn checkitlU ami match
sprayed asbestos ceiling surfaces that


marJ.:hlg, thry wen' di3aSBcmblcd (Hut delit'cred for ,'('assl'mbly and provide acoustical control and contrib-
('ratio)! at tilt job site. ute a decorative effect.
Each pyramid measures 20 x 20 feet
eter walls of the Assembly Center, the held the end of the half-section while and is 7 feet high. To verify drawings
trusses were assembled outside the wall the larger crane lifted the other half and details, Patterson first fabricated
and then lifted into position by cranes. into place. Both cranes held the two and shop assembled one pyramid and
Manhattan Construction Co. of Tulsa, truss sections until all connections were then fabricated the remaining 145. They
the general contractor, also handled made and bracing members were swung were shipped to the job disassembled
steel erection. into place and attached to the frame- but were assembled at the site and
work. erected as complete units.
Roof Tru sses Asse mbled at Site Arena roof trusses are 240 feet long
For the arena roof, by contrast, and 18 feet 8 inches deep. In addition Models Con structed in Draft ing Room
trusses were delivered to the job site to the thirteen 40-ton trusses, the roof Along the outside of the Assembly
completely disassembled. Prior to de- includes one truss weighing 97 tons Center, the fascia consists of steel-
livery, Patterson completely fabricated and another weighing 64 tons. The framed, pyramid-type frames supported
all components, sub·drilled them and heaviest truss members weighed four between the perimeter columns and the
shop assembled the trusses so the reo tons. spandrel beams. Tops of the fascia
quired 4-inch camber could be checked. Specia I erection procedures were frames are bolted to beams cantilevered
Then all connection holes were reamed, devised for the big 97·ton truss. It was from the roof truss system. Because the
and the truss was dISassembled and assembled in place on a work platform faSCia framing involved complex details,
painted prior to delivery. Two trusses supported 58 feet above ground on Patterson first constructed models for
could be assembled and disassembled scaffolding. Truss members were lifted use in the drafting room to assist in
simultaneously on Patterson's main either piece by piece or in small sub- visualizing and verifying details.
assembly floor. assemblies. Gusset plates were delivered The pyramid-type fascia gives a
Most trusses for the arena roof weigh bolted to chord members with regular classic·lined yet striking and contempo-
40 tons apiece. They were assembled machine bolts, which were replaced rary flair to the Assembly Center, which
into half sections on the arena floor, with high-strength stoel bolts as the serves as a focal point for downtown
where tension in the high-strength steel truss members were erected. Tulsa. Its efficient facilities attract local


bolts was checked prior to erection . Forming the ceiling structure in both residents to cultural, industrial, and
During erection, each truss half-section the assembly hall and arena are 146 athletic events, and it serves as a draw-
was lifted into position with a 50-ton square, steel-framed pyramids erected ing card for business conventions and
crane. Then a 30-ton crane came in and in rows between the roof trusses. The shows.

FOURTH QUARTER 1964 1,1


1st Quarterly Cost Roundup

ROOF DECK COSTS -


TJPe of Deci
, InSII'atlon

20 Gasl.el deck.
1-10 board
Weil"t (pst)
Oe(1I

2.451 3.1 ,Requlfes


PeriodiC
By Type, for Industrial Buildings with 24 x 24-ft bays

I
Miscellaneous Mhtellaneous
Strue 51 M311ntenance Adnnta,u

low cost.
DiSldvanla&es
U Insurl"ce
factor Preference S/ Sq Ft

24 Usually Deck
accepted Insul
I
COST-

---
SO.31
0.15
COSTS OF

Insulation Painting
fasl erecllon
IWlth
no rate Paint
I SIr sit 0.49
0.10
Structural
difference
Tolal $1.05 Systems for
IBUIlding
Aluminum deck
l-In board
Insulation
1.8 3.0 None
~oler,"
summer
.24 Same as Deck
steel deck Insul
! Str stl
$0.60
0.15
048
INDUSTRIAL
-+ +
Tolal $1.23
BUILDINGS
Poured gypsum 10,5 4.0 None low cost Erection apt
on I-In glass fiber to be slow
10 bad weather

Tolal $1.24

Precast channel 15 4.0 None ReSistance High Inilial .20 [,cellenl Deck $0.55
roof , loin board 10 hIgh cost Insul 0.15
.nsulatlon I humldlly Slrsli 0.70 These comparative costs, based on
the experience of The Ballinger Com-
Tolal $1.40 pany, Philadelphia architects and engi-
Precast cellular 46 3.8 None ~eSlSlance High iOitial [Kcellent [DeCk $1.20 neers, can help in estimating alterna-


roof. I-in board 10 hIgh cost insul 0.15 tive costs of major components for in-
Insulation humidity Slrsli 0.60 dustrial buildings. The cost estimates
shown are pegged to Philadelphia area
Tolal $1.95 costs between 1961 and 1963.
They also serve to point out that
2-10 Compressed 5 3.5 Painl 10 low cost .20 Accepled Deck $0.50
wood f.ber deck cover stains SIr sli 0.56 superficial analysis may not produce a
reliable decision on the most econom-
Total $1.06 ical design.
A comparison of five floor construe·
tions (opposite page, top) resulted from
cost analysis for two small buildings,
STEEL FRAMING COSTS: How Ih.y <hon •• w"h >i,. of boy,type of fmme one of which is to be an office building.
loy Sir. 30 " 60 ft loy 5i,.; 30 JI 60 ft loy Sbe, 30 " 60 ft This table, which includes structural
frOIll. : Tr\l u.', 7 II high frome , 24Wf FrQIII. : rr"'UU , 7 It high
cost and the cost of providing flexible
and .... alk through oAd wolk through
electrical distribution, shows how the
60 60' GO' GO'
lowest price structurally may not result
I I I ~ I
. °l-T~-Ol-T
~ ~
1O~ ~5
d ~ If
-0
~ _ @ ~6
in the lowest cost building. The reason
is that lowest structure cost may not
- - 1 - ::..---
+0-·-0-'-0 1
provide for electrical distribution or

~j ; ~I ; t may not accommodate the necessary


mechanical system.

-~ 4~1-h1 Framing costs vary with bay size, type


w-oj~ of frame and live load. The table at the
left shows how increasing the bay size
flAMING COS1S PU so "
"em C~I Item CO., It,,,, Con increases the cost of framing. It also
Trun (TIl SO.'" , .. Wf .. .. $0..7 TrUll (121 SO."5 compares costs of different framing sys-
Trun (Tl) 0.l7
Purlin' .. Purlin, .. 0.... Purl;nl .. 0.21 tems for bay size 30 x 60 ft.
0."6
D." "1.0$ T.ii5 The cost of using 24-in.-wide flange


Column, •.• ~ Colu,"n, ..... 0.07 Columnl . .. 0.07 beams for framing this size of bay adds
TOlo' SO.95 Toiol 1'W Toiol iW
COil dill,r,ne, Por ... ... . .. .. +$0.'7/1' .. . .. +0.22 If
$0.17 psf, 12% above the cost of using
7-ft trusses. But it's estimated to cost
Jonuor119641 Philod,/ph!o, Po ., oreo
only an additional 5% to increase the

I
MODERN STEEL CONSTRUCTION
FLOOR CONSTRUCTION COSTS - By Type, for Induslrial Buildings C.I' D,ff""fI('
' nd"' ..;". ..... ;I1_

iDdoBoffi ~ C.II-S~·MlfI
C.I'
Dlff,.,n(. Advon'OSII" ..""hlcol
. .n._Ul', '" .IMlncol
servlc., $ HI II

1_,.,.eA" OICK ."""r.,.,,··


.. ( .
. ,I,u
c ___
.......
floor &. col"'Mn." $3.00 M\l1I be pr ••

.., ,.-
AHO ,1L\IrII1 ,.. •• r'u .. •• FovndohOfl .dro •• .. 12 d'lefMl lled
Totol iii2 $0.61

AI • • ..". fl_ &. colv"'"". $1.1 1 /140 •• lI.. ibllily Mull b. pro
,_"I.cA" OfCk
...".0 ITlIL 'IAMI
"-~ f.v"dotiOfl •• 1'0 0.12 01 "0.;1'18 opel'!' d,t.,. ln.d
21·...... ToIol Sill +$0.32
SCh .... ..
ingl, .Ic. ttlOII

~nAl SLla-flOOl
AHO STU l flAMI
or- fi "00' &. (Diu .... ,'
fovlldollOIl Odf,
$2.51
0.00
Op,II;1I1I1 ond hong'
1119 Iood. (pro.,n'
Unll.l~
1,..·I.nl ..
'01'
,"drlcol
heod.n, lUI
1~' Co ..,
-"'''"''~ ...
......

"'-~.
..
~
TOlol $ITi .~ &. f"tv,.) Mor. _I·
ily accOM.odol.d
'III"••, odd ,
Totol ffii
0.11

'*-GUT IN ","AU COHCtUf


"irY"'ii" . &fo.IlKlol,Of'!
q}p ,..... ,~,.,,' SU. fl,.ibjlit)' 01 $0., en
Sett••• #1
.... .
,AH COfftRUClION u"o 0.12 lro.illil opell'"II'

,,-_ ,o-~ , .·
~f:.J ;; Toiol
$2.60 +$0.09 .Ic. ",U-. ..oa·
1",,,,,,, h_dfOO",

.1 f ' - &. col",,,", " SUI So... 0' Sett••• 4, # W ....lt1


, _ _ ot1ol.
0(_ fCW","t1.fl~
5-CAST IN ,,-... ct COHCIIU
ONI W... ., Sl.... 7·$..~ ~Fo'.do'~"""
"j._ ::: Tolol
.ui
U .U +$0.12
pl"" ,_ooth uilillg
betw,," ING., ","d."OOI
d",ct
d"'cl,
...., nu
T....
0"
$J4l

"Not i"<l",", ,./1,", Of '''.FWooI,", lad",J,II, b",ilt-ill .'.arico' ...... IC ••


bay size to 60 x 60 ft, using trusses. of structural steel in place to get the
Below another table demonstrates the superstructure steel cost. STEEL FRAMING COSTS:
effect on framing costs of increasing The design that was used for this Weight of steel Increases
bay size or increasing the design load. table at the right is based on dead-leve l with th. si:r:e of bay o
The table shows that increasing the roof, continuous steel girders and open- Weight of st .... psf
6
bay size from 30 It to 36 ft on a side, web joists. The steel weights are based
enlarging the area of the bay by 44%,
is estimated to raise the framing cost
on light roof deck (4 pst) and 30-psf
live load. 5
~
V
by $0.70 pst. And to increase the de- Comparative costs of roof deck for ~
sign load from 200 psf to 250 psf, adds light. level roofs appear in the table at /'
half as much more. or $0.34 psf to the the upper left (opposite page.) These 4 .,. ~
cost of the framing.
At the right is a handy chart for mak-
ing quick rough estimates of th e steel
costs are for buildings wi th sq uare bays
24 ft on a side.
The cost includes structural steel
3
"
framing costs. The Ib per sq ft - beams framing, roof deck and insulation only,
and joists but no columns - for the beca use in th e comparison made the
desired bay size simply needs to be cost of roofing, foundations, exteri or 25 30 35 40
multiplied by the going price per pound walls, etc., would not be variables. L- Sid. of square boy In ,.. , ----'

Fur imlullf"ial bllilcl;'lg8 tl'ith light '1"001


(/uk (" VB!) U)I(/ li '0f' louti (30 'Psj).
CO/lll11J'. )lOt i,l,.tllc/rd.
STEEL FRAMING COSTS : How they change with bay size and design load
(Includes the conc rete slab,)
Bay size 30x301t 30 x 30 It 36x361t 36 x 36 ft
Live load, Ib per sq ft 200 250 200 250
Girder 36WF 36WF 36WF 36WF
Beam and spacing 24 WFI> 10ft 24WFf»01t 27 WF" 9 It 27WFf191t
Cost d.fference, $ per sq It Par ~ $0.26 + $0.70 + $).04
• May 1963; Philadelphia area Reprinted (rom EnJ,!ineering News-
Record, copyright, 1964, McGraw-Hili,
Inc. All rights reserved.

FOURTH QUARTER) 964 1.5


Modern Steel Construction INDEX
SEPTEMBER 1961 - FOURTH QUARTER 1964


(Issues from Sept. 1961 through Oct. 1962 are designated by month; subsequent issues are Identified by quarter.)

APA RTMENT BUILDINGS MISCELLANEOUS


How Quiet Are Steel·Framed Floors P. 3 2nd Q. 1963 How to Use High·Strength Steel P. 3 Sept. 1961
Apartments Go Steel in Washington p, 6 2nd Q. 1963 New Rules for Steel Construction P. 4 Jan. 1962
Innovations Result in Low Cost Simplified Deflection Calcula tions P.12 Jan. 1962
Apartment House P 6 3rd Q. 1963 New Mp.mber Joins Structural Family P. 6 April 1962
AesthetiCS and Steel Structure P.10 July 1962
BANKS Research Cuts Stiffeners on Thin-Web
Two Friendly Banks P 10 Sept. 1961 Plate Girders P. 16 2nd Q. 1963
Making a Bank Talk P. 8 April 1962 Highlights of the New AISC Manual P. 8 3rd Q. 1963
St. Louis Arch P.12 4th Q, 1963
BRIDG ES
P. 16 Sept. 1961 National Engineering Conference P.16 1st Q. 1964
Ideas for Modern Bridges
Steel Solves DetroIt's Biggest Traffic Jam P. 8 Jan. 1962 San Francisco's New Subway System P. 84th Q. 1964
Box Girder on a Curve P.16 Jan. 1962 Costs of Structural Systems
for Industrial Buildings P.14 4th Q. 1964
Delta Girders Offer Advantages for P 14 3rd Q. 1964
Long Spans P. 4 April 1962 The Art of Engineering with Steel
Stress and Strength Matched in MULTI·STORY BUILOINGS
Bndge Girders P. 12 April 1962 (See Apartment Buildings, Banks, Hotels,
Experimental Design for Short·Span Office Buildings, Schools)
Bridges P 10 2nd Q. 1963
Research Progress In Bridge Diaphragms P.18 2nd Q. 1963 OFFICE BUILDINGS
New Welding SpecifICation Sets Experience With High·Strength Steel P. 6 Sept. 1961
Radiographic Standard for Bridges P. 1S 3rd Q. 1963 How Glove·Unlon Got the Most for Its
Bndge Designer Kavanagh Comments P.16 4th Q. 1963 Money P.14 Jan. 1962
Welding Gives New Look to Suspension Stainless Steel for IBM BUilding P.16 1st Q. 1963
Bridge P.11 1st Q. 1964 Steel DeSign Allows Extra Floors P.l1 3rd Q. 1963
New Building for Torrington P. 64th Q. 1963
CHURCHES The New Prudential Center P. 84th Q. 1963
Steel Arches Counterpoint MasSive Stone P 31st Q. 1963 World Trade Center P. 31st Q. 1964
COMPUTERS On the Corner of State and Adams P. 13 2nd Q, 1964
Using the Electnc Computer for PARKING DECKS
Detailing Structural Steel P 41st Q. 1963 P. 20 2nd Q. 1963
Stacking the Deck
Digital Computers Where to Start P. 8 1st Q. 1964
Digital Computers: Opportunities PLASTIC DESIGN


Limitations P 10 2nd Q. 1964 Military Construction Sets Plastic
Design Record P.10 Jan. 1962
COUNTRY CLUBS P.1S 4th Q. 1963
Plastic Design Saves Steel
When Luxury Is Economical P.1S Sept. 1961
19th Hole Framed In Steel P.16 2nd Q. 1964 POWER PLANTS
The New Stanley Plant P. 7 2nd Q. 1964
DOMES
Refighting the Civil War P. 3 Jan. 1962 PUBLIC ASSEMBLY
Steel Geodesic Dome Cuts Costs and RedeSign Saves $1,000,000 on Tulsa
Construction Time P. 8 2nd Q. 1963 Assembly Center P. 12 4th Q. 1964
EARTHQUAKE DESIGN SCHOOLS
Earthquake Teaches Structural Lessons P. 14 April 1962 Anatomy of a Medical School P. 12 Sept. 1961
Anchorage - 60 Days After P. 8 3rd Q. 1964 Steel School for the Handicapped P. 11 April 1962
Low-Cost Luxury for Abi lene School P. 8 1st Q. 1963
FIRE HOUSES P. 13 2nd Q. 1963
Low·Cost School
Fire Fighters Go Modern P. 8 Sept. 1961
SHOPP ING CENTERS AND STORES
HANGARS AND AIRPORT STRUCTURES Retail Store Built Over Downtown Artery P.14 1st Q. 1964
Steef Puts Winnipeg on the Air Map P. 7 3rd Q. 1964
SPECIFICATION
HISTORICAL INTEREST Questions And Answers on the AISC Spec . P.I0 April 1962
Building Around a Building P.1 4 Sept. 1961 QUEstions And Answers on the AISC Spec. P.16 July 1962
The Aging Building Too Valuable to Questions And Answers on the AISC Spec. P. 14 1st Q. 1963
Replace P. 3 April 1962
Questions And Answers on the AISC Spec.
Mres Expresses Steel Structure P.11 1st Q. 1963 and Code P. 14 2nd Q. 1963
New Allied Chemical Tower P. 8 2nd Q. 1964
SPAC E FRAMES
HOTElS Pyramidal Space Glamorizes
Coach House Motor Inn P. 19 2nd Q. 1963 Swimming Pool P. 15 Jan. 1962
HOUSES Space Structures In Steel P. 12 3rd Q, 1963
Tn·Level ReSidence P 6 1st Q. 1964 On Wings of Song P. 16 3rd Q. 1963
Rockland Retreat in the Round P.14 2nd Q. 1964 VIERENDEEL TRU SS
How to Salvage a "Useless" Lot P.l0 4th Q, 1964 A441 for Vienrendeel Trusses P. 16 Sept. 1961
HYPERBOLIC PARABOLOID ROOFS WELD ING
A New Way to Build a Shell P. 13 July 1962


New Welding SpeCification Sets
LIBRARIES Radiographic Standard for Bridges P.1S 3rd Q. 1963
A441 for Vierendeel Trusses P. 16 Sept. 1961 WORLDS FAIRS ANO EXPO SITIONS
Steel Wins the Battle of Inner Space P.16 Oct. 1962 Step into the Next Century P. 6 Jan. 1962
The Library that Crossed the Street P.12 3rd Q. 1964 Steel Goes to the Fair P. 3 2nd Q. 1964

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