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Universal Motor Controller

V6 UMC22-FBP - Control Functions


Technical Description

Appendix A: Control Functions


Circuit arrangement, description, data and parameters, time diagrams

230 V N DO1 DO2 690 / 400 V

M
M

5 6 7 8 9
SWITCH UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

0V 24V 24V DI0 DI1 DI2 DI3 DI4 DI5


if EXT to supply
supply inputs

Page
Contents A- 1
Transparent A- 2
Overload relay A- 5
Direct starter A- 9
Reversing starter A- 16
Star-delta starter 1 A- 24
Pole-changing starter 1 A- 32
Actuator 1, 2, 3 and 4 A- 42

UMC22-FBP A-1
FieldBusPlug / 05.08.2005 UMC22_Appendix-A_050805.xls
Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Transparent
The UMC22-FBP parametrized with the 'Control function' = 'Transparent' (default) behaves like an I/O-module
with an integrated overload check. The outputs DO0 ... DO2 and the inputs DI0 ... DI5 are directly connected
to the fieldbus and are independent of the overload status.

Basis circuit diagram Parameters to be changed (based on default)


Control function: Transparent mode is default
Address
Set current 1 and overload parameters if function is used

230 V DO0DO1 DO2 690 / 400 V

Fault

5 6 7 8 9
SWITCH UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

0V 24V 24V DI0 DI1 DI2* DI3 DI4 DI5


if EXT to supply transparent to bus
supply inputs

*can be parametrized as Multi-function input

UMC22-FBP A-2
FieldBusPlug / 05.08.2005
Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Transparent (2)
Attached control functions
The only possible exceptions:
Parameter 'Fault output' = 'On': The output DO2 = 1 if the internal fault signal is set.
Parameter 'Fault output' = 'Off': Default. Output DO2 is controlled directly via the fieldbus.
Parameter Fault input = On : A closed circuit signal (24 V) on input DI2 corresponds
to the fault free status.
Remark: All parameters are taken over immediately with the exception Control function that needs power up
on the UMC22-FBP.

Fault behaviour
The internal fault bit is set only by faults in the mesuring part (all faults, e.g. trip, phase loss etc.) or by low
signal on DI2 if the parameter Fault input = On. In this case:

the monitoring signal FAULT is sent to the fieldbus,


the red LED lights on,
the FAULT signal on the Control Panel flashes,
but the outputs DO0, DO1 and - depending on the parametrization - DO2 are controlled via
fieldbus commands as before.
If a motor overload is the cause of the fault signal, the Cooling time is started additionally . The Cooling time
is a parameter and can be adjusted.
More detailed information are monitored in the diagnosis telegram and on the Control Panel.

All faults must be acknowledged via fieldbus or via Control Panel.

Addressing
The slave address of the UMC22-FieldBusPlug combination is not a parameter but can be set with Control
Panel or with separate Addressing Set.
Details see main part chapter "Planning, commissioning and maintainance".

Important:
Normally the inputs and the internal electronic circuits are supplied locally via the terminals 10 and 11. In
this case the SWITCH must be set to EXT. The connection of distant contacts or sensors requests urgently
this kind of supply.
If only contacts next to the UMC22-FBP are used - that means the 24 V wiring can be surveyed easily - the
supply via the fieldbus and the FieldBusPlug is possible (SWITCH to INT).
Details see main part chapter "Planning, commissioning and maintainace", "Wiring and internal
24 V / 0 V connections".

UMC22-FBP A-3
FieldBusPlug / 05.08.2005
Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Transparent (3)
Interface and data overview
Hardware Inputs / Outputs
Terminal 13 14 15 16 17 18
Device DI0 DI1 DI2 DI3 DI4 DI5
Input to bus to bus to bus to bus to bus to bus
Terminal 7 8 9
Device DO0 DO1 DO2*
* depending on parameter Fault output
Outputs from bus from bus from bus

Fieldbus telegram: Monitoring signals / Commands


Bit No. 7 6 5 4 3 2 1 0

Monitor
WARNING FAULT - - - - - -
Byte 0
DI5 DI4 DI3 DI2 DI1 DI0
Monitor
(UMC (UMC (UMC (UMC (UMC (UMC - -
Byte 1
input) input) input) input) input) input)

Monitor
MOTOR CURRENT (% of Set current)
Byte 2/3

Command FAULT SELF


- - - - - -
Byte 0 RESET TEST
DO2* DO1 DO0
Command
(UMC (UMC (UMC - - - - -
Byte 1
output) output) output)

Fieldbus telegram: Diagnosis


Bit No. 7 6 5 4 3 2 1 0

Fault
Byte 0

Fault
-
Byte 1

Warning
! ! " -
Byte 2 # "
! ! ! !
$ % &

Fault %
Byte 3

* depending on parametrization ** displayed on the Control Panel


Details see main part chapter "Data structure on the internal interface" - "Data overview".

UMC22-FBP A-4
FieldBusPlug / 05.08.2005
Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Overload relay

The UMC22-FBP parametrized with the Control function = Overload relay provides excellent protection of a
motor. Dedicated to replace a standard overload relay, stand-alone operation can be selected via Control
Panel setting the parameter Bus connection = Off.

Basis circuit diagram


Main features Parameters to be changed (based on default)
Motor contactor K1 at output DO0 Control function: Overload relay
Set current 1, overload protection parameters
Bus communication = Off if used without Fieldbus
to be selected by Control Panel, bu.co = 0
Address if used, via Control Panel or Addressing Set

230 V N trip DO2 690 / 400 V

Fault
K1
K1
ON

OFF

5 6 7 8 9
SWITCH
UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

0V 24V 24V DI0 DI1 DI2* DI3 DI4 DI5


if EXT to supply
supply inputs

*can be parametrized as Fault input

Overload relay (2)

Description
After parametrizing 'Control function' = 'Overload relay' and 'Bus communication' = 'Off' power on is necessary
to start the operation. Immediately contact DO0 closes, contact DO1 opens.
FieldBusPlug / 05.08.2005 UMC22-FBP A-5
Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

If 'Bus communication' = 'On' the active connection to the control system is an additional condition to start the
operation.

Attached control functions


Fault output = On:the output contact DO2 operates similar to DO1
Fault output = Off: output contact DO2 can be controlled via fieldbus
Fault input = On: A closed circuit signal (24 V) on input DI2 corresponds to the fault free status.
Remark: All parameters are taken over immediately with the exception Control function that needs power up
on the UMC22-FBP.

Fault behaviour
All kinds of detected external and internal faults set the internal fault bit. Result:

contact DO0 opens,


DO1 (and DO2 if parametrized) closes,
the monitoring signal FAULT is sent to the fieldbus,
the red LED lights on and
the FAULT signal on the Control Panel display flashes.
If a motor overload is the cause of the fault signal, the 'Cooling time' is started additionally. The 'Cooling time'
is a parameter and can be adjusted, the default value is 120 s.
All faults must be acknowledged via fieldbus or via Control Panel.
Exception:
If the parameter Automatic fault reset = On the contacts DO0 closes and DO1 (and DO2) opens immediately
when the Cooling time is over (only available with Overload relay).

Addressing
The slave address of the UMC22-FieldBusPlug combination is not a parameter but can be set with Control
Panel or with separate Addressing Set.
Details see chapter "Planning, commissioning and maintenance".

FieldBusPlug / 05.08.2005 UMC22-FBP A-6


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Overload relay (3)

Description (2)

Important:
Normally the inputs and the internal electronic circuits are supplied locally via the terminals 10 and 11. In
this case the SWITCH must be set to EXT. The connection of distant contacts or sensors requests urgently
this kind of supply.
If only contacts next to the UMC22-FBP are used - that means the 24 V wiring can be surveyed easily - the
supply via the fieldbus and the FieldBusPlug is possible (SWITCH to INT).
Details see main part chapter "Planning, commissioning and maintainace", "Wiring and internal
24 V / 0 V connections".

FieldBusPlug / 05.08.2005 UMC22-FBP A-7


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Overload relay (3)

Interface overview
Hardware Inputs / Outputs
Terminal 13 14 15 16 17 18
DI0* DI1* DI2*
Device DI3 DI4 DI5
Mult-funct. Mult-funct. Mult-funct.
Input to bus to bus to bus
input input input
Terminal 7 8 9

Device trip DO2*


trip * depending on parametrization
Outputs inverted (from bus)

Fieldbus telegram: Monitoring signals / Commands


Bit No. 7 6 5 4 3 2 1 0

Monitor
WARNING FAULT** - - - - - -
Byte 0

DI5 DI4 DI3 DI2 DI1 DI0


Monitor
(UMC (UMC (UMC (UMC (UMC (UMC - -
Byte 1
input) input) input) input) input) input)

Monitor
MOTOR CURRENT (% of Set current)
Byte 2/3

Command FAULT SELF


- - - - - -
Byte 0 RESET TEST

DO2*
Command
(UMC - - - - - - -
Byte 1
output)
** actually only if 'Overload behaviour' = 0
Fieldbus telegram: Diagnosis
Bit No. 7 6 5 4 3 2 1 0

Fault
- - - - -
Byte 0

Fault ! #% #
- - - -
Byte 1
'
- - -
Warning ! ! " # "
Byte 2 ! ! ! !
$ % &

Fault %
Byte 3

* depending on parametrization ** displayed on the Control Panel


Details see main part chapter "Data structure on the internal interface" - "Data overview".

FieldBusPlug / 05.08.2005 UMC22-FBP A-8


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Overload relay (4)

Time diagram: Overload

FAULT RESET end of


FAULT via fieldbus or Cooling
(Trip) Control Panel time

UMC internal FAULT

Command FAULT RESET


(received telegr.)
(/trip) DO0
UMC
outputs
(trip) DO1

Monitoring FAULT
signals
WARNING

Cooling time running


Diagnosis
Overload (trip) fault

LEDs red LED (Fault LED)

FieldBusPlug / 05.08.2005 UMC22-FBP A-9


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Direct starter
The UMC22-FBP parametrized with the 'Control function' = 'Direct starter' provides excellent protection and
control of a motor for one direction of rotation. The connection to a fieldbus is made via the appropriate type of
the FieldBusPlug.

Basis circuit diagram


Main features Parameters to be changed (based on default)
motor contactor K1 at DO0 'Control function' = 'Direct Starter'
'Check-back' by 'Motor current' 'Set current 1', overload protection parameters
inputs transparent to the fieldbus Address via Control Panel or Addressing Set

230 V N DO1 DO2 690 / 400 V

K1
K1

5 6 7 8 9
SWITCH UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

0V 24V 24V DI0 DI1 DI2 DI3 DI4 DI5


if EXT to supply
supply inputs

FieldBusPlug / 05.08.2005 UMC22-FBP A-10


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Direct starter (2)

Direct Starter with all possible extentions


Main features Parameters to be changed (based on default)

Motor contactor K1 at output DO0 Control function = direct starter


Fault lamp at output DO2 Fault output signal = On
Check-back by aux.contacts at inp.DI0 Check-back = auxiliary contact
Fault input (closed circuit) at DI2 Multi-function input DI2 = 1
Local operation via inputs DI4 and DI5 Local operation = On or 003
Set current 1, overload parameters
Address via Control Panel or Addressing Set

230 V N DO1 690 / 400 V

Fault
K1
K1

5 6 7 8 9
SWITCH
UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

Thermistor
K1
switch 1)

0V 24V 24V DI1 PTC Fwd Off


if EXT to supply transparent
DI3
Local operation
supply inputs to bus via digital inputs

Remark: 1) Fault Input: Closed circuit signal: 1 = no fault


2) "Fwd": Momentary-contact switch
3) "Off": Closed circuit signal: 0 = dominating Off

FieldBusPlug / 05.08.2005 UMC22-FBP A-11


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Direct starter (3)

Description
With 'Direct starter' the output DO0 is defined to drive the motor contactor coil.

Attached control function


The parameter set 'Attached control functions' prepare the UMC22 to support different circuit arrangements
including the use of inputs and outputs for particular use. Examples:
Fault output is activated ('Fault output' = On):
The output contact DO2 closes if a fault appears.

'Multi-function inputs' DI0, DI1 and DI2: Possible Functions are, depending on the parametrization:
- Transparent (default): status monitored only to the fieldbus
- Fault not delayed / delayed with 1 to 255 s - the time starts in all situations (see also below)
- Motor Off not delayed / delayed with 1 to 255 s - the time starts in all situations
- Fault not delayed / delayed with 1 to 255 s - the time starts only when the motor is running
- Motor Off not delayed / delayed with 1 to 255 s - the time starts only when the motor is running
- Fault reset (of the internal fault signal), active signal
- Reset of the motor temperature model and of other faults to prepare Emergency start
( Motor start needs 0 ->1 transition of RUN )
- Test / Start without motor (no current check-back when started), active signal
Remark: DI0: 'Check-back' = 'Auxiliary contacts' is dominating against 'Multi-function input'.

'Local control': Various possibilities can be selected by parametrization:


- Control via digital inputs:
DI4 to start forward, only active signals possible.
DI5 to stop, closed circuit or active signals.
- Direct local control: Simplified start and stop and fault reset with Control Panel.

Remark: Via Fieldbus only remaining outputs can be controlled but all inputs are monitored.

Other parameters define the protection behaviour and additional functions.


Refer also main part, chapter "Parameters" and "Appendix B", "Direct local control".

FieldBusPlug / 05.08.2005 UMC22-FBP A-12


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Direct starter (4)

Starting
Selection and activation of the 'Control function'
The use of the UMC22 as 'Direct starter' needs selection AND activation of this 'Control
function'. Selection only is not sufficient.
Remark: Most of the bus masters download / overwrite all parameters during power-up of the bus master or
the UMC22. It may seem that the change of parameters via Control Panel is not effective.
To activate the selected 'Control function' several procedures are possible:
- Change of the UMC22 parameters in the bus master, download and power-down/up on the UMC22.
- Selection of the desired 'Control function' via Control Panel, power-down/up on the UMC22 but
suppress download / overwrite of the parameters during power-up.
(Most of the fieldbuses offer this possibility, e.g. with dedicated parameter, check the appropriate
fieldbus documentation)
- Selection of the desired 'Control function' via Control Panel or via control system, interruption of the
connection to the control system and power-down/up of the UMC22
- Also possible: Selection of the desired 'Control function' via Control Panel or via control system,
than locking of all parameters via Control Panel, menu point 'Parameter lock' (PA.Lo).

Reason of the particular behaviour of the parameter 'Control function': It must be avoided to change to
'Transparent' or 'Overload' and to start the motor per hazard setting DO0 or DO1 in the command telegram.

All other parameters are activated when the motor is off.


Start of the motor
After activation of the selected 'Control function' the motor can be started with the bus command RUN
FORWARD or via local control.

Emergency start:
Emergency start needs several operations:

- Reset of the motor temp. image 0 -> 1 transition of the signal PREPARE EMERGENCY
to "cold motor", START (Command telegram or digital input DI0, DI1 or DI2 if
- Reset of the cooling time, parametrized)
- Repair and reset of other faults.
(after fault reset a continuous communication fault - as the only exception - does not block
emergency start)
- Suppression of any fault signal
continuous signal PREPARE EMERGENCY START
on DI0, DI1 or DI2 if parametrized
- start of the motor with 0 -> 1 transition of the RUN signal via command telegram or via local control.

Check-back
When the motor is started the 'Check-back' status is expected within 300 ms, otherwise a fault is
detected.
Selectable by parameter, 'Motor current' or 'auxiliary contact' signal can serve as check-back status.
Remark: 'Check-back'='Simulation' is recommended only to be set via Control Panel during
commissioning. The control system is only allowed to set 'Auxiliary contacts' or 'Motor current' to
guarantee that the check-back operates correctly after next power on.

FieldBusPlug / 05.08.2005 UMC22-FBP A-13


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Direct starter (5)


Fault behaviour
All kinds of detected external and internal faults set the internal fault bit. Following contact DO0 for the
contactor coil opens, the monitoring signal FAULT is sent to the fieldbus, the red LED lights on and the
FAULT signal on the Control Panel display flashes.
All kinds of detected external and internal faults set the internal fault bit. In the following:
contact DO0 for the contactor coil opens,
the monitoring signal FAULT is sent to the fieldbus,
the red LED lights on and
the FAULT signal on the Control Panel display flashes.
If a motor overload is the cause of the fault signal, the 'Cooling time' is started additionally . The 'Cooling time'
is a parameter and can be adjusted. The running 'cooling time' is shown on the Control Panel with "°C".
More detailed information are monitored in the diagnosis telegram and on the Control Panel.
All faults must be acknowledged via fieldbus or via Control Panel. Additional the cooling time must have
elapsed to allow to restart the motor with a 0-1 transition of the RUN FORWARD command.

Addressing
The slave address of the UMC22-FieldBusPlug combination is not a parameter but can be set with Control
Panel or with separate Addressing Set.
Details see main part chapter "Planning, commissioning and maintenance".

Important:
Normally the inputs and the internal electronic circuits are supplied locally via the terminals 10 and 11. In this
case the SWITCH must be set to EXT. The connection of distant contacts or sensors requests urgently this
kind of supply.
If only contacts next to the UMC22-FBP are used - that means the 24 V wiring can be surveyed easily - the
supply via the fieldbus and the FieldBusPlug is possible (SWITCH to INT).
Details see main part chapter "Planning, commissioning and maintainace", "Wiring and internal
24 V / 0 V connections".

FieldBusPlug / 05.08.2005 UMC22-FBP A-14


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Direct starter (6)


Interface overview
Hardware Inputs / Outputs
Terminal 13 14 15 16 17 18
DI0* DI1* DI2*
Device DI3 DI4* DI5*
Mult-funct. Mult-funct. Mult-funct.
Input to bus (loc.:Run) (local:Off)
input input input
Terminal 7 8 9

Device DO0 DO1 DO2*


* depending on parametrization
Outputs (Forward) (from bus) (Fault out)

Fieldbus telegram: Monitoring signals / Commands

Bit No. 7 6 5 4 3 2 1 0

Monitor LOCAL RUN


WARNING FAULT - - OFF -
Byte 0 ()* + *,-*.
DI5 DI4 DI3 DI2 DI1 DI0
Monitor
(UMC (UMC (UMC (UMC (UMC (UMC - -
Byte 1
input) input) input) input) input) input)

Monitor
MOTOR CURRENT (% of Set current)
Byte 2/3

*/ -*/
Command FAULT AUTO SELF RUN
- / /*0( 1 OFF -
Byte 0 RESET MODE TEST *,-*.
)-*)
DO2* DO1*
Command
(UMC (UMC - - - - - -
Byte 1
output) output)

Fieldbus telegram: Diagnosis


Bit No. 7 6 5 4 3 2 1 0

Fault
Byte 0

* &
Fault % # ! #% # ! #% #
Byte 1
2 ' 3
/ &
Warning ! ! " # "
Byte 2 ! ! ! !
$ % &

Fault %
Byte 3

* depending on parametrization ** displayed on the Control Panel


Details see main part chapter "Data structure on the internal interface" - "Data overview".

FieldBusPlug / 05.08.2005 UMC22-FBP A-15


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Direct starter (7)

Timing Diagram: Overload

RUN OVER- FAULT RESET RUN end of RUN


FOR- LOAD via fieldbus FOR- Cooling FOR-
WARD or Control Panel WARD time WARD

Command RUN FORWARD


(received OFF
telegram)
FAULT RESET

UMC internal FAULT

UMC outp. DO0

Check-back Mot.curr./Aux.cont.

RUN FORWARD

OFF
Monitoring
Signals WARNING
(telegram)
FAULT

(Aux.contact) DI0

Cooling time
Diagnosis Cooling time
running
(telegram)
Overload (trip)

Motor on (yellow)
LEDs
Fault (red)

FieldBusPlug / 05.08.2005 UMC22-FBP A-16


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Reversing starter
The UMC22-FBP parametrized with the Control function = Reversing starter provides excellent protection and
control of a motor for two directions of rotation.
The connection to a fieldbus is made via the appropriate type of the FieldBusPlug.

Basic circuit diagram


Main features Parameters to be changed (based on default)
Contactor K1 (forward) at output DO0 Control function = reversing starter
Contactor K2 (reverse) at output DO1 Set current 1, overload protection parameters
Check-back by current Address via Control Panel or Addressing Set

230 V N DO2 690 / 400 V

K1
K1
K2
K2

5 6 7 8 9
SWITCH
UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

0V 24V 24V DI0 DI1 DI2 DI3 DI4 DI5


if EXT to supply
supply inputs

FieldBusPlug / 05.08.2005 UMC22-FBP A-17


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Reversing starter (2)

Reversing Starter with all possible extentions


Main features Parameters to be changed (based on default)

Contactor K1 (forward) at outputs DO0 Control function = reversing starter


Contactor K2 (reverse) at outputs DO1 Set current 1, Set current 2, overload protection
Fault lamp at output DO2 Fault output = on
Check-back by aux.cont.at input DI0 Check-back = auxiliary contact
Fault input (closed circuit) at DI2 Multi-function input DI2 = 1
Local operation via inputs DI3, 4, 5 Local operation = On or 003
Address via Control Panel or Addressing Set

230 V N 690 / 400 V

Fault
K1
K1
K2
K2

5 6 7 8 9
SWITCH
UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

Thermistor
switch 1)

K1 K2

0V 24V 24V DI1 PTC Rev Fwd Off


if EXT to supply transparent Local operation
supply inputs to bus via digital inputs

Remark: 1) Fault Input: Closed circuit signal: 1 = no fault


2) "Fwd", "Rev": Momentary-contact switch
3) "Off": Closed circuit signal: 0 = dominating Off

FieldBusPlug / 05.08.2005 UMC22-FBP A-18


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Reversing starter (3)


Description
With 'Reversing starter' the outputs DO0 (forward) and DO1 (reverse) are defined to drive the motor contactor
coils.

Attached control function


The parameter set 'Attached control functions' prepare the UMC22 to support different circuit arrangements
including the use of inputs and outputs for particular use. Examples:
Fault output is activated ('Fault output' = On):
The output contact DO2 closes if a fault appears.

'Multi-function inputs' DI0, DI1 and DI2: Possible Functions are, depending on the parametrization:
- Transparent (default): status monitored only to the fieldbus
- Fault not delayed / delayed with 1 to 255 s - the time starts in all situations (see also below)
- Motor Off not delayed / delayed with 1 to 255 s - the time starts in all situations
- Fault not delayed / delayed with 1 to 255 s - the time starts only when the motor is running
- Motor Off not delayed / delayed with 1 to 255 s - the time starts only when the motor is running
- Fault reset (of the internal fault signal), active signal
- Reset of the motor temperature model and of other faults to prepare Emergency start
( Motor start needs 0 ->1 transition of RUN )
- Test / Start without motor (no current check-back when started), active signal
Remark: DI0: 'Check-back' = 'Auxiliary contacts' is dominating against 'Multi-function input'.

'Local control': Various possibilities can be selected by parametrization:


- Control via digital inputs:
DI3 to start reverse, only active signals possible.
DI4 to start forward, only active signals possible.
DI5 to stop, closed circuit or active signals.
- Direct local control: Simplified start and stop and fault reset with Control Panel.

Remark: Via Fieldbus only remaining outputs can be controlled but all inputs are monitored.

Other parameters define the protection behaviour and additional functions.


Refer also main part, chapter "Parameters" and "Appendix B", "Direct local control".

FieldBusPlug / 05.08.2005 UMC22-FBP A-19


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Reversing starter (4)


Starting
Selection and activation of the 'Control function'
The use of the UMC22 as 'Reversing starter' needs selection AND activation of this 'Control
function'. Selection only is not sufficient.
Remark: Most of the bus masters download / overwrite all parameters during power-up of the bus master or
the UMC22. It may seem that the change of parameters via Control Panel is not effective.
To activate the selected 'Control function' several procedures are possible:
- Change of the UMC22 parameters in the bus master, download and power-down/up on the UMC22.
- Selection of the desired 'Control function' via Control Panel, power-down/up on the UMC22 but
suppress download / overwrite of the parameters during power-up.
(Most of the fieldbuses offer this possibility, e.g. with dedicated parameter, check the appropriate
fieldbus documentation)
- Selection of the desired 'Control function' via Control Panel or via control system, interruption of the
connection to the control system and power-down/up of the UMC22
- Also possible: Selection of the desired 'Control function' via Control Panel or via control system,
than locking of all parameters via Control Panel, menu point 'Parameter lock' (PA.Lo).

Reason of the particular behaviour of the parameter 'Control function': It must be avoided to change to
'Transparent' or 'Overload' and to start the motor per hazard setting DO0 or DO1 in the command telegram.

All other parameters are activated when the motor is off.

Start of the motor


After activation of the selected 'Control function' the motor can be started with the bus command RUN
FORWARD or via local control.

Emergency start:
Emergency start needs several operations:

- Reset of the motor temp. image 0 -> 1 transition of the signal PREPARE EMERGENCY
to "cold motor", START (Command telegram or digital input DI0, DI1 or DI2 if
- Reset of the cooling time, parametrized)
- Repair and reset of other faults.
(after fault reset a continuous communication fault - as the only exception - does not block
emergency start)
- Suppression of any fault signal
continuous signal PREPARE EMERGENCY START
on DI0, DI1 or DI2 if parametrized
- start of the motor with 0 -> 1 transition of the RUN signal via command telegram or via local control.

Change direction
Change from one direction to the other requests:
An OFF command is necessary before switching to the opposite direction.
The OFF command starts the 'Reversing lock out time' (parametrizable).
The opposite RUN command - 0-1 transition - is accepted only when the 'Reversing lock out
time' has elapsed.

FieldBusPlug / 05.08.2005 UMC22-FBP A-20


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Reversing starter (5)

Check-back

When the motor is started the 'Check-back' status is expected within 300 ms, otherwise a fault is detected.
Selectable by parameter, 'Motor current' or 'Auxiliary contact' signal can serve as check-back status.
Remark: 'Check-back' = 'Simulation' is recommended only to be set via Control Panel during commissioning.
The control system must only set Auxiliary contacts or Motor current to guarantee
that the check-back operates correctly after next power on.

Fault behaviour
All kinds of detected external and internal faults set the internal fault bit. In the following:
contact DO0 (or DO1 resp.) for the contactor coil opens,
the monitoring signal FAULT is sent to the fieldbus,
the red LED lights on and
the FAULT signal on the Control Panel display flashes.
If a motor overload is the cause of the fault signal, the 'Cooling time' is started additionally . The 'Cooling time'
is a parameter and can be adjusted. The running 'cooling time' is shown on the Control Panel with "°C".
All faults (except Communication fault) must be acknowledged via fieldbus or via Control Panel to start the
motor.
Additional the Cooling time must have elapsed to allow to restart the motor with a 0-1 transition of the RUN
FORWARD or RUN REVERSE command.
More detailed information are monitored in the diagnosis telegram and on the Control Panel.

Addressing
The slave address of the UMC22-FieldBusPlug combination is not a parameter but can be set with Control
Panel or with separate Addressing Set.
Details see chapter "Planning, commissioning and maintenance".

Important:
Normally the inputs and the internal electronic circuits are supplied locally via the terminals 10 and 11. In this
case the SWITCH must be set to EXT. The connection of distant contacts or sensors requests urgently this
kind of supply.
If only contacts next to the UMC22-FBP are used - that means the 24 V wiring can be surveyed easily - the
supply via the fieldbus and the FieldBusPlug is possible (SWITCH to INT).
Details see main part chapter "Planning, commissioning and maintainace", "Wiring and internal
24 V / 0 V connections".

FieldBusPlug / 05.08.2005 UMC22-FBP A-21


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Reversing starter (6)

Interface overview
Hardware Inputs / Outputs
Terminal 13 14 15 16 17 18
DI0* DI1* DI2*
Device DI3* DI4* DI5*
Mult-funct. Mult-funct. Mult-funct.
Input (loc.Rev) (loc.:Fwd) (local:Off)
input input input
Terminal 7 8 9

Device DO0 DO1 DO2*


* depending on parametrization
Outputs (Forward) (Reverse) (Fault out)

Fieldbus telegram: Monitoring signals / Commands


Bit No. 7 6 5 4 3 2 1 0
*/4/* 5(0
Monitor LOCAL RUN RUN
WARNING FAULT + 6 7) - OFF
Byte 0 ()* + *,-*. */4/* /
)5 /
DI5 DI4 DI3 DI2 DI1 DI0
Monitor
(UMC (UMC (UMC (UMC (UMC (UMC - -
Byte 1
input) input) input) input) input) input)

Monitor
MOTOR CURRENT (% of Set current)
Byte 2/3

*/ -*/
Command FAULT AUTO SELF RUN RUN
- / /*0( 1 OFF
Byte 0 RESET MODE TEST *,-*. */4/* /
)-*)
DO2*
Command
(UMC - - - - - - -
Byte 1
output)

Fieldbus telegram: Diagnosis


Bit No. 7 6 5 4 3 2 1 0

Fault
Byte 0

* & * &
Fault % # ! #% # ! #% # ! #% #
Byte 1
2 ' 8 3
/ &
Warning ! ! " # "
Byte 2 ! ! ! !
$ % &

Fault %
Byte 3

* depending on parametrization ** displayed on the Control Panel

Details see main part chapter "Data structure on the internal interface" - "Data overview".

FieldBusPlug / 05.08.2005 UMC22-FBP A-22


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Reversing starter (7)

Timing Diagram 1: Change Direction

RUN RUN RUN


FOR- REVERSE RE-
WARD OFF ignored VERSE

RUN FORWARD

Command RUN REVERSE


(received
telegram) OFF

DO0 (forward)
UMC outp.
DO1(reverse)

Check-back Mot.curr./Aux.cont.

RUN FORWARD

RUN REVERSE
Monitoring
Signals OFF
(telegram)
LOCK-OUT TIME
Rev.lock-out time

LEDs Motor on (yellow)

Remark:
- Opposite direction only possible after 'OFF'.
- Restart in the same direction without regard of the Reversing lock-out time.

FieldBusPlug / 05.08.2005 UMC22-FBP A-23


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Reversing starter (8)

Timing Diagram 2: Overload


RUN OVER- RUN end of RUN
FOR- LOAD FAULT RESET FOR- Cooling FOR-
WARD via fieldbus WARD time WARD
or Control Panel

RUN FORWARD

Command RUN REVERSE


(received
telegram) OFF

FAULT RESET

UMC internal FAULT

DO0 (forward)
UMC outp.
DO1(reverse)

Check-back Mot.curr./Aux.cont.

RUN FORWARD

RUN REVERSE

OFF
Monitoring
Signals WARNING
(telegram)
FAULT

(Aux.contact) DI0

Cooling time Cooling time


running
Diagnosis
(telegram) Overload (trip)

Motor on (yellow)
LEDs
Fault (red)

Restart possible only if 'Cooling time' has elapsed and fault is acknowledged.

FieldBusPlug / 05.08.2005 UMC22-FBP A-24


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Star-delta starter 1
The UMC22-FBP parametrized with the 'Control function' = 'Star-delta starter' provides excellent protection
and control of a motor for one direction of rotation including the time or current controlled star-delta transition.

The connection to a fieldbus is made via the appropriate type of the FieldBusPlug.

Basic circuit
Main features Parameters to be changed (based on default)
Contactor K3 (star) at output DO0 Control function = Star-Delta-Starter
Contactor K5 (delta) at output DO1 Address, Set current and Overload protection
Contactor K1 (main) via auxiliary parameters
contacts of the star and delta contactor
Check-back by current

230 V N DO2 690 / 400 V

K1
K1
K5
K5
K3
K3

5 6 7 8 9
SWITCH UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

0V 24V 24V DI0 DI1 DI2 DI3 DI4 DI5


if EXT to supply
supply inputs

Remark: In this circuit diagram "inner delta" wiring of the motor is used. The 'Current factor' should be set to
1,73.
Details see main part chapter "Planning, commissioning and maintenance" -"Motor current versus wiring".

FieldBusPlug / 05.08.2005 UMC22-FBP A-25


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Star-delta starter 1 (2)


Star-Delta-Starter with all possible extentions
Main features Parameters to be changed (based on default)
Contactor K3 (star) at output DO0 Control function = Star-Delta-Starter
Contactor K5 (delta) at output DO1 Fault output = on
Contactor K1 (main) at aux.contacts Check-back = auxiliary contacts
Fault lamp at output DO2 Multi-function input DI2 = 1
Check-back by aux.contacts (DI0, DI1) Local operation = On or 003
DI0, DI1, DI2 = Multi-function inputs e.g. Set current 1, overload protection parameters
Fault or stop inputs when parametrized Address via Control Panel or Addressing Set
Local operation via inputs DI4 and DI5

230 V N 690 / 400 V

K1 Fault

K5 K1
K5
K3
K3

5 6 7 8 9
SWITCH
UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

K3 K5
Thermistor
switch 1)
K1

0V 24V 24V PTC DI3 Run Off


if EXT to supply Local operation
supply inputs via digital inputs

Remark: 1) Fault Input: Closed circuit signal: 1 = no fault


2) "Run": Momentary-contact switch
3) "Off": Closed circuit signal: 0 = dominating Off
Remark: For this case of motor wiring the 'Set current' must be set to 58% of the nominal motor current.
Details see chapter "Commissioning","Motor current versus wiring".

FieldBusPlug / 05.08.2005 UMC22-FBP A-26


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Star-delta starter 1 (3)


Description
With 'Star-Delta-Starter' the outputs DO0 and DO1 are defined to drive the motor contactor coils. The main
contactor is controlled via auxiliary contacts of the star and delta contactors.
Once the motor is started with RUN FORWARD the star-delta-sequence is controlled automatically by the
UMC22-FBP.

Attached control functions

The parameter set 'Attached control functions' prepare the 'Star-delta starter' to support different circuit
arrangements including the use of inputs and outputs for particular use.
Examples:

'Star-Delta change-over':
Default of the parameter 'Star-delta change-over' mode is Current: The UMC22-FBP switches from
star to delta when the current decreases under 90% of the 'Set current'.
Additional the parametrizable 'Star-delta starting time' (default 60 s) is started. If this time has
elapsed the UMC22-FBP must be in Delta mode otherwise Current check-back fault is signalled
and the motor is stopped.

'Star-delta change over mode' = 'Time': The UMC22 switches over after the parametrizable
'Star-delta starting time' (default 60 s).
The transition time Y->∆ is fixed 50 ms after current is 0 or auxiliary contacts are open resp.
'Fault output = On: The output contact DO2 closes if a fault appears.
'Multi-function inputs' DI0, DI1 and DI2: Possible Functions are, depending on the parametrization:
- Transparent (default): status monitored only to the fieldbus
- Fault not delayed / delayed with 1 to 255 s - the time starts in all situations (see also below)
- Motor Off not delayed / delayed with 1 to 255 s - the time starts in all situations
- Fault not delayed / delayed with 1 to 255 s - the time starts only when the motor is running
- Motor Off not delayed / delayed with 1 to 255 s - the time starts only when the motor is running
- Fault reset (of the internal fault signal), active signal
- Reset of the motor temperature model and of other faults to prepare Emergency start
( Motor start needs 0 ->1 transition of RUN )
- Test / Start without motor (no current check-back when started), active signal

Remark: DI0: 'Check-back' = 'Auxiliary contacts' is dominating against 'Multi-function input'.

'Local control': Various possibilities can be selected by parametrization:


- Control via digital inputs:
DI4 to start forward, only active signals possible.
DI5 to stop, closed circuit or active signals.
- Direct local control: Simplified start and stop and fault reset with Control Panel.

Remark: Via Fieldbus only remaining outputs can be controlled but all inputs are monitored.

Other parameters define the protection behaviour and additional functions.


Refer also main part, chapter "Parameters" and "Appendix B", "Direct local control".

FieldBusPlug / 05.08.2005 UMC22-FBP A-27


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Star-delta starter 1 (4)


Starting
Selection and activation of the 'Control function'
The use of the UMC22 as 'Star-delta starter' needs selection AND activation of this 'Control
function'. Selection only is not sufficient.
Remark: Most of the bus masters download / overwrite all parameters during power-up of the bus master or
the UMC22. It may seem that the change of parameters via Control Panel is not effective.
To activate the selected 'Control function' several procedures are possible:
- Change of the UMC22 parameters in the bus master, download and power-down/up on the UMC22.
- Selection of the desired 'Control function' via Control Panel, power-down/up on the UMC22 but
suppress download / overwrite of the parameters during power-up.
(Most of the fieldbuses offer this possibility, e.g. with dedicated parameter, check the appropriate
fieldbus documentation)
- Selection of the desired 'Control function' via Control Panel or via control system, interruption of the
connection to the control system and power-down/up of the UMC22
- Also possible: Selection of the desired 'Control function' via Control Panel or via control system,
than locking of all parameters via Control Panel, menu point 'Parameter lock' (PA.Lo).

Reason of the particular behaviour of the parameter 'Control function': It must be avoided to change to
'Transparent' or 'Overload' and to start the motor per hazard setting DO0 or DO1 in the command telegram.

All other parameters are activated when the motor is off.

Start of the motor


After activation of the selected 'Control function' the motor can be started with the bus command RUN
FORWARD or via local control.
Depending on the parameter 'Star-delta changeover mode' the mode changes from star to delta:
- 'Star-delta changeover mode' = 'Current' (Default): Changeover within the 'Star-delta changeover
time' is requested otherwise the Current check-back fault is generated.
- 'Star-delta changeover mode' = 'Time': Changeover after the 'Star-delta changeover
time' independent of the actual current.

Emergency start:
Emergency start needs several operations:
- Reset of the motor temp. image 0 -> 1 transition of the signal PREPARE EMERGENCY
to "cold motor", START (Command telegram or digital input DI0, DI1 or DI2 if
- Reset of the cooling time, parametrized)
- Repair and reset of other faults.
(after fault reset a continuous communication fault - as the only exception - does not block
emergency start)
- Suppression of any fault signal
continuous signal PREPARE EMERGENCY START
on DI0, DI1 or DI2 if parametr.
- start of the motor with 0 -> 1 transition of the RUN signal via command telegram or via local control.

FieldBusPlug / 05.08.2005 UMC22-FBP A-28


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Star-delta starter 1 (5)


Check-back
When the motor is started the 'Check-back' status is expected within 300 ms, otherwise a fault is detected.
Selectable by parameter, 'Current' or 'Auxiliary contact' signal can serve as check-back status.

DI0 and DI1 can not operate as 'Multi-function inputs' when 'Check-back' = 'Auxiliary Contacts" is selected.
Remark: 'Check-back' = 'Simulation' is recommended only to be set via Control Panel during commissioning.
The control system must only set 'Auxiliary contacts' or 'Motor current to'
guarantee that the check-back operates correctly after next power on.

Fault behaviour
All kinds of detected external and internal faults set the internal fault bit. In the following:
contact DO0 (or DO1 resp.) for the contactor coil opens,
the monitoring signal FAULT is sent to the fieldbus,
the red LED lights on and
the FAULT signal on the Control Panel display flashes.
If a motor overload is the cause of the fault signal, the 'Cooling time' is started additionally . The 'Cooling time'
is a parameter and can be adjusted. The running 'Cooling time' is shown on the Control Panel with "°C".

More detailed information are monitored in the diagnosis telegram and on the Control Panel.
All faults must be acknowledged via fieldbus or via Control Panel. Additional the 'Cooling time' must be
elapsed to allow to restart the motor with a 0-1 transition of the RUN FORWARD command.

Addressing
The slave address of the UMC22-FieldBusPlug combination is not a parameter but can be set with Control
Panel or with separate Addressing set.
Details see chapter "Planning, commissioning and maintenance".

Important:
The inputs and the internal electronic circuits are supplied normally by the FieldBusPlug "internally"
(SWITCH to INT). Internal supply is also allowed for contacts next to the UMC22, when the 24 V wiring can
be surveyed easily.
If distant contacts or sensors are connected, an external supply (SWITCH to EXT) must be used to avoid
that an external short circuit paralyses the fieldbus.
Details see main part chapter "Planning, commissioning and maintainace", "Wiring and internal
24 V / 0 V connections".

FieldBusPlug / 05.08.2005 UMC22-FBP A-29


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Star-delta starter 1 (6)


Interface overview
Hardware Inputs / Outputs
Terminal 13 14 15 16 17 18
Device DI0* DI1 DI2* DI3 DI4* DI5*
Input (aux.cont) (to bus) (ext.fault) (to bus) (loc.:Fwd) (local:Off)
Terminal 7 8 9
Device DO2*
star delta * depending on parametrization
Outputs (Fault out)

Fieldbus telegram: Monitoring signals / Commands


Bit No. 7 6 5 4 3 2 1 0

Monitor LOCAL RUN


WARNING FAULT - OFF -
Byte 0 ()* + *,-*.
DI5 DI4 DI3 DI2 DI1 DI0
Monitor
(UMC (UMC (UMC (UMC (UMC (UMC - -
Byte 1
input) input) input) input) input) input)

Monitor
MOTOR CURRENT (% of Set current)
Byte 2/3

PREPARE
Command FAULT AUTO SELF RUN
- / /*0( 1 OFF -
Byte 0 RESET MODE TEST *,-*.
START
DO2*
Command
(UMC - - - - - - -
Byte 1
output)

Fieldbus telegram: Diagnosis


Bit No. 7 6 5 4 3 2 1 0

Fault
Byte 0

* &
* & ! #
Fault % # ! #% # ! #% #
% #
Byte 1
3
2 ' 8
/ &
Warning ! ! " # "
Byte 2 ! ! ! !
$ % &

Fault %
Byte 3

* depending on parametrization ** displayed on the Control Panel

FieldBusPlug / 05.08.2005 UMC22-FBP A-30


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Star-delta starter 1 (7)


Timing Diagram 1: Star-Delta Start

RUN Off

Command RUN
(received
telegram) OFF

Star DO0 Star-delta starting time


UMC outp.
Delta DO1

Change-over time 50 ms

Check-back Mot.curr./Aux.cont.

RUN

OFF
Monitoring
Signals (Aux.contact) DI0
(telegram)
(Aux.contact) DI1

LEDs Motor on (yellow)

FieldBusPlug / 05.08.2005 UMC22-FBP A-31


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Star-delta starter 1 (8)

Timing Diagram 2: Overload

FAULT RESET end of


OVER- via fieldbus Cooling
RUN LOAD or Control Panel RUN time RUN

RUN

Command OFF
(received
telegram) FAULT RESET

UMC internal FAULT

UMC outp. DO0 (than DO1)

Check-back Mot.curr./Aux.cont.

RUN

OFF
Monitoring
Signals WARNING
(telegram) Cooling time
FAULT

(Aux.contact) DI0

Cooling time
Diagnosis running
(telegram) Overload (trip)

Motor on (yellow)
LEDs
Fault (red)

FieldBusPlug / 05.08.2005 UMC22-FBP A-32


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Pole-changing starter 1

The UMC22-FBP parametrized with the 'Control function' = 'Pole-changing starter 1' provides excellent
protection and control of a Two-pole or Dahlander motor for one direction of rotation. The change from one
speed to the other is possible immediately.

The connection to a fieldbus is made via FieldBusPlug.

Basic circuit - Two-Pole Motor


Main features Parameters to be changed (based on default)
Contactor K8 at output DO0 Control function = Pole-Changing Starter 1
Contactor K9 at output DO1 Address, Set current and Overload protection
Check-back by current parameters

230 V N DO2 690 / 400 V

K9

K8

5 6 7 8 9
SWITCH
UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

0V 24V 24V DI0 DI1 DI2 DI3 DI4 DI5


if EXT to supply
K8 K9
supply inputs

U1 U2
V1 V2
W1 W2

FieldBusPlug / 05.08.2005 UMC22-FBP A-33


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Pole-changing starter 1 (2)

Two-Pole Motor Starter with all possible extentions


Main features Parameters to be changed (based on default)
Contactor K8 at output DO0 Control function = Pole-Changing Starter 1
Contactor K9 at output DO1
Fault lamp at output DO2 Fault output = on
Check-back by aux.contacts on DI0 Check-back = auxiliary contacts
DI0, DI1, DI2 = Multi-function inputs e.g. Multi-function input DI2 = 1
Fault or stop inputs when parametrized Local operation = On or 003
Local operation via inputs DI4 and DI5 Address, Set current and Overload protection

230 V N 690 / 400 V

SCPD
Fault
K9

K8

5 6 7 8 9
SWITCH UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

1)
Thermistor
switch
K8 K9
K9 K8

U1 U2
0V 24V 24V DI1 PTC Run Run Off V1 V2
if EXT to supply B A W1 W2
supply inputs Local operation
via digital inputs

Remark: 1) Multi-function input as Fault input Closed circuit signal: 1 = no fault


2) "Run A", "Run B": Momentary-contact switch
3) "Off": Closed circuit signal: 0 = dominating Off

FieldBusPlug / 05.08.2005 UMC22-FBP A-34


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Pole-changing starter 1 (3)

Basic circuit - Dahlander Motor


Main features Parameters to be changed (based on default)
Contactor K8 at output DO0 Control function = Pole-Changing Starter 1
Contactor K93 at output DO1 Address, Set current and Overload protection
Contactor K91 via auxiliary parameters
contact of the contactor K93
Check-back by current

230 V N DO2 690 / 400 V

K91

K93

K8

5 6 7 8 9
SWITCH UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18
K91

0V 24V 24V DI0 DI1 DI2 DI3 DI4 DI5 K8


if EXT to supply
supply inputs
K93

U1 U2
V1 V2
Remark: Output DO1 controls contactor B2. Do not change! W1 W2

FieldBusPlug / 05.08.2005 UMC22-FBP A-35


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Pole-changing starter 1 (4)

Dahlander Motor Starter with all possible extentions


Main features Parameters to be changed (based on default)
Contactor K8 at output DO0 Control function = Pole-Changing Starter 1
Contactor K93 at output DO1
Contactor K91 via auxiliary
contact of the contactor K93
Fault lamp at output DO2 Fault output = on
Check-back by aux.contacts on DI0 Check-back = auxiliary contacts
DI0, DI1, DI2 = Multi-function inputs e.g. Multi-function input DI2 = 1
Fault or stop inputs when parametrized Local operation = On or 003
Local operation via inputs DI4 and DI5 Address, Set current and Overload protection

230 V N 690 / 400 V

M
K91
Fault

K93

K8

5 6 7 8 9
SWITCH UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18
K91
2)
Thermistor
switch
K8 K93 K8

K91

U1 U2
0V 24V 24V DI1 PTC Run Run Off V1 V2
when EXT to supply B A W1
supply inputs W2
Local operation
via digital inputs

Remark: 1) b2 controls B1, do not change!


2) Multi-function input Closed circuit signal: 1 = no fault
3) "Run A", "Run B": Momentary-contact switch
4) "Off": Closed circuit signal: 0 = dominating Off

FieldBusPlug / 05.08.2005 UMC22-FBP A-36


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Pole-changing starter 1 (5)


Description

With 'Pole-changing starter 1' the outputs DO0 and DO1 are defined to drive the contactor coils as shown in
the circuit diagrams.
The contactors are locked electronically to avoid short circuit due to not extinct spark. The minimal change-
over time is fixed 50 ms.
To keep this lock-out function for Dahlander start also the contactors A and B2 must be controlled by the
UMC22-FBP outputs. Contactor B1 is controlled by an auxiliary contact of the contactor B2.

Attached control functions

The parameter set 'Attached control functions' prepare the UMC22 to support different circuit arrangements
including the use of inputs and outputs for particular use. Examples:
'Fault output = On: The output contact DO2 closes if a fault appears.
'Multi-function inputs' DI0, DI1 and DI2: Possible Functions are, depending on the parametrization:
- Transparent (default): status monitored only to the fieldbus
- Fault not delayed / delayed with 1 to 255 s - the time starts in all situations
- Motor Off not delayed / delayed with 1 to 255 s - the time starts in all situations
- Fault not delayed / delayed with 1 to 255 s - the time starts only when the motor is running
- Motor Off not delayed / delayed with 1 to 255 s - the time starts only when the motor is running
- Fault reset (of the internal fault signal), active signal
- Reset of the motor temperature model and of other faults to prepare Emergency start
( Motor start needs 0 ->1 transition of RUN )
- Test / Start without motor (no current check-back when started), active signal
Remark: DI0: 'Check-back' = 'Auxiliary contacts' is dominating against 'Multi-function input'.
'Local control': Various possibilities can be selected by parametrization:
- Control via digital inputs:
DI4 to start forward, only active signals possible.
DI5 to stop, closed circuit or active signals.
- Direct local control: Simplified start and stop and fault reset with Control Panel.

Remark: Via Fieldbus only remaining outputs can be controlled but all inputs are monitored.
Refer also main part, chapter "Parameters" and "Appendix B", "Direct local control".

FieldBusPlug / 05.08.2005 UMC22-FBP A-37


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Pole-changing starter 1 (6)


Starting
Selection and activation of the 'Control function'
The use of the UMC22 as 'Pole-changing starter' needs selection AND activation of this 'Control
function'. Selection only is not sufficient.
Remark: Most of the bus masters download / overwrite all parameters during power-up of the bus master or
the UMC22. It may seem that the change of parameters via Control Panel is not effective.
To activate the selected 'Control function' several procedures are possible:
- Change of the UMC22 parameters in the bus master, download and power-down/up on the UMC22.
- Selection of the desired 'Control function' via Control Panel, power-down/up on the UMC22 but
suppress download / overwrite of the parameters during power-up.
(Most of the fieldbuses offer this possibility, e.g. with dedicated parameter, check the appropriate
fieldbus documentation)
- Selection of the desired 'Control function' via Control Panel or via control system, interruption of the
connection to the control system and power-down/up of the UMC22
- Also possible: Selection of the desired 'Control function' via Control Panel or via control system,
than locking of all parameters via Control Panel, menu point 'Parameter lock' (PA.Lo).

Reason of the particular behaviour of the parameter 'Control function': It must be avoided to change to
'Transparent' or 'Overload' and to start the motor per hazard setting DO0 or DO1 in the command telegram.

All other parameters are activated when the motor is off.

Start of the motor


After activation of the selected 'Control function' the motor can be started with the bus command RUN
FORWARD (speed 1, contactor A) or RUN REVERSE (speed 2, contactors B1 and B2) or via local control.

Change of the speed (A->B->A) is possible without restriction. Between the two speeds a minimal change-
over time of about 50 ms is waited after current = 0 or auxiliary contact = off resp.

Emergency start:
Emergency start needs several operations:
- Reset of the motor temp. image 0 -> 1 transition of the signal PREPARE EMERGENCY
to "cold motor", START (Command telegram or digital input DI0, DI1 or DI2
- Reset of the cooling time, if parametrized)
- Repair and reset of other faults.
(after fault reset a continuous communication fault - as the only exception - does not block
emergency start)
- Suppression of any fault signal
continuous signal PREPARE EMERGENCY START
on DI0, DI1 or DI2 if parametr.
- start of the motor with 0 -> 1 transition of the RUN signal via command telegram or via local control.

FieldBusPlug / 05.08.2005 UMC22-FBP A-38


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Pole-changing starter 1 (7)

Check-back
When the motor is started the 'Check-back' status is expected within 300 ms, otherwise a fault is detected.
Selectable by parameter, motor current or auxiliary contact signal can serve as check-back status.

DI0 can not operate as 'Multi-function input' when 'Check-back' = 'Auxiliary Contacts" is selected.
Remark: 'Check-back' = 'Simulation' is recommended only to be set via Control Panel during commissioning.
The control system must only set 'Auxiliary contacts' or 'Motor current' to
guarantee that the check-back operates correctly after next power on.

Fault behaviour
All kinds of detected external and internal faults set the internal fault bit. In the following:
contact DO0 (or DO1 resp.) for the contactor coil opens,
the monitoring signal FAULT is sent to the fieldbus,
the red LED lights on and
the FAULT signal on the Control Panel display flashes.
If a motor overload is the cause of the fault signal, the 'Cooling time' is started additionally . The 'Cooling time'
is a parameter and can be adjusted. The running 'Cooling time' is shown on the Control Panel with "°C".

More detailed information are monitored in the diagnosis telegram and on the Control Panel.
All faults must be acknowledged via fieldbus or via Control Panel.
Additional the 'Cooling time' must be elapsed to allow to restart the motor with a 0-1 transition of the RUN
FORWARD command.

Addressing
The slave address of the UMC22-FieldBusPlug combination is not a parameter but can be set with Control
Panel or with separate Addressing set.
Details see main chapter "Planning, commissioning and maintenance".

Important:
The inputs and the internal electronic circuits are supplied normally by the FieldBusPlug "internally"
(SWITCH to INT). Internal supply is also allowed for contacts next to the UMC22, when the 24 V wiring can
be surveyed easily.
If distant contacts or sensors are connected, an external supply (SWITCH to EXT) must be used to avoid
that an external short circuit paralyses the fieldbus.
Details see main part chapter "Planning, commissioning and maintainace", "Wiring and internal
24 V / 0 V connections".

Detailed information see appendix

FieldBusPlug / 05.08.2005 UMC22-FBP A-39


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Pole-changing starter 1 (8)

Interface overview
Hardware Inputs / Outputs (all digital inputs are monitored to the bus)

Terminal 13 14 15 16 17 18
Device DI0 DI1 DI2 DI3 DI4 DI5
Input (aux.cont) (to bus) (ext.fault) (local:B1) (local: A) (local:Off)
Terminal 7 8 9
Device DO0 DO1 DO2*
* depending on parametrization
Outputs (cont.A) (cont.B1) (fault out)

Fieldbus telegram: Monitoring signals / Commands


Bit No. 7 6 5 4 3 2 1 0
Monitor LOCAL RUN FWD RUN REV
WARNING FAULT - - OFF
Byte 0 ()* + (cont.A) (cont.B1)
DI5 DI4 DI3 DI2 DI1 DI0
Monitor
(UMC (UMC (UMC (UMC (UMC (UMC - -
Byte 1
input) input) input) input) input) input)

Monitor
MOTOR CURRENT (% of Set current)
Byte 2/3

PREPARE
Command FAULT AUTO SELF RUN RUN
- / /*0( 1 OFF
Byte 0 RESET MODE TEST *,-*. */4/* /
START
DO2*
Command
(UMC - - - - - - -
Byte 1
output)

Fieldbus telegram: Diagnosis


Bit No. 7 6 5 4 3 2 1 0

Fault
Byte 0

* &
Fault % # ! #% # ! #% #
Byte 1
2 ' 3
/ &
Warning ! ! " # "
Byte 2 ! ! ! !
$ % &

Fault %
Byte 3

* depending on parametrization ** displayed on the Control Panel

FieldBusPlug / 05.08.2005 UMC22-FBP A-40


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Pole-changing starter 1 (9)

Timing Diagram 1: Change Speed

RUN RUN
A B

Command RUN (cont.81)


(received
telegram) RUN (cont.B1/B2)

DO0 (cont.A)
UMC outp.
DO1(cont.B1/B2)

Check-back Mot.curr./Aux.cont.

RUN (contactor A)

Monitoring RUN (contactor B)


Signals
(telegram)
OFF

internal min. change-over time ca. 50 ms

LEDs Motor on (yellow)

FieldBusPlug / 05.08.2005 UMC22-FBP A-41


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Pole-changing starter 1 (10)

Timing Diagram 2: Overload

FAULT RESET end of


OVER- via fieldbus Cooling
RUN LOAD or Control Panel time
RUN RUN

RUN A or B

Command OFF
(received
telegram) FAULT RESET

UMC internal FAULT

UMC outp. DO0 (than DO1)

Check-back Mot.curr./Aux.cont.

RUN

OFF
Monitoring
Signals WARNING
Cooling time
(telegram)
FAULT

(Aux.contact) DI0

Cooling time
Diagnosis running
(telegram) Overload (trip)

Motor on (yellow)
LEDs
Fault (red)

FieldBusPlug / 05.08.2005 UMC22-FBP A-42


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Actuator 1, 2, 3 and 4
The UMC22-FBP parametrized with 'Control function' = 'Actuator 1, 2, 3 or 4' provides complete control as
well as excellent protection of the Actuator motor.
Three inputs are prepared to monitor the status of the Actuator, depending on the selected Actuator version,
the other three inputs can be parametrized as Fault input or as Local control signals resp.
The connection to a fieldbus is made via the appropriate type of the FieldBusPlug.

Basic Circuit
Wiring Parameters to be changed (based on default)
DO0 / DO1 for Open / Close contactor 'Control function' = 'Actuator 1, 2, 3 or 4'
DI0 / DI1 for Open / Closed limit switches 'Set current 1', overload protection parameters
DI3 for Torque switches (closed circuit) 'Reversing lock-out time' (concerns change direction)
DI2 = Multi-function input e.g. Fault inp. 'Run time limit' = 'Star-delta starting time'
for thermistor module if parametrized Surveillance of the Open <---> Close time
DI4, DI5 for Local Control if parametrized Local control via DIs and/or Direct local control
(motor runs as long as signal = 1) if desired ( 'Local control' = On, 003 or 005)
Address via Control Panel or Addressing Set

Actuator 230 V N 690 / 400 V

DO2 = Fault if
parametrized

Op
open
Cl

close
5 6 7 8 9
SWITCH
UMC22 DO DO DO DO DO
FieldBus C C 0 1 2
EXT
INT

Plug

0 24 24 DI DI DI DI DI DI
V V V 0 1 2 3 4 5
10 11 12 13 14 15 16 17 18

0V 24V
if EXT
supply

24V Open Closed * Open Close


to supply inputs TorqueO,C Local operation
via digital inputs

*DI2 = parametrizable Multi-function input

FieldBusPlug / 05.08.2005 UMC22_Appendix-A_050805.xls UMC22-FBP A-43


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Actuator 1, 2, 3 and 4 (2)


Description
The Control functions Actuator 1, 2, 3 and 4 provide different use of and reaction on the limit switches Closed
and Open and on the Torque switches (DI0, DI1 and DI3):

Overview:
Control Open <---------------------------------------------- ----------------------------------------------> Closed
function Torque open Limit open Limit closed Torque closed
Actuator 1 - Stop Stop -
Actuator 2 Stop Prepare Prepare Stop
F Actuator 3 - Stop Prepare Stop
F Actuator 4 Stop Prepare Stop -

DI2, DI4 and DI5 and also DO2 can be parametrized for other functions, see below.

Actuator 1: Open and Close position via limit switches

Motor off, start only in Close direction


Motor off, start only in Open direction
24V DI0 DI1 DI3 Fault: motor stops, Monitoring tel. DI3
12 13 14 16
Remark:
Torque Torque signals are not necessary but can be
Closed Open, used for surveillance.
Closed After switching off the motor continues to
Open
run for some milliseconds due to its rotating
mass. Adjustment of the Closed and Open
limit switches is necessary to get the
correct end positions.

Without Torque switches:


Motor off, start only in Close direction
Motor off, start only in Open direction
24V DI0 DI1 DI3
12 13 14 16
Open Closed Connection if torque contacts are not available.

FieldBusPlug / 05.08.2005 UMC22_Appendix-A_050805.xls UMC22-FBP A-44


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Actuator 1, 2, 3 and 4 (3)


Actuator 2: Open and Close position via torque and limit switches
Preparation for Open limit motor off
Preparation for Closed limit motor off
Motor off, start only in opposite direction
DI1 DI3 Fault if not prepared *
24V DI0
12 13 14 16 Remark:
The limit switches Open or Closed prepare
Torque the stop. Torque Open or Close stop the
Open, motor. The start is only possible in the
Open Closed Closed opposite direction.
The single torque signals in the telegram
- torque open or torque closed - are calcu-
lated based on the direction of movement
before stop.
If after power-up a torque signal is detected
and neither an Open nor a Closed limit is
* Start is only possible in the opposite direction present it will be supposed that the Torque
after resetting the fault. The torque signal has happened during closing. The start is pos-
to disappear within 0.5 s otherwise a fault is sible only after fault acknowledge and only
generated again (see below). in the opposite direction. Details below.

Actuator 3: Open position via limit switch only, Closed position via torque and limit switch.

Motor off, start only in Close direction


Preparation for Close limit off

Motor off if prepared for Close off, start only


in Open direction
24V DI0 DI1 DI3 Fault if not prepared or if during opening (see
12 13 14 16 below)

Torque Remark:
Open, The limit switch Open prepares the stop.
Open Closed
Closed Torque Open stops the motor. The start is
only possible in the opposite direction
The single Torque signals in the telegram
- Torque open or Torque closed - are calcu-
lated based on the direction of movement
before stop.

FieldBusPlug / 05.08.2005 UMC22_Appendix-A_050805.xls UMC22-FBP A-45


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Actuator 1, 2, 3 and 4 (4)


Actuator 4: Open position via torque and limit switches, Closed position via limit switch only

Preparation for Open limit off


Motor off, start only in Open direction

Motor off if prepared for Open off, start only


in Close direction.
24V DI0 DI1 DI3 Fault if not prepared or if during closing (see
12 13 14 16 below).
Torque Remark:
Open, The limit switch Closed prepares the stop.
Open Closed Closed Torque Closed stops the motor. The start is
only possible in the opposite direction
The single torque signals in the telegram
- Torque open or Torque closed - are calcu-
lated based on the direction of movement
before stop.

Definitions and Supervisions particular for the 'Control functions' = 'Actuator 1,2,3 and 4'
Input signals: Open and Closed inputs are active signals, Torque input is a closed loop signal.
In the application as Actuator controller the inputs are connected to contacts outside of the cabinet.
Therefore the UMC22 must be supplied locally via the terminals 10 and 11. The SWITCH must be
set to EXT.
Details see main part chapter "Planning, commissioning and maintenance", "Wiring and internal
24 V / 0 V connections".
The two Torque signals are connected in series. The discrete Torque signal is created
based on the direction of movement before.
Remark: If DI2 is not needed as Fault input it can be connected to the connection between the
torque contacts to find out which torque signal is active.

Run-time Open <---> Close: The 'Run-time limit' (='Star-delta starting time') must be changed
and should be set according to actuator datas. Setting the 'Run-time limit' = 1 s disables the
supervision.
Starting from Open or Closed: The limit switch has to open within 3 s.
Exeeding the time results in the fault signal "Open limit switch 1 ---> 0 not within 3s after Close
command".

Faulty torque signal in intermediate position sets the internal fault signal
The motor is stopped an can be started again
- after fault reset via Fieldbus or other - AND -
- only in the opposite direction (direction before is blocked).
After start the torque signal must disappear within 0.5 s. Otherwise the internal fault signal is set again.
Fault reset and start in the opposite direction can be repeated as often as desired.
If after power-up a Torque signal is detected and neither an Open nor a Close signal is present
it will be supposed that the Torque happened during closing. The motor can be started:
- after fault reset via Fieldbus or other - AND -
- only in the opposite direction (direction before is blocked).

FieldBusPlug / 05.08.2005 UMC22_Appendix-A_050805.xls UMC22-FBP A-46


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Actuator 1, 2, 3 and 4 (5)


Attached control functions
The parameter set 'Attached control functions' prepares the Actuator to support additional circuit
arrangements including the use of free inputs and outputs for particular use. Examples:

'Fault output = On: The output contact DO2 closes if a fault appears.

'Multi-function input' DI2: Possible Functions are, depending on the parametrization:


- Transparent (default): status monitored only to the fieldbus
- Fault not delayed / delayed with 1 to 255 s - the time starts in all situations
- Motor Off not delayed / delayed with 1 to 255 s - the time starts in all situations
- Fault not delayed / delayed with 1 to 255 s - the time starts only when the motor is running
- Motor Off not delayed / delayed with 1 to 255 s - the time starts only when the motor is running
- Fault reset (of the internal fault signal), active signal
- Reset of the motor temperature model and of other faults to prepare Emergency start
( Motor start needs 0 ->1 transition of RUN )
- Test / Start without motor (no current check-back when started), active signal
Remark: DI0: 'Check-back' = 'Auxiliary contacts' is dominating against 'Multi-function input'.

'Local control': Various possibilities can be selected by parametrization:


- Control via digital inputs:
DI4 to start forward, only active signals possible.
DI5 to stop, closed circuit or active signals.
- Direct local control: Simplified start and stop and fault reset with Control Panel.

Remark: Via Fieldbus only remaining outputs can be controlled but all inputs are monitored.
To define the protection behaviour and other functions additional parameters are available.
Refer also main part, chapter "Parameters....", and "Appendix B", "Direct local control".

FieldBusPlug / 05.08.2005 UMC22_Appendix-A_050805.xls UMC22-FBP A-47


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Actuator 1, 2, 3 and 4 (6)


Starting
Selection and activation of the 'Control function'
The use of the UMC22 as 'Actuator 1, 2, 3 or 4' needs selection AND activation of this 'Control
function'. Selection only is not sufficient.
Remark: Most of the bus masters download / overwrite all parameters during power-up of the bus master or
the UMC22. It may seem that the change of parameters via Control Panel is not effective.
To activate the selected 'Control function' several procedures are possible:
- Change of the UMC22 parameters in the bus master, download and power-down/up on the UMC22.
- Selection of the desired 'Control function' via Control Panel, power-down/up on the UMC22 but
suppress download / overwrite of the parameters during power-up.
(Most of the fieldbuses offer this possibility, e.g. with dedicated parameter, check the appropriate
fieldbus documentation)
- Selection of the desired 'Control function' via Control Panel or via control system, interruption of the
connection to the control system and power-down/up of the UMC22
- Also possible: Selection of the desired 'Control function' via Control Panel or via control system,
than locking of all parameters via Control Panel, menu point 'Parameter lock' (PA.Lo).

Reason of the particular behaviour of the parameter 'Control function': It must be avoided to change to
'Transparent' or 'Overload' and to start the motor per hazard setting DO0 or DO1 in the command telegram.

All other parameters are activated when the motor is off.

Start of the motor


After activation of the selected 'Control function' the motor can be started with the bus command RUN
FORWARD (speed 1, contactor A) or RUN REVERSE (speed 2, contactors B1 and B2) or via local control.

Emergency start:
Emergency start needs several operations:
- Reset of the motor temp. image to "cold motor", 0 -> 1 transition of the signal PREPARE
- Reset of the cooling time, EMERGENCY START (Command telegram or
- Repair and reset of other faults. digital input DI2 if parametrized)
(after fault reset a continuous communication fault - as the only exception - does not block
emergency start)
- Suppression of any fault signal on DI2 (if continuous signal PREPARE EMERGENCY
parametrized) START
- start of the motor with 0 -> 1 transition of the RUN signal via command telegram or via local control.

Faulty signals from the limit or torque switches are not suppressed, they have to be repaired before start.

Change direction
Change from one direction to the other requests:
An OFF command is necessary before switching to the opposite direction.
The OFF command starts the 'Reversing lock out time' (parametrizable).
The opposite RUN command - 0-1 transition - is accepted only when the 'Reversing lock out
time' has elapsed.

FieldBusPlug / 05.08.2005 UMC22_Appendix-A_050805.xls UMC22-FBP A-48


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Actuator 1, 2, 3 and 4 (7)


Check-back
When the motor is started the 'Check-back' status is expected within 300 ms, otherwise a fault is detected.
Selectable by parameter, only 'Current' or 'Simulation' can be selected.
Remark: 'Check-back' = 'Simulation' is recommended only to be set via Control Panel during commissioning.
The control system must only set Auxiliary contacts or Motor current to
guarantee that the check-back operates correctly after next power on.

Fault behaviour
All kinds of detected external and internal faults including above named faults set the internal fault bit. In the
following:
contact DO0 (or DO1 resp.) for the contactor coil opens,
the monitoring signal FAULT is sent to the fieldbus,
the red LED lights on and
the FAULT signal on the Control Panel display flashes.
If a motor overload is the cause of the fault signal, the 'Cooling time' is started additionally . The Cooling time
is a parameter and can be adjusted.
All faults (except Communication fault) must be acknowledged via fieldbus or via Control Panel to start the
motor.
Additional the 'Cooling time' must have elapsed to allow to restart the motor with a 0-1 transition of the Open
(RUN FORWARD) or Close (RUN REVERSE) command.

Normally 'Check-back' = Current (default) is active, it requests current >20% of the 'Set current 1' latest 300
ms after start, otherwise the internal fault signal is set. Setting 'Check-back' = auxiliary contacts deactivates
the surveyance.
More detailed information are monitored in the diagnosis telegram and on the Control Panel.

Addressing
The slave address of the UMC22-FieldBusPlug combination is not a parameter but can be set with Control
Panel or with separate Addressing Set.
Details see chapter "Planning, commissioning and maintenance".

FieldBusPlug / 05.08.2005 UMC22_Appendix-A_050805.xls UMC22-FBP A-49


Universal Motor Controller
V6 UMC22-FBP
Technical Description - Control Function

Actuator 1, 2, 3 and 4 (8)


Interface overview
Hardware Inputs / Outputs
Terminal 13 14 15 16 17 18
DI1 DI4* DI5*
Device DI0 DI2*
(Closed DI3 Torque (local: (local:
Input Multi-funct
limit) Open) Close)
Terminal 7 8 9
DO0 DO1
Device DO2*
(Forward (Reverse * depending on parametrization
Outputs (Fault out)
= Open) = Close)

Fieldbus telegrams: Monitorings and Commands


Bit No. 7 6 5 4 3 2 1 0
*/4/* 5(0 Opening Closing
Monitor LOCAL
WARNING FAULT + 6 7) - (RUN OFF (RUN
Byte 0 ()* +
)5 / *,-*. */4/* /
DI5* DI4* DI2* DI1 DI0
Monitor DI3 Torque Torque
(Local (Local (Multi- (Close (Open
Byte 1 (Torque) Closed Open
Open) Close) Function) limit) limit)
Monitor
MOTOR CURRENT (% of Set current)
Byte 2/3

PREPARE OPEN CLOSE


Command FAULT AUTO SELF
- / /*0( 1 (RUN OFF (RUN
Byte 0 RESET MODE TEST
START *,-*. */4/* /
DO2*
Command
(UMC - - - - - - -
Byte 1
output)

Fieldbus telegram: Diagnosis


CLS = Closed limit switch (true signal) cmd. = Command
Rt = Run-time: max. running time Open <---> Close. Use Parameter: 'Star-delta starting time'

Bit No. 7 6 5 4 3 2 1 0
+ + + ; + ; ) ;
+ " ! " ! %
Fault
" ! " ! +
Byte 0
+ : : : : 5 :
9 2 ' <

+ + ) ;
% # ! #% # %
Fault
" ! " ! +
Byte 1
: : 5 :
2 ' < 8 3
/ & *
Warning ! ! " =
Byte 2 ! ! ! !
$ % &

Fault %
Byte 3

* depending on parametrization ** displayed on the Control Panel


Details see main part chapter "Data structure on the internal interface" - "Data overview".

FieldBusPlug / 05.08.2005 UMC22_Appendix-A_050805.xls UMC22-FBP A-50

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