INNOVATIVE TECHNOLOGIES.

RELIABLE SOLUTIONS

PMM-pcp System
PMM-PCP systems offer improved operational performance and efficiency in crooked, deviated & horizontal wells

Borets PMM-PCP system comprising A major limitation of conventional ESPCP

APPLICATIONS
• Heavy oil
• Deviated, horizontal or crooked wells
• High viscosity wells
• Low flowrate & unstable inflow wells
• Highly abrasive fluids
• High scale and asphaltene wells
FEATURES & BENEFITS
• No rods to surface:
- Avoids rods & tubing wear
- No need for large and heavy continuous
rod mobilization
- Eliminates rod guide expenses and
potential loss in wells
• No downhole gearbox or speed reducer:
- Increases reliability, saves costs
• No surface PCP drive:
- Eliminates the safety concerns of back
spinning at the surface or injuring
people
- Minimal environmental footprint for eco
sensitive locations
• Shorter bottom hole assembly when
compared to conventional ESPCP:
- Facilitates operations in deviated wells
• High system efficiency vs. ESP system:
- PMM is 15 to 30 % more electrically
efficient saving power cost
• Adjustable speed range 350-750 rpm
- Improves operational flexibility
• Improved system run life in abrasive
environments
• No fluid emulsification:
- Reduces need for expensive chemicals
or separation devices
permanent magnet motor driven submersible
progressing cavity pump allows all the benefits
of PCP without the safety and abrasion risks
associated with a steel rod string to surface.
The PMM-PCP system is ideal, where it is
desirable to minimize the surface footprint of
the well for environmental impact reasons.
The system has a proven ability to reduce
the number of costly workovers associated
with rod or tubing wear. Specific examples
save 3 - 5 pulls in a system life span saving
customers thousands of well costs.
The PMM-PCP opens up the range in which
PCP can be applied. This allows operators to
take advantage of the efficiency and solids
handling ability of the PCP in wells where this
technology was not an option due to well bore
geometry. In these challenging conditions
PMM-PCP system can be the artificial lift of
choice to improve economics in project that
prove to be difficult to produce economically.
Submersible PCP systems are considered
where traditional rod driven systems are
limited by depth or where deviated or crooked
wells have caused premature rod/tubing wear
as submersible PCP systems have no rods.
Competitors
is that it requires running a gear box that
proved to be the most unreliable and costly
component in the system.
With the introduction of a 10 pole
PMM, which has specifically been designed to
operate at PCP pump speeds between 350-
750 rpm, it allows a submersible PCP system
to operate with no need for a gear box. The
PMM has a higher electrical efficiency when
compared to that of a conventional induction
motor.
PMM utilize powerful rare earth magnets
embedded in the rotor, this allows the rotor
to rotate at the same speed as the magnetic
field produced by the stator making it a
synchronous motor and eliminating slip. PMM
have a much higher power density allowing
the motor to be shorter than a comparable IM.
The PMMs also have the ability to output
higher starting torque that of a comparable
induction motor.
PMM-PCP system allows to produce deviated
wells at lower rates than historically deemed
feasible with ESPs.
Borets
PMM VSD

OPERATING ENVELOPE
• Flow rate: 30 - 1,279 bpd (4-180 m3/d)
• Max. head: 8,203 ft (2,500 m)
• Max. operating temperature: 266 0F
• Max. viscosity: 1,000 cSt
 PMM-PCP vs. other Artificial Lift Systems PMM-PCP vs. SRP Run Life, day PMM-PCP vs. SRP Run Life, day
power consumption (the same well) (the same well)
(in similar operating conditions), hp/bbl

PCP Specifications @ Rated Speed 500 rpm

Pump Series
362-38-5000 / 6600 / 8200
362-76-5000 / 6600 / 8200
362-101-5000 / 6600 / 8200
362-126-3300 10 / 5000 / 6600 /
/ 6600 10 / 8200
362-189-3300 10 / 5000 / 6600 /
/ 6600 10
406-101-8200
406-126-6600 10 / 8200
406-189-6600 10 / 8200 / 9200
406-346-3300 10 / 6600 10
406-503-3300 10 / 6600 10
406-785-5000 10
Flow Range, Recommended Motor
Head Pump Power Consumption
350-750 rpm Power, 500 rpm
bpd (m3/d) ft (m) hp (kW) hp (kW)
1,500 / 2,000 / 2,500 1.90 / 2.90 / 3.90
4-9 (28-57) 7 (10)
(4,922 / 6,562 / 8,203) (2.5 / 3.9 / 5.2)
1,500 / 2,000 / 2,500 3.50 / 5.50 / 7.00
8-18 (50-114) 7 (10)
(4,922 / 6,562 / 8,203) (4.7 / 7.4 / 9.4)
1,500 / 2,000 / 2,500 4.50 / 6.50 / 9.00
11-24 (75-151) 11 (14)
(4,922 / 6,562 / 8,203) (6.0 / 8.7 / 12.1)
1,000 / 1,500 / 2,000 / 2,000 / 2,500 4.00 / 5.25 / 8.00 / 8.00 / 10.60 11 / 14 / 14 / 14 / 18
14-30 (94-189)
(3,281 / 4,922 / 6,562 / 6,562 / 8,203) (5.4 / 7.0 / 10.7 / 10.7 / 14.2) (14 / 19 / 19 / 19 / 24)
1,000 / 1,500 / 2,000 / 2,000 6.00 / 9.00 / 12.00 / 12.00 11 / 14 / 18 / 18
21-45 (142-283)
(3,281 / 4,922 / 6,562 / 6,562) (8.0 / 12.1 / 16.1 / 16.1) (14 / 19 / 24 / 24)
11-24 (75-151) 2,500 (8,203) 9.00 (12.1) 18 (24)
14-30 (94-189) 2,000 / 2,500 (6,562 / 8,203) 8.00 / 10.60 (10.7 / 14.2) 14 / 18 (19 / 24)
2,000 / 2,500 / 2,800 12.00 / 15.00 / 17.00 18 / 21 / 25
21-45 (142-283)
(6,562 / 8,203 / 9,187) (16.1 / 20.1 / 22.8) (24 / 29 / 34)
40-83 (259-519) 1,000 / 2,000 (3,281 / 6,562) 9.25 / 17.50 (12.4 / 23.5) 14 / 25 (19 / 34)
56-120 (377-755) 1,000 / 2,000 (3,281 / 6,562) 16.00 / 24.40 (21.5 / 32.7) 21 / 35 (29 / 48)
84-180 (590-1,132) 1,500 (4,922) 26.80 (35.9) 35 (48)

456 Series PMM @ Rated Speed 500 rpm

Length Weight Length Weight
hp (kW) V (A) Type hp (kW) V (A) Type
ft (m) lb (kg) ft (m) lb (kg)
9 (7) 157 (34.0) S 6.5 (2.0) 278 (126) 36 (26) 638 (34.0) S 17.9 (5.4) 823 (373)
13 (10) 214 (34.0) S 7.7 (2.4) 342 (155) 43 (32) 742 (34.0) S 20.4 (6.2) 939 (426)
18 (13) 317 (34.0) S 10.3 (3.1) 463 (210) 48 (35) 850 (34.0) S 22.9 (7.0) 1,041 (472)
24 (18) 426 (34.0) S 12.8 (3.9) 582 (264) 60 (44) 1,063 (34.0) S 28.0 (8.5) 1,266 (574)
30 (22) 530 (34.0) S 15.3 (4.7) 706 (320)

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e-mail: global@borets.com