Engineering Data Sheet

Series: 1:1 Direct Drive CSD.5

Document. No.: TI.EDS-DATA-2018-CSD 60T 75T 100ST
Version: 1.0
Revision Date: 02/16/19
Model CSD 60T CSD 75T CSD 100ST
Rated Pressure [psig] 110 125 145 175 190 217 110 125 145 175 190 217 110 125 145 175 190 217
I. ENGINEERING DATA
Capacity at Rated Pressure [acfm] 292 290 233 232 189 186 346 345 287 283 229 226 418 417 343 340 278 275
Input kW at Rated Pressure (A/C)1 51.8 54.5 48.8 54.2 45.8 49.4 61.7 65.2 58.7 64.7 56.9 61.0 76.4 80.7 70.3 77.5 68.1 73.6
Specific Performance [kW/100 acfm]1 17.76 18.82 20.91 23.36 24.29 26.54 17.81 18.90 20.47 22.84 24.87 26.99 18.27 19.37 20.52 22.81 24.47 26.72
Input kW at Rated Pressure (W/C)1 50.7 53.4 47.8 53.1 44.7 48.3 60.6 64.1 57.6 63.6 55.8 59.9 75.1 79.4 69.0 76.2 66.8 72.3
Specific Performance [kW/100 acfm] (W/C)1 17.38 18.44 20.48 22.89 23.70 25.95 17.49 18.58 20.09 22.46 24.38 26.50 17.96 19.05 20.14 22.43 24.01 26.25
Idle Power [kW] (W/C) 13.8 11.7 10.2 15.9 13.8 11.7 20.1 15.8 13.7
Idle Power [kW] 14.9 12.8 11.3 17.0 14.9 12.8 21.4 17.1 15.0
Airend Type (Sigma) S 27 S 26 S 19 S 28 S 27 S 26 S 29 S 28 S 27
Maximum Pressure [psig] 125 175 217 125 175 217 125 175 217
Minimum Pressure [psig] 80 126 176 80 126 176 80 126 176
Drive Motor Nominal Power [HP] 60 75 100
Drive Motor Nominal Speed [rpm] 3600 3600 3600
Drive Motor Actual Speed [rpm] 3575 3578 3585
Drive Motor Service Factor 1.20 1.20 1.15
Drive Direct Direct Direct
Air Filter Micron Rating 1 1 1
Fluid Filter Micron Rating 10 10 10
Fluid Carry-over [ppm] 1-3 1-3 1-3

II. ADDITIONAL DATA

Drive Motor NEMA Nominal Efficiency % 94.5% 94.5% 95.0%
Fan Motor [HP], oilcooler | aircooler 1.5 1.5 1.7
Fan Motor Nominal Efficiency %, oilcooler | aircooler 87.5% 87.5% 88.5%
Tolerances are per ISO 1217-2009 Table C.2 Volume flow rate Specific performance
50 - 500 cfm +/- 5% +/- 6%
over 500 cfm +/- 4% +/- 5%
1. Input kW at rated pressure as indicated in first line above

Copyright 2020, Kaeser Compressors, Inc. CONFIDENTIAL 57

Specifications subject to change
 Installation Data Sheet
Series: 1:1 Direct Drive CSD.5
Document No.: TI-DATA-2018-CSD 60T 75T 100ST
Version: 1.1
Revision Date: 10/28/19
Model CSD 60T CSD 75T CSD 100ST
Rated Pressure [psig] 110 125 145 175 190 217 110 125 145 175 190 217 110 125 145 175 190 217
I. COOLING DATA
Cooling System Available [Std., Opt.] A/C, W/C A/C, W/C A/C, W/C
Standard Ambient Temp. Range [°F] 40 - 115 40 - 115 40 - 115
VENTILATION OF COMPRESSOR ROOM
Air Inlet Opening [sq. ft. free area] (A/C) Z 14.0 18.3 21.5
Air Inlet Opening [sq. ft. free area] (W/C) Z 6.5 6.5 6.5
Solution A (forced ventilation with exhaust fan) as shown in service manual
Cooling Fan Capacity [CFM] (A/C) 11,772 14,126 17,069
Cooling Fan Capacity [CFM] (W/C) 4,120 4,120 4,120
Solution B (exhaust air used for space heating) as shown in service manual
Compressor Dryer Compressor Dryer Compressor Dryer
Internal Cooling - Fan Capacity [CFM] (A/C)
5,709 1,354 5,709 1,354 6,474 2,649 / 1,354
Internal Cooling Fan Capacity [CFM] (W/C) 2,354 2,354 3,649
Max. Additional Pressure Drop for Ducts [inch Water Column] (A/C) | (W/C) 0.32 / 0.16 0.32 / 0.16 0.24 / 0.16
See drawing for actual dimensions. The actual individual duct dimension will vary for every
Exhaust Air Opening Reference Dimensions (L x W) [in] 32 x 32 32 x 32 32 x 32
installation based on actual length, number and type of bends, accessories etc.
Model shown for reference only Recommended machine placement and
Actual Duct size may vary with installation dimensions inches
Compressor to duct clearance = 15

L Left side clearance = 15

A A Exhaust Fan________ R Right side clearance = 40

B Exhaust Air Duct F Front clearance = 50

Z Inlet Air Opening BK Back clearance = 40

H Height clearance = 140

AIR COOLED DATA

Internal Cooling Fan Capacity [CFM] 5,709 5,709 6,474
Approach Temp. [°F] Reference conditions: 14.5 psia, 30% relative humidity and 68°F inlet air temperature. 9 9 12.6
Typical Heat Rejected [BTU / HR] 179,000 214,000 265,000
Fan Motor [HP] 1.5 1.5 1.7
WATER COOLED DATA
Type of heat exchangers stainless steel, plate type stainless steel, plate type stainless steel, plate type
Internal Cooling Fan Capacity [CFM] 2,354 2,354 3,649
Approach Temp. [°F] Reference conditions: 14.5 psia, 30% relative humidity and 68°F inlet air temperature. 1.8 1.8 1.8
Heat Rejected into Cooling Water [BTU / HR] 179,000 215,000 266,000
Heat Rejected into Cooling Air [BTU / HR] 15,034 18,097 21,033
Max. outlet temperature [°F] Discharge temperature limited for non-treated water (to prevent calcification). 120 120 120
Temperature differential between inlet water and max. discharge water temperature [°F] 20 50 20 50 20 50
Max. inlet water temperature [°F] 104 68 104 68 104 68
Min. cooling water flow [gpm] 17 7 20 8 25 10
Pressure drop across compressor package [psi] WITHOUT cooling water throttling valve 6 3 9 3 13 3
Pressure drop across compressor package [psi] WITH cooling water throttling valve 24 CF 35 CF CF 9

Copyright 2020, Kaeser Compressors, Inc. CONFIDENTIAL 58

Specifications subject to change
 Installation Data Sheet
Series: 1:1 Direct Drive CSD.5
Document No.: TI-DATA-2018-CSD 60T 75T 100ST
Version: 1.1
Revision Date: 10/28/19
Model CSD 60T CSD 75T CSD 100ST
Rated Pressure [psig] 110 125 145 175 190 217 110 125 145 175 190 217 110 125 145 175 190 217
II. ELECTRICAL DATA Electrical data may vary in accordance with motor manufacturer's specifications. Motors are EISA compliant.
DRIVE MOTOR
Motor HP 60 75 100
Insulation Class F F F
Standard Voltage 460V/3ph/60Hz 460V/3ph/60Hz 460V/3ph/60Hz
Full Load Amps [FLA] @ 208V/3ph/60Hz 154 187 -
Full Load Amps [FLA] @ 230V/3ph/60Hz 141 172 -
Full Load Amps [FLA] @ 460V/3ph/60Hz 69 85 114
Full Load Amps [FLA] @ 575V/3ph/60Hz 57 69 93
FAN MOTOR (A/C)
Insulation Class F F F
Fan Motor [HP] 1.5 1.5 1.7
Full Load Amps [FLA] @ 208V/3ph/60Hz 5.5 5.5 -
Full Load Amps [FLA] @ 230V/3ph/60Hz 5.0 5.0 -
Full Load Amps [FLA] @ 460V/3ph/60Hz 2.5 2.5 2.9
Full Load Amps [FLA] @ 575V/3ph/60Hz 2.0 2.0 2.4
FAN MOTOR (W/C)
Insulation Class F F F
Fan Motor [HP], Single Speed 0.13 0.13 0.13
Full Load Amps [FLA] @ 208V/3ph/60Hz 1.45 1.45 -
Full Load Amps [FLA] @ 230V/3ph/60Hz 1.45 1.45 -
Full Load Amps [FLA] @ 460V/3ph/60Hz 1.45 1.45 1.45
Full Load Amps [FLA] @ 575V/3ph/60Hz 1.45 1.45 1.45
TOTAL PACKAGE DATA (A/C)
Do NOT operate package on any unsymmetrical power supply. Also do NOT operate package on power supplies like, for example, a three-phase
three-phase star (wye); three-phase star (wye);
(open) delta or three-phase star with non-grounded neutral. The machine requires a symmetrical three-phase power supply transformer with a
4-wire; 3-wire;
WYE configuration output as shown on the right. In a symmetrical three-phase supply the phase angles and voltages are all the same. Other power
grounded neutral grounded neutral
supplies are not suitable.
Continuous Duty [Hours per day] 24 24 24
Control Cabinet Class (NEMA) 12 12 12
Short Circuit Current Rating (SCCR) [kA] @ 460V/3ph/60Hz 50 50 50
Short Circuit Current Rating (SCCR) [kA] @ 575V/3ph/60Hz 30 30 30
Package Full Load Amps @ 208V/3ph/60Hz [FLA] 183 215 -
Package Full Load Amps @ 230V/3ph/60Hz [FLA] 167 197 -
Package Full Load Amps @ 460V/3ph/60Hz [FLA] 82 98 120
Package Full Load Amps @ 575V/3ph/60Hz [FLA] 67 79 98
Recommended Disconnect Fuse Size [Amps] @ 208V/3ph/60Hz 250 300 -

Recommended Disconnect Fuse Size [Amps] @ 230V/3ph/60Hz 225 250 -

Dual-element time-delay fuse; based on 2017 NEC 240.6, 430.52, and Tables 430.52,
430.248,and 430.250.
Recommended Disconnect Fuse Size [Amps] @ 460V/3ph/60Hz 110 125 175

Recommended Disconnect Fuse Size [Amps] @ 575V/3ph/60Hz 100 110 125

Recommended Disconnect Wire Size [AWG/kcmil] @
300 kcmil per phase and ground 350 kcmil per phase and ground -
208V/3ph/60Hz
Recommended Disconnect Wire Size [AWG/kcmil] @ Based on 2017 NEC 110.14(C), 220.3, 310.15, Table 310.15(B)(2)(a), 310.15(B)(3)(a), 430.6, 250 kcmil per phase and ground 300 kcmil per phase and ground -
230V/3ph/60Hz 430.22, 430.24 and 670.4(A). Use multi-strand copper core wire. Size calculated based on 40oC
Recommended Disconnect Wire Size [AWG/kcmil] @ ambient temperature, with 60°C insulation rated wire if package FLA x 1.25 is less than 100A or
75°C temperature rated wire for 100A and larger. 1 AWG per phase and ground 1/0 AWG per phase and ground 3/0 AWG per phase and ground
460V/3ph/60Hz
Recommended Disconnect Wire Size [AWG/kcmil] @ 3 AWG per phase and ground 2 AWG per phase and ground 1/0 AWG per phase and ground
575V/3ph/60Hz
TOTAL PACKAGE DATA (W/C)
Package Full Load Amps @ 208V/3ph/60Hz [FLA] 177 210 -
Package Full Load Amps @ 230V/3ph/60Hz [FLA] 162 193 -
Package Full Load Amps @ 460V/3ph/60Hz [FLA] 80 96 117
Package Full Load Amps @ 575V/3ph/60Hz [FLA] 66 78 96

Copyright 2020, Kaeser Compressors, Inc. CONFIDENTIAL 59

Specifications subject to change
 Installation Data Sheet
Series: 1:1 Direct Drive CSD.5
Document No.: TI-DATA-2018-CSD 60T 75T 100ST
Version: 1.1
Revision Date: 10/28/19
Model CSD 60T CSD 75T CSD 100ST
Rated Pressure [psig] 110 125 145 175 190 217 110 125 145 175 190 217 110 125 145 175 190 217
INSTALLATION and MAINTENANCE DATA
A/C with Super Soundproofing [dB(A)] SOUND PRESSURE LEVEL [Measured in dB(A) according to ISO 2151 using ISO 9614-2]
71 72 73
W/C with Super Soundproofing [dB(A)] 69 70 71
A/C Air Discharge [inches NPT or Flange] 2 NPT
W/C Air Discharge [inches NPT or Flange] 2 NPT
Cooling Water Connection [inches NPT or Flange] 2 x 1 1/4 NPT
Power Input Conduit Opening(s) [inches] 1 x 2 1/4
Condensate Drain Connection [NPT] 2 x 1/4
Width [inches] 85
Depth [inches] 43 3/4
Height [inches] 74 3/4 A/C, 76 1/8 W/C
Floor Space [sq. ft.] 25 5/6
Weight (A/C) [lb] Weight may vary based on airend selected.
2,967 3,166 3,265
Weight (W/C) [lb] 2,967 3,166 3,265
COMPRESSOR FLUID DATA
Fluid Capacity (A/C) [gal] 9.5 9.5 9.5
Fluid Capacity (W/C) [gal] 9.5 9.5 9.5
Flow Rate [gal/min] 19.8 19.8 19.8
Typical Oil Consumption [fl. Oz./100 h] 7.2 8.6 10.4
Standard Fluid Type Sigma M-460 Sigma M-460 Sigma M-460
MAINTENANCE PARTS
Air Inlet Filter 6.4149.1 & 6.5993.0
Filter Mat (optional) 6.1687.0 (2x)
Filter Mat for Control Cabinet 7.4519.0 (2x)
Fluid Filter 6.4493.0
Fluid Separator Kit 6.3571.0
Maintenance Kit for Optional 5-year warranty ANAKCSD5S
Maintenance Kit for Optional 5-year warranty, with food-grade lubricant ANAKCSD5F
DRYER DATA - FOR T MODELS
Dryer Model ABT 105 ABT 105 ABT 125 ABT 105
Maximum Inlet Air Pressure (Compressed Air at Inlet to Dryer) [psig] 232 232 232
Nominal Pressure Drop at Rated Flow [psid] 0.1 0.1 0.1
Rated Pressure Dewpoint [°F] at Standard Conditions Reference conditions: 14.5 psia, 30% relative humidity and 68°F inlet air temperature. 38 38 38
Pressure Dewpoint per ISO 8573-1 Class 4 - 6 based on ambient conditions.
REFRIGERATION SYSTEM DATA - FOR T MODELS
Compressor Type ZR24KRE-TFD ZR24KRE-TFD ZR28KRE-TFD
BTU/Refrigeration ASHRAE 15,000 15,000 16,400
Outlet Air Temperature (Nominal at Rated Conditions) [°F] Reference conditions: 14.5 psia, 30% relative humidity and 68°F inlet air temperature. 73 72 75
Refrigerant Type R-513A R-513A R-513A
GWP (Global Warming Potential) 631 631 631
CO2 equivalent [t] 0.91 0.91 1.04 0.91
Refrigerant Charge [lb] 3.2 3.2 3.6 3.2
Air Flow Across Condenser [CFM] 1,354 1,354 2,649 1,354

Copyright 2020, Kaeser Compressors, Inc. CONFIDENTIAL 60

Specifications subject to change