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INDUSTRIAL INTRODUCTION
Liquid fertilizers:
1. Liquid form fertilizers are applied with irrigation water or for direct
application.
Fertilizer
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natural gas and air. The phosphorus component is made using sulfur,
coal, and phosphate rock. The potassium source comes from
potassium chloride, a primary component of potash.
Secondary nutrients are added to some fertilizers to help make
them more effective. Calcium is obtained from limestone, which
contains calcium carbonate, calcium sulphate, and calcium
magnesium carbonate. The magnesium source in fertilizers is derived
from dolomite. Sulfur is another material that is mined and added to
fertilizers. Other mined materials include iron from ferrous sulfate,
copper, and molybdenum from molybdenum oxide.
The process of making urea fertilizer is divided into 6 units,
which are:
1. Synthesis Unit
2. Unit Purification
3. Crystalliser Unit
4. Granulating Unit
5. Recovery Unit
6. Condensate Treatment Unit Process
a. Synthesis Unit
This unit is the most important part of the urea plant, to
synthesize urea by reacting liquid NH 3and CO 2 gas in the reactor and
recycled carbamate solution is also added. The operation solution is
Kg
175 . Urea synthesis results are sent to purification section to
Cm2
separate the ammonium carbamate and its excess ammonia after
stripping by CO 2 .
Kg Kg
to be depressurised and heated, at 17 2 and 22.2 . The
Cm Cm2
decomposition solution is sent to the crystalliser section
b. Crystalliser Unit
Urea solution from the purification unit is crystallized in this
section by vacuum, then urea crystals are separated in a centrifugal
mixer. The heat needed to evaporate water is taken from the sensible
heat of the urea solution, as well as the crystallization heat of urea.
c. Granulating Unit
Urea crystals are dried up to 99.8% by weight with air, then
sent to the top of the granulating tower to ne melted and distributed
evenly to the distributor. One method of granulation involves putting
the solid materials into a rotating drum which has an inclined axis. As
the drum rotates, pieces of the solid fertilizer take on small spherical
shapes. Finally, the particles are dried, completing the granulation
process.
The different types of particles are blended together in
appropriate proportions to produce a composite fertilizer. After
mixing, the fertilizer is emptied onto a conveyor belt, which transports
it to the bagging machine.
d. Recovery Unit
Recovery unit is a unit that is use for recycling ammonia gas
and carbon dioxide. Recycling is carried out in 2 stages of absorption.
The recycled gas is then sent back to the synthesis unit.
e. Condensate Treatment Unit Process
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effectively treat different effluents and reduce overall cost of ETP. Two
such methods are adsorption and hydrodynamic cavitation. In adsorption,
Adsorption is a well established technique for removal of organics,
metals and colours. Thus, in this regard, it can easily serve in reducing the
COD of the effluent. Screening of the adsorbent is very important since
hundreds of commercial adsorbents of different types are available or can
be made. Activated carbons are commonly employed adsorbents that are
derived from a variety of sources and are available from a very cheap to
expensive materials
These include air stripping, steam stripping and ion exchange. The
picture shows a flow diagram for the treatment of ammoniacal effluent by
air/steam stripping process, and shows a flow diagram for the treatment of
ammoniacal effluent by ion exchange process.
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Figure 1.8. Flow diagram for treatment of ammonical effluent by air/steam stripping
process
Figure 1.9. Flow diagram for treatment of ammonical sewage by ion exchange
process
b. Biological Processes:
Biological nitrification and denitrification can reduce ammonia
nitrogen content of the effluent to a very low level. This process is being
adopted in municipal sewage treatment for years. The picture shows a flow
diagram for the treatment of dilute ammonia and urea bearing effluent by
biological nitrification and denitrification.
Figure 2.1. Flow diagram for treatment of dilute ammonia and bearing effluent by
biological nitrification and denitrification
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Narcotics: Opates
Psychotherapeutics: Antianxiety
agents, Antidepressants
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CHAPTER 2
INNOVATION PRODUCT
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Sample Moisture Crude fat Crude Crude nitrogen Protein Total organic Total dry
mineral (N×5.4) matter matter
Table 1.4. Composition of bone and bone residues after treatment of CL,DM, and DG (%)
Table 1.5. Cumulavitve loss in macro-nutrients and HYP content during CL, DM, and DG
Sample Weight Fat loss Mineral loss Protein loss HYP loss HYP con HYP/Pro ratio
loss (%) (%) (%) (%) (%) (%) (%)
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Figure 2.4. Optimized process flow for isolation of chicken bone collagen
- Collagen isolation
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- Manufacture of serum
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skin because of the very small molecular content and have a high
concentration, which is 10 times compared to ordinary face creams
- Social media marketing : Right now, more than 2.8 billion people actively
use social media. social media marketing is also easy to use, economical to
cost, and can attract many targets.
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CHAPTER 3
CONCLUSIONS
Based on the explanation above, one can conclude about this project
from industrial concept and our innovation products:
1. fertilizer industry belongs to the agrochemichal industry, a very fast field
and deals with production and distribution of pesticide and fertilizer.
fertilizer are classified according to wether they provide a single nutriemt
and based on physical form. fertilizer made with various raw material. such
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2. Based on the explanation above, one can conclude about this project from
industrial concept and our innovation products: Pharmaceutical industry
consists of synthetic and herbal medicine. Synthetic medicine industry
important in improving world’s health care. They produce different kind of
products based on targeted systems and dosage system. This industry is
mainly produced in developed countries and keeps growing.
3. Our innovation product is Glace, a serum made from chicken bones’ nano
collagen. There has been a potential of inhibition of the appereance of
wrinkle, moisturize the skin, brighten the skin, disguise the sign of
premature aging, and treat facial skin elasticity in this product.
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REFERENCES
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