You are on page 1of 11

Zul-Atfi Ismail, Narimah Kasim / International Journal of Engineering Research and

Applications (IJERA) ISSN: 2248-9622 www.ijera.com


Vol. 3, Issue 4, Jul-Aug 2013, pp. 487-497

Maintenance Management Practices For Building Facility: A


Case Study
Zul-Atfi Ismail1, Narimah Kasim2
1, 2
(Department of Construction Management, Universiti Tun Hussein Onn Malaysia, Batu Pahat, Johor

ABSTRACT
The practices of conventional methods for management has significant value on running cost of
maintenance management in Malaysian particular building and infrastructure throughout its
Polytechnic faced many issues due to poor service operation. The other identified issue of maintenance
delivery, inadequate finance, poor maintenance management is lack of completed system that helps
plan and maintenance backlogs. The purpose of to plan, implement, control and measure the
this study is to improve the conventional method maintenance performance of the facilities [4].
practices which tend to be ineffective in Although there are many systems related to
Malaysian Polytechnic. The case studies were maintenance management, but it still not consists of
conducted with eight Polytechnics from four state defect diagnosis for building and infrastructure in
of Malaysia which were Selangor, Melaka, Negeri order to explain the real situation of maintenance
Sembilan and Johor. The selected Polytechnic is defect [5]. Therefore, the problems emerged from
based on conventional method practices and its treating the defect for heritage or old building
major problems, attempt to implement structure over 25 years age to avoid it from being
computerised technology and the willingness of collapsed abruptly.
staff to share their experiences. The responses The preservation of critical building such
from semi-structured interview with engineer and as hospital is another issue in maintenance
assistant engineer were recorded using video management. Hospital is one of the public buildings
camera and transcribed verbatim. The overall in Malaysia that has many facilities, which requires
findings of this research indicated; poor service effective maintenance management to prevent it
delivery, inadequate financial, poor maintenance from deterioration. There are two types of
planning and maintenance backlogs. There is also maintenance presently applied at the hospital which
need to overcome less man power competencies of is preventive maintenance and corrective
maintenance management practices which existed maintenance. As an example, maintenance problem
with all eight Polytechnics. In addition, the study occurred at Hospital Raja Permaisuri Bainun
also found that the Polytechnics still use (HRPB) when lifts was not functioning and also
conventional maintenance management processes have limited space for car parks [6]. These scenario
in managing building facility condition. The turns into people‟s disappointment to obtain medical
proposed solutions are intended to be used for services at hospital. The broken lifts are articulated
maintenance management practices at Malaysian due to insufficient attention given to building
Polytechnics in order to provide high-quality of maintenance which related to poor design planning,
building facility with safe and healthy conventional and weak management.
environments. Presently, most organizations are still
implementing conventional method rather than
Keywords - Maintenance Management, computerised systems to manage the maintenance of
Conventional Method, Maintenance Management building facilities and infrastructure [7]. The
System, Malaysian Polytechnic conventional method such as using paper-based
form and unsystematic database are apparently not
I. INTRODUCTION able to capture long term business targets [8]. The
Nowadays, maintenance management is the problems emerged as a result of the need to manage
essential issue in the construction industry. This huge and complicated data, for instance, data loss
issue is related to the disastrous defects as the roof caused by unsuitable places for file storage,
collapsed at Stadium Terengganu [1] and the excessive retrieval time in the data files recovery
collapsed building at Jaya Supermarket in Petaling and not supported with maintenance decision
Jaya [2]. The reasons for those collapses are the making.
deficiency of technical and administrative services
in maintenance management. [3] stated that, the II. ISSUES OF MAINTENANCE
reasons for maintenance management deficiencies MANAGEMENT AT POLYTECHNIC
are delay of action taken, inefficient steps toward Polytechnic intends to transform into
decision making processes and other related factors University status in year 2015. The Polytechnic
of staff weakness. Effective maintenance Transformation Plan was launched by the Deputy

487 | P a g e
Zul-Atfi Ismail, Narimah Kasim / International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 3, Issue 4, Jul-Aug 2013, pp. 487-497

Prime Minister on February 25th, 2010 and three importance of building sustainability that includes
Polytechnics were transformed as Premier facilities maintenance management services.
Polytechnic which is Ungku Omar Polytechnic, As a result of the inherent weaknesses in
Salahuddin Abdul Aziz Shah Polytechnic and maintenance management at polytechnic, an
Ibrahim Sultan Polytechnic [9]. In the Second alternate maintenance management models are
Rolling Plan of the 10th Malaysia Plan, proposed, namely, Computerised Maintenance
Polytechnics has been given allocation for 17 Management System (CMMS). This model is
projects development encompasses with facilities designed by integrating causes and reasons from
procurement, building and infrastructure [10]. shortcomings in the conventional process through
Consequently, the polytechnic the “constructability concept”. The CMMS model is
transformation indirectly increase maintenance engaged in the new system to improve the
development and need for sophisticated characteristic element with the decision making
management system. Polytechnic has a department process.
to coordinate maintenance and repair of equipment, The significant factor to select a CMMS is
buildings, infrastructure and facilities related work, much more advantageous than just a way to
including supporting services at polytechnic. schedule maintenance management processes and
However, the management system implemented by able to perform the task needed without stressing the
this department faced the problems of reporting the budget [14]. The CMMS does not make decision,
defect. All of the reports regarding facilities defect rather it provides the maintenance manager with the
must utilize "Borang Laporan Kerosakan", where best information which affects the operational
the student and staff have to fill up the paper-based efficiency of a facility [15]. Thus, the new system is
form and being sent to the related department unit equipped with the decision making process for
respectively. Student and staff are not motivated to maintenance identification, assessing and planning
report defect due to many form needed for that task. activity. The development system consists of three
They also have to take the risk of report losses main components, which are Electronic Form (E-
before reaching the related department. Moreover, Form), relational database and Online Customer
the student and staff have to replenish the form after Complaint (OCC) for data collection as well as
rejection in case of fault information and other using an automation system to handle defect
related factor. complaints from staff and student. This is important
As a complainer, staff and student also as a platform for huge data storage and to manage
have the difficulty to identify their complaint status complicated data such as old structure building and
whereby they have to call or send an email for equipment data. New system is expected to be
action progress. In addition, the teaching and beneficial to increase the efficiency of the
learning process cannot work smoothly and bother maintenance management processes at the
the lectures session of this haphazard complaint polytechnics [11].
system [11].
The deficiency in maintenance III. METHODOLOGY
management system also makes the department staff The case studies on eight Polytechnics
hard to totally record facilities defect periodically, were undertaken in order to identify the
thus increase the deferred maintenance. The existing maintenance management problems, the current
system need to be improved in order to provide an approaches to address the problems, the ICT
efficient maintenance management processes at the implementation and the maintenance management
polytechnics. The conventional method affects the system to obtain information relating to the
quality and efficiency in maintenance management maintenance identification, assessment, planning
processes at polytechnics [12]. For example, Port and execution processes. The interviews conducted
Dickson Polytechnic facing the problems of the were consisted of three types of Polytechnic,
increasing number of maintenance deferred in every namely, „New Polytechnic‟, „Old Polytechnic‟ and
year [3]. „Premier Polytechnic‟. The case study is based on
According to [13], Kaduna Polytechnic in eight cases (Case A-Case H) of Polytechnic in
Nigeria faced the deterioration of painting on the Malaysia. There were two case studies (Case A and
interior wall surfaces. The cause for the problem is B) on „Premier Polytechnic‟ that under the
improper supervision of scrapping work in painting transformation plan to become a University College
processes. Meanwhile, [12] stated that, one of the by 2015 and three case studies (Case C, D, and E)
buildings at Rensselaer Polytechnic Institute (RPI) on „Old Polytechnic‟ due to long establishment and
in United States of America has collapsed due to operation such as Melaka Polytechnic which was
time gap of building repairs and fortunately no established since January 1999. In addition, three
injury because of the incident. Mostly, RPI more case studies (Case F, G, and H) are classified
buildings are old structured and poses extended as „New Polytechnic‟ which manages the
lifecycle services. This accident indicates the

488 | P a g e
Zul-Atfi Ismail, Narimah Kasim / International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 3, Issue 4, Jul-Aug 2013, pp. 487-497

maintenance operation with fully equipped new responsibility for the maintenance management of
amenities and facilities. the entire Polytechnic's building facility under
The justification for the selected case Facility Management and Development Unit
studies is according to the main criteria; exposed to (UPPF) and Maintenance and Development Unit
the conventional method use and major problems, (UPS). The interview sessions took around half an
attempted to implement computerised technology hour to accumulate the data on the maintenance
and the willingness of staff to share their processes including the demonstration of the current
experiences in improving the maintenance maintenance management system with the
management processes at the polytechnic. The implementation of ICT tools by the engineer or
combination of these different types of Polytechnics assistant engineer. All of the data from the
was used to gain the comparison of the maintenance interviews were recorded using video camera and
management practices including the implementation transcribed verbatim.
of current ICT. The different types of Polytechnics
also provides the variations on the maintenance IV. KEY FINDINGS FROM CASE STUDIES
management practices that is classified as old, new There are eight case studies involved in this
and premier Polytechnic respectively. The research to identify the maintenance management
professional staffs were interviewed which either problems, the approaches to address problems, ICT
the engineer or assistant engineer and had the implementation and the maintenance management
experiences in the maintenance management system at the nominated polytechnic to improve the
practices. The summary of the information on the maintenance management practices for building
eight case studies is presented in Table 1.1. facility and infrastructure. The findings from the
Table 1.1: List of case studies case studies are summarised and presented in Table
Case Name of Type of Person Maintenance 1.2 below. The discussions involved a cross-case
Polytechnic Polytechnic Interviewed Management analysis and have been grouped into four main
System „embedded units of analysis‟ that has been identified
A Ibrahim Premier Engineer Conventional which is (1) Maintenance Management Problems,
Sultan (2) Approaches to Address Problems, (3) ICT
Polytechnic, Implementation and (4) Maintenance Management
Johor System.
B Sultan Premier Assistant Conventional
Salahuddin Engineer
Abdul Aziz
Shah
Polytechnic,
Selangor
C Port Old Assistant Conventional
Dickson Engineer
Polytechnic,
Negeri
Sembilan
D Melaka Old Assistant Conventional
Polytechnic, Engineer
Melaka
E Merlimau Old Engineer Conventional
Polytechnic,
Melaka
F Mersing New Assistant Conventional
Polytechnic, Engineer
Johor
G Banting New Assistant Conventional
Polytechnic, Engineer
Selangor
H Nilai New Assistant Conventional
Polytechnic, Engineer
Negeri
Sembilan

The semi-structured interviews were conducted with


either the engineer or assistant engineer due to their

489 | P a g e
Zul-Atfi Ismail, Narimah Kasim / International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 3, Issue 4, Jul-Aug 2013, pp. 487-497

Table 1.2: Cross-Case Analysis


Element of Case A Case B Case C Case D Case E Case F Case G Case H
Analysis

Maintenance ●Nonspecific ● Less ●Nonspecific ● Less ● Limited ● Less ● Verbal ● Lack of


Management complaint competent complaint competent budgets competent complaint motivation for
Problems ● Time gap of manpower ● Time gap of manpower ● Defect manpower ●Unsystematic reporting
building ● Defect building ● Defect repetition ● Defect database defect
repairs repetition repairs repetition ● Student repetition ● Defect ● Delayed
● Limited ● Time gap ● Limited ● Time gap Vandalism ● Time gap repetition delivery
budgets of building budgets of building of building ● Less complaint
● Less repairs ● Less repairs repairs competent ● Unhanded
competent ● Limited competent ● Student ● Limited manpower complaint
manpower budgets manpower Vandalism budgets ● Time gap of ● Limited
● Defect ● Defect building repairs budgets
repetition repetition ● Limited ●Nonspecific
● Student budgets complaint
Vandalism ● Poor quality ● Time gap of
contractor building
repairs
● Defect
repetition
● Poor quality
contractor
Approaches to ● To replace ●Training ● To replace ● Provide ● Priority on ●Training ● Issued the ● Improve the
Addressing the old courses for the old more maintenance courses for notice to maintenance
Problems material (e.g. technician material (e.g. frequent repairs technician prevent verbal assessment for
timber) with ● To replace timber) with inspection ● Installed complaint for the building
strong the old strong and signage to minor defect maintenance
material (e.g. material (e.g. material (e.g. assessment in motivate ● Improve the works did by
heavy steel) timber) with heavy steel) identifying student to maintenance the contractor
● Allocated strong ● Training the causes of conserve assessment for
the budget material (e.g. courses for defect facility the building
and gave heavy steel) technician ● Training maintenance
punishment courses for works did by
for vandalism technician the contractor
cases ● Installed ● Training
● Training signage to courses for
courses for motivate technician
technician student to
conserve
facility
ICT MySPATA- MySPATA- MySPATA- MySPATA- MySPATA- MySPATA- MySPATA- MySPATA-
Implementation Data Data Data Data Data Data Data inventory Data
inventory for inventory for inventory for inventory for inventory for inventory for for immobile inventory for
immobile immobile immobile immobile immobile immobile facilities (e.g. immobile
facilities (e.g. facilities (e.g. facilities (e.g. facilities (e.g. facilities (e.g. facilities (e.g. building) facilities (e.g.
building) building) building) building) building) building) mySPA- building)
mySPA- mySPA- mySPA- mySPA- mySPA- mySPA- Data inventory mySPA-
Data Data Data Data Data Data for mobile Data
inventory for inventory for inventory for inventory for inventory for inventory for facilities (e.g. inventory for
mobile mobile mobile mobile mobile mobile furniture) mobile
facilities (e.g. facilities (e.g. facilities (e.g. facilities (e.g. facilities (e.g. facilities (e.g. Email System- facilities (e.g.
furniture) furniture) furniture) furniture) furniture) furniture) for managing furniture)
Email Email E-Aduan complaints
System- for System-for System- for
managing managing managing
complaints complaints complaints
Maintenance Conventional Conventional Conventional Conventional Conventional Conventional Conventional Conventional
Management (e.g. paper- (e.g. paper- (e.g. paper- (e.g. paper- (e.g. paper- (e.g. paper- (e.g. paper- (e.g. paper-
System based form based form based form based form based form based form based form and based form
and and and and and and unsystematic and
unsystematic unsystematic unsystematic unsystematic unsystematic unsystematic database) and unsystematic
database) database) database) database) database) database) and under DLP database) and
under DLP under DLP

Note:
DLP: Defect Liability Period

490 | P a g e
Zul-Atfi Ismail, Narimah Kasim / International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 3, Issue 4, Jul-Aug 2013, pp. 487-497

Case A: Ibrahim Sultan Polytechnic (PIS) defect repetition also occurred due to
Case A involved Ibrahim Sultan technician‟s failure to identify the actual defect
Polytechnic which located at Kong Kong, Johor at site location.
Bahru with the area of 150 acres on its
development of building facility. Case A is (b) Approaches to Address Problems
classified as Premier Polytechnic due to the The defect repetition and vandalism cases
upgrade for pursuing the transformation plan to frequently happened at hostel. A few students
become a University College by 2015. The scope cause enormous damage by hitting the smoke
of Maintenance and Development Unit (UPS) in detector in order to ease them smoking in the room.
this Polytechnic is to manage the corrective and The maintenance management staff had to allocate
preventive maintenance for building facility. The the budget in the maintenance planning including
engineer who is responsible in the maintenance the punishment towards student. Meanwhile, the
management processes was interviewed in order to old structure building contributed to the issue of
gain insight on the maintenance management defect repetition for the particular facility such as
problems, approaches to address problems, ICT leaked pipe. The approach is to replace the old
implementation and maintenance management material (e.g. timber) with strong material (e.g.
system at the Polytechnic. heavy steel). This provides the material‟s durability
and prevents it from being damaged easily. The
(a) Maintenance Management Problems building improvement with the specific material
The maintenance management practices in this replacement was executed at this Polytechnic.
Polytechnic had used conventional method such as
paper-based form in managing the building (c) ICT Implementation
maintenance. The maintenance processes were The technology system was used in
concerned on planning, surveying, procurement, managing maintenance consist of „mySPATA‟ and
supervision and handover project. There were „mySPA‟ to record the data inventory at the
several problems identified in this Polytechnic as Polytechnic. Both of these systems were developed
followed: by the JKR and Malaysian Administrative
 Nonspecific complaint: The complainer Modernisation and Management Planning Unit
interpreted the defect information with general (MAMPU) to improve the inventory management
perception. As an example, the report informed of facility. The systems are to record the inventory
that there was a damaged pipe valve at Block number, equipment, department location, building
A. However, the actual defect was referred as a level including the room number into the database
leaked pipe through the technician‟s system. The maintenance management staffs were
inspection. not required to contact the complainer to clarify the
 Time Gap of Building Repairs: The technician information on particular defect and location.
unidentified the building defects in the These systems enable the data inventory to be
customer complaint and need to inspect the accessed for further corroboration in maintaining
defect at the site location. This affected the the building defect effectively.
time taken for maintenance planning
execution. (d) Maintenance Management System
 Limited budgets: There were many The current maintenance management
departments at the Polytechnic such as system is conducted manually and used paper-
Department of Civil, Mechanical and based form in managing the maintenance
Electrical Engineering. The budget deficiency processes. „mySPATA‟ and „mySPA‟ application
was due to upgrade of these building facilities are also conducted in the same way. The
at the Polytechnic. Besides, the unspecified interviewees recommended improving the system
database using the conventional method through paperless office in performing the building
causing report overlook for the maintenance maintenance at the Polytechnic.
planning. The maintenance management staffs
also found it difficult to calculate the budget Case B: Sultan Salahuddin Abdul Aziz Shah
amount for the particular facility because of Polytechnic (PSA)
the unspecified information on the customer Case B was concerned with Sultan
complaint. Salahuddin Abdul Aziz Shah Polytechnic as the
 Less Competent manpower: The manpower Premier Polytechnic that took area of 112 acres on
consisted of technician to perform the building its development of building facility. The main
inspection at the Polytechnic. The engineer and scope of Maintenance and Development Unit
assistant engineer did not gain the specific (UPSG) is to manage the customer complaint and
explanation of defect that was described in the planned and unplanned maintenance for building
general perception. At the same time, the facility. There are two categories of maintenance

491 | P a g e
Zul-Atfi Ismail, Narimah Kasim / International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 3, Issue 4, Jul-Aug 2013, pp. 487-497

repairs consisted of „Civil and Structural Section‟ Development Unit (UPPF) was organised to
(C&S) and „Mechanical and Electrical Section‟ manage the maintenance operation and to renovate
(M&E). The interview with the assistant engineer the building facility at the Polytechnic. The type of
was undertaken to collect the data on key problems building facility included hostel, building
areas, current approaches to address the problems, department, lecturer room and examination hall.
ICT implementation and the maintenance The assistant engineer was interviewed to collect
management system at the Polytechnic. the data on the maintenance management problems,
the current approaches to address the problems,
(a) Maintenance Management Problems ICT implementation and the maintenance
The maintenance management processes management system.
was implemented by using the conventional
method such as paper-based form and email system (a) Maintenance Management Problems
at the Polytechnic. The assistant engineer identified The maintenance management processes
certain problems involved in the maintenance was conducted at the Polytechnic manually and
management as follows: used the paper-based form and email system. The
 Less competent manpower: The defect assistant engineer found several problems in
repetition always happened at the Polytechnic. managing the maintenance processes as follows:
The building facility was old and had long life  Nonspecific complaint: The defect findings
span of services since it began its operation on from the inspection were not similar with the
July 1997. In addition, the number of students customer complaint. This was due to
increased every year and presently, there are unspecific information related to the
6000 students. Defect repetition was due to explanation of the building defect. The
student vandalisms including the lack of technician required additional time to inspect
technician‟s competencies to find out the the actual defect at the site location.
causes of defect in order to prevent the  Time gap of building repairs: The time range
recurrence defect at different duration of time. for inspection increased due to the unspecific
The time gap of building repairs affected to the information in the customer complaint. The
budget allocated for the Polytechnic. customer was less technical in knowledge on
the building facility defect. The technician
(b) Approaches to Address Problems faced the time constraints to execute the
The training courses were carried out for maintenance for the instant action.
the technician in enhancing their skills in the  Limited budgets: The allocation of budget was
maintenance management practices. The engineer planned early every year. This budget
also took other approaches with the defect consisted of corrective and preventive
repetition including replacing the old material (e.g. maintenance including the renovation of the
timber) with strong material (e.g. heavy steel) to building facility at the Polytechnic. The ad hoc
the building facility. maintenance such as exploded cable or leaked
pipe caused burden to the maintenance
(c) ICT Implementation management staff. In addition, the staff also
Generally, this Polytechnic utilised email found it difficult to estimate the budget
system and paper-based form in managing expenses for many departments due to
complaints. Furthermore, „mySPATA‟ and mishandling and unhanded many complaint
„mySPA‟ were also used to improve the inventory. reports.
The assistant engineer suggested transforming from  Less competent manpower: The engineer and
the paper-based into the electronic form with assistant engineer found less explanation on
computer network. the building defect identification from the
technician. In addition, the extended time for
(d) Maintenance Management System identifying the defect in the inspection affected
In this Polytechnic, the conventional the costing for building maintenance.
process was undertaken in the maintenance
management system. (b) Approaches to Address Problems
The training courses were carried out for
Case C: Port Dickson Polytechnic (PPD) the technician in developing their skills on the
Case C involved the Port Dickson inspection of defect in the maintenance
Polytechnic with the area of 100 acres on its management practices. The assistant engineer also
development of building facility. This Polytechnic took other approaches with the defect repetition
is among the old Polytechnics in Malaysia and such as replacing the old material (e.g. timber) with
established in year 1990 at Port Dickson, Negeri strong material (e.g. heavy steel).
Sembilan. The Facility Management and

492 | P a g e
Zul-Atfi Ismail, Narimah Kasim / International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 3, Issue 4, Jul-Aug 2013, pp. 487-497

(c) ICT Implementation assessment and student vandalism. The failure


This Polytechnic provided ICT tools to of the technician to identify the causes of the
support the maintenance management. These building defect increased the time consumed
include: (a) email system; (b) mySPATA; (c) on the inspection. Meanwhile, the student
mySPA. The email system is to facilitate customer vandalism was referred to the bad attitude in
in reporting the building facility defect. The preserving the building facility and
implementation of „mySPATA‟ and „mySPA‟ is infrastructure at the Polytechnic.
for recording the data inventory including location
of defect in detail. (b) Approaches to Address Problems
The technician had conducted daily
(d) Maintenance Management System inspection to resolve the frequency of defect at the
The conventional method such as paper- Polytechnic. The training courses were carried out
based form and email system was adopted to for the technician in improving their technical
provide the maintenance identification, assessment, knowledge on ad hoc and preventive maintenance
planning and execution at the Polytechnic. The for building facility. The assistant engineer
suggestion from the assistant engineer is to installed a signage to motivate student and
transform the paper-based form into a Polytechnic‟s staff for conserving the building
computerised system that has the potential to facility properly.
reduce the cost on the maintenance repairs at the
Polytechnic. (c) ICT Implementation
Generally, this Polytechnic was supported
Case D: Melaka Polytechnic (PMK) by basic ICT tools together with an information
Case D involved the Melaka Polytechnic system to support the maintenance management.
(PMK) with the area of less than 100 acres on its These include: (a) E-Aduan System; (b)
development of building facility. PMK comprised mySPATA; (c) mySPA. The E-Aduan system is
of 25 units fully modified shop lots equipped with used to improve the management of complaint
the basic amenities and facilities required by an using the paper-based form while mySPATA is
institution of higher learning. The Maintenance and used to manage the data inventory for immobile
Development Unit (UPS) is to manage the facilities (e.g. building). The mySPA is used for
maintenance for building facility. This unit also has recording the data inventory of mobile facilities
„E-Aduan‟ system in the website portal of Melaka (e.g. furniture).
Polytechnic to manage customer complaint. The
assistant engineer was interviewed to collect the (d) Maintenance Management System
data related to the key problems areas, approaches Melaka Polytechnic was supported by the
to address problems, ICT implementation and the conventional process in maintenance management
maintenance management system at the including online customer complaint to facilitate
Polytechnic. the customer satisfaction in reporting defect.

(a) Maintenance Management Problems Case E: Merlimau Polytechnic (PMM)


The maintenance management practices used Case E involved the Merlimau
the conventional method such as paper-based form. Polytechnic with the area of 100 acres on its
The online customer complaint in so called „E- development of building facility. The Maintenance
Aduan‟ system facilitated the report transmission and Development Unit (UPS) was responsible to
without having to send the paper-based form manage the maintenance processes at the
directly to the UPS office. The most significant Polytechnic. The interview was carried out with the
problems faced by the assistant engineer were as engineer to find out the maintenance management
follow: problems, approaches to address problems, ICT
 Less competent manpower: Mostly, two to implementation and maintenance management
three complaints with different building system at the Polytechnic.
defects were identified in one day. The
technician was less competent in identifying (a) Maintenance Management Problems
the causes of the defect for the particular The maintenance management at this
facility such as substation cable at the Polytechnic used the conventional method such as
Polytechnic. These problems affected the paper-based form. The building facility had long
maintenance execution, as illustrated, during life span of services and able to capture the
the quotation for the specific task including the capacity of 5000 students. The engineer identified a
selection of an appropriate contractor. problem relating to the maintenance management
 Repetition defect: The reason for the defect as follows:
repetition was due to the maintenance

493 | P a g e
Zul-Atfi Ismail, Narimah Kasim / International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 3, Issue 4, Jul-Aug 2013, pp. 487-497

 Limited Budgets: The building facility age were unidentified by the technician and
more than 10 years services life span and need impacted the time for the inspection works.
the frequency of building maintenance. The The budget constraint was due to the number
excessive budget especially on ad hoc of defects repetition especially on the ad hoc
maintenance restricted the technician for maintenance for the building facility.
executing the maintenance in the particular
duration. The negative perception of students (b) Approaches to Address Problems
toward building conservation was also the The training courses were carried out for
main reason for the budget constraints at the the technicians in enhancing their skills in the
Polytechnic. The students do not appreciate the inspection works.
advantages of the building facility that
provided them the comfortable place to (c) ICT Implementation
develop knowledge at the Polytechnic. Generally, this Polytechnic utilised paper-
based form in managing the complaints.
(b) Approaches to Address Problems Furthermore, „mySPATA‟ and „mySPA‟ is under
Priority maintenance plan were used to the new stage of implementation and had been used
overcome the budget constraints for building to assist the technician for recording the data
maintenance. In addition, the engineer has installed inventory and location of defect in detail.
the signage to motivate student and Polytechnic‟s
staff to conserve the building facility properly. (d) Maintenance Management System
In this Polytechnic, the conventional
(c) ICT Implementation process was undertaken in the maintenance
The „mySPATA‟ and „mySPA‟ were used management conducted by the main contractor due
in managing maintenance. The use of „mySPATA‟ to defect liability period (DLP) till year 2014.
and „mySPA‟ is to record the inventory number,
equipment, department location, building level and Case G: Banting Polytechnic (PBS)
the room number for the inspection activity. Case G involved the Banting Polytechnic
with the area of less than 100 acres on its
(d) Maintenance Management System development of building facility. The Banting
The current maintenance management Polytechnic can accommodate about 2400 students.
system was conducted manually and used the The assistant engineer was interviewed to collect
paper-based form. The interviewees were aware of the data of maintenance management problems,
the potential to implement ICT in improving the approaches to address problems, ICT
maintenance management processes in the future. implementation and maintenance management
system at the Polytechnic.
Case F: Mersing Polytechnic (PMJ)
Case F was concerned with the Mersing (a) Maintenance Management Problems
Polytechnic that took area of 122 acres on its The maintenance management practices
development of building facility. The Maintenance used the conventional method such as paper-based
and Development Unit (UPS) at the Polytechnic form and verbal communication. The Maintenance
had the responsible to manage the maintenance and Development Unit (UPS) that consisted of
operation in ensuring the sustainability of the assistant engineer and technicians is to manage the
building facility. The assistant engineer was building facility and infrastructure that took area
interviewed to collect the data related to the less than 100 acres. The assistant engineer
maintenance management problems, approaches to identified several problems in the maintenance
address problems, ICT implementation and management as follows:
maintenance management system at the  Verbal complaint: The customer such as
Polytechnic. student and staff report the defect verbally
without going to the UPS office. The
(a) Maintenance Management Problems information had not been recorded into the
The conventional method such as paper- database and affected the budget estimated for
based form was used to manage the corrective and the particular facilities. In addition, this
preventive maintenance for the building facility. difficulty bothered the maintenance planning at
The assistant engineer identified the problems the Polytechnic.
involved in the maintenance management as  Defect repetition: The contractor‟s work ethic
follows: was among the causes of defect repetition.
 Less competent manpower: The example of the Several contractors had repaired the defect
defect repetition was leaked pipe at the hostel. under certain purpose to take more profits.
The causes for the particular building defects This situation had been referred to the

494 | P a g e
Zul-Atfi Ismail, Narimah Kasim / International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 3, Issue 4, Jul-Aug 2013, pp. 487-497

preventive maintenance by the contractors  Nonspecific complaint: The maintenance


where the service contracts for the particular management staff had to contact the
contractors were within one to two years complainer to gather the data such as the
duration which is more than needed. Besides, facility type and location of defect in detail
the less skilled technician in the works of because the information was not specific to the
inspection affected the maintenance site location. Consequently, this had caused
identification for the building facility and increased duration to conduct the maintenance
infrastructure. The technicians took long time planning for the facilities at the Polytechnic.
to investigate the defect causes for the facilities  Defect repetition: The poor quality of the main
at the Polytechnic. contractor was among of the reasons on the
defect repetition problems due to the delay in
(b) Approaches to Address Problems managing the maintenance in the particular
The assistant engineer had issued notice duration. In addition, the quality of material
for controlling the verbal complaint in reporting the used in maintaining the facilities was also the
defect that involved a minor building defect. The other reason for the defects repetition at this
training courses also were carried out for the Polytechnic.
technicians in improving their competencies in the
maintenance assessment of building facility. (b) Approaches to Address Problems
The technician conducted the investigation
(c) ICT Implementation to improve the maintenance assessment for the
This Polytechnic provided ICT tools to the building maintenance works did by the main
support maintenance management. These include: contractor.
(a) mySPATA; (b) mySPA. The „mySPATA‟ and
„mySPA‟ to record the data inventory and location (c) ICT Implementation
of defect in detail. Generally, this Polytechnic was supported
by „mySPATA‟ and „mySPA‟ to manage the data
(d) Maintenance Management System inventory for the building facility.
The conventional method such as paper-
based form was adopted in the maintenance (d) Maintenance Management System
management being conducted under the main This Polytechnic was supported by the
contractor due to the DLP till year 2014. conventional process in the maintenance
management had been conducted under the main
Case H: Nilai Polytechnic (PNS) contractor until July 2013.
Case H involved the Nilai Polytechnic
with the area of 101.5 acres on its development of V. SYNTHESIS OF GOOD PRACTICES
building facility. This campus consisted of 37 Table 1.3 below represents the suggested
administration building blocks, academic, hostel solution from the case studies to improve their
and staff residential. The Maintenance and current practices on the maintenance management
Development Unit (UPS) led by the assistant by ICT implementation at the Polytechnic. Case A,
engineer was organised to manage the maintenance C and H, they have been suggested to improve the
for the building facility. The assistant engineer was particular defect of information in the complaint by
interviewed to collect the data for the maintenance combining with the related software technology.
management problem, approaches to address The customers will use the electronic form to
problems, ICT implementation and maintenance report the defect complete with the data facilities
management system at the Polytechnic. and more detail of the defect explanation to gather
accuracy of the inspection works. The other
(a) Maintenance Management Problems suggestion from the assistant engineer is to provide
The maintenance management was the information on the particular defect to diagnose
executed manually using paper-based form. The the facility at the Polytechnic (Case A, B, C, D, F
assistant engineer identified the particular problems and G).
as follow: Table 1.3: Suggested Solutions from Case Studies
 Lack of motivation for reporting defect: CASE SUGGESTED SOLUTIONS
Mostly, the paper-based form had delayed for STUDY
a few days due to no motivation to report Case A  Improve the specific defect
defect in the actual time. The delivery delay of information in complaint
the defect complaint was also because of report  Provide more specific
unhanding. Therefore, the abandoned defect information on inspection
increased the costing on repairs for the
 Decrease the defect repetition
facilities to restore its standard condition.

495 | P a g e
Zul-Atfi Ismail, Narimah Kasim / International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 3, Issue 4, Jul-Aug 2013, pp. 487-497

through assessment for material providing more sustainable facilities in order to


quality used control the budget expense for the entire facilities
 Control the budget allocated for at the Polytechnic.
maintenance planning Case A, B, C, E, F, G and H have been
Case B  Provide more specific suggested to prevent the limited budgets through
information on inspection efficient maintenance planning on the ad hoc
 Decrease the defect repetition maintenance. There were many departments and
through assessment for material units considered for the maintenance management
quality used processes at the Polytechnic. The mishandling of
 Control the budget allocated for defect report caused inadequate budget in
maintenance planning maintaining the facilities. Therefore, the systematic
database with the current ICT technology and
Case C  Improve the specific defect
decision making process should be developed to
information in complaint
improve the building facility and infrastructure
 Provide more specific
performance by conducting regularly time schedule
information on inspection
on the maintenance repairs.
 Decrease the defect repetition
through assessment for material
quality used
VI. CONCLUSION
There is a total of eight case studies have
 Control the budget allocated for
been used to analyse the key problems, approach to
maintenance planning
address problems, ICT implementation and
Case D  Provide more specific maintenance management system at polytechnic.
information on inspection The factor of nonspecific complaint, defect
 Decrease the defect repetition repetition, limited budgets, time gap of building
through assessment for material repairs and less competent manpower are the main
quality used problems on the case studies findings. In order to
Case E  Decrease the defect repetition improve information adequacy in the complaint,
through assessment for material the new system will be developed which provides
quality used building attributes, for instance, the facility type,
 Control the budget allocated for defect and location in detail. Other than that, the
maintenance planning new system can manage budgets on ad hoc and
Case F  Provide more specific preventive maintenance effectively.
information on inspection Regarding the above findings, this
 Decrease the defect repetition research will concentrate on the development of a
through assessment for material new system to integrate the maintenance
quality used identification, assessment and planning processes
 Control the budget allocated for to improve the decision making process and
maintenance planning maintenance management at Polytechnic.
Case G  Provide more specific
information on inspection VII. ACKNOWLEDGEMENTS
 Decrease the defect repetition The authors would like to thank Universiti
through assessment for material Tun Hussein Onn Malaysia (UTHM) for
quality used supporting this research under the Postgraduates
 Control the budget allocated for Incentive Grant.
maintenance planning
Case H  Improve the specific defect REFERENCES
information in complaint [1] Wyn, L. J, (2010, January 07) Report on
 Decrease the defect repetition Stadium Roof Collapse Out, Retrieved on
through assessment for material June 6, 2012, from
quality used http://www.theedgemalaysia.com/business
 Control the budget allocated for news/157029-report-on-stadium-roof-
maintenance planning collapse out.html
[2] Sagayam, A, (2009, May 29). Jaya
The assistant engineer also suggested Supermarket Collapse: 4 Dead, Search On
improving the maintenance assessment for the For 3. Retrieved on August 11, 2012,
material used in the building facility and from
infrastructure in regard with the repetition of defect http://thestar.com.my/news/story.asp?file=
at the Polytechnic. The case studies recommended /2009/5/29/nation/20090529101559&sec=
nation

496 | P a g e
Zul-Atfi Ismail, Narimah Kasim / International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 3, Issue 4, Jul-Aug 2013, pp. 487-497

[3] Ismail, Z, Maintenance Management within Kaduna Polytechnic, Asian Journal


System to Support Facilities Management of Medical Services, 3(6), 2011, 250-253.
at Polytechnic, Degree‟s Thesis, [14] Kullolli, I, Selecting a Computerised
Universiti Teknologi Malaysia, Skudai, Maintenance Management System,
Johor, 2012. Clinical Engineering Management.
[4] Chanter, B. and Swallow, P, Building Biomedical Instrumentation &
Maintenance Management (2nd Edition, Technology, 2008.
Oxford: Wiley-Blackwell, 2007). [15] Sharma, R., and Govindaraju, N,
[5] Ahmad, M. A. H., Salimah, M., Ani, and Intelligent Support System a Maintenance
A. I. C., Ramly, A, Pembangunan Model Planning Activity, International
Sistem Maklumat Pemeriksaan dan Conference of Chemical, Biological and
Diagnosis Bangunan Untuk Kerja-Kerja Environmental Engineering, Cairo, Egypt,
Penyenggaraan Bangunan. The Malaysian 2010, 331-335.
Surveyor, 46(2), 2011, 21-27.
[6] Suhaila, (2012, March 20). Lif rosak dan
kurang tempat parking, dua masalah
utama di HRPB. Retrieved on August 11,
2012, from
http://peraktoday.com/wp/?p=52581
[7] Supramani, T, Development of
Computerised Maintenance Management
System (CMMS) for Ready Mix Concrete
Plant Production Facilities, Master‟s
Thesis, Universiti Teknologi Malaysia,
Skudai, Johor, 2005.
[8] Hassan, S, Developing Online Help Desk
For Politeknik Tuanku Sultanah Bahiyah,
Master‟s Thesis, Universiti Utara
Malaysia, Sintok, Kedah, 2010.
[9] Wahab, S. H. A., Zakaria, M. A., and
Jasmi, M. A, Transformational of
Malaysian‟s Polytechnic into University
College in 2015: Issues and Challenges for
Malaysian Technical and Vocational
Education, Proceedings of the 1st UPI
International Conference on Technical
and Vocational Education and Training,
Bandung, Indonesia, 2010, 570-578.
[10] Jabatan Pengajian Politeknik, Laporan
Tahunan 2011 (Selangor, Malaysia:
Kementerian Pengajian Tinggi (KPT),
2011).
[11] Lazim, M. H. M., Samad, N. A. A,
Masalah Melaporkan Kerosakan
Komputer di Jabatan Teknologi Maklumat
dan Komunikasi, Politeknik Tuanku Syed
Sirajuddin, (Politeknik Tuanku Syed
Sirajuddin Digest (PTSS Digest), 2011).
[12] Nowak, K, (2011, May 24) Building
Collapses on 15th Street in Troy,
Retrieved on June 4, 2012, from
http://www.troyrecord.com/articles/2011/0
5/24/news/doc4ddad56b37300577437160.
txt
[13] Aina, V. O., Adewumi, A. A. J., Haruna,
H., and Zakari, A, Isolation and
Identification of Fungi Associated with
the Deterioration of Painted Wall surfaces

497 | P a g e

You might also like