STEM-I: CPF Cement Pump Float

DISTRICT / LOCATION: Site-20 HUB ODOMETER READING: 83364 m/km STEM-I REPORT No.: Night Shift
UNIT DESCRIPTION: CPF-377 ENGINE HOURS - MIX PUMP: 2208 hrs INSPECTION DATE: 05-Apr-2020
UNIT No.: CPF-37701Y0345 ENGINE HOURS - D/H PUMP: 1776 hrs OPERATOR NAME(S): Mohamed Ismail
Date Last STEM-II: 22-Jan-2020 Read the previous 2-3 STEM-I Reports DOT Papers Ok? Yes / No ASK IF IN DOUBT
Check  Comments / Work Done / Outstanding Work
System / Component Guidelines on what to check Wear correct PPE Needs **Record operating oil pressures & temperatures and volumes of
Okay
Work fluid(s) added
Unit is CLEAN with correct labeling. Wash with fresh water
Appearance & Unit is PAINTED (SLB blue) - no corroded or partially painted areas Ok
1 Toolboxes/baskets - clean and free of trash
Cleanliness
Walkaround unit - check for leaks/damage: repair/report as required
Fire Extinguisher, Eye-Wash Bottle, First Aid Kit, Warning signs / Placarding, Wheel
chocks - check all available & in good condition Ok
2 Safety Equipment Walkways, Ladders & Grating - check for damage, secure & clean
Loads secured, no loose items, blinds & caps secure
Trailer Brake Systems - check work okay when hooked up to tractor
Trailer Lights - confirm all working
Tires, lugs, clamps - check for flats & damage and loose lugs or clamps
Coupling Devices - check 5th-wheel, pin & latch mechanism okay Ok
3 CPF - Trailer Air/Electric Hoses - connected to/from tractor/trailer, secure, no damage
Landing Gear & Legs -work okay, good condition, pins secured with chain
Suspension - check for sag/lean, cracked parts or deflated/ leaking air bags
Doors, Engine Compartment - no damage & do they close okay?
Check oil level 2 times, fill with engine oil as specified
Ok **
4 Engine Oils Oil appearance (note if milky/black). No leaks from hoses, connections, filters
Diesel tank 90% full, filler cap back on tight.
No leaks from fuel lines, connections, filters or fuel pump # 70 %
5 Fuel Systems Drain water from diesel tank until clean diesel flows Ok
Check for water contamination in fuel filter sight bowls where fitted.
Antifreeze level 2" below filler neck (engine cold) - 50/50 Premixed) **
Radiators Radiator Cores (both sides) - clean, no leaks & no damage Ok
6 Hoses & Connections - clean, no leaks & no damage
Cooling Systems
Fan Belts - check tension (1/2" to 3/4" yield) & condition (no cracks)
Remove cover - check element for soot or water (clean as required)
7 Air Cleaners Check service indicator (replace if in RED or 20")
Ok
Exhaust blankets/wrap - in place and in good condition Ok
8 Exhaust Systems Pipework okay, no leaks, connections sound. Rain cap in place
Batteries - check electrolyte levels, clean terminals, tiedowns & surface. Voltage ≥ 12.4V (engine off) and w/engine running = 13.8-14.5V for a 12V system,
Check voltages: engine off (battery) and running (alternator) or 27.8-28.4 for a 24V system
9 Electrical System Work Lights - working and clean Ok
Cables/Connectors - no loose or broken wires. Isolation switch off after job
# Voltage is 12 V, 12 V.
Air up system (90-110 psi) - check gauges okay & check for audible leaks
Drain all air reservoirs/tanks until clean, close drain valve
10 Air System Air Valves & Actuators - check all working & no leaks from air lines.
Ok # Air pressure: 110 psi.
PRV/Tank Certifications - check test date and tag
Emergency Kill - test with engine stopped & reset latch
Throttle working okay (up/down)
Gauges (pressure & temperature) - all working, not broken and clean
Controls & Activate "lamp test" - check and note status of codes
Ok
11
Instrumentation Check normal kill operation and test OPSD's working (and reset)
Drain/clean air trap and/or add oil to lubricator as required
Control Area Roof - raises okay, no damage
Automatic - check oil level with engine idle, warm and in neutral **
12 Transmissions Condition of hoses and connections - clean, no leaks and no damage
Ok
Hyd. Oil - check level in reservoir (2" - 4" from top when cold) **
13 Hydraulic System Hyd. Hoses, Connections & Valves - undamaged, clean, no leaks, no cracks Ok
Check filter bypass indicator where fitted
PTO Operation - working, no air leaks & no unusual noises
14 PTO & Drivelines Bearings & U-Joints - check grease points, check guards secure & in place
Ok
Chain Cases / Check oil level (1/2 way up sight glass) and condition Ok
15
Gear Reducers No leaks, hoses in good condition. No unusual noises when unit running
Power End - check gear oil level & appearance, check pressure gauge Ok **
16 Power Ends Condition of hoses - no leaks and no damage
Working pressure - stencilled on fluid end. Tighten packing as required
Packing Lube Oil - check oil reservoir is full & system operates okay Ok
17 Fluid Ends Plungers - tight to pony rods (cross heads) & surface condition
Pony Rod Seals - no leaks & slinger rings not loose
Check & record circulating pressures and rates of C-Pumps
C-Pump Lubrication system
4x5 C-Pump - run to check operation & shut-in pressure > 45 psi
5x6 C-Pump - run to check operation & shut-in pressure > 60 psi
C-Pumps & BFV's
Ok
18
Process Piping Details on how to check the above are covered in Job Ready Mixing System
Maintenance SWI (InTouch content ID#6650863) and Post Washup Mixing system
Maintenance SWI (InTouch Content ID#6650882).
Suction Lines - remove suction caps, clean with no cement or sand

Cables/Connectors: condition, clean, tightness of connections, dust caps Circulate fresh water - check densitometer reads 8.34ppg
Electronic, Enclosures: Weather proof, all bolts in place, cables enter via proper glands
Recording & Sensors: Rate, Pressure & Density - check all working & calibrated okay
19 HMI Devices: Rate, Pressure & Density - check all working okay Ok
Monitoring
Devices DCU (HMI) - check all DCU's in diagnostic screen are online
DCU (Acquisition) - check communication with CAT software/hardware
See Bulk System STEM-I for Surge Tank (if fitted to CPF Trailer)
Knifegate/mixing jets; Hyd., Mix & Wash-Up Hoses & Connections; DCS
Details on how to check the above are covered in Job Ready Mixing System
Maintenance SWI (InTouch content ID#6650863) and Post Washup Mixing system
20 Mixing System Maintenance SWI (InTouch Content ID#6650882) .
Ok
HMI Devices: Rate, Pressure & Density - check all working okayDisplacement Tanks
& Slurry Tub(s) - clean and empty
Diesel/Wax Spray/Antifoam Tanks - check fluid levels & operation
Standard 23 Certifications - up-to-date with ID bands in place Pressure test 2" HP manifold & valves.
Grease plug valves and chicksan swivels, check 2" seal rings
Treating MD Gauge Protector Diaphragms - check for condition of diaphragm
21
Equipment
Ok
No burrs on wing nut lugs, valve indicators painted
Ensure all treating equipment mounted on the unit is tight prior to treatment
Fluid levels (Oil, Diesel, Antifreeze) - check & top up as required Note Compressor Engine Hours and volume of oil added
Starter / Shutdown - starts/stops without problem (electric, air or manual)
Air Compressor - No leaks (air, oil or diesel fuel), hoses & connections in good condition
22
(Bulk System) N/A
Controls & Gauges - all working okay and clean, linkages okay
Certification - air reservoir and relief valves okay & tagged
OPERATOR SIGNATURE: JOB SUPERVISOR SIGNATURE: FSM / MSV SIGNATURE:

Mohamed Ismail
05-Apr-2020
Date: Date: Date:
Operator confirms that required STEM-I maintenance checks were performed & corrected & noted, & the unit is ready for the next job. FSM/MSV confirms reported defects are repaired & documented in CMMS, & that unit is green tagged & ready for the next job.
Controlled document. Do not modify or change without permission. Ref No.: WS-STEM1-WCS-003 V3.3 11-May-15_JRB
Site : 26 Well Name : WDYH-12
Day : Date : 05-Apr-2020
BS Check List Name Gin No Position
Ok Not Ok Herin 2926491 Day Shift Operator
FSR Availability Ok Nawaf 6400287 Day Shift Helper
FSR Certification Ok Mohamed Ismail 5881016 Night Shift Operator
___
Iron Requirments Khalifa 6220607 Night Shift Helper
___
Expired Iron Day Operator OFF
___
Leaking Iron Night Operator OFF
___
Extra Iron Day Helper Off
Iron Certification List Inventory Ok Night Helper Off
SCBA Certified Ok Unit Type CPF-377
H2S Monitor available and certified Ok Unit FAN CPF-37701Y0345
Plastic Chains below POP OFF valve Ok Front Engine Hour Meter 2208
Locks and the Key with WSC Ok Rear Engine Hour Meter 1776
Tags on Pop Off Ok Unit Condition
Quest and Passport Certification All crew Ok

Laptop Condition Ok

LP Connections conditions Ok

LP Hoses condition Ok

Laptop Asset No Ok

Grounding for all Equipment Ok

Fire extingesher covered and certified Ok

Power Inverter Ok

USB to serial converter N/A

Seals availability Ok

O-Rings availability Ok

Pipe Jack Ok Comments

Valve Bar Ok

Grease Gun Ok

High Pressure Grease Ok

Hammers Ok

Zero spills under the unit Ok

Frac Tank STEM Ok Frac Tank Asset Number SSF51113F0877

C-Pump STEM Ok C-Pump Asset Number SUS23516Y0113
STEM Pre Job Ok Batch Mixer Asset Number
STEM Post Job Ok Laptop Asset Number 1008036
Maximum Wellhead Pressure & Tubing Pressure 9500 psi Additional Information
Mixing Caluclation N/A

ST 5 Compliance Ok Volume in Frac Tank 0 BBL

Barrier Tape Warning signs and Grounding Ok Fluid in Frac Tank --------
OPSD ( Over Pressure ShutDown ) 9600 psi Last Pressure in TCA 1500 psi

Prime up procedures followed Ok Last Pressure in Tubing 7500 psi

Pressure Testing procedures followed Ok

Spill & Secondary containment available Ok

Recording ( Flow Rate & Pressure & K-Factor ) Ok

Equipment Rigdown sequence known Ok

Equipment stored securely Ok

Operator Signature Mohamed Ismail. Site Coordinator Signature

 STEM-I: SUS - CENTRIFUGAL PUMP UNIT (Diesel Driven)
DISTRICT / LOCATION: Site-20 Date Last STEM-II: 24-Oct-2019 REPORT No.: Night Shift

UNIT DESCRIPTION: C-Pump ENGINE HOURS: 1275 DATE: 05-Apr-2020

UNIT NUMBER: SUS23516Y0113 Check previous 2 - 3 STEM-I Reports OPERATOR NAME: Mohamed Ismail
Check P
Comments / Work Done / Outstanding Work
System / Component Guidelines on what to check Wear correct PPE Needs
Okay **Record work performed and parts used. ASK if in doubt
Work
Unit is CLEAN with correct labeling & Unit Number. Wash with fresh water
Appearance & Unit is PAINTED - no corroded or partially painted areas
1
Cleanliness Walk around unit - check for leaks/damage: repair/report as req'd Ok
No loose objects - do not use unit to transport fluids, sacks or drums
Skid & Crash Frame - No damage, corrosion, cracks or distortion Unit Weight & Dimensions - visible on units
Shackles, slings, pad-eyes, lugs - check visual & certifications
Fork Lift Pockets - check for damage
Ok
2 Skid / Crash Frame
Drip Pans - drain plugs fitted and pan clean before transportation
Earth/Ground Cable - in place & connected to stake in ground
Manifolds - no leaks from valves, end caps, flanged connections. Note: Ensure all pipe and suction hose connections are clean and tight
Mounting brackets - visually check brackets for damage & cracks to prevent air ingress.
BFV's - check valves open/close smoothly - grease as required.
Suction, Discharge BFV Handles - check in place & lock in place, open = open
3
Inserts & Discs - visually inspect for corrosion & wear where possible
Ok
Lines & Manifolds
Blind caps (2-piece) - in place as required: secured with chain
Unions - no burrs on wing nuts
Sample Points - check valves in good condition, no leaks
Volute - check for damage, no wear holes
Test - circulate H20 thru pump: verify rotation & discharge pressures
4 Centrifugal Pump Pressure Gauges - verify not damaged and working okay Ok
Mountings - check support brackets are secure with no damage/cracks
Drain plug - confirm volute drain plug in place, is not plugged & valve closes
Air-over-Oil Reservoir - verify lube oil level in lube-oil reservoir (to be full) **
Oil Seals - check oiler cycles as pump is running, no visible leaks
C-Pump
5 Lubrication
Braided/Rope Packing - check condition & tighten to allow small-to-no leak Ok
Grease - grease seals as required & confirm packing is not leaking
(Packing & Seals) Bearing Housing - check oil level or grease [depending on lube system]
Breather, Bearing Housing - check breather in place, undamaged & clean
Gearbox - check oil level, to be clean, no leaks. Oil fill/drain plug in place **
PTO Operation - working, no air leaks & no unusual noises
Engage/Disengage - verify C-pump starts, rotates in right direction & stops
Clutch, PTO & Ok
6 Lubrication - grease all points as required. Check grease zerks
Driveline Bearings & U-Joints - check lubrication, alignment and for abnormal noises
Coupling - visually inspect for damage & alignment.
Safety Guards - verify in place, mountings secure & in good condition
Check oil level 2 times, fill with engine oil as specified **
7 Engine Oil Oil appearance (not milky or black) Ok
No leaks in hoses, connections, filters
Diesel tank 90% full, filler cap back on tight. **
No leaks from fuel lines, connections, filters or fuel pump
8 Fuel System Drain water from diesel tank
Ok
Check for water contamination in fuel filter sight bowls where fitted.
Antifreeze level 2" below filler neck (engine cold) - 50/50 Premixed **
Radiator Radiator Core (both sides) - clean, no leaks & no damage
9 N/A
Cooling System Hoses & Connections - clean, no leaks & no damage
Fan Belts - check tension (1/2" to 3/4" yield) & condition (no cracks)
Remove cover - check element for soot or water (clean as required) Ok
10 Air Cleaner/Filter Check service indicator (replace if in RED or 20")
Exhaust blankets/wrap - in place and in good condition
11 Exhaust System Ok
Pipework okay, no leaks, connections sound. Rain cap in place
Batteries - electrolyte levels, terminals, tiedowns & surfaces clean Voltage ≥ 12.4V (engine off) and w/engine running = 13.8-14.5V for a
Check voltages: engine off (battery) and running (alternator) 12V system.
Alternator - check belts ok (1/2" to 3/4" yield) & wiring (if applicable) Ok
12 Electrical System Starter - check wiring & condition of starter (if applicable)
Work Lights - working and clean
Cables & Connectors - to be clean with no loose or broken wires
Air up system - check gauges okay & check for audible leaks
Drain all air reservoirs/tanks until clean, close drain valve
Air hoses, connections, piping, valves & actuators - no damage or leaks.
13 Air System Air hoses/connections - secure with safety cable / pins N/A
Air Reservoir Certification - check test date and tag
Air Starter (if fitted) - check no leaks & no unusual noises
Start engine - no problems. Check normal kill operation
Hydrostarter (if fitted) - check operation & oil level
Controls & Controls & Linkages - all working and in good condition Ok
14
Instrumentation Emergency Kill - test with engine stopped & reset latch
Gauges (pressure & temperature) - all working, not broken and clean
Drain/clean air trap and/or add oil to lubricator as required
COMMENTS: Describe any additional checks performed, parts used or other corrective maintenance performed. Use STEM-I Continuation/Repair Report if necessary.

# Last stem-2 >> 24/Nov/2019

# Next stem-2 >> 24/May/2019

# Next stem-3 >> 02/May/2020

OPERATOR SIGNATURE: JOB SUPERVISOR SIGNATURE: FSM / MSV SIGNATURE:
Mohamed Ismail
Date: 05-Apr-2020 Date: Date:
Operator confirms that required STEM-I maintenance checks were performed & corrected & noted, & the unit is ready for the next job. FSM/MSV confirms reported defects are repaired & documented in Fleet Assistant, unit is green tagged & ready for the next job.
Controlled document. Do not modify or change without permission. Ref No.: WS-STEM1-AUX-002-SUS V1.0 30-Mar-2010_RL
 STEM-I: SSF Mobile Frac Tank
DISTRICT / LOCATION: Site-20 HUBOMETER READING: 0183 km / m REPORT No.: Night Shift

UNIT DESCRIPTION: Frac Tank Date Last STEM-II: 24-Oct-2019 DATE: 05-Apr-2020

UNIT No.: SSF51113F0174 DOT Paperwork Ok?: Yes / No / NA OPERATOR NAME: Mohamed Ismail
Review previous 2-3 STEM-I Reports - were previous deficiencies corrected? ASK IF IN DOUBT. Check Unit Maintenance & Operation Manuals
Check P Comments / Work Done / Outstanding Work
System / Component Guidelines on what to check Wear correct PPE Needs **Record operating oil pressures & temperatures, volumes of
Okay
Work fluid(s) added and parts used.
Unit is CLEAN with correct labeling. Wash with fresh water
Unit is PAINTED - no corroded or partially painted areas
Appearance & Tank body - visually check for damage (dents, scratches, holes, cracks) Ok
1
Cleanliness Walk around unit - check for leaks/damage: repair/report as required
No loose objects - do not use frac tank to transport fluids, sacks or drums
Walkways, Railings, Ladders & Grating - check for damage, secure & clean
2 Safety Equipment Wheel chocks - check x2 blocks available & in good condition Ok
Earth/Ground Cable - in place & connected to stake in ground
Trailer Brake Systems - check work okay when hooked up to tractor
Trailer Lights - confirm all working and lens caps undamaged
Tires, lugs, clamps - check for flats & damage and loose lugs or clamps Ok
3 Trailer Coupling Devices - check 5th-wheel, pin & latch mechanism okay
Air/Electric Hoses - connected to/from tractor/trailer, secure, no damage
Landing Gear, Legs & Pads - work ok, good condition, pins secured w/chain
Verify LP warning activates @ >/= 60psi, check for leaks, perform 4-point
Brakes, Tires & brake check, air comp. gives 120 psi. Ok
4
Wheels Tires, lugs, clamps - check for flats & damage and loose lugs or clamps
Mud Flaps - check condition
Visually inspect for noticable sag or lean
5 Suspension Check for cracked or broken parts or deflated/leaking air bags Ok
Tank Lining (if applicable) - check integrity of lining - no damage
Visually inspect for cleanliness & corrosion - walls of tank, corners free of
material build-up, suction pits clean Ok
6 Tank Interior Suction & Re-circulating lines - verify not damaged & secured
Access ladder (if applicable) - check integrity and no damage
Baffles (if present) - check condition is okay
Manifolds - no leaks from valves, end caps, flanged connections.
Ensure all connections are secured and comply with WS Std-18
Mounting brackets - visually check brackets for damage & cracks
Suction Manifolds BFVs - handles in place & open/close smoothly - grease as required.
7 Ok
Front and Rear Blind caps (2-piece) - in place as required: secured with chain
Unions - no burrs on wing nuts
Drip trays (if applicable) - check clean with no damage
Sample Points - check valve in good condition, no leaks & drip tray in use
Ensure all connections are secured and comply with WS Std-18
Mounting brackets - visually check brackets for damage & cracks
Re-Circulating BFVs - handles in place & open/close smoothly - grease as required.
8 Lines Blind caps (2-piece) - in place as required: secured with chain Ok
Unions - no burrs on wing nuts
Drip trays (if applicable) - check clean with no damage
Sample Points - check valve in good condition, no leaks & drip tray in use
Top Hatches - check hinges in good condition & hatches close securely
Inspection Ok
9 Rear/Front/Side Access - check no leaks, gaskets & bolts in good condition
Hatches Access ladders - verify condition & integrity
Mechanical - check lever moves freely & not obstructed (check inside tank)
Visual - check sight glass not broken & for cleanliness & function. Check
Fluid Level isolation valve(s) working & not leaking Ok # Sight glass is N/A
10
Indicator Verify lubricant in fluid level indicator system & lubricate as required.
Support Mounts - verify no damage & secure
Tank Level Chart - is correct chart available & tank calibrated as per chart?

COMMENTS: Describe any additional checks performed, parts used or other corrective maintenance performed. Use STEM-I Continuation/Repair Report if necessary.

# Next Stem-2 >> Sep-2020

# Next Stem-3 >> Sep-2020

# MPI Insp >> Sep-2020

OPERATOR SIGNATURE: JOB SUPERVISOR SIGNATURE: FSM / MSV SIGNATURE:

Mohamed Ismail
Date:
05-Apr-2020 Date: Date:
Operator confirms that required STEM-I maintenance checks were performed & corrected & noted, & the unit is ready for the next job. FSM/MSV confirms reported defects are repaired & documented in Fleet Assistant, unit is green tagged & ready for the next job.
Controlled document. Do not modify or change without permission. Ref No.: WS-STEM1-WPS-002-04 V3.0 30-Nov-09_RL